CN112397349A - Fuse box and lead installation equipment and method - Google Patents

Abstract

The invention relates to a mounting device of a fuse box and a lead, which is used for inserting and connecting a terminal of the lead into the fuse box, wherein the fuse box is provided with a plurality of lock tongues, the mounting device comprises a material frame and an induction mounting platform, the lock tongue material frame is provided with a plurality of wire grooves for containing the lead, the induction mounting platform is provided with an induction module, a displacement detection mechanism, a computer and a display, the induction module can move upwards, the induction module is used for mounting the fuse box, the induction module is internally provided with a locking mechanism and a plurality of indicator lamps, the locking mechanism is used for locking the fuse box in the induction module, the indicator lamps correspond to the lock tongues of the fuse box one by one, the displacement detection mechanism is used for detecting the displacement of the induction module, the computer is connected with the displacement detection mechanism and the display, and the computer is also connected with an indicator lamp control, the computer stores the installation information of the fuse box.

Description

Fuse box and lead installation equipment and method

Technical Field

The invention relates to the field of electric appliance element manufacturing, in particular to a fuse box and lead installation device and method.

Background

The fuse box is an electrical component commonly used for automobile electric control, a plurality of wires need to be connected to a fuse in the process of connecting a wiring harness on the fuse box, specifically, terminals of the wires are inserted into a lock tongue in the fuse box, the terminals can be locked by the lock tongue in advance after being inserted, and the terminals cannot be unqualified if being inserted into the lock tongue, and the terminals can be subsequently led to exit. The problem of terminal withdrawal is caused by a number of factors, one of which is whether the operator is prelocked in place when the terminal is inserted into the latch. In the current terminal cartridge work, because every fuse box is to connecting many wires, the work load is various, appears neglected loading misloading problem easily to often not carrying out the pull-back detection after the terminal cartridge, perhaps appearing omitting the pull-back detection operation easily despite there being the pull-back to detect, will lead to fuse box terminal installation problem to appear like this easily, influence fuse box product quality.

Disclosure of Invention

In view of the above-mentioned drawbacks of the prior art, the present invention provides an apparatus and a method for mounting fuse boxes and wires, which can ensure that each wire can be correctly inserted, that mis-assembly and mis-assembly do not occur, and that pull-back detection is performed to ensure the mounting quality.

In order to achieve the above object, the present invention provides a fuse box and wire installation apparatus for inserting and connecting terminals of wires into a fuse box, the fuse box having a plurality of locking tongues therein, the installation apparatus including a material rack and an induction installation platform, the locking tongues having a plurality of wire slots for accommodating wires, the induction installation platform having an induction module, a displacement detection mechanism, a computer and a display thereon, the induction module being movable upward, the induction module being used for installing the fuse box, the induction module having a locking mechanism therein and a plurality of indicator lamps thereon, the locking mechanism being used for locking the fuse box in the induction module, the indicator lamps corresponding to the locking tongues of the fuse box one-to-one, the displacement detection mechanism being used for detecting displacement of the induction module, the computer being connected to both the displacement detection mechanism and the display, the computer being further connected to the indicator lamps, the computer stores the installation information of the fuse box.

Furthermore, a marking structure is arranged on a wire groove in the material rack.

Furthermore, the marking structure on the wire casing is a marking lamp, and the computer is connected with the marking lamp in a control mode.

Furthermore, the wire casing comprises a groove body, a groove cover plate and an opening mechanism for driving the groove cover plate to open, and the computer is connected with the opening mechanism in a control mode.

Further, the cell body is articulated to the cell body, opening mechanism includes cylinder and connecting rod, the cylinder is fixed on the cell body, connecting rod one end is articulated mutually with the piston rod of cylinder, and the other end is articulated mutually with the cell cover board.

Further, a plurality of pilot lamps in the induction module are installed on one indicator lamp plate, the indicator lamp plate is detachably installed in the induction module.

Furthermore, the fuse box further comprises a scanning mechanism, the scanning mechanism is connected with a computer, and a label code is arranged on the fuse box.

Furthermore, an installation groove cavity for placing the fuse box is arranged in the induction module.

The invention also provides a method for installing the fuse box and the lead, which is used for inserting the terminal of the lead into the fuse box and is carried out by adopting the installation equipment, and the method comprises the following steps:

s1, preparation: placing wires of different types in different wire grooves of the material rack, electrifying the installation equipment and starting the installation equipment;

s2, fuse box placement: the method comprises the steps that installation information of a fuse box to be installed is called from a computer and displayed on a display, the installation information comprises the type of the fuse box, the number and the type of lock tongues in the fuse box and wire information of corresponding installation of the lock tongues, and the computer sorts and numbers the lock tongues according to a certain installation sequence; placing the fuse box in the induction module, and locking the fuse box by using a locking mechanism;

s3, inserting a lead: the computer controls an indicator light corresponding to the first lock tongue to light up, an operator determines the type of a wire to be plugged into the lock tongue according to installation information displayed by the display, takes the corresponding wire from a wire groove of the material rack, and plugs a terminal of the wire into the first lock tongue; then the computer enters the lead installation work of the next lock tongue;

s4, pull-back detection: an operator pulls back the wire upwards, the displacement detection mechanism detects that the induction module is pulled back to move upwards for a distance, a signal is transmitted to the computer, the computer controls the indicator lamp corresponding to the first lock tongue to change color or turn off, and meanwhile, the display displays that the installation of the wire of the first lock tongue is finished; after the back-pulling is finished, the module is induced to reset;

and S5, sequentially completing the installation of the wires of the rear lock tongues in the same manner as the steps S3 to S4, and finishing the installation of all the wires of the fuse box.

Further, in step S2, the installation information of the fuse box stored in the computer is displayed on the display in the form of a list and an induction picture, the lock tongue is numbered in the list according to the installation sequence, the list includes a lock tongue number, a lock tongue model, a wire model corresponding to the lock tongue, and an installation state, and the induction picture includes a fuse box shape, a lock tongue position, and an installation state.

As described above, the mounting apparatus and the mounting method according to the present invention have the following advantageous effects:

through arranging the material rack and the induction mounting platform, when in use, wires of different types are placed in different wire slots in the material rack, mounting information of a fuse box to be mounted is taken from a computer and displayed in a display, the fuse box is placed in the induction module and then locked by using the locking mechanism, the computer firstly controls an indicator light corresponding to a first bolt to be lightened according to a certain mounting sequence, an operator obtains a corresponding wire from the wire slot of the material rack according to the mounting information, a terminal of the wire is inserted into the bolt and then pulls back the wire upwards with a specified pulling force, when pulling back, the fuse box drives the induction module to move upwards for a certain distance and is detected by the displacement detection mechanism, a signal is transmitted to the computer, the computer judges that the pulling back operation is executed, then controls the indicator light corresponding to the bolt to be lightened or extinguished, and after the pulling back operation is finished, the induction module 4 is reset, and thus, the wire plugging work of one lock tongue is completed. And completing the work of inserting the wires on all the lock tongues in sequence in the same way as the above. The installation equipment can plug the corresponding wires into the lock tongues in the fuse box one by one according to the installation sequence preset in a computer, so that the problem of wrong installation and neglected installation is avoided, and the pull-back process is required after each plug-in process, so that the pull-back missing site is avoided, and the wire installation quality of the fuse box is ensured.

Drawings

Fig. 1 is a schematic structural view of an induction mounting table in the present invention.

Fig. 2 is a top view of fig. 1.

Fig. 3 is a schematic structural view of the material shelf in the present invention.

Fig. 4 is a schematic structural view of a wire duct in the present invention.

Fig. 5 is an enlarged view of circle a of fig. 4.

Description of the element reference numerals

1 Material rack

2 wire groove

21 trough body

22 groove cover plate

23 hinge joint

24 cylinder

25 connecting block

26 connecting rod

27 fixed block

3 inducing mounting table

4 inducing module

41 installation slot cavity

5 display

6 keyboard

7 mouse

8 power supply main switch

9 starting switch

Detailed Description

The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.

It should be understood that the structures, proportions, and dimensions shown in the drawings and described herein are for illustrative purposes only and are not intended to limit the scope of the present invention, which is defined by the claims, but rather by the claims. In addition, the terms such as "upper", "lower", "left", "right" and "middle" used in the present specification are for convenience of description only, and are not intended to limit the scope of the present invention, and changes or modifications of the relative relationship thereof may be regarded as the scope of the present invention without substantial changes in the technical contents.

Referring to fig. 1 to 5, the present invention provides a fuse box and wire installation apparatus, for inserting and connecting a terminal of a wire into a fuse box, the fuse box has a plurality of locking tongues (also called sockets), the installation apparatus includes a material rack 1 and an induction installation table 3, the locking tongue material rack 1 is provided with a plurality of wire slots 2 for accommodating the wire, the induction installation table 3 includes an induction module 4, a displacement detection mechanism (not shown in the drawings), a computer (not shown in the drawings) and a display 5, the induction module 4 can move upwards, the induction module 4 is used for installing the fuse box, the induction module 4 is provided with a locking mechanism and a plurality of indicator lamps, the locking mechanism is used for locking the fuse box in the induction module 4, the indicator lamps correspond to the locking tongues of the fuse box one by one, the displacement detection mechanism is used for detecting the displacement of the induction module 4, the computer is connected with the displacement detection mechanism and the display 5, the computer is also connected with the indicator lamp, and the installation information of the fuse box is stored in the computer.

The basic working principle of the installation equipment related by the invention is as follows: during the use, place the wire of different models in different wire casings 2 in the material frame 1, transfer the installation information of the fuse box of wanting the installation from the computer to show in display 5, installation information includes the wire information that the fuse box model, the quantity and the model of spring bolt and spring bolt correspond in the fuse box. After the fuse box is placed in the induction module 4, the fuse box is locked by using a locking mechanism, the computer firstly controls an indicator light corresponding to a first spring bolt to light according to a certain installation sequence, an operator determines the type of a lead corresponding to the spring bolt according to installation information in the display 5, then a corresponding lead is obtained from a wire slot 2 of the material rack 1, a terminal of the lead is inserted into the spring bolt, and the terminal is pre-locked by a lock bolt when the terminal is inserted in place; then the wire is pulled back upwards by a specified pulling force, if the plugging prelock is not in place, the terminal can be pulled out, if the plugging prelock is in place, the terminal cannot be pulled out, and when the wire is pulled back, the wire pulls the fuse box upwards, the fuse box can drive the induction module 4 to move upwards for a certain distance, the displacement detection mechanism detects the displacement, a signal is transmitted to a computer, the computer judges that the pullback operation is executed, then an indicator light corresponding to the lock tongue is controlled to be on and change color or be off, and the computer can also simultaneously display that the lock tongue completes the terminal plugging work; after the pull-back operation is completed, the induction module 4 resets, the reset of the induction module 4 can be realized under the action of gravity, the action of elastic restoring force or under the manual pushing, and thus, the wire plugging work of one lock tongue is completed. The installation is the same as above-mentioned mode, and the computer is installed according to certain spring bolt smoothly, accomplishes the work of grafting the wire on all spring bolts. The installation equipment can plug the corresponding wires into the lock tongues in the fuse box one by one according to the installation sequence preset in a computer, so that the problem of wrong installation and neglected installation is avoided, and the pull-back process is required after each plug-in process, so that the pull-back missing site is avoided, and the wire installation quality of the fuse box is ensured.

In the invention, the pre-locking mechanism can adopt various existing mechanisms, and the fuse box can be locked in the induction module 4. The displacement detecting mechanism may have various structures, and for example, a displacement sensor, a limit switch, or the like may be used.

Referring to fig. 1 to 5, the present invention is further illustrated in a specific embodiment as follows:

as a preferred design, in this embodiment, referring to fig. 3 and fig. 4, a plurality of wire slots 2 and a material box for containing other materials are arranged in the material rack 1, and a marking structure is arranged on the wire slot 2 in the material rack 1 for guiding an operator to accurately take and take a wire. In this embodiment, the mark structure on wire casing 2 is the marker light, and the computer links to each other with the marker light control, and when pegging graft the wire on certain spring bolt, the marker light on wire casing 2 that computer control held the wire of will taking lights, adopts this kind of mode, and operating personnel need not additionally to go discernment wire again according to the audio-visual accurate wire of taking of marker light, improves work efficiency, and new staff is on hand fast. Of course, in other embodiments, the marking structure of the wire casing 2 may also be a number, a letter number, or a wire model character, which can be conveniently identified by an operator.

Further, in this embodiment, referring to fig. 5, the trunking 2 includes a slot body 21, a slot cover plate 22, and an opening mechanism for driving the slot cover plate 22 to open, the computer is connected with the opening mechanism, specifically, the slot body 21 is used for accommodating a wire, the slot cover plate 22 is hinged on the slot body 21 through a hinge 23, the opening mechanism includes a cylinder 24 and a connecting rod 26, the cylinder 24 is fixed on the slot body 21, a connecting block 25 is fixed at a piston rod end of the cylinder 24, a fixing block 27 is fixed on the slot cover plate 22, two ends of the connecting rod 26 are respectively hinged with the connecting block 25 and the fixing block 27, and the connecting rod 26 is used for driving the slot cover plate 22 to turn over through the telescopic motion of the cylinder 24, so as to open and close the trunking 2. When carrying out the wire and pegging graft, all wire casings 2 are in the state of unpacking, and when certain wire was taken to needs, the computer was bright except the marker light on the wire casing 2 that should hold this wire of control, still controlled the cylinder 24 of this wire casing 2 and opened and shut the action, ensured to take from this wire casing 2 only, further ensured that the wire takes the accuracy.

Referring to fig. 1 and 2, in the present embodiment, a power main switch 8 is provided on the induction mounting platform 3 to supply power to and disconnect power from the whole induction mounting platform 3, and a start switch 9 is further provided to control the start control of the whole induction mounting platform 3, and the computer is operated through a keyboard 6 and a mouse 7. The locking and unlocking actions of the locking mechanism are performed by a locking switch (not shown in the drawings).

As a preferable design, referring to fig. 1, in the present embodiment, the inducing module 4 is provided with a mounting slot cavity 41 for mounting the fuse box, and the shape of the mounting slot cavity 41 is adapted to the shape of the fuse, so as to facilitate mounting and positioning of the fuse box. As preferred design, a plurality of pilot lamps in the induction module 4 can be installed on one pilot lamp plate, and pilot lamp plate detachably installs in the installation slot 41 of induction module 4 to this, to the fuse box of different models, removable corresponding pilot lamp plate ensures that pilot lamp and the spring bolt one-to-one in the fuse box increases erection equipment's application scope.

As a preferable design, in this embodiment, a label code is provided on the fuse box, and the installation apparatus further includes a scanning mechanism (not shown in the drawings), the scanning mechanism is connected to the computer, and is used for scanning the label code on the fuse box, and then the computer automatically retrieves the installation information of the fuse box, which is convenient for operation. In the invention, the computer is a control center and a processing center of the installation equipment, and the computer is provided with corresponding control software for realizing the functions of information processing and control.

In this embodiment, the inducing module 4 is further provided with a triggering mechanism connected to a computer, the triggering mechanism may be a contact switch, and the triggering mechanism is triggered to feed back a signal to the computer to start the wire plugging operation when the fuse box is installed in place. Of course, the trigger mechanism may not be provided, and the operation may be performed manually on a computer.

The invention also provides a method for installing the lead in the fuse box, which is used for inserting the terminal of the lead into the fuse box and is carried out by adopting the installation equipment of the invention, and the method comprises the following steps:

s1, preparation: wires of different models are placed in different wire grooves 2 of the material rack 1, a power supply main switch 8 is turned on, the installation equipment is powered on, then a starting switch is turned on, a computer is turned on, and the whole installation equipment waits.

S2, fuse box placement: the method comprises the steps that installation information of a fuse box to be installed is called from a computer and displayed in a display 5, the installation information comprises the type of the fuse box, the number and the type of lock tongues in the fuse box and wire information of corresponding installation of the lock tongues, and the computer sorts and numbers the lock tongues according to a certain installation sequence; the fuse box is placed in the induction module 4 and locked with the locking mechanism.

Specifically, when the installation device in this embodiment is used, the label code on the fuse box is scanned by the scanning mechanism, the computer retrieves the installation information of the fuse box according to the scanned information, the installation information is displayed in the form of a list and a guidance picture on the display 5, the lock tongues are numbered in the list according to the installation sequence from top to bottom, and are marked as the first lock tongue to the nth lock tongue, the information such as the model number of the lock tongue, the wire model number corresponding to the lock tongue, and the installation state is listed behind the number of each lock tongue in the list, wherein the installation state respectively indicates that the lock tongue is not installed and installed in brown, yellow, and green, and can be indicated in the text modes of "installed", "installed" and "uninstalled", or in other indication modes. The induction picture comprises information such as the shape of the fuse box, the position of the bolt, the installation state and the like, wherein the bolt can be represented by a circle in the picture, different installation states are represented by different colors of the circle, for example, black is not installed, yellow is installed, and green is installed. After the fuse box is placed in place, a signal is fed back to a computer through a trigger mechanism, and the wire insertion operation is started.

S3, inserting a lead: the computer controls the indicator light corresponding to the first lock tongue to light up, an operator determines the type of the wire to be plugged into the lock tongue according to the installation information displayed by the display 5, takes the corresponding wire from the wire groove 2 of the material rack 1, and plugs the terminal of the wire into the first lock tongue.

Specifically, when the installation device in this embodiment is adopted, in the display 5, the installation state corresponding to the first lock tongue in the list changes from brown to yellow, and simultaneously the circle representing the first lock tongue in the induced picture changes from yellow, and the indicator light corresponding to the first lock tongue is controlled by the computer to light, so as to indicate the operator to determine the position of the lock tongue to be installed from three aspects, and the computer controls the wire casing 2 containing the wires corresponding to the lock tongue to open the box, and the marker light is lighted, so that the operator can accurately take the wires from the wire casing 2, and then the terminal of the wires is plugged into the first lock tongue.

S4, pull-back detection: the operating personnel upwards draws back the wire, and displacement detection mechanism detects that induced module 4 is drawn back and moves one end distance to with signal transmission for the computer, the pilot lamp that the first spring bolt of computer control corresponds discolours or extinguishes, and display 5 shows that the wire installation of first spring bolt finishes simultaneously. Specifically, when the installation device in this embodiment is adopted, the indicator light turns green from red, the installation state corresponding to the lock tongue in the list turns green in the display 5, and the circle representing the first lock tongue in the guidance picture turns green at the same time. And then the computer controls the installation work of the lead entering the next lock tongue. In addition, a language prompter can be added to promote the completion of the pull-back detection operation.

And S5, sequentially completing the wire installation work of the second bolt to the Nth bolt from the back in the same way as the steps S3 to S4, finishing the installation of all the wires of the fuse box, and performing a pull-back operation on each wire. And the installation of the wire on each lock tongue can be finished only by judging by a computer after the pull-back detection is carried out, and the wire installation work of the next lock tongue can be carried out.

After all the wires of the fuse box are installed, the computer displays a qualified interface in the display 5 and prompts the qualification through voice. After the locking mechanism is unlocked, the fuse box is taken out of the induction module 4, and the display 5 enters a waiting interface, so that the next fuse box can be installed.

From the above, in this embodiment can be known from the above, the correct installation of the wire of fuse box can be confirmed from a plurality of aspects to the erection equipment in this embodiment, the problem of misloading and neglected loading can not appear to every wire all must carry out the pull-back detection, can not appear omitting the pull-back detection, ensures that the terminal of wire is in can cartridge prelock target in place at the spring bolt, has improved the quality of fuse box. Whole erection equipment is intelligent high, convenient operation to the corresponding data of whole installation can be recorded in the computer, and the work is checked against when convenient follow-up quality problems appear.

In conclusion, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.

The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (10)

1. A fuse block and wire mounting apparatus for inserting a terminal of a wire into a fuse block having a plurality of locking tabs therein, the apparatus comprising: the installation equipment comprises a material rack (1) and an induction installation platform (3), a plurality of wire grooves (2) for containing wires are arranged on the bolt material rack (1), the induction mounting table (3) is provided with an induction module (4), a displacement detection mechanism, a computer and a display (5), the inductive module (4) can move upwards, the inductive module (4) is used for installing a fuse box, the induction module (4) is internally provided with a locking mechanism and a plurality of indicating lamps, the locking mechanism is used for locking the fuse box in the induction module (4), the indicating lamps correspond to the lock tongues of the fuse box one by one, the displacement detection mechanism is used for detecting the displacement of the induction module, the computer is connected with the displacement detection mechanism and the display (5), the computer is also connected with the indicator lamp, and the installation information of the fuse box is stored in the computer.

2. The mounting apparatus of claim 1, wherein: and a marking structure is arranged on the wire groove (2) in the material rack (1).

3. The mounting apparatus of claim 2, wherein: the marking structure on the wire groove (2) is a marking lamp, and the computer is connected with the marking lamp.

4. The mounting apparatus of claim 1, wherein: the wire casing (2) comprises a groove body (21), a groove cover plate (22) and an opening mechanism for driving the groove cover plate (22) to open, and the computer is connected with the opening mechanism in a control mode.

5. The mounting apparatus of claim 4, wherein: the groove cover plate (22) is hinged to the groove body (21), the opening mechanism comprises a cylinder (24) and a connecting rod (26), the cylinder (24) is fixed to the groove body (21), one end of the connecting rod (26) is hinged to a piston rod of the cylinder (24), and the other end of the connecting rod is hinged to the groove cover plate (22).

6. The mounting apparatus of claim 1, wherein: a plurality of pilot lamps in the induction module (4) are installed on an indicator lamp plate, and the indicator lamp plate is detachably installed in the induction module (4).

7. The mounting apparatus of claim 1, wherein: the fuse box is characterized by further comprising a scanning mechanism, the scanning mechanism is connected with a computer, and a label code is arranged on the fuse box.

8. The mounting apparatus of claim 1, wherein: and an installation groove cavity (41) for placing a fuse box is arranged in the induction module (4).

9. A method of installing a fuse block and a wire for inserting a terminal of the wire into the fuse block, comprising: the method is carried out by adopting the mounting device of claim 1, and comprises the following steps:

s1, preparation: wires of different types are placed in different wire grooves (2) of the material rack (1), and the installation equipment is powered on and started;

s2, fuse box placement: the method comprises the steps that installation information of a fuse box to be installed is called from a computer and displayed in a display (5), the installation information comprises the type of the fuse box, the number and the type of lock tongues in the fuse box and wire information of corresponding installation of the lock tongues, and the computer sorts and numbers the lock tongues according to a certain installation sequence; the fuse box is placed in the induction module (4), and the fuse box is locked by the locking mechanism;

s3, inserting a lead: the computer controls an indicator light corresponding to a first lock tongue to light up, an operator determines the type of a wire to be plugged into the lock tongue according to installation information displayed by the display (5), takes the corresponding wire from a wire groove (2) of the material rack (1), and plugs a terminal of the wire into the first lock tongue; then the computer enters the lead installation work of the next lock tongue;

s4, pull-back detection: an operator pulls back the wire upwards, the displacement detection mechanism detects that the induction module (4) is pulled back to move upwards for a distance, a signal is transmitted to a computer, the computer controls an indicator lamp corresponding to the first lock tongue to change color or extinguish, and meanwhile, the display (5) displays that the installation of the wire of the first lock tongue is finished; after the back-pulling is finished, the module is induced to reset;

and S5, sequentially completing the installation of the wires of the rear lock tongues in the same manner as the steps S3 to S4, and finishing the installation of all the wires of the fuse box.

10. The method of installation according to claim 9, wherein: in the step S2, the installation information of the fuse box stored in the computer is displayed on the display (5) in the form of a list and an induction picture, the lock tongues are well numbered in the list according to the installation sequence, the list includes the lock tongue number, the lock tongue type, the wire type corresponding to the lock tongue, and the installation state, and the induction picture includes the shape of the fuse box, the lock tongue position, and the installation state.

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