CN112377672A - Old factory dust removal pipeline reconstruction and installation method and special pipeline moving and hoisting device thereof - Google Patents
Old factory dust removal pipeline reconstruction and installation method and special pipeline moving and hoisting device thereof Download PDFInfo
- Publication number
- CN112377672A CN112377672A CN202010564336.6A CN202010564336A CN112377672A CN 112377672 A CN112377672 A CN 112377672A CN 202010564336 A CN202010564336 A CN 202010564336A CN 112377672 A CN112377672 A CN 112377672A
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- Prior art keywords
- pipeline
- dust removal
- trolley
- installing
- movable
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- 239000000428 dust Substances 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000009434 installation Methods 0.000 title claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 31
- 239000010959 steel Substances 0.000 claims abstract description 31
- 238000010276 construction Methods 0.000 description 12
- 230000009466 transformation Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C5/00—Base supporting structures with legs
- B66C5/02—Fixed or travelling bridges or gantries, i.e. elongated structures of inverted L or of inverted U shape or tripods
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention provides a method for reconstructing and installing a dust removal pipeline of an old factory building, which comprises the following steps: laying pipeline trolley steel rails and movable portal steel rails on the roof girders; respectively installing the pipeline trolley and the movable portal frame on the steel rail; hoisting the dust removal pipeline to the pipeline trolley and fixing; installing a winch at the end of a steel rail on the inner side of the roof girder, arranging a steel wire rope, and respectively dragging the pipeline trolley and the movable portal to a position to be installed; the special pipeline moving and hoisting device for the installation method comprises a pipeline trolley for transporting the dust removal pipe and a moving portal frame for lifting the dust removal pipe, wherein the pipeline trolley is fixedly provided with the dust removal pipe, and four upright posts of the moving portal frame are separated from the periphery of the pipeline trolley; the top of the upright post is provided with a top frame, the middle of the top frame is also provided with a supporting beam, and the supporting beam is provided with a chain block and a chain block; the two ends of the supporting beam are arranged on the top frame through the sliding structure, and the dust removal pipe solves the problem of installation of the dust removal pipe in a narrow space.
Description
Technical Field
The invention belongs to a construction method for installing a dust removal pipeline, and particularly relates to a method for installing a pipeline in a reconstruction project of a dust removal pipeline of an old factory building and a special hoisting device thereof.
Background
The span of the industrial factory building is large, the hoisting moment is long, and the longitudinal depth is large. The dust removal pipeline installation during the industrial factory building construction, consequently there is sufficient construction space, and the new-built factory building alternates with the installation pipeline of factory building and is under construction in step, adopts large-scale crane to hoist the pipeline and targets in place.
When the dust removal pipeline needs to be technically transformed or the dust removal pipe is additionally arranged for an completed factory building or an old factory building, only hoisting equipment can be arranged outside the factory building, but even if a large crane is used, the hoisting moment cannot meet the requirement of a large-span factory building. In addition, the space of the old factory building is small, and the pipeline cannot be directly hoisted into the factory building by the crane.
Therefore, when meeting the engineering that some factory buildings need technical transformation because of environmental protection and not meeting requirements, insisting on the difficulty of installing pipelines by adopting a large crane or a tower crane and installing the pipelines by assembly, the engineering can hardly be implemented, and the construction of the dust removal pipeline transformation of the old factory buildings becomes the technical problem in the field.
Disclosure of Invention
The invention provides a method for installing a dust removal pipeline for an old factory building or a completed factory building, which aims to solve the problem that the reconstruction, installation and implementation of the dust removal pipe for the old factory building are difficult in the prior art.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
a method for reconstructing and installing a dust removal pipeline of an old factory building comprises the following steps:
1) laying pipeline trolley steel rails on the roof beams from outside to inside, and mounting the trolleys on the steel rails;
2) installing movable portal steel rails on two sides of the pipeline trolley steel rail, and installing the movable portal trolley on the steel rail;
3) installing a stop at the starting end of the steel rail outside the roof girder;
4) installing a winch at the end of a steel rail on the inner side of the roof girder and arranging a steel wire rope;
5) hoisting the dust removal pipeline to the pipeline trolley and fixing;
6) the pipeline trolley is pulled to a position to be installed through a winch; the movable gantry is pulled to a position where the pipeline trolley stops;
7) and a chain block is arranged on the movable door frame, the dust removal pipeline is lifted to the designed height, and the pipeline is fixed and assembled.
The method can be used for installing pipelines at the top of the old factory building and can also be used in construction environments with narrow actual space and limited hoisting of cranes, and the method is high in applicability and high in construction safety. The problem that a large crane cannot stand due to the fact that a site is narrow can be solved.
The pipeline moving and hoisting device special for the installation method comprises a pipeline trolley used for transporting the dust removal pipe and a moving portal used for lifting the dust removal pipe, wherein the pipeline trolley comprises a supporting plate and rollers, the two sides and the front end of the supporting plate are provided with binding belt fixing points, and the rear end of the supporting plate is provided with a handrail; the movable portal frame comprises four upright posts, the bottoms of the four upright posts are respectively provided with a roller, and the four upright posts are respectively arranged around the pipeline trolley; the top of the upright post is provided with a top frame, the middle of the top frame is also provided with a supporting beam, and the supporting beam is provided with a chain block and a chain block; and two ends of the supporting beam are arranged on the top frame through a sliding structure.
Furthermore, the pipeline trolley and the movable portal frame are of a movable structure which is assembled into a whole through a connecting beam.
Drawings
FIG. 1 is a top view of the pipeline trolley and the movable gantry of the present invention installed at the beginning of a rail;
FIG. 2 is an elevation view of the installation and construction state of the pipeline trolley and the movable portal;
FIG. 3 is a view showing the positions of the pipeline trolley and the movable gantry;
FIG. 4 is a view showing a depression angle at the installation position of the pipeline trolley and the movable gantry;
fig. 5 is a perspective view of the moving gantry.
Detailed Description
The technical scheme of the invention is clearly, specifically and completely described in the following with reference to the accompanying drawings.
With reference to the attached drawings 1-2, a method for modifying and installing a dust removal pipeline of an old factory building comprises the following steps:
1) laying a pipeline trolley steel rail 3 on the roof girder 8 from outside to inside, and installing a pipeline trolley 6 on the pipeline trolley steel rail 3;
2) installing moving portal steel rails 4 on two sides of a pipeline trolley steel rail 3, and installing moving portals 5 on the moving portal steel rails 4;
3) installing a stop at the starting end of the steel rail outside the roof girder 8;
4) the end of the steel rail is provided with a winch 1 and a steel wire rope 2 on the inner side of the roof girder;
5) the dust removal pipeline 7 is hoisted to the pipeline trolley 6 and fixed;
6) the pipeline trolley 6 is pulled to a position to be installed through the winch 1; the moving gantry 5 is drawn to the position where the pipeline trolley 6 is stopped;
7) and a chain block 10 is arranged on the movable portal 5, the dust removal pipeline 7 is lifted to the designed height by adopting the chain block, and the pipeline is fixed and assembled.
The pipeline trolley steel rail 3 and the movable portal steel rail 4 can use the same specification rail, and the pipeline is installed by adopting the trolley and the movable portal, so that the problems that a large crane cannot stand and hoist, the construction period of a tower crane is long, the cost is high, and the construction difficulty of environmental protection transformation of an old factory building is well solved.
In the installation method, the pipeline trolley 6 and the movable portal 5 can be simultaneously moved by the winch 1.
As shown in fig. 3 to 5, the pipe trolley 6 of the present invention includes a support plate 61 and rollers, wherein the two sides and the front end of the support plate 61 are provided with binding belt fixing points, and the rear end of the support plate 61 is provided with a handrail 62. The moving gantry 5 comprises four upright posts 53, rollers are mounted at the bottoms of the four upright posts 53, the four upright posts 53 are separated around the pipeline trolley 6, a top frame 52 is arranged at the tops of the four upright posts 53, a supporting beam 51 is further arranged in the middle of the top frame 52, a chain block and a chain block are mounted on the supporting beam 51, sliding structures can be designed at two ends of the supporting beam 51, and the sliding structures are mounted on the top frame to realize supporting position adjustment.
Further, the pipeline trolley 6 and the movable portal 5 are designed into an integrated movable structure. The two can be assembled together by coupling beams.
The invention has the beneficial effects that: (1) the problems that the site of an old factory area is narrow and small, and a large-scale crane cannot stand and lift are solved. (2) Simple construction, low cost, high safety and short construction period. (3) And a small crane can meet the construction requirements.
Claims (3)
1. A method for reconstructing and installing a dust removal pipeline of an old factory building comprises the following steps:
1) laying pipeline trolley steel rails on the roof beams from outside to inside, and mounting the trolleys on the steel rails;
2) installing movable portal steel rails on two sides of the pipeline trolley steel rail, and installing the movable portal trolley on the steel rail;
3) installing a stop at the starting end of the steel rail outside the roof girder;
4) installing a winch at the end of a steel rail on the inner side of the roof girder and arranging a steel wire rope;
5) hoisting the dust removal pipeline to the pipeline trolley and fixing;
6) the pipeline trolley is pulled to a position to be installed through a winch; the movable gantry is pulled to a position where the pipeline trolley stops;
7) and a chain block is arranged on the movable door frame, the dust removal pipeline is lifted to the designed height, and the pipeline is fixed and assembled.
2. The special pipeline moving and hoisting device for the old factory dust removal pipeline reconstruction and installation method comprises a pipeline trolley for transporting the dust removal pipe, and is characterized in that: the pipeline trolley comprises a supporting plate and rollers, binding belt fixing points are arranged on two sides and the front end of the supporting plate, and a handrail is arranged at the rear end of the supporting plate; the movable portal frame comprises four upright posts, the bottoms of the four upright posts are respectively provided with a roller, and the four upright posts are respectively arranged around the pipeline trolley; the top of the upright post is provided with a top frame, the middle of the top frame is also provided with a supporting beam, and the supporting beam is provided with a chain block and a chain block; and two ends of the supporting beam are arranged on the top frame through a sliding structure.
3. The special pipeline moving and hoisting device for the old factory building dedusting pipeline reconstruction and installation method according to claim 2, which is characterized in that: the pipeline trolley and the movable portal frame are of a movable structure which is assembled into a whole through a connecting beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010564336.6A CN112377672A (en) | 2020-06-19 | 2020-06-19 | Old factory dust removal pipeline reconstruction and installation method and special pipeline moving and hoisting device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010564336.6A CN112377672A (en) | 2020-06-19 | 2020-06-19 | Old factory dust removal pipeline reconstruction and installation method and special pipeline moving and hoisting device thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112377672A true CN112377672A (en) | 2021-02-19 |
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ID=74586350
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010564336.6A Pending CN112377672A (en) | 2020-06-19 | 2020-06-19 | Old factory dust removal pipeline reconstruction and installation method and special pipeline moving and hoisting device thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112377672A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113982100A (en) * | 2021-11-11 | 2022-01-28 | 防城港中一重工有限公司 | Overall sliding installation method for steel gallery in complex environment |
Citations (7)
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|---|---|---|---|---|
| CN203112447U (en) * | 2013-03-11 | 2013-08-07 | 中交天航滨海环保浚航工程有限公司 | Detachable type gantry groove orbit pipe transporting machine for mud-removing pipeline |
| CN205526359U (en) * | 2016-01-29 | 2016-08-31 | 中民筑友有限公司 | Prefab conveyer |
| CN205574939U (en) * | 2016-01-29 | 2016-09-14 | 中民筑友有限公司 | Prefab conveyer |
| CN107842648A (en) * | 2017-11-30 | 2018-03-27 | 湖北天圜工程有限公司 | A kind of long distance pipeline steep slope region stringing mechanism |
| CN111173305A (en) * | 2019-12-14 | 2020-05-19 | 中冶天工集团有限公司 | Sliding device for dust removal pipeline with newly increased diameter in old factory building in narrow space and using method |
| CN210566648U (en) * | 2019-07-22 | 2020-05-19 | 中建三局集团有限公司 | Installation device for directional sliding of large pipeline in limited space |
| CN212251443U (en) * | 2020-06-19 | 2020-12-29 | 中国二十二冶集团有限公司 | Special pipeline of old factory building dust removal pipeline transformation installation removes hoist device |
-
2020
- 2020-06-19 CN CN202010564336.6A patent/CN112377672A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203112447U (en) * | 2013-03-11 | 2013-08-07 | 中交天航滨海环保浚航工程有限公司 | Detachable type gantry groove orbit pipe transporting machine for mud-removing pipeline |
| CN205526359U (en) * | 2016-01-29 | 2016-08-31 | 中民筑友有限公司 | Prefab conveyer |
| CN205574939U (en) * | 2016-01-29 | 2016-09-14 | 中民筑友有限公司 | Prefab conveyer |
| CN107842648A (en) * | 2017-11-30 | 2018-03-27 | 湖北天圜工程有限公司 | A kind of long distance pipeline steep slope region stringing mechanism |
| CN210566648U (en) * | 2019-07-22 | 2020-05-19 | 中建三局集团有限公司 | Installation device for directional sliding of large pipeline in limited space |
| CN111173305A (en) * | 2019-12-14 | 2020-05-19 | 中冶天工集团有限公司 | Sliding device for dust removal pipeline with newly increased diameter in old factory building in narrow space and using method |
| CN212251443U (en) * | 2020-06-19 | 2020-12-29 | 中国二十二冶集团有限公司 | Special pipeline of old factory building dust removal pipeline transformation installation removes hoist device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113982100A (en) * | 2021-11-11 | 2022-01-28 | 防城港中一重工有限公司 | Overall sliding installation method for steel gallery in complex environment |
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