CN112388299A - Wind power blade root bolt perpendicularity control tool and bolt installation method - Google Patents
Wind power blade root bolt perpendicularity control tool and bolt installation method Download PDFInfo
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- CN112388299A CN112388299A CN202011336349.4A CN202011336349A CN112388299A CN 112388299 A CN112388299 A CN 112388299A CN 202011336349 A CN202011336349 A CN 202011336349A CN 112388299 A CN112388299 A CN 112388299A
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- power blade
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000009434 installation Methods 0.000 title abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 59
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 235000009537 plain noodles Nutrition 0.000 claims 1
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
- B23P19/062—Pierce nut setting machines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D1/00—Wind motors with rotation axis substantially parallel to the air flow entering the rotor
- F03D1/06—Rotors
- F03D1/065—Rotors characterised by their construction elements
- F03D1/0658—Arrangements for fixing wind-engaging parts to a hub
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/10—Assembly of wind motors; Arrangements for erecting wind motors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Wind Motors (AREA)
Abstract
The invention discloses a wind power blade root bolt verticality control tool and a bolt installation method, wherein the tool sequentially comprises a split two-half rubber sleeve, a split two-half metal sleeve and two sleeve locking rings which are concentrically arranged from inside to outside and are respectively in threaded connection with the outer surfaces of two end parts of the metal sleeve; the inner diameter of the rubber sleeve is matched with the outer diameter of the small-diameter section of the smooth surface in the bolt, the outer diameter of the rubber sleeve is matched with the inner diameter of the metal sleeve, the outer diameter of the metal sleeve is 0.5mm smaller than the inner diameter of the bolt hole of the root part of the wind power blade, the inner diameter of the sleeve locking ring is larger than the outer diameter of the large-diameter section of the thread, and the metal sleeve is parallelly plugged into the bolt hole port of the root part of the wind power blade to ensure the verticality of the bolt penetrating through the rubber sleeve when the bolt. The tool can ensure that the bolt is perpendicular to the end face of the root part of the wind power blade, so that the problem of large bolt verticality deviation possibly occurring in the installation of the bolt at the root part of the wind power blade is solved.
Description
Technical Field
The invention relates to the technical field of wind power blade bolt system assembling auxiliary tools, in particular to a wind power blade root bolt verticality control tool and a bolt installation method.
Background
The glass fiber wind power blade is one of key parts of a wind turbine generator and is connected to a hub in a certain root connection mode. The most common blade root connection mode is T-bolt connection, and in the design, bolt holes and nut holes are drilled at the root part of the blade by using special drilling equipment after the blade is demoulded, and then bolts and nuts are installed and placed in the bolt holes and the nut holes for connection. In order to ensure that the blade bolt can be well connected with the variable pitch bearing of the wind turbine generator, the blade bolt is required to be ensured to be perpendicular to the end face of the blade, and the design tolerance is usually required to be 0.2 degrees. The bolt that uses on the wind-powered electricity generation blade is stud, and the diameter in bolt both ends area of taking the screw thread is great (like M36), and the slender pole diameter in bolt interlude is less (like phi 28mm), and corresponding blade root bolt hole diameter is a little bigger by 2mm than bolt end diameter (for example, the bolt hole diameter of the blade that M36 bolt place is phi 38 mm). At present, the installation of blade bolt and nut mainly leans on the manual work, but bolt hole diameter ratio bolt diameter is big, and the nut is rotatable in the nut hole, and the bolt can take place to remove at the chord direction in the bolt hole, consequently if only rely on artifical range estimation, can't guarantee the bolt straightness that hangs down of every bolt and satisfy the designing requirement in the installation. If the verticality deviation between the bolt and the end face of the blade root is overlarge, the bolt and the variable pitch bearing of the fan can not be assembled, or the bolt is damaged due to the contact between the blade bolt and the variable pitch bearing in the operation process of the fan.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides a wind power blade root bolt perpendicularity control tool and a bolt installation method.
In order to achieve the purpose, the invention adopts the specific scheme that:
a wind power blade root bolt verticality control tool is provided, wherein a bolt is a stud bolt, the bolt comprises a smooth surface small-diameter section located in the middle and thread large-diameter sections located at two end parts, and one thread large-diameter section is in threaded connection with a bolt hole of a wind power blade root; the tool comprises two split half-type rubber sleeves, two split half-type metal sleeves and two sleeve locking rings, wherein the split half-type rubber sleeves, the split half-type metal sleeves and the two sleeve locking rings are concentrically arranged from inside to outside;
the inner diameter of the rubber sleeve is matched with the outer diameter of the small-diameter section of the light surface in the bolt, the outer diameter of the rubber sleeve is matched with the inner diameter of the metal sleeve, the length of the metal sleeve is equal to that of the rubber sleeve, the outer diameter of the metal sleeve is 0.5mm smaller than the inner diameter of the bolt hole at the root part of the wind power blade, the inner diameter of the sleeve locking ring is larger than the outer diameter of the large-diameter section of the thread, and the metal sleeve is parallelly plugged into the bolt hole port at the root part of the wind power blade so as to ensure the verticality of the bolt penetrating;
a plurality of magnetic protrusions are arranged on two axial end faces of one half of the split metal sleeves at intervals, and grooves matched with the magnetic protrusions are arranged on two axial end faces of the other half of the split metal sleeves.
Further, the sleeve locking ring is a metal ring with threads on the inner surface.
Further, the rubber sleeve is a circular ring-shaped sleeve consisting of two semicircular rubber pipe walls.
Further, the length of the metal sleeve is 100 mm.
Further, the thickness of the metal sleeve is 4 mm.
Further, the thread large-diameter section comprises a thread large-diameter section and a thread large-diameter section which are completely equal, wherein the thread large-diameter section is used for being in threaded connection with a bolt hole at the root of the wind power blade;
the method for mounting the bolt by using the tool specifically comprises the following steps:
step one, respectively placing two half rubber sleeves into two half metal sleeves to form two half combined sleeves;
secondly, placing the bolt in the bolt hole, and making a positioning mark at the position where the smooth small-diameter section of the bolt is aligned with the end face of the bolt hole;
taking out the bolt, and placing the smooth small-diameter section of the bolt on one half of the combined sleeve, wherein one end of the half combined sleeve, which is close to the large-diameter section of the thread, exceeds the positioning mark by 10 mm;
step four, sleeving the other half of the combined sleeve on the other side of the smooth surface small-diameter section, so that the two half of the combined sleeve are aligned and closed on the axial end face;
fifthly, the sleeve locking ring 3 is screwed at two ends of the metal sleeve 4;
putting a nut into a nut hole of the wind power blade, and then putting a bolt provided with a tool into a bolt hole of the wind power blade;
step seven, screwing the bolt into the nut until the exposed length of the bolt meets the design requirement;
step eight, plugging the nut, and fixing the nut by using a nut plugging strip so that the nut cannot move;
and step nine, unscrewing the sleeve locking ring, and drawing out and dismantling the metal sleeve and the rubber sleeve from the bolt hole.
Has the advantages that:
1. the tool comprises a metal sleeve, a rubber sleeve sleeved in the metal sleeve and a sleeve locking ring in threaded connection with the outer surface of the metal sleeve, wherein the metal sleeve and the rubber sleeve are arranged in a split two-half mode, the metal sleeve is parallelly plugged into a bolt hole port at the root of the wind power blade to ensure the verticality of a bolt penetrating through the rubber sleeve when the bolt is connected with a bolt hole, and the bolt is ensured to be vertical to the root end face of the wind power blade, so that the problem of large bolt verticality deviation possibly occurring in the installation of the bolt at the root of the wind power blade is solved.
2. The tool has the advantages of strong universality, simple structure, good operability, simple use method and low manufacturing cost, and can be suitable for mounting bolts of various specifications and sizes without adding an additional power system.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
Fig. 1 is a schematic structural view of a tool with threads according to the present invention.
Figure 2 is a cross-sectional view of the threaded tooling of the present invention.
Fig. 3 is a schematic view of a half metal sleeve having a groove formed therein.
Fig. 4 is a schematic structural view of a half metal sleeve provided with magnetic protrusions in the metal sleeve.
Figure 5 is a schematic view of the construction of a casing locking ring.
The method comprises the following steps of 1, a bolt, 101, a thread large-diameter section, 102, a smooth-surface small-diameter section, 103, a thread large-diameter section, 2, a rubber sleeve, 3, a sleeve locking ring, 4, a metal sleeve, 401, a groove, 402, a magnetic bulge, 5, a bolt hole, 6, a wind power blade, 7, a nut sealing strip, 8 and a nut.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to specific embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, belong to the scope of the present invention.
Referring to fig. 1 to 5, a bolt 1 is a stud bolt, and the bolt comprises a smooth surface small-diameter section 102 located in the middle and thread large-diameter sections located at two ends; the tool comprises a split two-half rubber sleeve 2, a split two-half metal sleeve 4 and two sleeve locking rings 3 which are concentrically arranged from inside to outside, wherein the two sleeve locking rings are respectively in threaded connection with the outer surfaces of two end parts of the metal sleeve 4; referring to fig. 3 and 4, a plurality of magnetic protrusions 402 are respectively disposed on two axial end faces of one half of the split metal sleeves 4 at intervals, grooves 401 matched with the magnetic protrusions 402 are respectively disposed on two axial end faces of the other half of the metal sleeves, and the two half of the metal sleeves are embedded into the grooves 401 through the magnetic protrusions 402 to form a tight and closed connection.
In detail, referring to fig. 5, the sleeve locking ring 3 is a metal ring with threads on the inner surface, and the sleeve locking ring 3 is screwed on the outer surface of the metal sleeve 4 to reinforce the tight connection between the two halves of the metal sleeve and facilitate the metal sleeve 4 to be pulled out from the bolt hole 5.
In detail, the rubber sleeve 2 is a circular sleeve composed of two semicircular rubber pipe walls, and the rubber sleeve 2 is arranged in the metal sleeve 4, so that the scratch on the surface of the bolt 1 can be prevented.
Referring to fig. 2, the metal sleeve 4 and the rubber sleeve 2 have the same length.
In detail, the length of the metal sleeve 4 is 100 mm.
In detail, the thickness of the metal sleeve 4 is 4 mm.
The thread large-diameter section comprises a thread large-diameter section 101 and a thread large-diameter section 103 which are completely equal, wherein the thread large-diameter section 103 is used for being in threaded connection with the bolt hole 5 at the root part of the wind power blade 6
The method for mounting the wind power blade bolt by using the tool comprises the following steps:
step one, respectively placing two half rubber sleeves into two half metal sleeves to form two half combined sleeves;
secondly, placing the bolt 1 in a bolt hole, and making a positioning mark at the position where the smooth small-diameter section 102 of the bolt 1 is aligned with the end face of the bolt hole 5;
thirdly, placing the smooth small-diameter section 102 of the bolt 1 on one half of the combined sleeve, wherein one end of the combined sleeve, which is close to the large-diameter thread section 103, exceeds the positioning mark by 10 mm;
step four, sleeving the other half of the combined sleeve on the other side of the smooth small-diameter section 102, so that the two half of the combined sleeve are aligned and closed on the axial end face;
fifthly, the sleeve locking ring 3 is screwed at two ends of the metal sleeve 4;
sixthly, placing the nut 8 into a nut hole of the wind power blade 6, and then placing the bolt 1 and the metal sleeve 4 into a bolt hole 5 of the wind power blade 6;
step seven, screwing the bolt 1 into the nut 8 until the exposed length of the bolt 1 reaches the theoretical design requirement;
step eight, plugging the nut 8, and fixing the nut 8 by using a nut plugging strip 7 so that the nut cannot move;
and step nine, unscrewing the sleeve locking ring 3, and drawing out and dismantling the metal sleeve 4 and the rubber sleeve 2 from the bolt hole 5.
The tool can effectively control the installation angle of the bolt 1 when the bolt 1 is installed, so that the bolt 1 is prevented from moving in the bolt hole 5, the vertical installation of the bolt 1 and the nut 8 and the perpendicularity of the bolt 1 and the end surface of the root part of the wind power blade 6 after the bolt 1 is installed are ensured, and the problems that the bolt perpendicularity deviation is overlarge and the like possibly occurring in the installation process of the bolt 1 are avoided.
The wind turbine blade root bolt perpendicularity control tool and the bolt installation method provided by the invention are described in detail, specific examples are applied in the description to explain the principle and the specific implementation mode of the invention, and the above examples are only used for helping understanding the method and the core idea of the invention. It should be noted that any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are within the protective scope of the present invention to those skilled in the art.
Claims (6)
1. The utility model provides a wind-powered electricity generation blade root bolt straightness control frock that hangs down, the bolt is stud, the bolt is including the plain noodles path section that is located the middle part and the big footpath section of screw thread that is located both ends, its characterized in that: the tool comprises two split half-type rubber sleeves, two split half-type metal sleeves and two sleeve locking rings, wherein the split half-type rubber sleeves, the split half-type metal sleeves and the two sleeve locking rings are concentrically arranged from inside to outside;
the inner diameter of the rubber sleeve is matched with the outer diameter of the small-diameter section of the light surface in the bolt, the outer diameter of the rubber sleeve is matched with the inner diameter of the metal sleeve, the length of the metal sleeve is equal to that of the rubber sleeve, the outer diameter of the metal sleeve is 0.5mm smaller than the inner diameter of the bolt hole at the root part of the wind power blade, the inner diameter of the sleeve locking ring is larger than the outer diameter of the large-diameter section of the thread, and the metal sleeve is parallelly plugged into the bolt hole port at the root part of the wind power blade so as to ensure the verticality of the bolt penetrating;
two axial end faces of one half of the two half metal sleeves are provided with a plurality of magnetic protrusions at intervals, and two axial end faces of the other half metal sleeve are provided with grooves matched with the magnetic protrusions.
2. The wind power blade root bolt perpendicularity control tool according to claim 1, characterized in that: the sleeve locking ring is a metal ring with threads on the inner surface.
3. The wind power blade root bolt perpendicularity control tool according to claim 1, characterized in that: the rubber sleeve is a circular sleeve consisting of two semicircular rubber pipe walls.
4. The wind power blade root bolt perpendicularity control tool according to claim 1, characterized in that: the length of the metal sleeve is 100 mm.
5. The wind power blade root bolt perpendicularity control tool according to claim 1, characterized in that: the thickness of the metal sleeve is 4 mm.
6. The method for mounting the bolt by using the wind power blade root bolt perpendicularity control tool according to claim 1, wherein the thread major-diameter section comprises a thread major-diameter section and a thread major-diameter section which are completely equal to each other, wherein the thread major-diameter section is used for being in threaded connection with a bolt hole in the root of the wind power blade;
the method for mounting the bolt by using the tool specifically comprises the following steps:
step one, respectively placing two half rubber sleeves into two half metal sleeves to form two half combined sleeves;
secondly, placing the bolt in the bolt hole, and making a positioning mark at the position where the smooth small-diameter section of the bolt is aligned with the end face of the bolt hole;
taking out the bolt, and placing the smooth small-diameter section of the bolt on one half of the combined sleeve, wherein one end of the half combined sleeve, which is close to the large-diameter section of the thread, exceeds the positioning mark by 10 mm;
step four, sleeving the other half of the combined sleeve on the other side of the smooth surface small-diameter section, so that the two half of the combined sleeve are aligned and closed on the axial end face;
fifthly, the sleeve locking ring 3 is screwed at two ends of the metal sleeve 4;
putting a nut into a nut hole of the wind power blade, and then putting a bolt provided with a tool into a bolt hole of the wind power blade;
step seven, screwing the bolt into the nut until the exposed length of the bolt meets the design requirement;
step eight, plugging the nut, and fixing the nut by using a nut plugging strip so that the nut cannot move;
and step nine, unscrewing the sleeve locking ring, and drawing out and dismantling the metal sleeve and the rubber sleeve from the bolt hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011336349.4A CN112388299B (en) | 2020-11-25 | 2020-11-25 | Wind power blade root bolt perpendicularity control tool and bolt installation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011336349.4A CN112388299B (en) | 2020-11-25 | 2020-11-25 | Wind power blade root bolt perpendicularity control tool and bolt installation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112388299A true CN112388299A (en) | 2021-02-23 |
| CN112388299B CN112388299B (en) | 2022-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011336349.4A Active CN112388299B (en) | 2020-11-25 | 2020-11-25 | Wind power blade root bolt perpendicularity control tool and bolt installation method |
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| CN (1) | CN112388299B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113137345A (en) * | 2021-04-30 | 2021-07-20 | 上海电气风电集团股份有限公司 | Blade and wind wheel of wind driven generator |
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| CN211448909U (en) * | 2020-01-03 | 2020-09-08 | 国电联合动力技术有限公司 | Wind turbine generator system and anti-dislocation device of blade bolt of wind turbine generator system and wind turbine generator system blade |
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2020
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| US5170551A (en) * | 1988-10-24 | 1992-12-15 | Ovako Steel Couplings Ab | Alignment of shaft flanges |
| KR101345716B1 (en) * | 2012-09-07 | 2013-12-27 | 삼성중공업 주식회사 | Assistance apparatus for coupling for wind power generator and coupling method thereby |
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| DE102014008558A1 (en) * | 2014-05-28 | 2015-12-03 | Windnovation Engineering Solutions Gmbh | Rotor blade connection |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113137345A (en) * | 2021-04-30 | 2021-07-20 | 上海电气风电集团股份有限公司 | Blade and wind wheel of wind driven generator |
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| CN112388299B (en) | 2022-07-08 |
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Application publication date: 20210223 Assignee: Xiamen Shuangrui Wind Power Technology Co.,Ltd. Assignor: LUOYANG SUNRUI WIND TURBINE BLADE Ltd. Contract record no.: X2023980043868 Denomination of invention: A verticality control fixture and bolt installation method for wind turbine blade root bolts Granted publication date: 20220708 License type: Common License Record date: 20231023 |