CN112372396B - Cleaning and polishing device for cylinder sleeve processing and using method thereof - Google Patents

Cleaning and polishing device for cylinder sleeve processing and using method thereof Download PDF

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Publication number
CN112372396B
CN112372396B CN202011246814.5A CN202011246814A CN112372396B CN 112372396 B CN112372396 B CN 112372396B CN 202011246814 A CN202011246814 A CN 202011246814A CN 112372396 B CN112372396 B CN 112372396B
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CN
China
Prior art keywords
fixedly connected
plate
cylinder sleeve
electric telescopic
sliding
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CN202011246814.5A
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Chinese (zh)
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CN112372396A (en
Inventor
冯辉
李代弟
李亚军
张举圣
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Lingbi Jiugong Precision Steel Pipe Manufacturing Co ltd
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Lingbi Jiugong Precision Steel Pipe Manufacturing Co ltd
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Publication of CN112372396A publication Critical patent/CN112372396A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36—Single-purpose machines or devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
    • B01D35/027—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks rigidly mounted in or on tanks or reservoirs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B08B3/022—Cleaning travelling work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/02—Frames; Beds; Carriages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/35—Accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a cleaning and polishing device for cylinder sleeve processing and a using method thereof, and relates to the technical field of part processing. According to the invention, a plurality of cylinder sleeves with the same size can be fixed through the cylinder sleeve fixer, the cylinder sleeve fixer can drive the connecting rod to slide by starting the fifth electric telescopic rod, and the stability of the connecting rod in sliding can be increased through the connecting sleeve.

Description

Cleaning and polishing device for cylinder sleeve processing and using method thereof
Technical Field
The invention relates to the technical field of part processing, in particular to a cleaning and polishing device for cylinder sleeve processing and a using method thereof.
Background
The cylinder sleeve is embedded in the cylinder barrel of the cylinder body, and forms a combustion chamber together with the piston and the cylinder cover, and the cylinder sleeve is divided into a dry cylinder sleeve and a wet cylinder sleeve. The cylinder sleeve with the back not contacted with the cooling water is called a dry cylinder sleeve, the cylinder sleeve with the back contacted with the cooling water is a wet cylinder sleeve, and when the cylinder sleeve is produced, a polishing device is needed to polish the surface of the cylinder sleeve.
The Chinese patent discloses a grinding and polishing device (publication number: CN109093482A) of a wet cylinder sleeve, which comprises a grinding and polishing device body, a grinding wheel, a cleaning sprayer, an air blower, an air outlet, a sewage purification and collection device and a clamping device, wherein a sliding track is welded at the top of the inner side of the grinding and polishing device body, a first air cylinder is connected at the top of the sliding track in a sliding manner, the bottom of a first motor is connected with the grinding wheel, the cleaning sprayer is distributed on two sides of the inner part of the grinding and polishing device body, the air outlet is arranged at the bottom of the cleaning sprayer, the air blower is arranged outside the air outlet, the clamping device is arranged at the right part of a second motor, and the sewage purification and collection device is arranged in the middle of the bottom of the grinding and polishing device body.
The existing polishing device is single in structure, the polishing efficiency is low, the number of polishing operations is small, and meanwhile, the existing polishing device is inconvenient in cylinder sleeve replacement.
Disclosure of Invention
In order to overcome the technical problems that the existing polishing device is single in structure, low in polishing efficiency and small in polishing quantity in a single time, and meanwhile, the existing polishing device is inconvenient in cylinder sleeve replacement, the invention aims to provide a cleaning and polishing device for cylinder sleeve processing and a using method thereof.
The purpose of the invention can be realized by the following technical scheme:
a cleaning and polishing device for cylinder sleeve processing comprises a base, wherein the upper surface of the base is fixedly connected with a processing table, one side of the front surface of the processing table is fixedly connected with a controller, a cylinder sleeve fixer is mounted on the front surface of the processing table, one end of the cylinder sleeve fixer extends into the processing table, a supporting rod is fixedly connected to the upper surface of the cylinder sleeve fixer, which is positioned outside the processing table, the top end of the supporting rod is fixedly connected with a horizontal plate, the lower surface of the horizontal plate is fixedly connected with a first electric telescopic rod, the bottom end of the first electric telescopic rod is fixedly connected with a pressing plate, supporting frames are fixedly connected between two sides of the lower surface of the cylinder sleeve fixer and the base, and supporting legs supported on the ground are screwed to the lower surface of the cylinder sleeve fixer;
the equal fixedly connected with second electric telescopic handle in both ends of processing platform front surface, and the front surface sliding connection of processing platform has the baffle, the output of second electric telescopic handle and the top fixed connection of baffle, the screw rod driver is installed on the inside top of processing platform, the outside cover of screw rod driver is equipped with the removal frame, the lower surface horizontal installation that removes the frame has three third electric telescopic handle of group, three group outer lane sander, inlet tube and inner circle sander are installed in proper order to third electric telescopic handle, the bottom fixedly connected with sprinkler bead of inlet tube.
As a further scheme of the invention: the water storage tank is connected with the inside embedding of base, the inside fixedly connected with spacing ring of storage water tank, the filter plate has been laid to the upper surface of spacing ring, pass through bolt fixed connection between filter plate and the spacing ring, connecting hole and first calandria pipe have been seted up respectively to the inside both sides of storage water tank.
As a further scheme of the invention: the utility model discloses a cleaning box, including base, front surface fixedly connected with washs the case, the back fixed surface fixedly connected with communicating pipe of wasing the case, and wash one side fixedly connected with second drain pipe of case, communicating pipe and connecting hole intercommunication, the valve is all installed to the inside of first drain pipe and second drain pipe, the inside fixedly connected with ultrasonic cleaner who washs the case, and the front surface fixedly connected with fourth electric telescopic handle who washs the case, fourth electric telescopic handle's top fixedly connected with connecting plate, the equal fixedly connected with montant in both sides of connecting plate lower surface, the bottom fixedly connected with sieve of montant, the blown down tank has been seted up on the top of wasing the case side, and washs one side fixedly connected with slide that the case side is close to the blown down tank.
As a further scheme of the invention: the cylinder liner fixer is characterized in that a sliding groove is formed in the cylinder liner fixer, a sliding plate is connected between the sliding grooves in a sliding mode, a plurality of moving grooves are formed in the sliding plate, a plurality of water outlet holes are formed in one side, close to the moving grooves, of the sliding plate, a fixing clamping plate is fixedly connected to one side, close to the moving grooves, of the upper surface of the sliding plate, a sliding clamping plate is arranged in the moving grooves, a fifth electric telescopic rod is fixedly connected to one end of the lower surface of the sliding plate, a plurality of connecting sleeves are fixedly connected to one side, close to the fifth electric telescopic rod, of the lower surface of the sliding plate, the connecting sleeves and the fifth electric telescopic rod are located in the same horizontal direction, a connecting rod is connected between the connecting sleeves in a sliding mode, one end of the connecting rod is fixedly connected with the output end of the fifth electric telescopic rod, and the bottom end of the sliding clamping plate is fixedly connected with the connecting rod.
As a further scheme of the invention: the inside fixedly connected with draw-in groove board of processing platform, the one end interference of cylinder liner fixer is connected in the inside of draw-in groove board, and the one end embedding of cylinder liner fixer is connected with first electro-magnet, the one end embedding of sliding plate is connected with the second electro-magnet, and the fixed cover of outside fixedly connected with of sliding plate one end, the outside sliding connection of fixed cover has the slip box, fixedly connected with reset spring between slip box and the fixed cover.
As a further scheme of the invention: the inner ring sander comprises an outer ring sander body and an inner ring sander body, wherein the top end of the inner part of the outer ring sander body and the top end of the inner ring sander body are fixedly connected with a first driving motor, the output end of the first driving motor is fixedly connected with an eccentric plate through a coupler, one side of the lower surface of the eccentric plate is rotatably connected with a second driving motor, and the output end of the second driving motor is fixedly connected with a sanding wheel through a coupler.
As a further scheme of the invention: one side fixedly connected with side box of outer lane sander, the inside fixedly connected with chute board of side box, the inside sliding connection of chute board has the slide bar, the outside sliding connection of slide bar has the loop bar, the one end fixedly connected with lantern ring of loop bar, the lantern ring cover is established in the outside of driving motor two.
The invention also discloses a use method of the cleaning and polishing device for cylinder sleeve processing, which comprises the following steps:
the method comprises the following steps: the cylinder sleeve is sequentially placed on the outer sides of each sliding clamping plate and each fixed clamping plate, then a first electric telescopic rod is started, the first electric telescopic rod drives the pressing plate to descend, the cylinder sleeve is pressed on the upper side of the sliding plate, then a fifth electric telescopic rod is started, the fifth electric telescopic rod drives the connecting rod to slide along the connecting sleeve and drives the sliding clamping plates to slide in the moving groove, and the sliding clamping plates and the fixed clamping plates are fixed from the inner parts of the cylinder sleeve after being unfolded;
step two: starting a first electric telescopic rod, driving a pressing plate to ascend by the first electric telescopic rod, starting a second electric telescopic rod, driving a baffle plate to ascend by the second electric telescopic rod, sliding a sliding plate to the inside of a processing table along a sliding groove, abutting the sliding plate to one side of a cylinder sleeve fixer, exposing one end of the sliding plate by a sliding box outside the sliding plate through a stretching reset spring when the sliding plate abuts against the cylinder sleeve fixer, starting a first electromagnet and a second electromagnet, fixing the sliding plate and the cylinder sleeve fixer, assembling and connecting a water inlet of a water inlet pipe and a water outlet of a water supply device, starting the second electric telescopic rod again, and descending the baffle plate;
step three: starting a screw driver to adjust the position of the moving frame, starting three groups of third electric telescopic rods, adjusting the positions of an outer ring sander, a water spray head and an inner ring sander, starting a second driving motor in the outer ring sander and the inner ring sander, driving the sanding wheel to rotate by the second driving motor, starting the screw driver again, respectively driving two groups of sanding wheels to one side of the outer ring and one side of the inner ring of the cylinder sleeve, sanding the cylinder sleeve, starting the first driving motor, driving an eccentric plate to rotate by the first driving motor, driving the second driving motor to rotate when the eccentric plate rotates, sanding the outer ring and the inner ring of the cylinder sleeve, simultaneously starting a water supply device, and spraying water to the cylinder sleeve through a water inlet pipe and the water spray head;
step four: taking out the cylinder sleeve from the processing table, reversing the cylinder sleeve up and down, placing the cylinder sleeve outside the same fixed clamping plate and the same sliding clamping plate again, then repeating the steps to polish the rest part of the surface of the cylinder sleeve, taking out the cylinder sleeve from the processing table again, interchanging the cylinder sleeves with the outer ring and the inner ring polished, and repeating the steps to polish the non-polished surface of the cylinder sleeve;
step five: the cylinder liner after will polishing is taken off from the cylinder liner fixer to place on the sieve, start fourth electric telescopic handle, fourth electric telescopic handle drives connecting plate and sieve and descends to the cleaning box in, start ultrasonic cleaner, wash the cylinder liner, after the washing restart fourth electric telescopic handle, fourth electric telescopic handle rises the sieve to one side of blown down tank, slide the cylinder liner to the slide in following the blown down tank afterwards, and can in sliding to storage device along the slide.
The invention has the beneficial effects that:
1. according to the invention, through the cylinder sleeve fixer, a plurality of cylinder sleeves with the same size can be fixed, the cylinder sleeve fixer can drive the connecting rod to slide by starting the fifth electric telescopic rod, the connecting rod drives the sliding clamping plate to slide, the cylinder sleeves can be fixed by matching with the fixed clamping plate, the structure is simple, the operation and control are convenient, the cylinder sleeves are convenient to replace, through the connecting sleeve, the stability of the connecting rod during sliding can be improved, a plurality of water outlet holes are formed in the sliding plate, water which is washed during polishing can be conveniently collected into the water storage tank, on the other hand, the sliding plate and the cylinder sleeve fixer are connected in an adsorption mode through two groups of electromagnets, shaking during polishing can be prevented, meanwhile, one end of the sliding plate is provided with the sliding box, and the sliding box can be protected when a second electromagnet is not used.
2. The two groups of grinders are arranged in the grinding machine, the outer ring and the inner ring of the cylinder sleeve are respectively ground, the second driving motor in the grinders can do circular motion under the driving of the first driving motor, so that the contact range between the grinding wheel and the cylinder sleeve can be enlarged, the first driving motor drives the eccentric plate and the second driving motor to rotate when working, and the second driving motor can drive the sleeve rod and the sliding rod to move back and forth along the sliding chute plate through the sleeve ring when rotating, so that the direction of the second driving motor can be kept unchanged, and the grinding quality can be kept.
3. According to the invention, water washed during polishing can be stored in the water storage tank after being filtered by the filter plate, water can be injected into the cleaning tank through the connecting hole and the communicating pipe, the cleaning tank can clean the cylinder sleeve inside through the ultrasonic cleaner, the cylinder sleeve is placed in the sieve plate during cleaning, and the sieve plate can control the height through the fourth electric telescopic rod, so that the cylinder sleeve can be conveniently taken out of the cleaning tank, and the cylinder sleeve can be conveniently transferred through the discharge chute and the sliding plate.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a cross-sectional view of the base and the processing station of the present invention;
FIG. 3 is a sectional view of the cleaning tank of the present invention;
FIG. 4 is a partial cross-sectional view of the cylinder liner retainer of the present invention;
FIG. 5 is an enlarged view of a portion A of FIG. 4 in accordance with the present invention;
FIG. 6 is a cross-sectional view of the outer race sander of the present invention.
In the figure: 1. a base; 2. a processing table; 3. a controller; 4. a cylinder liner retainer; 5. a support bar; 6. a horizontal plate; 7. a first electric telescopic rod; 8. a compression plate; 9. a support frame; 10. supporting legs; 11. a cleaning tank; 12. a slide plate; 13. a second electric telescopic rod; 14. a baffle plate; 15. a screw driver; 16. a movable frame; 17. a third electric telescopic rod; 18. an outer ring sander; 19. an inner ring sander; 20. a water inlet pipe; 21. A sprinkler head; 22. a slot clamping plate; 23. a water storage tank; 24. a limiting ring; 25. filtering the plate; 26. connecting holes; 27. A first drain pipe; 28. an ultrasonic cleaner; 29. a fourth electric telescopic rod; 30. a connecting plate; 31. a vertical rod; 32. a sieve plate; 33. a discharge chute; 34. a chute; 35. a sliding plate; 36. a moving groove; 37. fixing the clamping plate; 38. a fifth electric telescopic rod; 39. a connecting rod; 40. connecting sleeves; 41. sliding the clamping plate; 42. A water outlet hole; 43. a first electromagnet; 44. fixing a sleeve; 45. a slide cassette; 46. a return spring; 47. a second electromagnet; 48. driving a motor I; 49. an eccentric plate; 50. a second driving motor; 51. grinding the wheel; 52. A side box; 53. a chute plate; 54. a slide bar; 55. a loop bar; 56. a collar; 57. a communicating pipe; 58. and a second water discharge pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention,
referring to fig. 1-2, a cleaning and polishing device for cylinder sleeve processing comprises a base 1, wherein the upper surface of the base 1 is fixedly connected with a processing table 2, one side of the front surface of the processing table 2 is fixedly connected with a controller 3, a cylinder sleeve fixer 4 is installed on the front surface of the processing table 2, one end of the cylinder sleeve fixer 4 extends into the processing table 2, a supporting rod 5 is fixedly connected to the upper surface of the cylinder sleeve fixer 4 positioned outside the processing table 2, the top end of the supporting rod 5 is fixedly connected with a horizontal plate 6, the lower surface of the horizontal plate 6 is fixedly connected with a first electric telescopic rod 7, the bottom end of the first electric telescopic rod 7 is fixedly connected with a pressing plate 8, supporting frames 9 are fixedly connected between the two sides of the lower surface of the cylinder sleeve fixer 4 and the base 1, and supporting legs 10 supported on the ground are screwed on the lower surface of the cylinder sleeve fixer 4;
the two ends of the front surface of the processing table 2 are fixedly connected with second electric telescopic rods 13, the front surface of the processing table 2 is connected with a baffle 14 in a sliding manner, the output end of each second electric telescopic rod 13 is fixedly connected with the top end of the baffle 14, the top end inside the processing table 2 is provided with a lead screw driver 15, the outer side of each lead screw driver 15 is sleeved with a moving frame 16, each lead screw driver 15 comprises a motor, a lead screw and a slide rod, the output end of each motor is fixedly connected with the lead screw through a coupler, the other end of the lead screw is rotatably connected with the inner wall of the processing table 2, the two ends of the slide rod are fixedly connected with the processing table 2, the moving frame 16 is in threaded connection with the lead screw and is in sliding connection with the slide rod, three groups of third electric telescopic rods 17 are horizontally arranged on the lower surface of the moving frame 16, and outer ring grinders 18 are sequentially arranged on the three groups of third electric telescopic rods 17, the water-spraying device comprises a water inlet pipe 20 and an inner ring sander 19, wherein the bottom end of the water inlet pipe 20 is fixedly connected with a water spraying head 21;
the inside embedding of base 1 is connected with storage water tank 23, and the inside fixedly connected with spacing ring 24 of storage water tank 23, the upper surface of spacing ring 24 has laid filter plate 25, passes through bolt fixed connection between filter plate 25 and the spacing ring 24, and connecting hole 26 and first drain pipe 27 have been seted up respectively to the inside both sides of storage water tank 23.
Referring to fig. 3, a cleaning tank 11 is fixedly connected to the front surface of a base 1, a communicating pipe 57 is fixedly connected to the rear surface of the cleaning tank 11, a second water discharging pipe 58 is fixedly connected to one side of the cleaning tank 11, the communicating pipe 57 is communicated with a connecting hole 26, valves are respectively installed inside the first water discharging pipe 27 and the second water discharging pipe 58, an ultrasonic cleaner 28 is fixedly connected to the inside of the cleaning tank 11, a fourth electric telescopic rod 29 is fixedly connected to the front surface of the cleaning tank 11, a connecting plate 30 is fixedly connected to the top end of the fourth electric telescopic rod 29, vertical rods 31 are respectively fixedly connected to both sides of the lower surface of the connecting plate 30, a sieve plate 32 is fixedly connected to the bottom end of each vertical rod 31, a discharge chute 33 is formed at the top end of the side surface of the cleaning tank 11, a slide plate 12 is fixedly connected to one side surface of the cleaning tank 11 close to the discharge chute 33, a water level sensor is arranged inside the cleaning tank 11, and the water level sensor is electrically connected to the valve in the second water discharging pipe 58 through a PLC, the water level sensor is used for supervising the water level inside the cleaning tank 11, and when the water level is too high, the valve is automatically opened to discharge water, so that the water is prevented from overflowing the cleaning tank 11.
Referring to fig. 4-5, a slot plate 22 is fixedly connected to the inside of the processing table 2, one end of the cylinder sleeve holder 4 is connected to the inside of the slot plate 22 in an interference manner, one end of the cylinder sleeve holder 4 is connected to a first electromagnet 43 in an embedded manner, one end of the sliding plate 35 is connected to a second electromagnet 47 in an embedded manner, a fixed sleeve 44 is fixedly connected to the outer side of one end of the sliding plate 35, a sliding box 45 is slidably connected to the outer side of the fixed sleeve 44, a return spring 46 is fixedly connected between the sliding box 45 and the fixed sleeve 44, the sliding box 45 slides by pulling the return spring 46 after touching the cylinder sleeve holder 4, and when the sliding box 45 does not touch the cylinder sleeve holder 4, the return spring 46 returns the sliding box 45.
Referring to fig. 6, the inner top ends of the outer ring sander 18 and the inner ring sander 19 are fixedly connected with a first driving motor 48, the output end of the first driving motor 48 is fixedly connected with an eccentric plate 49 through a coupler, one side of the lower surface of the eccentric plate 49 is rotatably connected with a second driving motor 50, the output end of the second driving motor 50 is fixedly connected with a sanding wheel 51 through a coupler, one side of the outer ring sander 18 is fixedly connected with a side box 52, the inside of the side box 52 is fixedly connected with a chute plate 53, the inside of the chute plate 53 is slidably connected with a sliding rod 54, the outside of the sliding rod 54 is slidably connected with a loop rod 55, one end of the loop rod 55 is fixedly connected with a loop 56, the loop 56 is sleeved on the outside of the second driving motor 50, when the second driving motor 50 rotates, the direction of the second driving motor can be kept unchanged through the lantern ring 56, the lantern ring 55 and the sliding rod 54, so that the wiring is convenient to carry out during production.
Meanwhile, the contents which are not described in detail in the specification belong to the prior art which is known by the technicians in the field, on the other hand, all the electric parts in the device are electrically connected with the control switch, the working logic and the working sequence among all the electric parts can be controlled through programming and manpower, and all the electric telescopic rods can adopt a uniform XTL100 type, so that the device is convenient to purchase and can reduce the production cost.
The working principle of the invention comprises the following steps:
the method comprises the following steps: the cylinder sleeves are sequentially placed on the outer sides of the sliding clamping plates 41 and the fixed clamping plates 37, then the first electric telescopic rod 7 is started, the first electric telescopic rod 7 drives the pressing plate 8 to descend, the cylinder sleeves are pressed on the upper side of the sliding plate 35, then the fifth electric telescopic rod 38 is started, the fifth electric telescopic rod 38 drives the connecting rod 39 to slide along the connecting sleeve 40 and drives the sliding clamping plates 41 to slide in the moving groove 36, and the sliding clamping plates 41 and the fixed clamping plates 37 are fixed from the inside of the cylinder sleeves after being unfolded;
step two: starting the first electric telescopic rod 7, wherein the first electric telescopic rod 7 drives the pressing plate 8 to ascend, starting the second electric telescopic rod 13, the second electric telescopic rod 13 drives the baffle plate 14 to ascend, the sliding plate 35 slides to the inside of the processing table 2 along the sliding groove 34 and abuts against the sliding plate 35 on one side of the cylinder sleeve fixer 4, when the sliding plate 35 abuts against the cylinder sleeve fixer 4, the sliding box 45 on the outer side of the sliding plate 35 exposes one end of the sliding plate 35 through the stretching reset spring 46, the first electromagnet 43 and the second electromagnet 47 are started, the sliding plate 35 is fixed with the cylinder sleeve fixer 4, the water inlet of the water inlet pipe 20 is assembled and connected with the water outlet of the water supply device, the second electric telescopic rod 13 is started again, and the baffle plate 14 is descended;
step three: starting a screw driver 15 to adjust the position of a moving frame 16, starting three groups of third electric telescopic rods 17, adjusting the positions of an outer ring sander 18, a water spray head 21 and an inner ring sander 19, starting a second driving motor 50 in the outer ring sander 18 and the inner ring sander 19, driving a second driving motor 50 to drive a sanding wheel 51 to rotate, starting the screw driver 15 again, driving two groups of sanding wheels 51 to one side of the outer ring and one side of the inner ring of the cylinder sleeve respectively, sanding the cylinder sleeve, starting a first driving motor 48, driving the first driving motor 48 to drive an eccentric plate 49 to rotate, driving the second driving motor 50 to rotate when the eccentric plate 49 rotates, sanding the outer ring and the inner ring of the cylinder sleeve, and starting a water supply device to spray the cylinder sleeve through a water inlet pipe 20 and the water spray head 21;
step four: taking the cylinder sleeve out of the processing table 2, reversing the cylinder sleeve up and down, placing the cylinder sleeve outside the same fixed clamping plate 37 and the same sliding clamping plate 41 again, then repeating the steps to polish the rest parts of the surface of the cylinder sleeve, taking the cylinder sleeve out of the processing table 2 again, interchanging the cylinder sleeves with the outer ring and the inner ring polished, and repeating the steps to polish the non-polished surface of the cylinder sleeve;
step five: the cylinder liner after will polishing is taken off from cylinder liner fixer 4, and place on sieve 32, start fourth electric telescopic handle 29, fourth electric telescopic handle 29 drives connecting plate 30 and sieve 32 and descends to cleaning box 11, start ultrasonic cleaner 28, wash the cylinder liner, after the washing start fourth electric telescopic handle 29 again, fourth electric telescopic handle 29 rises sieve 32 to one side of blown down tank 33, slide the cylinder liner to slide to on the slide 12 from blown down tank 33 afterwards, and can in sliding to storage device along slide 12.
The water in the storage tank 23 can be injected into the washing tank 11 through the connection hole 26 and the communication pipe 57, so that the water can be recycled and the power consumption of the apparatus can be reduced.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.

Claims (6)

1. A cleaning and polishing device for cylinder sleeve processing comprises a base (1), wherein a processing table (2) is fixedly connected to the upper surface of the base (1), and a controller (3) is fixedly connected to one side of the front surface of the processing table (2), and is characterized in that a cylinder sleeve fixer (4) is mounted on the front surface of the processing table (2), one end of the cylinder sleeve fixer (4) extends into the processing table (2), a supporting rod (5) is fixedly connected to the upper surface of the cylinder sleeve fixer (4) located on the outer side of the processing table (2), a horizontal plate (6) is fixedly connected to the top end of the supporting rod (5), a first electric telescopic rod (7) is fixedly connected to the lower surface of the horizontal plate (6), a pressing plate (8) is fixedly connected to the bottom end of the first electric telescopic rod (7), a supporting frame (9) is fixedly connected between the two sides of the lower surface of the cylinder sleeve fixer (4) and the base (1), the lower surface of the cylinder sleeve fixer (4) is screwed with a support leg (10) supported on the ground;
the two ends of the front surface of the processing table (2) are fixedly connected with second electric telescopic rods (13), the front surface of the processing table (2) is connected with a baffle (14) in a sliding mode, the output end of each second electric telescopic rod (13) is fixedly connected with the top end of the corresponding baffle (14), a screw rod driver (15) is installed at the top end of the interior of the processing table (2), a moving frame (16) is sleeved on the outer side of the screw rod driver (15), three groups of third electric telescopic rods (17) are horizontally installed on the lower surface of the moving frame (16), the three groups of third electric telescopic rods (17) are sequentially provided with an outer ring sander (18), a water inlet pipe (20) and an inner ring sander (19), and the bottom end of the water inlet pipe (20) is fixedly connected with a water spray head (21);
a sliding groove (34) is formed in the cylinder sleeve fixer (4), a sliding plate (35) is connected between the sliding grooves (34) in a sliding mode, a plurality of moving grooves (36) are formed in the sliding plate (35), a plurality of water outlet holes (42) are formed in one side, close to the moving grooves (36), of the inside of the sliding plate (35), a fixed clamping plate (37) is fixedly connected to one side, close to the moving grooves (36), of the upper surface of the sliding plate (35), a sliding clamping plate (41) is arranged in the moving grooves (36), a fifth electric telescopic rod (38) is fixedly connected to one end of the lower surface of the sliding plate (35), a plurality of connecting sleeves (40) are fixedly connected to one side, close to the fifth electric telescopic rod (38), of the lower surface of the sliding plate (35), the connecting sleeves (40) and the fifth electric telescopic rods (38) are located in the same horizontal direction, and connecting rods (39) are connected between the connecting sleeves (40) in a sliding mode, one end of the connecting rod (39) is fixedly connected with the output end of the fifth electric telescopic rod (38), and the bottom ends of the sliding clamping plates (41) are fixedly connected with the connecting rod (39);
the inside fixedly connected with draw-in groove board (22) of processing platform (2), the one end interference of cylinder liner fixer (4) is connected in the inside of draw-in groove board (22), and the one end embedding of cylinder liner fixer (4) is connected with first electro-magnet (43), the one end embedding of sliding plate (35) is connected with second electro-magnet (47), and the fixed cover (44) of outside fixedly connected with of sliding plate (35) one end, the outside sliding connection of fixed cover (44) has slip box (45), fixedly connected with reset spring (46) between slip box (45) and fixed cover (44).
2. The cleaning and grinding device for the cylinder sleeve machining according to claim 1, characterized in that a water storage tank (23) is connected to the inside of the base (1) in an embedded manner, a limiting ring (24) is fixedly connected to the inside of the water storage tank (23), a filter plate (25) is laid on the upper surface of the limiting ring (24), the filter plate (25) is fixedly connected with the limiting ring (24) through bolts, and a connecting hole (26) and a first drain pipe (27) are respectively formed in two sides of the inside of the water storage tank (23).
3. The cleaning and polishing device for the cylinder sleeve processing according to claim 2, characterized in that a cleaning box (11) is fixedly connected to the front surface of the base (1), a communicating pipe (57) is fixedly connected to the rear surface of the cleaning box (11), a second water discharging pipe (58) is fixedly connected to one side of the cleaning box (11), the communicating pipe (57) is communicated with the connecting hole (26), valves are respectively installed inside the first water discharging pipe (27) and the second water discharging pipe (58), an ultrasonic cleaner (28) is fixedly connected to the inside of the cleaning box (11), a fourth electric telescopic rod (29) is fixedly connected to the front surface of the cleaning box (11), a connecting plate (30) is fixedly connected to the top end of the fourth electric telescopic rod (29), vertical rods (31) are fixedly connected to both sides of the lower surface of the connecting plate (30), and a sieve plate (32) is fixedly connected to the bottom ends of the vertical rods (31), the top end of the side face of the cleaning box (11) is provided with a discharge chute (33), and the side face of the cleaning box (11) is close to one side of the discharge chute (33) and is fixedly connected with a sliding plate (12).
4. The cleaning and grinding device for machining the cylinder sleeve is characterized in that the top ends of the inner portion of the outer ring grinder (18) and the inner ring grinder (19) are fixedly connected with a first driving motor (48), the output end of the first driving motor (48) is fixedly connected with an eccentric plate (49) through a coupler, one side of the lower surface of the eccentric plate (49) is rotatably connected with a second driving motor (50), and the output end of the second driving motor (50) is fixedly connected with a grinding wheel (51) through a coupler.
5. The cleaning and polishing device for the cylinder sleeve machining according to claim 4, characterized in that a side box (52) is fixedly connected to one side of the outer ring polisher (18), a sliding groove plate (53) is fixedly connected to the inside of the side box (52), a sliding rod (54) is slidably connected to the inside of the sliding groove plate (53), a sleeve rod (55) is slidably connected to the outer side of the sliding rod (54), a sleeve ring (56) is fixedly connected to one end of the sleeve rod (55), and the sleeve ring (56) is sleeved on the outer side of the second driving motor (50).
6. The use method of the cleaning and grinding device for machining the cylinder liner according to any one of claims 1 to 5, characterized by comprising the following steps of:
the method comprises the following steps: the cylinder sleeve is sequentially placed on the outer side of each sliding clamping plate (41) and each fixed clamping plate (37), then a first electric telescopic rod (7) is started, the first electric telescopic rod (7) drives the pressing plate (8) to descend, the cylinder sleeve is pressed on the upper side of the sliding plate (35), then a fifth electric telescopic rod (38) is started, the fifth electric telescopic rod (38) drives the connecting rod (39) to slide along the connecting sleeve (40) and drives the sliding clamping plates (41) to slide in the moving groove (36), and the sliding clamping plates (41) and the fixed clamping plates (37) are fixed from the inside of the cylinder sleeve after being unfolded;
step two: starting a first electric telescopic rod (7), wherein the first electric telescopic rod (7) drives a pressing plate (8) to ascend, starting a second electric telescopic rod (13), the second electric telescopic rod (13) drives a baffle plate (14) to ascend, a sliding plate (35) slides to the inside of a processing table (2) along a sliding groove (34), and the sliding plate (35) is propped against one side of a cylinder sleeve fixer (4), when the sliding plate (35) is propped against the cylinder sleeve fixer (4), a sliding box (45) on the outer side of the sliding plate (35) exposes one end of the sliding plate (35) through a stretching reset spring (46), starting a first electromagnet (43) and a second electromagnet (47), fixing the sliding plate (35) and the cylinder sleeve fixer (4), assembling and connecting a water inlet of a water inlet pipe (20) and a water outlet of a water supply device, and starting the second electric telescopic rod (13) again, lowering the baffle (14);
step three: starting a screw driver (15) to adjust the position of a moving frame (16), starting three groups of third electric telescopic rods (17), adjusting the positions of an outer ring sander (18), a sprinkler head (21) and an inner ring sander (19), starting a second driving motor (50) in the outer ring sander (18) and the inner ring sander (19), driving a second driving motor (50) to drive a sanding wheel (51) to rotate, starting the screw driver (15) again, driving the two groups of sanding wheels (51) to one side of an outer ring and one side of an inner ring of the cylinder sleeve respectively, polishing the cylinder sleeve, starting a first driving motor (48), driving the first driving motor (48) to drive an eccentric plate (49) to rotate, driving a second driving motor (50) to rotate when the eccentric plate (49) rotates, polishing the outer ring and the inner ring of the cylinder sleeve, starting a water supply device at the same time, and spraying the cylinder sleeve through a water inlet pipe (20) and a water spray head (21);
step four: taking the cylinder sleeve out of the machining table (2), reversing the cylinder sleeve up and down, putting the cylinder sleeve outside the same fixed clamping plate (37) and the same sliding clamping plate (41) again, then repeating the steps to polish the rest part of the surface of the cylinder sleeve, taking the cylinder sleeve out of the machining table (2) again, mutually exchanging the cylinder sleeves with the outer ring and the inner ring polished, and repeating the steps to polish the non-polished surface of the cylinder sleeve;
step five: the cylinder liner after will polishing is taken off from cylinder liner fixer (4), and place on sieve (32), start fourth electric telescopic handle (29), fourth electric telescopic handle (29) drive connecting plate (30) and sieve (32) descend to washing case (11), start ultrasonic cleaner (28), wash the cylinder liner, after the washing restart fourth electric telescopic handle (29), fourth electric telescopic handle (29) rise sieve (32) to one side of blown down tank (33), slide the cylinder liner to slide in blown down tank (33) to slide (12) afterwards, and slide to storage device in along slide (12) can.
CN202011246814.5A 2020-11-10 2020-11-10 Cleaning and polishing device for cylinder sleeve processing and using method thereof Active CN112372396B (en)

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