CN112386971A - Quick shunting self-cleaning material distribution method - Google Patents
Quick shunting self-cleaning material distribution method Download PDFInfo
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- CN112386971A CN112386971A CN202011395088.3A CN202011395088A CN112386971A CN 112386971 A CN112386971 A CN 112386971A CN 202011395088 A CN202011395088 A CN 202011395088A CN 112386971 A CN112386971 A CN 112386971A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/28—Leaching or washing filter cakes in the filter handling the filter cake for purposes other than regenerating
- B01D25/288—Retarding cake deposition on the filter during the filtration period, e.g. using stirrers
Abstract
The invention provides a quick shunting self-cleaning material distributing mechanism which comprises a mounting plate, a material distributing cylinder, a liquid adding assembly and a cleaning assembly, wherein filter residues subjected to filter pressing are conveyed in batches by utilizing a material distributing area in the material distributing cylinder, water is input into the filter residues in the conveying process, so that the filter residues are wetted from inside to outside, the surface layers of the filter residues are prevented from being agglomerated, an opening in a partition plate in the material distributing cylinder is horizontally opened in a pulling mode, the opening is opened when a liquid adding pipe moves to the opening, the opening is immediately closed after the liquid adding pipe passes through the opening, and the cleaning assembly is used for cleaning the inner side wall and the outer side wall of the material distributing area in time after the material distributing operation is completed in the material distributing area, so that the technical problem that the purification effect is reduced due to the gradual accumulation of the filter residues in the material distributing area in the material distributing.
Description
Technical Field
The invention relates to the technical field of filter pressing mechanical structures, in particular to a rapid shunting self-cleaning material distribution method.
Background
In the new technology of directly recycling lead oxide from the waste lead-acid battery by the atomic economy method, complexing liquid needs to be added into waste lead paste, the complexing lead liquid after complexing and dissolving is introduced into a precipitator which is mostly gas, the complexing lead liquid and the precipitator are enabled to react to form a mixture of basic lead salt and the complexing liquid, and before lead oxide powder is generated before the basic lead salt is heated and ball-milled, the mixture needs to be subjected to multiple times of filter pressing and rinsing to remove the complexing liquid, so that pure basic lead salt is obtained.
In chinese patent No. CN102794042B, a full-automatic continuous filtering, press-filtering and slag-discharging machine is disclosed, which can continuously filter, press, feed, discharge and discharge slag.
However, the sediment machine is unloaded in the continuous filtration filter-pressing that above-mentioned patent was disclosed and can't realize filtering repeatedly to the filter residue, improves the purity of filter residue to, in the filter residue is inputed the in-process that stirs in the filter residue jar again, because last filter-pressing for moisture in the filter residue is discharged, when mixing the stirring with water once more, can lead to the filter residue to meet water, and surface layer part condenses into a group, leads to the unable and moisture abundant contact of filter residue of inlayer, leads to the unable effective promotion of purity of filter residue.
Disclosure of Invention
Aiming at the problems, the invention provides a rapid shunting self-cleaning material distribution method, which is characterized in that filter residues after filter pressing are conveyed in batches by utilizing a material distribution area in a material distribution cylinder, water is input into the filter residues in the conveying process, so that the filter residues are wetted from inside to outside, the surface layers of the filter residues are prevented from being condensed into clusters, an opening in a partition plate in the material distribution cylinder is horizontally opened in a pulling mode, the opening is opened when a liquid adding pipe moves to the opening, the opening is immediately closed after the liquid adding pipe passes through the opening, and a cleaning assembly is used for cleaning the inner side wall and the outer side wall of the material distribution area in time after the material distribution work is completed in the material distribution area, so that the technical problem that the purification effect is reduced due to the gradual accumulation of the filter residues in the material distribution area in the material distribution.
In order to achieve the purpose, the invention provides the following technical scheme:
a quick shunting self-cleaning material distribution method comprises the following steps:
step one, distributing materials, namely transferring and conveying filter residues generated after filter pressing of a filter press into a material distribution cylinder rotatably arranged on a mounting plate through a feeding pipe, and receiving the filter residues in a material distribution area positioned right below the feeding pipe in the material distribution cylinder;
step two, rotary conveying, wherein the material distribution barrel is driven to rotate by a driving unit, so that filter residues entering the material distribution area are conveyed to a feeding hole communicated with a stirring tank;
step three, opening the opening once, wherein in the process of rotating the material separating barrel, a partition plate on the material separating barrel is used for separating a material separating area, when the partition plate is close to a liquid adding pipe in a liquid adding assembly, the opening on the partition plate is opened, the opening is closed after the liquid adding pipe passes through the opening, and the liquid adding pipe enters the material separating area stacked with filter residues;
step four, adding liquid, namely performing self-rotation on a liquid adding pipe along with the rotation of the material distributing barrel, and performing liquid spraying and wetting treatment on filter residues in the material distributing area;
discharging, namely after liquid adding treatment is completed through the liquid adding pipe, rotating the material distributing area to be right above the feeding hole, and discharging filter residues subjected to liquid spraying wetting treatment into a stirring tank through the feeding hole for stirring treatment;
opening for the second time, switching the material distribution area after material discharge to a cleaning assembly positioned at the rear side of the feed inlet along with the rotation of the material distribution cylinder, and opening the partition plate for separating the material distribution area when the partition plate is close to an inner cleaning brush and an outer cleaning brush on the cleaning assembly, wherein the opening on the partition plate is opened synchronously, the inner cleaning brush and the outer cleaning brush are driven by the rotation of the material distribution cylinder to rotate and swing to be separated from the collision with the material distribution cylinder respectively, so that the inner cleaning brush and the outer cleaning brush pass through the opening, and the opening is closed after the inner cleaning brush and the outer cleaning brush pass through the opening; and
and seventhly, cleaning, namely swinging the inner cleaning brush and the outer cleaning brush again to be abutted against the material distributing cylinder through rotation of the material distributing cylinder, and scraping and cleaning the inner arc-shaped side wall and the outer arc-shaped side wall of the material distributing area, so that the material distributing area is recycled for material distributing.
As an improvement, in the second step, the driving unit includes:
the driving motor is arranged below the mounting plate;
the driving gear is arranged on the driving motor and is driven by the driving motor to rotate; and
the gear ring is sleeved on the material separating cylinder and is in transmission fit with the driving gear to drive the material separating cylinder to rotate.
In the third step, a sealing plate is horizontally slidably disposed on the partition plate in a radial direction of the material separating cylinder, and the opening is opened and closed by the sealing plate along with rotation of the material separating cylinder.
As an improvement, the bottom of the partition board is provided with a sliding groove for the sealing plate to slide, and the bottom of the sealing plate is provided with a plug pin inserted into the sliding groove.
As an improvement, a vertical column is arranged at the center of the material separating cylinder, guide grooves are formed in the circumferential side wall of the vertical column, guide columns correspondingly matched with the guide grooves are arranged on the sealing plate, each guide groove comprises a sealing section, an opening section and two transition sections, the opening sections are arranged in two groups, the transition sections are located at the connecting positions of the sealing sections and the opening sections, the opening is closed when the guide columns are located in the sealing sections, and the opening is opened when the guide columns are located in the opening sections.
As an improvement, in the fourth step, the liquid feeding pipe is arranged by rotating around its own axis along with the rotation of the material separating barrel through a transmission unit, and the transmission unit comprises:
the transmission gear ring is sleeved at the top of the material distributing cylinder and is arranged along with the material distributing cylinder in a rotating way;
the transmission gear is sleeved on the liquid feeding pipe close to the edge of the material separating barrel and meshed with the transmission gear ring; and
the synchronous belt set is arranged on the liquid adding pipe and synchronously drives the liquid adding pipe to rotate.
As an improvement, in step five, feed inlet department is provided with right divide the filter residue of feed cylinder output to carry out the subassembly of cutting apart, should cut apart the subassembly and include:
the cutting hopper is rotatably arranged on the mounting plate and is positioned at the feed inlet;
the dividing knife is arranged in the dividing hopper and is used for dividing and cutting filter residues output by the feed inlet along with the dividing hopper; and
the reverse transmission unit is in transmission connection with the cutting hopper and the driving unit, and the cutting hopper and the material separating barrel are arranged in a reverse rotation mode.
As an improvement, the reverse drive unit comprises:
the transmission connecting gear is arranged between the transmission gear ring and the transmission gear and is in transmission connection with the transmission gear ring and the transmission gear;
the transmission main shaft penetrates through the mounting plate and is connected with the transmission connecting gear;
the reverse driving gear is arranged at the lower end part of the transmission main shaft and synchronously rotates along with the transmission connecting gear;
the reverse transfer gear is rotatably arranged between the reverse driving gear and the dividing hopper and is meshed with the reverse driving gear; and
and the reverse gear ring is arranged on the cutting hopper and meshed with the reverse transfer gear and drives the cutting hopper to rotate.
As an improvement, the inner cleaning brush and the outer cleaning brush are rotatably mounted on the sealing cover plate covering the material distribution barrel, and the inner cleaning brush and the outer cleaning brush are synchronously rotated and adjusted in angle along with the rotation of the material distribution barrel through a control unit to be abutted against the arc-shaped side walls of the inner side and the outer side of the material distribution area, and the control unit comprises:
the control gear ring is sleeved on the material distribution barrel and provided with a plurality of tooth parts, and the tooth parts are arranged in one-to-one correspondence with the partition plates;
the control gear is sleeved at the top of the outer cleaning brush and is correspondingly matched with the control gear ring; and
and the control synchronous belt group is in transmission connection with the inner cleaning brush and the outer cleaning brush, and the inner cleaning brush synchronously rotates and swings along with the outer cleaning brush.
The invention has the beneficial effects that:
(1) according to the filter-pressed filter residue separating device, filter residues after filter pressing are conveyed in batches by utilizing the separating area in the separating cylinder, water is input into the filter residues in the conveying process, so that the filter residues are wetted from inside to outside, the surface layer of the filter residues is prevented from being coagulated into clusters, the opening in the partition plate in the separating cylinder is horizontally opened in a drawing mode, when the liquid adding pipe moves to the opening, the opening is opened, after the liquid adding pipe passes through the opening, the opening is immediately closed, and the cleaning assembly is used for cleaning the inner side wall and the outer side wall of the separating area in time after the separating work is finished in the separating area, so that the technical problem that the purifying effect is reduced due to the fact that the filter residues in the separating area are gradually accumulated in the separating area;
(2) the inner cleaning brush and the outer cleaning brush are driven to rotate and swing by the rotation of the material distributing barrel, so that the inner cleaning brush and the outer cleaning brush can smoothly pass through the opening, and then the inner cleaning brush and the outer cleaning brush are abutted against the inner side wall and the outer side wall of the material distributing area to perform cleaning work by the swing of the inner cleaning brush and the outer cleaning brush;
(3) the sealing plate which horizontally slides is arranged on the partition plate, the opening is closed and opened by driving the sealing plate to slide through the rotation of the material separating cylinder, and the opening is quickly opened and closed before and after the liquid adding pipe passes through the opening, so that the material mixing between a front material separating area and a rear material separating area is effectively avoided;
(4) according to the rotary material distribution device, the sealing cover plate is arranged at the top of the material distribution barrel, and the material distribution barrel is sealed by the sealing cover plate, so that filter residues are prevented from splashing from the material distribution barrel in the rotary material distribution process of the material distribution barrel, and the working environment of the material distribution barrel is ensured to be clean;
(5) according to the invention, the liquid is added into the filter residue by inserting the liquid adding pipe between the liquid adding pipes, so that the filter residue is subjected to liquid absorption from inside to outside, the surface layer of the filter residue is prevented from adsorbing moisture and coagulating and holding the filter residue, the inside is still in a drier state, and in the liquid adding process, the liquid adding pipes rotate around the axes of the liquid adding pipes and are matched with the flowing of liquid, the liquid outlet is ensured to be smooth, and the holding of the filter residue is avoided;
(6) according to the invention, the cutting assembly is arranged at the feed inlet, and the filter residue input from the feed inlet is repeatedly cut by the cutting assembly, so that the filter residue is damaged and can be better treated after entering the stirring tank. The filter residue is favorably stirred in the stirring tank.
In conclusion, the filter press has the advantages of ingenious structure, high applicability, high automation degree and the like, and is particularly suitable for the technical field of filter pressing.
Drawings
FIG. 1 is a schematic flow diagram of the process of the present invention;
FIG. 2 is a first perspective view of the present invention;
FIG. 3 is a schematic perspective view of a material separating cylinder according to the present invention;
FIG. 4 is a partial structure diagram of the distributing cylinder of the present invention;
FIG. 5 is a schematic perspective view of a material separating cylinder according to the present invention;
FIG. 6 is a schematic three-dimensional structure of the material distributing cylinder of the present invention;
FIG. 7 is a perspective view of a liquid feeding tube according to the present invention;
FIG. 8 is a schematic view of a portion of a filler tube according to the present invention;
FIG. 9 is a schematic cross-sectional view of the present invention;
FIG. 10 is an enlarged view of the structure at A in FIG. 9;
FIG. 11 is a perspective view of the mounting plate of the present invention;
FIG. 12 is a perspective view of a sealing plate according to the present invention;
FIG. 13 is a schematic top view of a sealing plate according to the present invention;
FIG. 14 is a schematic cross-sectional view of a sealing plate according to the present invention;
FIG. 15 is a cross-sectional structural view of a column of the present invention;
FIG. 16 is a perspective view of a sealing plate according to the present invention;
FIG. 17 is a schematic perspective view of the second embodiment of the present invention;
fig. 18 is a schematic perspective view of the dividing funnel of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The first embodiment is as follows:
as shown in fig. 1, a fast flow-dividing self-cleaning material-distributing method includes the following steps:
step one, material distribution, namely transferring and conveying filter residues generated after filter pressing of a filter press into a material distribution cylinder 2 rotatably arranged on a mounting plate 1 through a feeding pipe 31, and receiving the filter residues by a material distribution area 20 positioned right below the feeding pipe 31 in the material distribution cylinder 2;
step two, rotary conveying, wherein the material distribution barrel 2 is driven to rotate by a driving unit 25, so that filter residues entering the material distribution area 20 are conveyed to a feeding hole 11 communicated with the stirring tank;
step three, opening once, wherein in the process of rotating the material separating barrel 2, the partition plate 21 on the material separating barrel 2 is used for separating the material separating area 20, when the partition plate 21 is close to the liquid adding pipe 41 in the liquid adding assembly 4, the opening 211 on the partition plate 21 is opened, after the liquid adding pipe 41 passes through, the opening 211 is closed, and the liquid adding pipe 41 enters the material separating area 20 stacked with filter residues;
adding liquid, namely performing self-rotation on a liquid adding pipe 41 along with the rotation of the material distributing barrel 2, and performing liquid spraying and wetting treatment on filter residues in the material distributing area 20;
discharging, wherein after liquid adding treatment is completed through the liquid adding pipe 41, the material distributing area 20 rotates to a position right above the feed port 11, and filter residues subjected to liquid spraying wetting treatment are discharged into a stirring tank through the feed port 11 for stirring treatment;
step six, opening secondary opening, switching the material distribution area 20 after material discharge to a cleaning assembly 6 positioned at the rear side of the feed inlet 11 along with the rotation of the material distribution barrel 2, opening 211 on a partition plate 21 is opened when the partition plate 21 for partitioning the material distribution area 20 is close to an inner cleaning brush 61 and an outer cleaning brush 62 on the cleaning assembly 6, synchronously, the inner cleaning brush 61 and the outer cleaning brush 62 are driven by the rotation of the material distribution barrel 2 to rotate and swing to be separated from being collided with the material distribution barrel 2, so that the inner cleaning brush 61 and the outer cleaning brush 62 penetrate through the opening 211, and after the inner cleaning brush 61 and the outer cleaning brush 62 penetrate through the opening 211, the opening 211 is closed; and
and seventhly, cleaning, namely swinging the inner cleaning brush 61 and the outer cleaning brush 62 again to be abutted against the material distribution barrel 2 through rotation of the material distribution barrel 2, and scraping and cleaning the inner arc-shaped side wall and the outer arc-shaped side wall of the material distribution area 20, so that the material distribution area 20 is recycled for material distribution.
Wherein, in the second step, the driving unit 25 includes:
a driving motor 251, wherein the driving motor 251 is installed below the mounting plate 1;
a driving gear 252, wherein the driving gear 252 is mounted on the driving motor 251, and the driving gear 252 is rotated by the driving motor 251; and
and the gear ring 253 is sleeved on the material distribution barrel 2, and the gear ring 253 is in transmission fit with the driving gear 252 to drive the material distribution barrel 2 to rotate.
In the third step, the sealing plate 22 horizontally slidably provided on the partition plate 21 in the radial direction of the charging barrel 2 opens and closes the opening 211 as the charging barrel 2 rotates.
Further, the bottom of the partition 21 is provided with a sliding groove 212 for the sealing plate 22 to slide, and the bottom of the sealing plate 22 is provided with a plug pin 221 inserted into the sliding groove 212.
Furthermore, an upright post 26 is disposed at the center of the material separating barrel 2, a guide groove 261 is disposed on the circumferential side wall of the upright post 26, a guide post 222 correspondingly matched with the guide groove 261 is disposed on the sealing plate 22, the guide groove 261 includes a sealing section 2611, an opening section 2612 and a transition section 2613, two sets of the opening sections 2612 are disposed, the transition section 2613 is located at the connection position of the sealing section 2611 and the opening section 2612, the opening 211 is closed when the guide post 222 is located at the sealing section 2611, and the opening 211 is opened when the guide post 222 is located at the opening section 2612.
Preferably, in the fourth step, the filling pipe 41 is arranged to rotate around its own axis with the rotation of the material separating barrel 2 through a transmission unit 43, and the transmission unit 43 includes:
the transmission gear ring 431 is sleeved at the top of the material distribution barrel 2, and the transmission gear ring 431 is arranged in a rotating mode along with the material distribution barrel 2;
the transmission gear 432 is sleeved on the charging pipe 41 close to the edge of the charging barrel 2, and the transmission gear 432 is meshed with the transmission gear ring 431; and
and the synchronous belt group 433, the synchronous belt group 433 is installed on the liquid feeding pipe 41, and the synchronous belt group 433 synchronously drives the liquid feeding pipe 41 to rotate.
Preferably, in the fifth step, the feed inlet 11 is provided with a dividing component 5 for dividing and cutting the filter residue output by the material dividing cylinder 2, and the dividing component 5 comprises:
a dividing hopper 51, wherein the dividing hopper 51 is rotatably arranged on the mounting plate 1, and the dividing hopper 51 is positioned at the feed inlet 11;
the dividing knife 52 is installed in the dividing hopper 51, and the dividing knife 52 is used for cutting filter residues output by the feed inlet 11 along with the dividing hopper 51; and
and the reverse transmission unit 53 is used for connecting the dividing hopper 51 with the driving unit 25 in a transmission manner, and the dividing hopper 51 and the material dividing barrel 2 are arranged in a reverse rotation manner.
Further, the reverse transmission unit 53 includes:
the transmission connecting gear 531 is arranged between the transmission gear ring 431 and the transmission gear 432, and the transmission connecting gear 531 is in transmission connection with the transmission gear ring 431 and the transmission gear 432;
a transmission main shaft 532, wherein the transmission main shaft 532 penetrates through the mounting plate 1 and is connected with the transmission connecting gear 531;
a reverse drive gear 533, the reverse drive gear 533 being provided at a lower end portion of the transmission main shaft 532, the reverse drive gear 533 rotating synchronously with the transmission connecting gear 531;
a reverse relay gear 534, the reverse relay gear 534 being rotatably mounted between the reverse drive gear 533 and the dividing bucket 51, the reverse relay gear 534 being engaged with the reverse drive gear 533; and
and the reverse gear ring 535 is arranged on the dividing bucket 51, and the reverse gear ring 535 is meshed with the reverse transfer gear 534 and drives the dividing bucket 51 to rotate.
Preferably, the inner cleaning brush 61 and the outer cleaning brush 62 are rotatably mounted on the sealing cover plate 3 covering the material distribution barrel 2, and the inner cleaning brush 61 and the outer cleaning brush 62 are rotatably adjusted in angle along with the rotation of the material distribution barrel 2 by a control unit 63 to abut against the arc-shaped side walls on the inner and outer sides of the material distribution area 20, where the control unit 63 includes:
the control gear ring 631 is sleeved on the dispensing barrel 2, a plurality of tooth parts 630 are arranged on the control gear ring 631, and the tooth parts 630 are arranged in one-to-one correspondence with the partition plates 21;
the control gear 632 is sleeved on the top of the outer cleaning brush 62, and the control gear 632 is correspondingly matched with the control gear ring 631; and
and the control synchronous belt group 633, the control synchronous belt group 633 is in transmission connection with the inner cleaning brush 61 and the outer cleaning brush 62, and the inner cleaning brush 61 synchronously rotates and swings along with the outer cleaning brush 62.
Example two:
as shown in fig. 2 to 16, a fast shunting self-cleaning material distributing mechanism includes:
the mounting plate 1 is arranged at the top of the stirring tank, and a feeding hole 11 communicated with the inside of the stirring tank is formed in the mounting plate 1;
the filter material separating device comprises a material separating barrel 2, the material separating barrel 2 is rotatably installed at the position of a feed inlet 11, a plurality of material separating areas 20 are arranged in the material separating barrel 2 through partition plates 21, the material separating areas 20 are rotationally switched and pass through the upper portion of the feed inlet 11 one by one, a sealing cover plate 3 covers the top of the material separating barrel 2, a feed pipe 31 for connecting a filter press and the material separating barrel 2 is arranged on the sealing cover plate 3, the sealing cover plate 3 is connected with the filter press through the feed pipe 31, a liquid adding assembly 4 for wetting filter residues in the material separating areas 20 and a cleaning assembly 6 for cleaning the material separating areas 20 are arranged on the sealing cover plate 3, the liquid adding assembly 4 and the cleaning assembly 6 are respectively arranged in front of and behind the feed inlet 11 along the rotating direction of the material separating barrel 2, a liquid adding pipe 41 on the liquid adding assembly 4 is inserted in the material separating areas 20, the liquid feeding pipe 41 is switched between the material distribution areas 20 along with the rotation of the material distribution barrel 2, the inner cleaning brush 61 and the outer cleaning brush 62 in the cleaning assembly 6 are inserted into the material distribution areas 20 and clean the arc-shaped side walls of the inner side and the outer side of the material distribution areas 20, the partition plate 21 is provided with an opening 211 through which the corresponding liquid feeding pipe 41, the inner cleaning brush 61 and the outer cleaning brush 62 pass, a sealing plate 22 which is horizontally arranged in a sliding manner along the radial direction of the material distribution barrel 2 is arranged at the opening 211, and the opening 211 is opened and closed by the sealing plate 22 along with the rotation of the material distribution barrel 2.
Further, divide feed cylinder 2 to rotate through steel hoop 23 install in on the mounting panel 1, steel hoop 23 install in feed inlet 11 department of mounting panel 1, this steel hoop 23 is the cylinder setting, the bottom of steel hoop 23 is provided with the spacing groove 231 of outside expansion, divide the bottom of feed cylinder 2 be provided with outside expansion and with the spacing ring 24 of spacing groove 231 adaptation.
Furthermore, the bottom of the partition 21 is provided with a sliding groove 212 for the sealing plate 22 to slide, and the bottom of the sealing plate 22 is provided with a plug 221 inserted in the sliding groove 212.
In addition, a column 26 is disposed at the center of the material separating barrel 2, a guide groove 261 is opened on the circumferential side wall of the column 26, and a guide column 222 corresponding to the guide groove 261 is disposed on the sealing plate 22.
The guide groove 261 comprises a sealing section 2611, an opening section 2612 and a transition section 2613, the opening section 2612 is provided with two groups, one group of opening sections 2612 is used for opening the opening 211 to allow the charging tube 41 to pass through, the other group of opening sections 2612 is used for opening the opening 211 to allow the inner cleaning brush 61 and the outer cleaning brush 62 to pass through, the transition section 2613 is located at the connecting position of the sealing section 2611 and the opening section 2612, the opening 211 is closed when the guide column 222 is located at the sealing section 2611, and the opening 211 is opened when the guide column 222 is located at the opening section 2612.
The dispensing cartridge 2 is driven to rotate by a drive unit 25, and the drive unit 25 includes:
a driving motor 251, wherein the driving motor 251 is installed below the mounting plate 1;
a driving gear 252, wherein the driving gear 252 is mounted on the driving motor 251, and the driving gear 252 is rotated by the driving motor 251; and
and the gear ring 253 is sleeved on the material distribution barrel 2, and the gear ring 253 is in transmission fit with the driving gear 252 to drive the material distribution barrel 2 to rotate.
It should be noted that, in the process of rotating the material separating barrel 2, the feeding pipe 31 inputs filter residue into the material separating area 20, the filter residue is conveyed to the feeding port 11 along with the rotation of the material separating barrel 2, the filter residue is input into the stirring tank through the feeding port 11 and is subjected to mixing and stirring treatment, in the process of rotationally conveying the filter residue by the material separating barrel 2, in order to avoid that the filter residue is dropped into the stirring tank to be stirred, the interior of the filter residue cluster cannot be immersed by liquid, so that the filter residue is inserted into the filter residue by using the liquid feeding pipe 41, the filter residue is subjected to liquid feeding pre-wetting treatment, so that the filter residue is gradually wetted from inside to outside, in the process of switching the liquid feeding pipe 41 in the material separating area 20, the liquid feeding pipe 41 needs to pass through the opening 211 on the partition plate 21, but if the opening 211 is opened all the time, the material separating areas 20 are communicated with each other, which is not, in view of the above, after the liquid feeding pipe 41 passes through the opening 211 on the partition plate 21, the opening 211 is immediately closed to block the communication of the material distribution area 20, and in the process of closing the opening 211, in consideration of the influence of the filter residue on the closing of the opening, the opening 211 is closed in a manner that the sealing plate 22 slides, so that the filter residue is prevented from being in the opening 211 and influencing the closing of the sealing plate 22, and after the material distribution area 20 completes material distribution and conveying, the inner and outer side walls of the material distribution area 20 are timely cleaned by the inner cleaning brush 61 and the outer cleaning brush 62 on the cleaning assembly 6, so that the continuous accumulation on the side walls of the material distribution area 20 is avoided, and the effect of purifying the filter residue is prevented from being worse and worse.
As shown in fig. 4, 7 and 8, as a preferred embodiment, the liquid feeding assembly 4 further comprises:
the liquid adding connector 42 is installed above the sealing cover plate 3, the liquid adding connector 42 is connected with an external liquid supply device, the liquid adding pipes 41 are arranged in the radial direction of the material distributing barrel 2 and rotatably installed on the liquid adding connector 42, the liquid discharging holes 411 are formed in the positions, inserted in the material distributing area 20, of the liquid adding pipes 41, and the liquid adding connector 42 is connected with the outside.
Further, the charging pipe 41 is arranged to rotate on its axis with the rotation of the charging barrel 2 through a transmission unit 43, and the transmission unit 43 includes:
the transmission gear ring 431 is sleeved at the top of the material distribution barrel 2, and the transmission gear ring 431 is arranged in a rotating mode along with the material distribution barrel 2;
the transmission gear 432 is sleeved on the liquid feeding pipe 41 close to the edge of the sealing cover plate 3, and the transmission gear 432 is meshed with the transmission gear ring 431; and
and the synchronous belt group 433, the synchronous belt group 433 is installed on the liquid feeding pipe 41, and the synchronous belt group 433 synchronously drives the liquid feeding pipe 41 to rotate.
It should be noted that, in the process of liquid feeding at liquid feeding pipe 41, utilize drive unit 43's drive liquid feeding pipe 41 to carry out autogyration for the liquid of liquid feeding pipe 41 output has better injection effect, and in addition, be provided with fin 412 on the lateral wall of liquid feeding pipe 41, utilize fin 412 to allocate the filter residue, make in the better infiltration of liquid ability is to the filter residue.
Further, in the process of rotating the material separating cylinder 2, the transmission gear ring 431 is driven to rotate, the rotation of the transmission gear ring 431 is matched with the transmission gear 432, so that the liquid adding pipe 41 close to the edge of the sealing cover plate 3 rotates, and then the residual liquid adding pipes 41 are driven to rotate synchronously through the synchronous belt group 433.
As shown in fig. 17 and 18, as a preferred embodiment, a dividing assembly 5 for dividing and cutting the filter residue output from the material separating cylinder 2 is disposed at the feed inlet 11, and the dividing assembly 5 includes:
a dividing hopper 51, wherein the dividing hopper 51 is rotatably arranged on the mounting plate 1, and the dividing hopper 51 is positioned at the feed inlet 11;
the dividing knife 52 is installed in the dividing hopper 51, and the dividing knife 52 is used for cutting filter residues output by the feed inlet 11 along with the dividing hopper 51; and
and the reverse transmission unit 53 is used for connecting the dividing hopper 51 with the driving unit 25 in a transmission manner, and the dividing hopper 51 and the material dividing barrel 2 are arranged in a reverse rotation manner.
Further, the reverse transmission unit 53 includes:
the transmission connecting gear 531 is arranged between the transmission gear ring 431 and the transmission gear 432, and the transmission connecting gear 531 is in transmission connection with the transmission gear ring 431 and the transmission gear 432;
a transmission main shaft 532, wherein the transmission main shaft 532 penetrates through the mounting plate 1 and is connected with the transmission connecting gear 531;
a reverse drive gear 533, the reverse drive gear 533 being provided at a lower end portion of the transmission main shaft 532, the reverse drive gear 533 rotating synchronously with the transmission connecting gear 531;
a reverse relay gear 534, the reverse relay gear 534 being rotatably mounted between the reverse drive gear 533 and the dividing bucket 51, the reverse relay gear 534 being engaged with the reverse drive gear 533; and
and the reverse gear ring 535 is arranged on the dividing bucket 51, and the reverse gear ring 535 is meshed with the reverse transfer gear 534 and drives the dividing bucket 51 to rotate.
It should be noted that, the filter residue is driven to be conveyed to the feed inlet 11 in the material distribution area 20, and when the filter residue is conveyed to the inside of the stirring tank, in order to improve the stirring efficiency of the stirring tank, the filter residue is cut by the cutting knife 52, so that the filter residue can be cut into a plurality of small parts to enter the stirring tank, and the stirring tank can better stir.
It is further explained that the cutting hopper 51 and the material separating cylinder 2 synchronously rotate reversely by the transmission connection of the reverse transmission unit 53, so as to realize better cutting of the filter residue.
As shown in fig. 3, 5 and 6, as a preferred embodiment, the inner cleaning brush 61 and the outer cleaning brush 62 are rotatably mounted on the sealing cover plate 3, and the inner cleaning brush 61 and the outer cleaning brush 62 are rotatably adjusted in angle to abut against the inner and outer arc-shaped side walls of the material distributing section 20 by a control unit 63 in synchronization with the rotation of the material distributing barrel 2, where the control unit 63 includes:
the control gear ring 631 is sleeved on the dispensing barrel 2, a plurality of tooth parts 630 are arranged on the control gear ring 631, and the tooth parts 630 are arranged in one-to-one correspondence with the partition plates 21;
the control gear 632 is sleeved on the top of the outer cleaning brush 62, and the control gear 632 is correspondingly matched with the control gear ring 631; and
and the control synchronous belt group 633, the control synchronous belt group 633 is in transmission connection with the inner cleaning brush 61 and the outer cleaning brush 62, and the inner cleaning brush 61 synchronously rotates and swings along with the outer cleaning brush 62.
It should be noted that, in order to enable the inner cleaning brush 61 and the outer cleaning brush 62 to smoothly pass through the opening 211, the rotation of the material separating barrel 2 is utilized, the transmission of the control unit 63 is utilized, so that when each group of the partition plates 21 is about to reach the positions of the inner cleaning brush 61 and the outer cleaning brush 62, the inner cleaning brush 61 and the outer cleaning brush 62 rotationally swing to be separated from the state of abutting against the inner side wall and the outer side wall of the material separating area 20 and swing to be matched with the size of the opening 211, and after passing through the opening 211, the transmission of the control unit 63 is utilized to enable the inner cleaning brush 61 and the outer cleaning brush 62 to rotationally swing again to abut against the inner side wall and the outer side wall of the material separating area 20.
It is further noted that each set of the teeth 630 rotates the inner brush 61 and the outer brush 62 by 360 °, the front half of the teeth 630 makes the inner brush 61 and the outer brush 62 turn 180 ° to be out of contact with the material distributing cylinder 2 just through the opening 211, and the rear half of the teeth 630 makes the inner brush 61 and the outer brush 62 turn 180 ° to be in contact with the material distributing cylinder 2 again.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. A quick shunting self-cleaning material distribution method is characterized by comprising the following steps:
firstly, distributing materials, namely transferring and conveying filter residues generated after filter pressing of a filter press into a material distribution barrel (2) rotatably arranged on a mounting plate (1) through a feeding pipe (31), and receiving the filter residues by a material distribution area (20) which is positioned right below the feeding pipe (31) in the material distribution barrel (2);
step two, rotary conveying, wherein the material distribution barrel (2) is driven to rotate by a driving unit (25), so that filter residues entering the material distribution area (20) are conveyed to a feeding hole (11) communicated with a stirring tank;
step three, opening the material separating barrel once, wherein in the process of rotating the material separating barrel (2), a partition plate (21) on the material separating barrel (2) is used for separating the material separating area (20), when the partition plate (21) is close to a liquid adding pipe (41) in a liquid adding assembly (4), an opening (211) on the partition plate (21) is opened, after the liquid adding pipe (41) passes through the opening (211), the liquid adding pipe (41) enters the material separating area (20) stacked with filter residues;
adding liquid, namely performing self-rotation on a liquid adding pipe (41) along with the rotation of the material distributing barrel (2) to perform liquid spraying and wetting treatment on filter residues in the material distributing area (20);
discharging, wherein after liquid adding treatment is completed through the liquid adding pipe (41), the material distributing area (20) rotates to be right above the feeding hole (11), and filter residues subjected to liquid spraying wetting treatment are discharged into a stirring tank through the feeding hole (11) to be stirred;
opening the opening for the second time, switching the material distribution area (20) after material discharge to a cleaning assembly (6) positioned at the rear side of the feed inlet (11) along with the rotation of the material distribution barrel (2), opening (211) on a partition plate (21) for partitioning the material distribution area (20) to be opened and synchronized when the partition plate (21) is close to an inner cleaning brush (61) and an outer cleaning brush (62) on the cleaning assembly (6), wherein the inner cleaning brush (61) and the outer cleaning brush (62) are driven by the rotation of the material distribution barrel (2) to rotate and swing to be separated from being abutted against the material distribution barrel (2), so that the inner cleaning brush (61) and the outer cleaning brush (62) penetrate through the opening (211), and after the inner cleaning brush (61) and the outer cleaning brush (62) penetrate through the opening (211), the opening (211) is closed; and
and seventhly, cleaning, namely swinging the inner cleaning brush (61) and the outer cleaning brush (62) again to be abutted against the material distribution barrel (2) through rotation of the material distribution barrel (2), scraping and cleaning the inner arc-shaped side wall and the outer arc-shaped side wall of the material distribution area (20), and enabling the material distribution area (20) to be recycled for material distribution.
2. A fast diverting self-cleaning material distributing method according to claim 1, wherein in step two, the driving unit (25) comprises:
a drive motor (251), the drive motor (251) being mounted below the mounting plate (1);
a drive gear (252), wherein the drive gear (252) is installed on the drive motor (251), and the drive gear (252) is driven by the drive motor (251) to rotate; and
the gear ring (253), gear ring (253) cover establish install in divide on feed cylinder (2), this gear ring (253) with driving gear (252) transmission fit drives divide feed cylinder (2) to rotate.
3. A rapid flow dividing and self-cleaning material distributing method according to claim 1, wherein in the third step, the sealing plate (22) horizontally slides on the partition plate (21) along the radial direction of the material distributing barrel (2), and the sealing plate (22) opens and closes the opening (211) along with the rotation of the material distributing barrel (2).
4. A rapid flow dividing and self-cleaning material distributing method according to claim 3, wherein the bottom of the partition board (21) is provided with a sliding groove (212) for the sealing plate (22) to slide, and the bottom of the sealing plate (22) is provided with a pin (221) inserted into the sliding groove (212).
5. The quick flow dividing and self-cleaning material distributing method according to claim 4, wherein an upright post (26) is arranged at the center of the material distributing barrel (2), a guide groove (261) is formed in the circumferential side wall of the upright post (26), two groups of guide posts (222) are arranged on the sealing plate (22) and correspondingly matched with the guide groove (261), the guide groove (261) comprises a sealing section (2611), an opening section (2612) and a transition section (2613), the opening section (2612) is provided with two groups, the transition section (2613) is arranged at the connecting position of the sealing section (2611) and the opening section (2612), the opening (211) is closed when the guide posts (222) are arranged at the sealing section (2611), and the opening (211) is opened when the guide posts (222) are arranged at the opening section (2612).
6. The fast flow-dividing self-cleaning material-distributing method according to claim 1, wherein in the fourth step, the liquid feeding pipe (41) is arranged by a transmission unit (43) rotating around its axis with the rotation of the material-distributing barrel (2), and the transmission unit (43) comprises:
the transmission gear ring (431) is sleeved at the top of the material distribution barrel (2), and the transmission gear ring (431) is arranged in a rotating mode along with the material distribution barrel (2);
the transmission gear (432), the transmission gear (432) is sleeved on the liquid feeding pipe (41) close to the edge of the material separating barrel (2), and the transmission gear (432) is meshed with the transmission gear ring (431); and
the synchronous belt set (433), install in synchronous belt set (433) on filling tube (41), this synchronous belt set (433) synchronous drive filling tube (41) rotate.
7. The quick flow dividing, self-cleaning and material distributing method according to claim 1, wherein in the fifth step, a dividing assembly (5) for dividing and cutting the filter residue output from the material distributing cylinder (2) is arranged at the feed port (11), and the dividing assembly (5) comprises:
the dividing hopper (51), the dividing hopper (51) is rotatably arranged on the mounting plate (1), and the dividing hopper (51) is positioned at the feed port (11);
the dividing cutter (52), the dividing cutter (52) is installed in the dividing hopper (51), and the dividing cutter (52) is used for performing dividing treatment on filter residues output by the feed inlet (11) along with the dividing hopper (51); and
the reverse transmission unit (53) is in transmission connection with the dividing hopper (51) and the driving unit (25), and the dividing hopper (51) and the material dividing barrel (2) are arranged in a reverse rotation mode.
8. A fast diverting self-cleaning dispensing method according to claim 7, characterized in that the reverse drive unit (53) comprises:
the transmission connecting gear (531), the transmission connecting gear (531) is arranged between the transmission gear ring (431) and the transmission gear (432), and the transmission connecting gear (531) is in transmission connection with the transmission gear ring (431) and the transmission gear (432);
a transmission main shaft (532), wherein the transmission main shaft (532) penetrates through the mounting plate (1) and is connected with the transmission connecting gear (531);
a reverse drive gear (533), wherein the reverse drive gear (533) is arranged at the lower end part of the transmission main shaft (532), and the reverse drive gear (533) rotates synchronously with the transmission connecting gear (531);
a reverse relay gear (534), the reverse relay gear (534) being rotatably mounted between the reverse drive gear (533) and the dividing bucket (51), the reverse relay gear (534) being engaged with the reverse drive gear (533); and
the reverse gear ring (535) is arranged on the dividing bucket (51), and the reverse gear ring (535) is meshed with the reverse transfer gear (534) and drives the dividing bucket (51) to rotate.
9. The quick flow dividing, self-cleaning and material distributing method according to claim 1, wherein the inner cleaning brush (61) and the outer cleaning brush (62) are rotatably mounted on a sealing cover plate (3) covering the material distributing barrel (2), and the inner cleaning brush (61) and the outer cleaning brush (62) are rotatably adjusted by an angle to abut against the arc-shaped side walls of the inner side and the outer side of the material distributing region (20) through a control unit (63) synchronously with the rotation of the material distributing barrel (2), and the control unit (63) comprises:
the control gear ring (631) is sleeved on the charging barrel (2), a plurality of tooth parts (630) are arranged on the control gear ring (631), and the tooth parts (630) are arranged in one-to-one correspondence with the partition plates (21);
the control gear (632) is sleeved at the top of the outer cleaning brush (62), and the control gear (632) is correspondingly matched with the control gear ring (631); and
the control synchronous belt set (633), the control synchronous belt set (633) is in transmission connection with the inner cleaning brush (61) and the outer cleaning brush (62), and the inner cleaning brush (61) rotates synchronously with the outer cleaning brush (62) to swing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011395088.3A CN112386971A (en) | 2020-12-03 | 2020-12-03 | Quick shunting self-cleaning material distribution method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011395088.3A CN112386971A (en) | 2020-12-03 | 2020-12-03 | Quick shunting self-cleaning material distribution method |
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| Publication Number | Publication Date |
|---|---|
| CN112386971A true CN112386971A (en) | 2021-02-23 |
Family
ID=74605021
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011395088.3A Withdrawn CN112386971A (en) | 2020-12-03 | 2020-12-03 | Quick shunting self-cleaning material distribution method |
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| Country | Link |
|---|---|
| CN (1) | CN112386971A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5510025A (en) * | 1992-04-07 | 1996-04-23 | Benesi; Steve C. | Filter apparatus and method |
| CN206642435U (en) * | 2017-04-12 | 2017-11-17 | 咸宁职业技术学院 | A kind of bio-pharmaceuticals filter plant |
| CN211922178U (en) * | 2019-12-09 | 2020-11-13 | 中铁津桥工程检测有限公司 | Automatic ratio mixer of bituminous mixture |
-
2020
- 2020-12-03 CN CN202011395088.3A patent/CN112386971A/en not_active Withdrawn
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5510025A (en) * | 1992-04-07 | 1996-04-23 | Benesi; Steve C. | Filter apparatus and method |
| CN206642435U (en) * | 2017-04-12 | 2017-11-17 | 咸宁职业技术学院 | A kind of bio-pharmaceuticals filter plant |
| CN211922178U (en) * | 2019-12-09 | 2020-11-13 | 中铁津桥工程检测有限公司 | Automatic ratio mixer of bituminous mixture |
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Application publication date: 20210223 |