CN1124005A - The Processing of animal intestines - Google Patents

The Processing of animal intestines Download PDF

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Publication number
CN1124005A
CN1124005A CN 94192151 CN94192151A CN1124005A CN 1124005 A CN1124005 A CN 1124005A CN 94192151 CN94192151 CN 94192151 CN 94192151 A CN94192151 A CN 94192151A CN 1124005 A CN1124005 A CN 1124005A
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CN
China
Prior art keywords
intestines
processing
suspension bracket
described method
vibrating member
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Pending
Application number
CN 94192151
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Chinese (zh)
Inventor
尼维尔·W·史密斯
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ENVIROS AUSTRALIA PTY Ltd
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ENVIROS AUSTRALIA PTY Ltd
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Publication of CN1124005A publication Critical patent/CN1124005A/en
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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C17/00Other devices for processing meat or bones
    • A22C17/16Cleaning of intestines; Machines for removing fat or slime from intestines

Abstract

In the processing of animal intestines for use as sausage casings or other product, the mucosal lining is extracted from the intestines by drawing the intestines past one or more vibrating heads which periodically compress the intestines against a reaction surface whereby the mucosal lining is extruded towards the rear of the intestines. The process results in significantly reduced water consumption during processing and a higher quality of the end product.

Description

Processing of animal intestines
The cleaning that the present invention relates to the processing method of animal intestine, particularly animal intestine is used with preparation, for example makes the dressing of sausage and other food, suture, physical culture racket string etc.
Animal intestine, especially sheep intestines and chitling, traditionally as sausage and other food, " small item " natural dressing of knowing as people; Though casing is its main application, also the use that can bid farewell.Intestines must well be processed, and make it become the state that conforms with use.Process segment comprises that boiling is coated with the food in the intestines clearly, and the mucous lining in the intestines is removed in washing, removes the outside musculature, classification and the preservation that are called " thread ".Usually, the first step is that intestines are pulled out the support mucous membrane, removes excrement material and washing in the intestines.Like this, intestines are processed into " processing intestines " that people are called (runner).Then, this processing intestines are combined into pending intestines bundle, remove mucous lining (" mucous membrane ") in the intestines.But hand scraping or accomplish that with the method for machinery promptly the intestines bundle passes rotating beater is extruded processing intestines end to mucous lining.When carrying out this operation, water constantly is sprayed on the processing intestines.Will be with a large amount of water, particularly in the extensive mechanical process of handling, and the water of discharging is subject to processing the intestines inclusion and greatly pollutes.Hand scraping and can damage the processing intestines with the rotating beater mechanical curettage causes the end product quality instability.People are called the outside musculature of thread, in striking off process, also can partly remove, and remaining thread is manually removed.Usually, existing processing method can not reach continuous processing intestines, makes casing sizing and preservation, and a large amount of water of existing processing method use, causes the serious pollution problem of waste water.
The present invention proposes a method of removing mucous lining in the animal intestine, comprise that intestines are pulled through the extraction element of being made up of vibrating member and reaction surface, with this, intestines are interrupted between vibrating member and reaction surface and are compressed, and make the mucous lining disengagement, and are extruded into the rear end of intestines.
Preferable is that intestines are pulled through many this extraction elements of arranging along the bowel movement route.The vibrating member of each device is with different vibration frequencies and/or the action of different contact pressure with intestines.
The best embodiment of the present invention provides the method for processing animals intestines, comprises the front end of one group of intestines is suspended on the suspension bracket that suspension bracket advances, these group intestines are pulled through hot bath, the intestines group is pulled through at least an extraction element that has vibrating member, intermittent operation is expressed to reaction surface to intestines again, thereby, make mucous lining throw off intestines inside, mucous lining is extruded into intestines rear end, travelling bridge, intestines are pulled through the processing district, and device strikes off musculature in the district outside intestines.
Preferable is that the intestines front end hangs on the suspension bracket, takes such mode, can make one group of intestines be horizontal parallel substantially and arrange.
The most handy rubber-like of reaction surface of each extraction element or other elastomeric materials are made.
Another aspect of the present invention provides the method for processing animals intestines, comprises the front end of one group of intestines is hung on the suspension bracket, and should organize intestines and be pulled through at least one extraction element, thereby, make mucous lining throw off intestines inside, mucous lining is extruded into the intestines rear end.
A further aspect of the invention is to release a kind of equipment of finishing the afore mentioned rules method, comprise the suspension bracket that to hang intestines group front end, drive the device of suspension bracket along projected route, and the extraction element of the interior mucous lining of above-mentioned route removing intestines, this device has a vibrating member, intermittent operation, intestines are expressed to reaction surface, thereby, mucous lining is thrown off, and mucous lining is extruded into the intestines rear end along with advancing of suspension bracket.
Now only use example,, describe embodiments of the invention with reference to following accompanying drawing:
Fig. 1 is the processing line upper side schematic diagram of intestines processing;
Fig. 2 is a processing line lower side schematic diagram;
The mucous lining extraction element front schematic view that Fig. 3 uses for processing line;
Fig. 4 is the detailed more part side schematic view of processing line that has extraction element; And
Fig. 5 is remodeling extraction element side schematic view.
Accompanying drawing represents to process the processing line schematic diagram that intestines are worked into the final products stage continuously.Native system comprises conveyer belt 2, chain conveyor preferably, processing intestines suspension bracket 4 can with its flexible connection.Each suspension bracket 4 crosses conveyer belt 2 to be erected, and along its length many hinged clamping bars is arranged, and the front end of one group of processing intestines 6 can be clipped between each clamping bar and the suspension bracket 4 like this, and the end of each processing intestines in a row distributes along suspension bracket 4 length.A kind of useful form is that suspension bracket 4 has three clamping bars, and the about 50 processing intestines 6 of portability are divided into three groups.After processing intestines 6 are loaded onto suspension bracket 4, suspension bracket 4 is put on the conveyer belt 2, thereby enters processing line, will process intestines 6 and pull out reservoir 8.
The processing stage of processing line first is the arrangement stage 10, and this stage is washing processing intestines 6, makes these processing intestines present kilter, enters next stage, and particularly mucous membrane extracts.Processing intestines 6 are pulled through hot water shallow slot 12, and water temperature often is about 35 ℃, reach the arrangement of processing intestines.Processing intestines 6 can float in water, when by groove 12, pass many combs.This effect makes processing intestines 6 become straight, and by groove 12, the outside dirt of flush away processing intestines.In order to improve washability, get adverse current by the hydromining of groove 12, make the processing bowel movement.
After leaving tank 12, the processing intestines extract the stage 14 by the mucous membrane of groove 12 downstream side.Can affirm, adopt vibrotechnique, needn't use a large amount of water, just can reach mucous membrane and effectively extract, this need process intestines 6 at least by an extraction element 16.Extraction element 16 has one and goes up vibration head 18, crosses the lower carriage 20 (seeing Fig. 3 and 4) of processing intestines 6 routes and making of other elastomeric materials of rubber-like and erects.Vibration head 18 is facing to the vertical plane vibration of support 20, and when processing intestines 6 were pulled through support 20, the vibration effect caused mucous lining to unclamp, and is pressed against the rear end of processing intestines 6.Pneumatic or other hydraulically operated systems of vibration head 18 usefulness control the pressure of regulating between vibration head 18 and the support 20, promote vibration head 18 simultaneously, make suspension bracket 4, before 6 operations of processing intestines, by extraction element 16, after suspension bracket 4 motions exceed vibration head 18, immediately vibration head 18 is dropped on the processing intestines 6, extraction element 16 has a sensor, is used for surveying the pressure of suspension bracket 4, so that automatic lifting vibration head 18 is passed through suspension bracket 4.
Preferable is that many continuous extracting devices (in the illustrated embodiment, two such devices 16 being arranged) that have this class pattern of vibration head are arranged.The vibration head 18 of each device is set at different operating frequencies and/or different operating pressures, and an operation 2 according to the processing intestines characteristics of handling, can be selected and use perhaps many extraction element selecting.Because when processing intestines 6 passed through each extraction element 16, mucous membrane unclamped, and by fashion of extrusion, pushed process intestines 6 rear portions to.The result of this effect makes the mucosal pressure in the processing intestines 6, raises above vibration head 18.The degree that pressure raises depends on the speed of processing intestines by vibration head 18.The speed of conveyer belt can change, so that the rising of control internal pressure.This speed can manually be controlled by the operative employee, also can control automatically.Processing intestines 6 internal pressures raise and will cause the increase of conveyer belt 2 drive motors load, thereby electric current is increased.The electric current increase can manually or automatically be monitored, so that the speed that reaches is rationally controlled.
In the extraction stage, the operative employee can start High-Pressure Water, removes the thread (outside musculature) that may build up at vibration head 18 positions.Extraction element 16 is contained in the top of feeder 22, and this groove is accepted from processing the mucous membrane that intestines 6 ends are extruded.
The best structure of extraction element is shown in Fig. 3 and 4, and vibration head 18 supported at two edges are on bellows-type pneumatic cylinder 30 among the figure, and this pneumatic cylinder can produce vertical vibration, and during operation, vibration head 18 is subjected to this vibration.Each pneumatic cylinder 30 inserts pneumatic line, can pass through pressure-air selectively, and rising vibration head 18 makes suspension bracket 4 by extraction element, or by low-pressure air, makes vibration head 18 still remain on the bottom operating position, and the operating pressure of control vibration head 18.Preferable is in the pneumatic line, and a pressure controller is housed, and is used for changing low pressure, thereby changes operating pressure.Show, the scraper load of each linear meter(lin.m.) of scraper length be equivalent to 50 and 60kg between operating pressure can reach better effect.Vibration head 18 is spatulate preferably, and cross processing intestines 6 routes and erect, the scraper base 18a rounding that contacts with processing intestines 6, as shown in Figure 4.
The vibration of vibration head 18 is preferably finished by two motor 32 that are contained in the vibration head superstructure.Every motor 32 has an eccentric rotor 34, and its orientation will make the rotating shaft of rotor 34 be the level of state, and vertically stretches out towards processing line.Two motors 32 is a synchronous AC motor, drives by the rotation subtend.Rotate cloth in the two motors subtend and deposit, rotor 34 can enter synchronously by nature, makes to reach lower dead point position at the same time, thereby the vertical component of out-of-balance force acts on same direction, and synthetic thus, produces the vertical plane vibration, horizontal component then acts on rightabout, thereby disappears.
Processing intestines 6 often have many meters long, and suspension bracket 4 can not drive the processing intestines separately by processing line, will surpass the rupture stress of processing intestines because accomplish the required pulling force of this point, and under any circumstance, pulling force can not act on the whole length of processing intestines equably.Controlledly will to process intestines 6 and be pulled through processing line in order to reach, particularly be pulled through the extraction stage,, be right after one group of driven withdrawing roll 35 of device, as shown in Figure 4 in the downstream side of each extraction element 16.Processing intestines 6 are walked around driven voller 35 as shown in the figure, by the effect of withdrawing roll 35, are pulled through adjacent extraction element again.Withdrawing roll 35 covers rubber, although between processing intestines 6 and the withdrawing roll 35, under excessive increase pulling force situation, some skids, but still can cling processing intestines 6.The route that the chain conveyor 2 of suspension bracket 4 usefulness is followed is equivalent to the route that withdrawing roll 35 is determined.Therefore suspension bracket 4 moves between withdrawing roll 35, so that along required route feeding processing intestines 6.
The most as shown in Figure 5, at least one of them lower carriage 20 of extraction element 16, pass the moving direction of support 20 towards processing intestines 6, preferably become stairstepping to rise, and step-like lower part 20a is shaped, consistent with the base 18a shape of scraper 18, thereby, have between the intestines 6 one long-pending than large contact surface in scraper base 18a and processing.Trapezoid support 20 also can be transferred to the appropriate location towards processing intestines moving direction, for example passes through shown in Figure 5 38 screw mechanism, just can regulate because of support and arrange that in echelon scraper 18 affacts the stress level component on the processing intestines 6.
The vibration frequency of vibration head 18 is according to processing intestines 6 characteristics of handling to a certain extent, is according to determining with the experiment.Yet, show that by the exemplary frequency example of about 3,000-3,500 cycle per minutes, mucous membrane can reach effective removing.Test determines that if frequency is lower than about 2,500 cycle per minutes, vibration head 18 no longer fully contacts with processing intestines 6, so that influence is by the continuous dislocation and the slip of processing intestinal mucosa.
After the extraction stage 14, processing intestines 6 are removed the remaining thread of processing intestines 6 outer surfaces by the stage 44.Can remove thread with scraping eliminating method, for example will process intestines and be pulled through removing device, as shown in the figure 46, this device has the fixedly kerf of many tensionings, crosses the pull-up of processing intestines mobile alignment.After thread was removed, the processing intestines were sent into reservoir 48.Deposit the stage in the middle of this, the front end of processing intestines still hangs on the suspension bracket 4, but suspension bracket 4 no longer is connected with conveyer belt 2.
At this moment, processing intestines 6 still hang on the suspension bracket 4, and enter preservation stages 52 salt distribution lid 50 below, according to the speed of control, salt is spread on the processing intestines 6 that top cover 50 moves below.The salt distribution system is preferably by sensor, has reactionlessly according to surveying processing intestines that top cover 50 moves below, starts.Although processing intestines 6 can be used conveyer belt 2 continuous feeds, constantly remove after the thread stage 44, directly enter the preservation stage 52, processing intestines 6 had better be sent into reservoir 48, as the storage area between two stages, then, will process intestines again and deliver to the preservation stage, extract separately removal with salt and thread because more help like this controlling preferably mucous membrane.
Adopt the eliminating method of scraping of said system, effectively removing all residue threads is very difficult sometimes, so, in some cases, need further manually processing, remove remaining thread; In existing process equipment, after mucous membrane removes, remove at the thread of terminal stage processing, be manually to finish fully.Thread is removed stage 44 and above-mentioned subsequent stage, can save from processing line, and further processing and taking traditional majority is the mode of manually processing.In traditional process equipment, extract the stage, need with a large amount of water, and this water causes pollution, causes a large amount of waste water handling problems at mucous membrane.So, adopt above-mentioned mucous membrane extracting method to have the superiority of highly significant, because this method can significantly reduce the consumption of water, obviously improve product quality.Adopt vibration head because of mucous membrane extracts again, adopt traditional rotating beater, obviously reduced the damage of processing intestines compared with extracting mucous membrane.
Seem extremely important although the mucous membrane extraction adopts vibration head to improve product quality greatly, it is believed that, adopt common above-mentioned processing line, would rather extract the traditional rotating beater of use by mucous membrane, rather than vibration head still has some saving grace.With regard to the conventional process tools this respect, it is to prevent to process intestines around to beetling machine that mucous membrane extracts the main cause that needs with big water gaging.To process the intestines front end and be suspended on the suspension bracket 4, again the processing intestines will be pulled through beetling machine, just reduce the processing intestines, pass the used water yield of beetling machine thereby reduced around the possibility to beetling machine.Though this might make some existing equipment obtain keeping, and clearly emphasizes, mucous membrane extracts had better use vibration head.
The description of embodiment is only adopted and is lifted the row method, can revise within the scope of the present invention.

Claims (19)

1. the method for the mucous lining in the removal animal intestine, comprise intestines are pulled through the extraction element of being made up of vibrating member and reaction surface that by this device, intestines are squeezed between vibrating member and the reaction surface periodically, throw off mucous lining, and mucous lining is pushed to the intestines rear end.
2. the described method of claim 1 is characterized in that: intestines are pulled through many above-mentioned extraction elements of arranging along the bowel movement route.
3. the described method of claim 2 is characterized in that: the vibrating member of each device, and with different vibration frequencies and/or the contact pressure operation different with intestines.
4. one of them described method of claim 1-3, it is characterized in that: vibrating member is to be higher than the frequency vibration of 2,500 cycle per minutes.
5. the described method of claim 4, it is characterized in that: vibrating member is with the frequency vibration of at least 3,000 cycle per minute.
6. one of them described method of claim 1-5, it is characterized in that: vibrating member vibrates on the basic vertical plane on the reaction surface.
7. the described method of claim 6, it is characterized in that: vibrating member is a spatulate, has the base of the rounding that contacts with intestines.
8. the described method of claim 7 is characterized in that: reaction surface becomes ladder to rise towards the intestines moving direction, and its shape part is consistent with the vibrating member base.
9. one of them described method of claim 1-8, it is characterized in that: the adjusting of involving vibrations spare frequency and/or vibrating member act on the adjusting of intestines upward pressure.
10. one of them described method of claim 1-9 is characterized in that: comprise one group of intestines front end is hung on the suspension bracket, move above-mentioned suspension bracket by above-mentioned each extraction element, with this, one group of intestines is pulled through each extraction element.
11. the described method of claim 10 is characterized in that: intestines are arranged to horizontally substantially along suspension bracket.
12. claim 10 or 11 described methods is characterized in that: before mucous lining was removed, suspension bracket was pulled through heated liquid bath with one group of intestines.
13. one of them described method of claim 10-12 is characterized in that: comprise travelling bridge, intestines are pulled through removing device, the musculature of intestines outside was wiped off after mucous lining was removed.
14. Processing of animal intestines comprises that the front end with one group of intestines is suspended on the suspension bracket, and these group of intestines is pulled through at least one extraction element, with this, mucous lining is thrown off in intestines, mucous lining is extruded into the intestines rear end again.
15. the described method of claim 14 is characterized in that: comprise the propelling suspension bracket, intestines were pulled through heated liquid bath before by cleaning device.
16. claim 14 or 15 described methods, it is characterized in that: extraction element has vibrating member and reaction surface, by this device, periodically intestines is squeezed between vibrating member and the reaction surface.
17. finish the equipment of claim 1 method, comprise the suspension bracket that to hang one group of intestines front end, drive the device of suspension bracket along projected route, and in above-mentioned route is removed intestines at least one extraction element of mucous lining, the operation of said apparatus involving vibrations spare is pressed onto reaction surface to intestines periodically, along with suspension bracket is advanced, mucous lining is thrown off, and mucous lining is extruded into the intestines rear end.
18. the described equipment of claim 17 is characterized in that: also be included in the bathing in the above-mentioned route of extraction element upstream side, adopt this equipment, above-mentioned bathing includes hot liquid, before removing mucous lining, makes intestines pass through heated liquid bath.
19. claim 17 or 18 described equipment is characterized in that: also comprise the device that strikes off the outside musculature of intestines, above-mentioned removing device is located at the downstream of above-mentioned each extraction element of route.
CN 94192151 1993-05-19 1994-05-12 The Processing of animal intestines Pending CN1124005A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AUPL8848 1993-05-19
AUPL884893 1993-05-19

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CN1124005A true CN1124005A (en) 1996-06-05

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CN 94192151 Pending CN1124005A (en) 1993-05-19 1994-05-12 The Processing of animal intestines

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EP (1) EP0699031A4 (en)
CN (1) CN1124005A (en)
BR (1) BR9406413A (en)
HU (1) HUT73920A (en)
NZ (1) NZ265894A (en)
PL (1) PL311659A1 (en)
WO (1) WO1994026120A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108464336A (en) * 2018-05-25 2018-08-31 张学田 It is a kind of to fill intestines archenteron-scrapping machine with electronic two semi-automatic manually
CN108697104A (en) * 2015-12-11 2018-10-23 万瀚深有限公司 From intestines chorista
CN108835206A (en) * 2018-08-02 2018-11-20 王根节 Device for discharging is used in seafood processing

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018115147A1 (en) * 2016-12-21 2018-06-28 Teknologisk Institut A system for processing animal intestines especially in the finishing process

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE177903C (en) *
FR381616A (en) * 1906-09-03 1908-01-16 Edouard Blanchi Apparatus for degreasing and raking hoses
US2171611A (en) * 1937-05-10 1939-09-05 Wilson & Company Method of removing fat from animal casings
US3884239A (en) * 1973-05-11 1975-05-20 Investors In Ventures Inc Vibratory mucosa-removing tool
AU3497189A (en) * 1988-06-02 1989-12-07 Rapa Casings Limited Improvements in or relating to apparatus for use in the processing of natural casings
US5184975A (en) * 1991-05-22 1993-02-09 American Cyanamid Company Serosa peeling machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108697104A (en) * 2015-12-11 2018-10-23 万瀚深有限公司 From intestines chorista
CN108697104B (en) * 2015-12-11 2020-12-01 万瀚深有限公司 Isolation of tissue from the intestine
CN108464336A (en) * 2018-05-25 2018-08-31 张学田 It is a kind of to fill intestines archenteron-scrapping machine with electronic two semi-automatic manually
CN108835206A (en) * 2018-08-02 2018-11-20 王根节 Device for discharging is used in seafood processing

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Publication number Publication date
PL311659A1 (en) 1996-03-04
HU9503215D0 (en) 1996-01-29
BR9406413A (en) 1995-12-19
WO1994026120A1 (en) 1994-11-24
HUT73920A (en) 1996-10-28
NZ265894A (en) 1997-11-24
EP0699031A4 (en) 1997-03-05
EP0699031A1 (en) 1996-03-06

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