CN112374140B - Accurate integral material distribution structure for tray placing machine - Google Patents

Accurate integral material distribution structure for tray placing machine Download PDF

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Publication number
CN112374140B
CN112374140B CN202011232920.8A CN202011232920A CN112374140B CN 112374140 B CN112374140 B CN 112374140B CN 202011232920 A CN202011232920 A CN 202011232920A CN 112374140 B CN112374140 B CN 112374140B
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China
Prior art keywords
positioning
plate
disc
distributing plate
hole
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CN202011232920.8A
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CN112374140A (en
Inventor
丁玲
彭汉文
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Shenzhen Tongchuang Precision Automation Equipment Co ltd
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Shenzhen Tongchuang Precision Automation Equipment Co ltd
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Publication of CN112374140A publication Critical patent/CN112374140A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention relates to an accurate integral material distributing structure for a disc swinging machine, which comprises a fixed base fixed on a worktable of the disc swinging machine, an upper jacking mechanism and a positioning material distributing plate, wherein the upper jacking mechanism and the positioning material distributing plate are positioned on the fixed base, a carrier fixed on the disc swinging machine is arranged right above the positioning material distributing plate and used for placing a material piece to be processed, the carrier is provided with an insertion hole consistent with the profile of the material piece, the upper surface of the positioning material distributing plate is provided with a plurality of material piece groove positions, the material piece groove positions correspond to the material piece one by one, each material piece groove position is provided with a partition wall, and the partition walls are consistent with the insertion hole in shape. According to the material grabbing device, the material pieces are positioned by the positioning material distributing plate, and meanwhile, the material pieces are separated independently, so that the problem of material piece displacement caused in the material grabbing process is solved, the material pieces can be accurately grabbed by the material grabbing hand each time the material grabbing hand is picked up, the testing stability of the rear end is ensured, and the material grabbing hand can be prevented from colliding with the material pieces.

Description

Accurate integral material distribution structure for tray placing machine
Technical Field
The invention relates to the field of automation equipment, in particular to an accurate integral material distribution structure for a tray placing machine.
Background
In the production process of electronic products, the small workpieces of incoming materials need to be placed according to set rules and sequences, the placing mode in the past is manual placing, a large amount of manpower and time are inevitably consumed, the requirement of the rear-end production speed cannot be met, and the whole production efficiency is influenced. Then the balance machine has appeared on the market, replaces artifical balance through automatic balance, reduces time and the cost of labor that the charging tray consumed is put to the manual work, has improved the efficiency of balance, and balance machine compares in artifical balance moreover, and the part is put more accurately.
As is well known, before the tray placing operation of the tray placing machine, the material gripper needs to peel and pick the material from the material tray, and then complete the testing step through the testing station, so as to ensure that the material is good, and finally the material gripper is placed in the plastic sucking tray to complete the material collection. We find that in the process of picking up the material each time, the material gripper and each material on the material tray cannot be guaranteed to be accurate and correct, and no position offset exists, so that slight dislocation exists, and the dislocation can cause the material gripper to apply transverse thrust to the whole material tray in the picking up process, so that the material tray slightly moves, and the material tray displacement phenomenon is more and more obvious after multiple accumulation.
After the material in the whole tray is obviously displaced, the original positioning setting of the material gripper is not applicable any more, and the point position of the material gripper for gripping the material is changed, so that the material is inclined on the material gripper, the alignment of the material in the rear-end testing step is influenced, the testing result is caused to generate errors, and even the material gripper is not firm in gripping, and the material falls and is damaged.
And discover sometimes that the material tongs of some models can collide with other materials near the target material, not only cause the material dish to take place the displacement more easily, still lead to the material tongs and the material damage when serious, undoubtedly reduced the yields of product, increase manufacturing cost.
The above problems are worth solving.
Disclosure of Invention
In order to overcome the prior art, the invention provides an accurate integral material distributing structure for a plate placing machine.
The technical scheme of the invention is as follows:
the utility model provides an accurate whole material structure that divides for balance machine, its characterized in that, including fixing the unable adjustment base on balance machine workstation and being located last top mechanism and the location branch flitch on the unable adjustment base, the location is equipped with the carrier of fixing on balance machine directly over the branch flitch, the carrier is used for placing pending material spare, the carrier is equipped with the jack unanimous with material spare profile, the upper surface that the flitch was divided in the location is equipped with a plurality of material spare trench, material spare trench and material spare one-to-ones, and each material spare trench all is equipped with the partition wall, the partition wall with the jack shape is unanimous.
The invention according to the above scheme is characterized in that the upward jacking mechanism comprises an upper top plate, an upward jacking cylinder and linear bearings, wherein the upward jacking cylinder is fixed right below the middle of the upper top plate, and the four linear bearings are respectively fixed at four corners of the upper top plate.
Further, go up the top cylinder with go up and be equipped with C type regulating block between the roof, the notch of C type regulating block wraps go up the head end of top cylinder, just the upper surface of C type regulating block is hugged closely go up the lower surface of roof, four angles of C type regulating block are equipped with the adjusting bolt hole that link up symmetrically, go up the roof be equipped with the first connecting hole that adjusting bolt hole corresponds, the adjusting bolt hole with first connecting hole passes through adjusting bolt and connects.
Furthermore, the location divides the flitch with go up the roof and align and can dismantle the connection, four corners of location divides the flitch are equipped with the fixed orifices, go up the corresponding position of roof be equipped with fixed orifices complex second connecting hole.
The invention according to the scheme is characterized in that a plurality of positioning columns are arranged on the periphery of the upper surface of the positioning material distributing plate, and the top ends of the positioning columns are in a circular truncated cone shape.
Furthermore, four positioning columns are arranged on the upper surface of the positioning material distributing plate and are symmetrically distributed on the periphery of the positioning material distributing plate.
The invention according to the scheme is characterized in that a plurality of grooves are formed in the partition wall, and the grooves are matched with connecting rods which are used for fixing the material parts and arranged on the material part tray.
The invention according to the scheme is characterized in that the height of the partition wall is equal to the length of the profiling nozzle of the material gripper of the disc placing machine.
According to the scheme, the invention is characterized in that the four corners of the fixed base are provided with circular hole sites for connecting the linear bearings, and bolt holes are formed in the peripheries of the circular hole sites.
The invention according to the scheme is characterized in that the fixed base is provided with a first strip-shaped hole and a second strip-shaped hole which are perpendicular to each other, and a bolt penetrates through the first strip-shaped hole and the second strip-shaped hole to fix the fixed base on a workbench of the swing disc machine.
The invention according to the scheme has the advantages that:
according to the material picking device, the material pieces are positioned by utilizing the positioning material distributing plate, and meanwhile, the material pieces are separated independently, so that the problem of material piece displacement caused in the material picking process of the material gripper is solved, the material pieces can be accurately gripped by the material gripper every time of picking, and the testing stability of the rear end is ensured; and other materials beside the target material can be prevented from interfering the material gripper, so that the material gripper is prevented from colliding with the material, and the loss is reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is a schematic structural view of a carrier according to the present invention;
fig. 5 is a C-shaped adjustment block of the present invention.
In the figure, 1, a jacking mechanism; 11. an upper top plate; 111. a first connection hole; 112. a second connection hole; 12. an upper jacking cylinder;
13. a linear bearing; 14. a C-shaped adjusting block; 141. adjusting the bolt hole;
2. positioning the material distributing plate; 21. a material piece slot position; 211. a dividing wall; 2111. a trench; 22. a fixing hole; 23. a positioning column;
3. a fixed base; 31. circular hole sites; 32. a first bar-shaped hole; 33. a second bar-shaped hole;
4. a carrier; 41. and (4) inserting the jack.
Detailed Description
For better understanding of the objects, technical solutions and effects of the present invention, the present invention will be further explained with reference to the accompanying drawings and examples. Meanwhile, the following described examples are only for explaining the present invention, and are not intended to limit the present invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly or indirectly secured to the other element. When an element is referred to as being "connected" to another element, it can be directly or indirectly connected to the other element.
The terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", and the like indicate orientations or positions based on the orientations or positions shown in the drawings, and are for convenience of description only and should not be construed as limiting the technical solution.
The terms "first", "second" and "first" are used merely for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features.
The meaning of "plurality" is two or more unless specifically defined otherwise.
As shown in fig. 1 and 2, an accurate integral material distributing structure for a disc placing machine comprises a fixed base 3 fixed on a table of the disc placing machine, an upper jacking mechanism 1 and a positioning material distributing plate 2, wherein the upper jacking mechanism 1 and the positioning material distributing plate 2 are positioned on the fixed base 3, a carrier 4 fixed on the disc placing machine is arranged right above the positioning material distributing plate 2, the carrier 4 is used for placing a material to be processed, the carrier 4 is provided with an insertion hole 41 consistent with the profile of the material, the upper surface of the positioning material distributing plate 2 is provided with a plurality of material groove positions 21, the material groove positions 21 correspond to the material one to one, each material groove position 21 is provided with a partition wall 211, and the partition walls 211 are consistent with the insertion hole 41 in shape.
The fixed base 3 is used for fixing the material distributing device on a material distributing production line of the tray arranging machine, and the position of the fixed base can be adjusted according to the falling point of the material gripper, so that the material distributing device is arranged in a proper moving range of the material gripper, and the material gripper is favorable for picking up a material piece.
The upward ejection mechanism 1 is a pneumatic mechanism and can control the upper top plate 11 to be ejected upward, so that the positioning material distribution plate 2 on the upper top plate 11 is ejected upward.
As shown in fig. 4, the carrier 4 is fixed on the plate placing machine and faces the positioning material distributing plate 2, the number of the insertion holes 41 on the carrier 4 is the same as the number of the material pieces, and when the material plate is placed on the carrier 4, each material piece corresponds to each insertion hole. The partition wall 211 of the material piece slot position of the positioning material distributing plate 2 corresponds to the insertion hole of the carrier 4. When the positioning material-separating plate 2 is lifted upwards, the partition wall 211 can simultaneously pass through the insertion hole 41 on the carrier 4 and enclose the material.
Therefore, the material piece slot 21 for positioning the upper surface of the material distributing plate 2 can play a role in positioning and separating the material pieces to be processed. The positioning effect is that the material part is fixed, so that the material part is prevented from shifting, and the material part cannot slightly shift due to touch when the material gripper picks up the material; the effect of separation is to separate each material on the material dish with divider wall 211, avoids the material tongs to collide other materials next to the target material.
The outline shape of the material piece slot position 21 is consistent with the shape of the material piece to be picked up, in the invention, the shape of the material piece slot position 21 is not limited, and the positioning material distributing plate 2 is detachably connected with the upper top plate 11, so that a user can set a special material piece slot position 21 according to the shape of the material piece, only the positioning material distributing plate 2 needs to be replaced, and other parts of the material distributing device do not need to be replaced, thereby not only being convenient to replace, but also saving the manufacturing cost for the user.
According to the material gripping device, the positioning material distributing plate is utilized, so that not only can the material be positioned, but also the material can be separated independently, and the problem of material displacement caused in the material gripping device picking process is solved, so that the material gripping device can accurately grip the material every time of picking, and the testing stability of the rear end is ensured; and other materials beside the target material can be prevented from interfering the material gripper, so that the material gripper is prevented from colliding with the material, and the loss is reduced.
In this embodiment, the upward pushing mechanism 1 includes an upper pushing plate 11, an upward pushing cylinder 12 and linear bearings 13, the upward pushing cylinder 12 is fixed right below the middle of the upper pushing plate 11, the four linear bearings 13 are respectively fixed at four corners of the upper pushing plate 11, and the upper pushing plate 11 is parallel to the fixed base.
Before installing and positioning the material distributing plate 2, the levelness of the upper top plate 11 needs to be ensured within a smaller horizontal error range, so that a smoother table top is provided for the material tray after the positioning material distributing plate 2 is installed, the displacement deviation of the material gripper in the longitudinal direction can be reduced, and the firmness of the material gripper for picking up the material is further improved. The scheme is optimized by arranging the C-shaped adjusting block between the upper jacking cylinder 12 and the upper jacking plate 11.
As shown in fig. 3, a C-shaped adjusting block is arranged between the upper top cylinder 12 and the upper top plate 11, the C-shaped adjusting block is C-shaped, hook legs protruding inwards are arranged on inner wall surfaces of two sides, and the size of the C-shaped adjusting block 14 is just matched with the head end of the upper top cylinder 12. The head end of the top cylinder 12 is wrapped up to the notch of C type regulating block 14, and the upper surface of C type regulating block 14 closely pastes the lower surface of top plate 11, and four angles of C type regulating block 14 are equipped with the regulation bolt hole 141 that link up symmetrically, and top plate 11 is equipped with the first connecting hole 111 that corresponds with regulation bolt hole 141, and regulation bolt hole 141 passes through adjusting bolt with first connecting hole 111 and connects. It should be noted that the first connection hole 111 is located on the lower surface of the upper top plate 11, and is not a through hole, the end of the adjusting bolt is inserted into the first connection hole 111 and abuts against the inside of the first connection hole 111, and the height of the upper top plate is adjusted every time the adjusting bolt is tightened, which is only shown as a reference of the position of the first connection hole 111 and is not to describe that the first connection hole 111 is located on the upper surface of the upper top plate 11.
The step of installing the upper top plate comprises the following steps: 1) the opening of the C-shaped adjusting block 14 faces downwards and is buckled at the head end of the upper ejection cylinder 12; 2) aligning the first coupling hole 111 of the upper top plate 11 with the adjustment bolt hole 141 of the C-shaped adjustment block 14; 3) four adjusting bolts are inserted into the C-shaped adjusting block 14 from bottom to top and penetrate through the C-shaped adjusting block 14 to be inserted into the first connecting hole 111; 4) and placing an electronic level detector on the upper surface of the upper top plate 11, and adjusting four adjusting bolts until the electronic level detector displays 0 degree to finish the installation of the upper top plate.
The four corners of the positioning material distributing plate 2 are provided with fixing holes 22, the corresponding position of the upper top plate 11 is provided with second connecting holes 112 matched with the fixing holes 22, the positioning material distributing plate 2 and the upper top plate 11 are always in the same size, during installation, the positioning material distributing plate 2 is aligned with the upper top plate 11, and the fixing holes 22 and the second connecting holes 112 are correspondingly aligned.
The step of installing and positioning the material distributing plate comprises the following steps: 1) after the upper top plate 11 is horizontally adjusted, the positioning material distributing plate 2 is placed on the upper top plate 11 in an aligned mode; 2) fixing bolts are used for connecting the fixing holes 22 and the second connecting holes 112 corresponding to the four corners in series, and the fixing bolts are inserted into the insertion holes of the telescopic rod heads of the linear bearing 13 at the bottom; 3) and screwing the fixing bolt to complete the installation of the positioning material distributing plate.
It should be noted that, because the contact surfaces of the upper jacking cylinder, the fixed base, the C-shaped adjusting block and the upper jacking plate are all planes, the device is already in a relatively horizontal state, the above-mentioned horizontal adjustment of the upper jacking plate belongs to a fine adjustment operation, and the second connecting holes 112 at the four corners of the upper jacking plate and the socket at the top end of the telescopic rod of the linear bearing 13 cannot be deviated.
In this embodiment, circular holes 31 are formed at four corners of the fixing base 3 for mounting the linear bearings 13, and bolt holes are formed around the circular holes 31.
During installation, the pins at the bottom of the linear bearing 13 are inserted into the circular hole 31, and the circular truncated cone at the bottom of the linear bearing 13 is fixed on the fixed base 3 by bolts.
In this embodiment, unable adjustment base 3 still is equipped with mutually perpendicular's first bar hole 32 and second bar hole 33, and the bolt passes first bar hole 32 and second bar hole 33 and fixes unable adjustment base 3 on the workstation of balance machine. Can adjust the position of unable adjustment base 3X axle direction on the workstation through first bar hole 32, can finely tune the square position of unable adjustment base 3Y axle on the workstation through second bar hole 33, the user can finely tune the position of X axle and Y axle direction as required to further adaptation feed divider and material tongs.
In order to better complete the positioning connection between the positioning material distributing plate 2 and the material tray, a plurality of positioning columns 23 are arranged around the upper surface of the positioning material distributing plate 2, and the top ends of the positioning columns 23 are in a circular truncated cone shape. The top round platform-shaped design of the positioning column 23 facilitates the positioning hole of the material part disc to be easily penetrated through, and the problem of small offset of the positioning hole in processing can be solved.
In this embodiment, four positioning columns 23 are arranged on the upper surface of the positioning material distributing plate 2, and the four positioning columns 23 are symmetrically distributed on the peripheral edges of the positioning material distributing plate 2. The positioning of the part tray is better performed from four orientations.
The partition wall 211 of the positioning material distribution plate 2 is provided with a plurality of grooves 2111, which are suitable for the packaging form that the material tray fixes the material through a tiny connecting rod, so that the grooves 2111 are matched with the connecting rods on the material tray for fixing the material, namely the grooves are slightly larger than the thickness of the connecting rods, and the number of the grooves is equal to the number of the connecting rods. When the positioning material distributing plate is jacked upwards, the separating wall of each material part groove wraps the respective material part, and the connecting rods on the periphery of the material part fall into the corresponding grooves. It is necessary to supplement that, a plurality of hole sites are arranged on the material tray in the packaging form and used for placing the material, and each hole site fixes the material in the hole site through a tiny connecting rod, and the connecting rod is brittle, so that the material gripper can easily pick the material from the material tray.
In an optimal scheme, the height of the partition wall 211 is equal to the length of a profiling nozzle of a material gripper of the disc placing machine, so that the material gripper can be better prevented from touching other materials beside a target material.
In conclusion, the accurate material distributing structure ensures that the material gripper accurately picks up the material each time, and solves the problem that the material gripper of the existing material placing machine causes the material placing disc to shift, so that the operation of manually adjusting the material placing disc is omitted, the full automation of the material placing machine is truly realized, and the overall material placing efficiency of the material placing machine is improved.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (8)

1. An accurate integral material distributing structure for a disc placing machine is characterized by comprising a fixed base fixed on a workbench of the disc placing machine, and an upper jacking mechanism and a positioning material distributing plate which are positioned on the fixed base, wherein a carrier fixed on the disc placing machine is arranged right above the positioning material distributing plate, the carrier is used for placing a material to be processed, the carrier is provided with a jack consistent with the profile of the material, the upper surface of the positioning material distributing plate is provided with a plurality of material groove positions, the material groove positions correspond to the material one by one, each material groove position is provided with a partition wall, and the partition walls are consistent with the jack in shape;
the upper ejection mechanism comprises an upper ejection plate, an upper ejection cylinder and linear bearings, the upper ejection cylinder is fixed right below the middle of the upper ejection plate, and the four linear bearings are respectively fixed at four corners of the upper ejection plate;
go up the top cylinder with go up and be equipped with C type regulating block between the roof, the notch of C type regulating block wraps go up the head end of top cylinder, just the upper surface of C type regulating block is hugged closely go up the lower surface of roof, four angles of C type regulating block are equipped with the adjusting bolt hole that link up symmetrically, go up the roof be equipped with the first connecting hole that the adjusting bolt hole corresponds, the adjusting bolt hole with first connecting hole passes through adjusting bolt and connects.
2. The precise integral distributing structure for the disc swinging machine according to claim 1, wherein the positioning distributing plate is aligned with and detachably connected with the upper top plate, four corners of the positioning distributing plate are provided with fixing holes, and corresponding positions of the upper top plate are provided with second connecting holes matched with the fixing holes.
3. The precise integral material distributing structure for the disc swinging machine according to claim 1, wherein a plurality of positioning columns are arranged on the periphery of the upper surface of the positioning material distributing plate, and the top ends of the positioning columns are in a circular truncated cone shape.
4. The precise integral distributing structure for the disc swinging machine as claimed in claim 3, wherein the positioning distributing plate is provided with four positioning posts on the upper surface, and the four positioning posts are symmetrically distributed on the peripheral edges of the positioning distributing plate.
5. The precise integral material distributing structure for the disc swinging machine according to claim 1, wherein the dividing wall is provided with a plurality of grooves which are matched with connecting rods used for fixing the material parts on the material part disc.
6. The precision unitary dispensing structure for a machine according to claim 1, wherein the height of said dividing wall is equal to the length of the profiling mouth of the machine gripper.
7. The precise integral distributing structure for the disc swinging machine according to claim 1, wherein the four corners of the fixed base are provided with circular hole sites for connecting the linear bearings, and the peripheries of the circular hole sites are provided with bolt holes.
8. The precise integral material distributing structure for the disc swinging machine according to claim 1, wherein the fixing base is provided with a first strip-shaped hole and a second strip-shaped hole which are perpendicular to each other, and a bolt penetrates through the first strip-shaped hole and the second strip-shaped hole to fix the fixing base on a workbench of the disc swinging machine.
CN202011232920.8A 2020-11-06 2020-11-06 Accurate integral material distribution structure for tray placing machine Active CN112374140B (en)

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CN112374140B true CN112374140B (en) 2022-08-16

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