CN112376123A - Microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber and preparation method thereof - Google Patents

Microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber and preparation method thereof Download PDF

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Publication number
CN112376123A
CN112376123A CN202011213927.5A CN202011213927A CN112376123A CN 112376123 A CN112376123 A CN 112376123A CN 202011213927 A CN202011213927 A CN 202011213927A CN 112376123 A CN112376123 A CN 112376123A
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China
Prior art keywords
ammonium polyphosphate
molecular weight
solution
weight polyethylene
polyethylene fiber
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Pending
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CN202011213927.5A
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Chinese (zh)
Inventor
杨恒
高波
林明清
吴传清
周运波
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Hunan Zhongtai Special Equipment Co Ltd
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Hunan Zhongtai Special Equipment Co Ltd
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Priority to CN202011213927.5A priority Critical patent/CN112376123A/en
Publication of CN112376123A publication Critical patent/CN112376123A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/07Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/02Making microcapsules or microballoons
    • B01J13/04Making microcapsules or microballoons by physical processes, e.g. drying, spraying
    • B01J13/046Making microcapsules or microballoons by physical processes, e.g. drying, spraying combined with gelification or coagulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/02Making microcapsules or microballoons
    • B01J13/06Making microcapsules or microballoons by phase separation
    • B01J13/14Polymerisation; cross-linking
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/46Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention relates to a microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber and a preparation method thereof, and the microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber comprises the following component raw materials, wherein the weight ratio of an ultra-high molecular weight polyethylene fiber solution to microencapsulated ammonium polyphosphate is (70-72): 1; the microencapsulated ammonium polyphosphate comprises the following raw materials, wherein the weight ratio of ammonium polyphosphate to ethanol solution to MF prepolymer aqueous solution to dibutyltin dilaurate to hydrochloric acid is (2-4): (15-20): (5-10): (0.3-1): (2-3); the aqueous solution of the MF prepolymer comprises the following raw materials in parts by weight, wherein the weight ratio of melamine to an aqueous solution of formaldehyde to an aqueous solution of sodium carbonate is (8-12) to (3-4) to (8-10); the LOI value of the flame retardant reaches more than 27 percent, and the flame retardant has a very good flame retardant effect.

Description

Microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber and preparation method thereof
Technical Field
The invention belongs to the technical field of polyethylene fibers, and particularly relates to a microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber and a preparation method thereof.
Background
With the development of science and technology, the requirements of people on textiles are higher and higher. Because of the advantages of light weight, great tensile strength, good impact resistance, good wear resistance and the like, the ultra-high molecular weight polyethylene (UHWMPE) fiber is synthesized with aramid fiber and carbon fiber as three 'high-performance fibers' in the world. The product can be widely applied in the fields of textile, military, agriculture, building and the like. But the flame retardant is poor in flame retardance, the limiting oxygen index is only 17, and the flame retardant belongs to flammable fabrics, which undoubtedly causes great threat to the safety of lives and properties of people.
Chinese patent CN201710787285.1 discloses a preparation method of a flame-retardant ultra-high molecular weight polyethylene fabric, which comprises the following steps:
removing impurities on the surface of the ultra-high molecular weight polyethylene fabric, soaking the ultra-high molecular weight polyethylene fabric in absolute ethyl alcohol or acetone, performing ultrasonic treatment at 40 ℃ for 0.5-1h, and naturally drying;
step two, activating and pretreating the ultra-high molecular weight polyethylene fabric, namely soaking the ultra-high molecular weight polyethylene fabric subjected to impurity removal in a prepared activating solution, mechanically stirring for 3-4 hours at normal temperature, wherein the stirring speed is 150r/min, continuing to soak for 3-4 hours after stirring is finished, and draining the liquid on the fabric for later use after taking out;
step three, preparation of flame retardant liquid: uniformly dispersing a flame retardant into polyethylene glycol 400, adding a proper amount of tetrabutyl titanate, stirring for 0.5h at normal temperature, wherein the stirring speed is 300r/min, and the obtained flame-retardant working solution is a black suspension;
and step four, preparing the flame-retardant ultra-high molecular weight polyethylene fabric, namely soaking the activated ultra-high molecular weight polyethylene fabric in flame-retardant working solution, treating the fabric by adopting a three-soaking three-pressing method, and finally drying the treated fabric for 6 hours at 80 ℃.
The final product is obtained by modifying the ultra-high molecular weight polyethylene and dispersing the flame retardant, the limiting oxygen index is 24.0, and the flame retardant grade can be achieved.
Disclosure of Invention
The invention aims to solve the technical problem of providing a microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber and a preparation method thereof, wherein the LOI value reaches more than 27 percent, and the microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber has a very good flame-retardant effect.
The invention relates to a microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber, which comprises the following raw materials of an ultra-high molecular weight polyethylene fiber solution and microencapsulated ammonium polyphosphate, wherein the weight ratio of the ultra-high molecular weight polyethylene fiber solution to the microencapsulated ammonium polyphosphate is (70-72): 1;
the microencapsulated ammonium polyphosphate comprises the following raw materials of ammonium polyphosphate, ethanol solution, MF prepolymer aqueous solution, dibutyltin dilaurate and hydrochloric acid, wherein the weight ratio of the ammonium polyphosphate to the ethanol solution to the MF prepolymer aqueous solution to the dibutyltin dilaurate to the hydrochloric acid is (2-4): 15-20): 5-10: (0.3-1): 2-3);
the aqueous solution of the MF prepolymer comprises the following raw materials in parts by weight, namely melamine, a formaldehyde solution and a sodium carbonate aqueous solution, wherein the weight ratio of the melamine to the formaldehyde solution to the sodium carbonate aqueous solution is (8-12) to (3-4) to (8-10).
The weight ratio of ammonium polyphosphate, ethanol solution, MF prepolymer aqueous solution, dibutyltin dilaurate and hydrochloric acid was 3:17:7:0.6: 2.6.
The weight ratio of the melamine to the formaldehyde solution to the sodium carbonate aqueous solution is 10:3.2: 8.3.
The mass concentration of the ultrahigh molecular weight polyethylene fiber solution (solvent is tetrahydronaphthalene) is 18.9-19.1%, the mass concentration of the formaldehyde solution is 37%, the mass concentration of the sodium carbonate aqueous solution is 10%, the mass concentration of the ethanol solution is 27.8-34.0%, and the mass concentration of the hydrochloric acid is 9.0-11.0%.
The invention provides a preparation method of an encapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber, which comprises the steps of dissolving cyanuric chloride in a formaldehyde solution, reacting for a period of time at the temperature of 30-40 ℃, adding a sodium carbonate aqueous solution, adjusting the pH value to 8.2-8.5, adjusting the temperature to 80-83 ℃, stirring, and reacting for a period of time in a heat preservation manner to obtain an MF prepolymer aqueous solution;
dispersing ammonium polyphosphate into an ethanol solution, adding an MF prepolymer aqueous solution, then adding dibutyltin dilaurate, stirring, heating to 90-100 ℃, gradually dropwise adding hydrochloric acid in the process, adjusting the pH value of the system to 4-6, keeping the temperature for a period of time, cooling to normal temperature, washing, and drying to obtain microencapsulated ammonium polyphosphate;
mixing the ultra-high molecular weight polyethylene fiber solution and the microencapsulated ammonium polyphosphate, stirring, heating to 35-38 ℃, preserving heat to form a spinning fluid, extruding by a double-screw extruder, extracting, and stretching to obtain the microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber.
Dissolving cyanuric chloride in formaldehyde solution, and reacting at 30-40 deg.C for 10-15 min. Adjusting the temperature to 80-83 ℃, stirring at the speed of 420-. Dibutyl tin dilaurate was added and stirred at a speed of 370-400 rpm. Adjusting the pH value of the system to 4-6, and keeping the temperature for 60-65 min. Stirring and heating to 35-38 deg.C, and maintaining for 2-2.2 h.
The preparation method has the beneficial effects that cyanuric chloride is dissolved in an organic solvent to obtain MF prepolymer; mixing ammonium polyphosphate, MF prepolymer and dibutyltin dilaurate to obtain microencapsulated ammonium polyphosphate, mixing the microencapsulated ammonium polyphosphate with an ultrahigh molecular weight polyethylene solution, and processing to obtain the flame-retardant ultrahigh molecular weight polyethylene fiber with the LOI value of more than 27%.
Detailed Description
Example 1
Preparation method of encapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber
(1) Adding deionized water, MEL (melamine) and formaldehyde solution (37%) into a reaction kettle with stirring and temperature regulating functions, reacting at 30-40 deg.C for 10-15min, and adding 10% Na dropwise2CO3The pH value of the aqueous solution is adjusted to 8.2-8.5. Then, the temperature is gradually adjusted to 80-83 ℃, and stirring (420-.
(2) Uniformly dispersing a certain amount of APP (ammonium polyphosphate) in a corresponding amount of ethanol solution. Then adding a proper amount of MF prepolymer aqueous solution, then adding a certain amount of catalyst DBTDL (dibutyltin dilaurate) and starting stirring (370-400rpm), gradually raising the temperature to a certain temperature (90-100 ℃), gradually dropwise adding hydrochloric acid in the process to adjust the pH value of the system to 4-6, and carrying out heat preservation reaction for 60-65 min. Then cooling to normal temperature, washing and drying to obtain the MFAPP (microencapsulated ammonium polyphosphate).
Formulation (unit kg): MEL: formaldehyde solution: na (Na)2CO3The weight ratio of (A) to (B) is 10:3.2: 8.3. APP: ethanol solution: MF aqueous prepolymer solution: DBTDL: hydrochloric acid 3:17:7:0.6: 2.6.
(3) Blending ultra-high molecular weight polyethylene solution and microencapsulated ammonium polyphosphate
Preparing an ultra-high molecular weight polyethylene solution according to a conventional method, mixing the ultra-high molecular weight polyethylene solution and microencapsulated ammonium polyphosphate in a swelling kettle according to a mass ratio of 70: 1-72: 1, continuously stirring, heating to 35-38 ℃, and preserving heat for 2-2.2 hours to form a spinning fluid, wherein the mass percentage of the ultra-high molecular weight polyethylene is 18.9-19.1%; spinning fluid is injected into the jelly precursor obtained by the double-screw extruder from the blanking kettle; and then the encapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber with the flame-retardant function is prepared through the processes of extraction, super-stretching and the like, wherein the LOI value is 27%.
Comparative example 1
Comparative example 1 differs from example 1 in that step (1) is eliminated and step (2) is: uniformly dispersing a certain amount of APP (ammonium polyphosphate) in a corresponding amount of ethanol solution. Then the appropriate amount of melamine was added, then the amount of catalyst DBTDL (dibutyltin dilaurate) was added and the stirring was turned on (370) and 400rpm), the remaining steps were the same as those of step (2). In the same manner as in example 1 in step (3), the LOI value of the ultra-high molecular weight polyethylene fiber obtained was 15%.

Claims (10)

1. A microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber is characterized by comprising the following component raw materials, ultra-high molecular weight polyethylene fiber solution and microencapsulated ammonium polyphosphate, wherein the weight ratio of the ultra-high molecular weight polyethylene fiber solution to the microencapsulated ammonium polyphosphate is (70-72): 1;
the microencapsulated ammonium polyphosphate comprises the following raw materials of ammonium polyphosphate, ethanol solution, MF prepolymer aqueous solution, dibutyltin dilaurate and hydrochloric acid, wherein the weight ratio of the ammonium polyphosphate to the ethanol solution to the MF prepolymer aqueous solution to the dibutyltin dilaurate to the hydrochloric acid is (2-4): 15-20): 5-10: (0.3-1): 2-3);
the aqueous solution of the MF prepolymer comprises the following raw materials in parts by weight, namely melamine, a formaldehyde solution and a sodium carbonate aqueous solution, wherein the weight ratio of the melamine to the formaldehyde solution to the sodium carbonate aqueous solution is (8-12) to (3-4) to (8-10).
2. The microencapsulated ammonium polyphosphate flame-retardant ultrahigh molecular weight polyethylene fiber as claimed in claim 1, wherein the weight ratio of ammonium polyphosphate, ethanol solution, MF prepolymer aqueous solution, dibutyltin dilaurate and hydrochloric acid is 3:17:7:0.6: 2.6.
3. The microencapsulated ammonium polyphosphate flame-retardant ultrahigh molecular weight polyethylene fiber as claimed in claim 1, wherein the weight ratio of melamine, formaldehyde solution and sodium carbonate aqueous solution is 10:3.2: 8.3.
4. The microencapsulated ammonium polyphosphate flame-retardant ultrahigh molecular weight polyethylene fiber as claimed in claim 1, wherein the mass concentration of the ultrahigh molecular weight polyethylene fiber solution is 18.9 to 19.1%, the mass concentration of the formaldehyde solution is 37%, the mass concentration of the sodium carbonate aqueous solution is 10%, the mass concentration of the ethanol solution is 27.8 to 34.0%, and the mass concentration of the hydrochloric acid is 9.0 to 11.0%.
5. A method for preparing the microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber as claimed in any one of claims 1 to 4, which is characterized in that cyanuric chloride is dissolved in a formaldehyde solution, reacted for a period of time at a temperature of 30 to 40 ℃, added with a sodium carbonate aqueous solution, adjusted to a pH value of 8.2 to 8.5, adjusted to a temperature of 80 to 83 ℃, stirred, and reacted for a period of time under heat preservation to obtain an MF prepolymer aqueous solution;
dispersing ammonium polyphosphate into an ethanol solution, adding an MF prepolymer aqueous solution, then adding dibutyltin dilaurate, stirring, heating to 90-100 ℃, gradually dropwise adding hydrochloric acid in the process, adjusting the pH value of the system to 4-6, keeping the temperature for a period of time, cooling to normal temperature, washing, and drying to obtain microencapsulated ammonium polyphosphate;
mixing the ultra-high molecular weight polyethylene fiber solution and the microencapsulated ammonium polyphosphate, stirring, heating to 35-38 ℃, preserving heat to form a spinning fluid, extruding by a double-screw extruder, extracting, and stretching to obtain the microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber.
6. The process according to claim 5, wherein cyanuric chloride is dissolved in a formaldehyde solution and reacted at a temperature of 30 to 40 ℃ for 10 to 15 minutes.
7. The process according to claim 5, wherein the temperature is adjusted to 80-83 ℃, the stirring is carried out at a speed of 420-450rpm, and the temperature is maintained for 20-25 min.
8. The process according to claim 5, wherein dibutyltin dilaurate is added and the mixture is stirred at a speed of 370 rpm and 400 rpm.
9. The preparation process as claimed in claim 5, wherein the pH of the system is adjusted to 4-6 and the temperature is maintained for 60-65 min.
10. The process according to any one of claims 5 to 9, wherein the temperature is raised to 35 to 38 ℃ with stirring, and the holding time is 2 to 2.2 hours.
CN202011213927.5A 2020-11-04 2020-11-04 Microencapsulated ammonium polyphosphate flame-retardant ultra-high molecular weight polyethylene fiber and preparation method thereof Pending CN112376123A (en)

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Publication number Priority date Publication date Assignee Title
CN1712444A (en) * 2005-07-12 2005-12-28 南京航空航天大学 Non-halogen fire-retardant polypropylene and production thereof
CN101812305A (en) * 2010-03-11 2010-08-25 中科院广州化学有限公司 Three-source integrated microcapsule intumescent flame retardant and preparation method thereof
CN103965989A (en) * 2014-05-06 2014-08-06 浙江宝晟铁路新材料科技有限公司 Flame-retarded modifying method for flame-retarded solid lubricating material
CN105568421A (en) * 2014-10-15 2016-05-11 西安艾菲尔德复合材料科技有限公司 Preparation method of flame-retardant carbon nanotube enhanced ultra-high molecular weight polyethylene fiber
CN108903094A (en) * 2018-06-29 2018-11-30 南通嘉得利安全用品有限公司 The fire-retardant gloves of arc protection and its production method

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
CN1712444A (en) * 2005-07-12 2005-12-28 南京航空航天大学 Non-halogen fire-retardant polypropylene and production thereof
CN101812305A (en) * 2010-03-11 2010-08-25 中科院广州化学有限公司 Three-source integrated microcapsule intumescent flame retardant and preparation method thereof
CN103965989A (en) * 2014-05-06 2014-08-06 浙江宝晟铁路新材料科技有限公司 Flame-retarded modifying method for flame-retarded solid lubricating material
CN105568421A (en) * 2014-10-15 2016-05-11 西安艾菲尔德复合材料科技有限公司 Preparation method of flame-retardant carbon nanotube enhanced ultra-high molecular weight polyethylene fiber
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Application publication date: 20210219