CN112363053A - Switch fault diagnosis method, circuit and power supply system - Google Patents

Switch fault diagnosis method, circuit and power supply system Download PDF

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Publication number
CN112363053A
CN112363053A CN202011273175.1A CN202011273175A CN112363053A CN 112363053 A CN112363053 A CN 112363053A CN 202011273175 A CN202011273175 A CN 202011273175A CN 112363053 A CN112363053 A CN 112363053A
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signal
voltage signal
fault
switch
circuit
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张珊
黄猛
王京
俞贤桥
安宏迪
杨博
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/327Testing of circuit interrupters, switches or circuit-breakers

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  • General Physics & Mathematics (AREA)
  • Inverter Devices (AREA)

Abstract

The invention discloses a switch fault diagnosis method, a circuit and a power supply system. Wherein, the method comprises the following steps: generating a first sampling signal according to a first phase voltage signal and a first pulse signal of the inverter bridge circuit; the first pulse signal is a driving signal of a first upper bridge arm switch of the inverter bridge circuit; generating a second sampling signal according to the second phase voltage signal and the second pulse signal of the inverter bridge circuit; the second pulse signal is a driving signal of a second upper bridge arm switch of the inverter bridge circuit; judging whether the first upper bridge arm switch has a fault according to the first sampling signal; and judging whether the second upper bridge arm switch has a fault according to the second sampling signal. By the aid of the method and the device, whether the power switch fails or not can be accurately judged, the position of the failed power switch can be determined, and subsequent maintenance or device replacement is facilitated.

Description

Switch fault diagnosis method, circuit and power supply system
Technical Field
The invention relates to the technical field of electronic circuits, in particular to a switch fault diagnosis method, a switch fault diagnosis circuit and a power supply system.
Background
The power switch (a composite full-control voltage-driven power semiconductor device, IGBT, composed of a bipolar triode and an insulated gate field effect transistor) is more and more widely applied to the fields of motor drive, inverters and the like because the driving power of the power switch is small and the saturation voltage is reduced.
As the frequency of use of power switches increases, power switch failure problems frequently result, with the types of failure being most common as open circuit failures and short circuit failures. Fig. 1 is a structural diagram of a conventional inverter bridge circuit, and currently, whether an open-circuit fault or a short-circuit fault occurs is determined by an output current or voltage of an inverter, but since there are a plurality of power switches in an inverter circuit, the conventional method can only determine whether a fault occurs, and cannot accurately determine a fault position.
Aiming at the problem that in the prior art, whether the inverter bridge circuit has a fault or not can only be judged, and the fault position cannot be accurately judged, an effective solution is not provided at present.
Disclosure of Invention
The embodiment of the invention provides a switch fault diagnosis method, a switch fault diagnosis circuit and a power supply system, and aims to solve the problem that in the prior art, only whether an inverter bridge circuit has a fault or not can be judged, and the fault position cannot be accurately judged.
In order to solve the technical problem, the invention provides a switch fault diagnosis method, which is applied to an inverter bridge circuit and comprises the following steps:
generating a first sampling signal according to a first phase voltage signal and a first pulse signal of the inverter bridge circuit; the first pulse signal is a driving signal of a first upper bridge arm switch of the inverter bridge circuit;
generating a second sampling signal according to the second phase voltage signal and the second pulse signal of the inverter bridge circuit; the second pulse signal is a driving signal of a second upper bridge arm switch of the inverter bridge circuit;
judging whether the first upper bridge arm switch has a fault according to the first sampling signal; and judging whether the second upper bridge arm switch has a fault according to the second sampling signal.
Further, generating a first sampling signal according to a first phase voltage signal and a first pulse signal of the inverter bridge circuit includes:
if the first phase voltage signal is consistent with the first pulse signal, the generated first sampling signal is a low voltage signal;
and if the first phase voltage signal is inconsistent with the first pulse signal, generating a first sampling signal which is a high voltage signal.
Further, generating a second sampling signal according to the second phase voltage signal and the second pulse signal of the inverter bridge circuit includes:
if the second phase voltage signal is consistent with the second pulse signal, the generated second sampling signal is a low voltage signal;
and if the second phase voltage signal is inconsistent with the second pulse signal, generating a second sampling signal which is a high voltage signal.
Further, determining whether the first upper bridge arm switch has a fault according to the first sampling signal includes:
if the first sampling signal is a low-voltage signal, judging that the first upper bridge arm switch has no fault;
and if the first sampling signal is a high-voltage signal, judging that the first upper bridge arm switch has a fault.
Further, after determining that the first upper bridge arm switch has a fault, the method further includes: and judging the fault type according to the first phase voltage signal and the first pulse signal.
Further, the determining the fault type according to the first phase voltage signal and the first pulse signal includes:
if the first phase voltage signal is a high voltage signal and the first pulse signal is a low voltage signal, determining that the fault type of the first upper bridge arm switch is a short-circuit fault;
and if the first phase voltage signal is a low voltage signal and the first pulse signal is a high voltage signal, determining that the fault type of the first upper bridge arm switch is an open-circuit fault.
Further, determining whether the second upper bridge arm switch fails according to the second sampling signal includes:
if the second sampling signal is a low-voltage signal, judging that the second upper bridge arm switch has no fault;
and if the second sampling signal is a high-voltage signal, judging that the second upper bridge arm switch has a fault.
Further, after determining that the second upper bridge arm switch has a fault, the method further includes:
and judging the fault type according to the second phase voltage signal and the second pulse signal.
Further, determining the fault type according to the second phase voltage signal and the second pulse signal includes:
if the second phase voltage signal is a high voltage signal and the second pulse signal is a low voltage signal, determining that the fault type of the second upper bridge arm switch is a short-circuit fault;
and if the second phase voltage signal is a low voltage signal and the second pulse signal is a high voltage signal, determining that the fault type of the second upper bridge arm switch is an open-circuit fault.
Further, the method further comprises:
generating a third sampling signal according to the first phase voltage signal and the third pulse signal of the inverter bridge circuit; the third pulse signal is a driving signal of a first lower bridge arm switch of the inverter bridge circuit;
generating a fourth sampling signal according to the second-phase voltage signal and the fourth pulse signal of the inverter bridge circuit; the fourth pulse signal is a driving signal of a second lower bridge arm switch of the inverter bridge circuit;
judging whether the first lower bridge arm switch has a fault according to the third sampling signal; and judging whether the second lower bridge arm switch has a fault according to the fourth sampling signal.
Further, generating a third sampling signal according to the first phase voltage signal and the third pulse signal of the inverter bridge circuit includes:
inverting the first phase voltage signal to generate a first inverted signal;
if the first inverted signal is consistent with the third pulse signal, the generated third sampling signal is a low-voltage signal;
and if the first reverse signal is inconsistent with the third pulse signal, generating a third sampling signal which is a high-voltage signal.
Further, determining whether the first lower bridge arm switch fails according to the third sampling signal includes:
if the third sampling signal is a low-voltage signal, judging that the first lower bridge arm switch has no fault;
and if the third sampling signal is a high-voltage signal, judging that the first lower bridge arm switch has a fault.
Further, after determining that the first lower leg switch has failed, the method further includes:
and judging the fault type according to the first reverse signal and the third pulse signal.
Further, determining a fault type according to the first reverse signal and the third pulse signal includes:
if the first reverse signal is a high-voltage signal and the third pulse signal is a low-voltage signal, determining that the fault type of the first upper bridge arm switch is a short-circuit fault;
and if the first reverse signal is a low-voltage signal and the third pulse signal is a high-voltage signal, determining that the fault type of the first lower bridge arm switch is an open-circuit fault.
Further, generating a fourth sampling signal according to the second phase voltage signal and the fourth pulse signal of the inverter bridge circuit includes:
inverting the second phase voltage signal to generate a second inverted signal;
if the second inverted signal is consistent with the fourth pulse signal, the generated fourth sampling signal is a low-voltage signal;
and if the second inverted signal is inconsistent with the fourth pulse signal, generating a fourth sampling signal which is a high-voltage signal.
Further, determining whether the second lower bridge arm switch fails according to the fourth sampling signal includes:
if the fourth sampling signal is a low-voltage signal, judging that the second lower bridge arm switch has no fault;
and if the fourth sampling signal is a high-voltage signal, judging that the second lower bridge arm switch has a fault.
Further, after determining that the second lower leg switch has a fault, the method further includes:
and judging the fault type according to the second reverse signal and the fourth pulse signal.
Further, determining the type of the fault according to the second reverse signal and the fourth pulse signal includes:
if the second reverse signal is a high-voltage signal and the fourth pulse signal is a low-voltage signal, determining that the fault type of the second lower bridge arm switch is a short-circuit fault;
and if the second reverse signal is a low-voltage signal and the fourth pulse signal is a high-voltage signal, determining that the fault type of the second lower bridge arm switch is an open-circuit fault.
The present invention further provides a switch fault diagnosis circuit, for implementing the switch fault diagnosis method, where the switch fault diagnosis circuit includes a diagnosis module, and the diagnosis module includes:
the input end of the first sampling unit is connected with the first phase output end of the inverter bridge circuit and is used for generating a first sampling signal according to the first phase voltage signal and the first pulse signal; the first pulse signal is a driving signal of a first upper bridge arm switch of the inverter bridge circuit;
the input end of the second sampling unit is connected with the second phase output end of the inverter bridge circuit and is used for generating a second sampling signal according to the second phase voltage signal and the second pulse signal; the second pulse signal is a driving signal of a second upper bridge arm switch of the inverter bridge circuit;
the first input end of the DSP processor is connected with the first sampling unit, and the second input end of the DSP processor is connected with the second sampling unit and used for judging whether the first upper bridge arm switch has a fault according to the first sampling signal; and judging whether the second upper bridge arm switch has a fault according to the second sampling signal.
Further, the first sampling unit includes:
and a first exclusive-or gate chip, a first input end of which inputs the first phase voltage signal, a second input end of which inputs the first pulse signal, and which is used for outputting a low-voltage signal when the first phase voltage signal is consistent with the first pulse signal, and outputting a high-voltage signal when the first phase voltage signal is inconsistent with the first pulse signal.
Further, the second sampling unit includes:
and a second exclusive or gate chip, a first input end of which inputs the second phase voltage signal, a second input end of which inputs the second pulse signal, and which is used for outputting a low voltage signal when the second phase voltage signal is consistent with the second pulse signal, and outputting a high voltage signal when the second phase voltage signal is inconsistent with the second pulse signal.
Further, the fault diagnosis circuit further includes:
the input end of the following module is connected with the positive terminal of the direct current bus of the inverter bridge circuit, and the output end of the following module is connected with the mirror current module and is used for detecting the change of the voltage of the direct current bus and outputting the voltage which changes along with the voltage of the direct current bus;
and the input end of the mirror current source module is connected with the following module through a first resistor, and the first output end and the second output end of the mirror current source module are respectively connected with the DSP processor and used for outputting the first phase voltage signal and the second phase voltage signal according to the output voltage of the following module.
Further, the following module includes:
the voltage division circuit is formed by connecting a second resistor and a third resistor in series, the first end of the voltage division circuit is connected with the positive terminal of the direct current bus, and the second end of the voltage division circuit is grounded;
and a first input end of the voltage follower is connected between the second resistor and the third resistor, a second input end of the voltage follower is connected with an output end of the voltage follower, and an output end of the voltage follower is connected with the mirror current source module through the first resistor.
Further, the mirror current source module includes:
the first branch circuit comprises a first switch and a fourth resistor, the base electrode and the collector electrode of the first switch are connected with the following module, and the emitter electrode is grounded through the fourth resistor;
the second branch circuit comprises a second switch, a fifth resistor and a sixth resistor, wherein the base of the second switch is connected with the following module, the collector of the second switch is connected with the first-phase output end of the inverter bridge circuit through the fifth resistor, and the emitter of the second switch is grounded through the sixth resistor;
a third branch circuit, which includes a third switch, a seventh resistor and an eighth resistor, wherein the base of the third switch is connected to the following module, the collector is connected to the second phase output terminal of the inverter bridge circuit through the seventh resistor, and the emitter is grounded through the eighth resistor;
a first output end of the mirror current source module is led out between the collector electrode of the second switch and the fifth resistor, and a second output end of the mirror current source module is led out between the collector electrode of the third switch and the seventh resistor.
The invention also provides a power supply system which comprises an inverter circuit and the switch fault diagnosis circuit.
The present invention also provides a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, implements the above-described switch failure diagnosis method.
By applying the technical scheme of the invention, a first sampling signal is generated according to a first phase voltage signal of the inverter bridge circuit and a driving signal of a first upper bridge arm switch of the inverter bridge circuit; generating a second sampling signal according to a second phase voltage signal of the inverter bridge circuit and a driving signal of a second upper bridge arm switch of the inverter bridge circuit; judging whether the first upper bridge arm switch has a fault according to the first sampling signal; and judging whether the second upper bridge arm switch has a fault according to the second sampling signal, accurately judging whether the second upper bridge arm switch has the fault, and determining the position of the power switch with the fault, so that subsequent maintenance or device replacement is facilitated.
Drawings
Fig. 1 is a structural diagram of a conventional inverter bridge circuit;
FIG. 2 is a flow chart of a method of switch fault diagnosis according to an embodiment of the present invention;
FIG. 3 is a block diagram of a switch fault diagnostic circuit according to an embodiment of the present invention;
FIG. 4 is a block diagram of a switch fault diagnostic circuit according to another embodiment of the present invention;
fig. 5 is a block diagram of a fault diagnosis circuit according to another embodiment of the present invention;
fig. 6 is a block diagram of a follower module and a mirror current source module according to an embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The terminology used in the embodiments of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the examples of the present invention and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise, and "a plurality" typically includes at least two.
It should be understood that the term "and/or" as used herein is merely one type of association that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.
It should be understood that although the terms first, second, third, etc. may be used to describe the sampling signals in the embodiments of the present invention, the sampling signals should not be limited to these terms. These terms are only used to distinguish between different sampled signals. For example, the first sampled signal may also be referred to as the second sampled signal, and similarly, the second sampled signal may also be referred to as the first sampled signal, without departing from the scope of embodiments of the present invention.
The words "if", as used herein, may be interpreted as "at … …" or "at … …" or "in response to a determination" or "in response to a detection", depending on the context. Similarly, the phrases "if determined" or "if detected (a stated condition or event)" may be interpreted as "when determined" or "in response to a determination" or "when detected (a stated condition or event)" or "in response to a detection (a stated condition or event)", depending on the context.
It is also noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that an article or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such article or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in the article or device in which the element is included.
Alternative embodiments of the present invention are described in detail below with reference to the accompanying drawings.
Example 1
The present embodiment provides a switch fault diagnosis method, which is applied to an inverter bridge circuit, as shown in fig. 1 mentioned above, a first end of an input side of the inverter bridge circuit is connected to a positive terminal DC + of a direct current bus, a second end is connected to a negative terminal DC-of the direct current bus, the positive terminal DC + of the direct current bus and the negative terminal DC-of the direct current bus are bridged by a first bus capacitor C1 and a second bus capacitor C2, the inverter bridge circuit comprises a first upper bridge arm switch T1, a second upper bridge arm switch T2, a first lower bridge arm switch T3 and a second lower bridge arm switch T4, the first upper arm switch T1 is controlled by a first pulse signal PWM1, the second upper arm switch T2 is controlled by a second pulse signal PWM2, the first lower arm switch T3 is controlled by a third pulse signal PWM3, and the second lower arm switch T4 is controlled by a fourth pulse signal PWM 4. A first phase output end L is led out from between the first upper arm switch T1 and the first lower arm switch T3 to output a first phase voltage signal L _ SIG0, and a second phase output end N is led out from between the second upper arm switch T4 and the second lower arm switch T2 to output a second phase voltage signal N _ SIG 0.
Fig. 2 is a flowchart of a switch fault diagnosis method according to an embodiment of the present invention, as shown in fig. 2, the method including:
s101, generating a first sampling signal according to a first phase voltage signal and a first pulse signal of an inverter bridge circuit; the first pulse signal PWM1 is a driving signal of a first upper bridge arm switch of the inverter bridge circuit.
Since the first phase output end L is led out from between the first upper arm switch and the first lower arm, the conducting state of the first upper arm switch and the first phase voltage signal L _ SIG0 have a corresponding relationship, that is, whether the first upper arm switch is conducting can be judged through the first phase voltage signal L _ SIG0, and the conducting state of the first upper arm switch is controlled through the first pulse signal PWM1, so that whether the first upper arm switch fails can be judged through detecting the first phase voltage signal L _ SIG0 and the first pulse signal PWM 1.
S102, generating a second sampling signal according to a second phase voltage signal and a second pulse signal of the inverter bridge circuit; and the second pulse signal is a driving signal of a second upper bridge arm switch of the inverter bridge circuit.
Similar to the principle of step S101, since the second phase output end is led out from between the second upper arm switch and the second lower arm switch, the conducting state of the second upper arm switch and the second phase voltage signal N _ SIG0 have a corresponding relationship, that is, whether the second upper arm is conducting can be determined by the second phase voltage signal N _ SIG0, and the conducting state of the second upper arm switch is controlled by the second pulse signal PWM2, so that whether the second upper arm switch has a fault can be determined by detecting the first phase voltage signal L _ SIG0 and the second pulse signal PWM 2.
S103, judging whether the first upper bridge arm switch has a fault according to the first sampling signal; and judging whether the second upper bridge arm switch has a fault according to the second sampling signal.
The sequence of the operation of judging whether the first upper arm switch has a fault according to the first sampling signal SIG1 and the sequence of the operation of judging whether the second upper arm switch has a fault according to the second sampling signal SIG2 are not limited, and the operations can be executed sequentially or simultaneously.
According to the switch fault diagnosis method, a first sampling signal SIG1 is generated according to a first phase voltage signal of an inverter bridge circuit and a driving signal of a first upper bridge arm switch of the inverter bridge circuit; generating a second sampling signal SIG2 according to the second-phase voltage signal of the inverter bridge circuit and a driving signal of a second upper bridge arm switch of the inverter bridge circuit; judging whether the first upper bridge arm switch has a fault according to a first sampling signal SIG 1; and whether the second upper bridge arm switch has a fault is judged according to the second sampling signal SIG2, whether the second upper bridge arm switch has the fault can be accurately judged, the position of the power switch with the fault is determined, and subsequent maintenance or device replacement is facilitated.
Example 2
In this embodiment, another switch fault diagnosis method is provided, where a corresponding relationship between the on-state of the first upper bridge arm switch and the first phase voltage signal L _ SIG0 is as follows: if the first phase voltage signal L _ SIG0 is a high voltage signal, it indicates that the first upper arm switch is on at this time, and accordingly, the first pulse signal PWM1 should be a high voltage signal, and if the first phase voltage signal L _ SIG0 is a low voltage signal, it indicates that the first upper arm switch is off at this time, and accordingly, the first pulse signal PWM1 should be a low voltage signal, that is, if the first upper arm switch has no fault, the first phase voltage signal L _ SIG0 and the first pulse signal PWM1 should be consistent, and if not, it indicates that the fault has occurred, where consistent means that the voltage is the same in high and low conditions, but not the same in value. Therefore, generating the first sampling signal SIG1 according to the first phase voltage signal and the first pulse signal of the inverter bridge circuit includes: if the first phase voltage signal L _ SIG0 is consistent with the first pulse signal PWM1, the generated first sampling signal SIG1 is a low voltage signal, and it is determined that the first upper arm switch has not failed according to the low voltage signal, and if the first phase voltage signal L _ SIG0 is inconsistent with the first pulse signal PWM1, the generated first sampling signal SIG1 is a high voltage signal, and it is determined that the first upper arm switch has failed according to the high voltage signal.
After the first upper arm switch is judged to have a fault, the type of the fault also needs to be judged according to the specific conditions of the first phase voltage signal L _ SIG0 and the first pulse signal PWM 1. Specifically, if the first phase voltage signal L _ SIG0 is a high-voltage signal and the first pulse signal PWM1 is a low-voltage signal, it indicates that the first upper arm switch should be turned off at this time under normal conditions, but the first upper arm switch is actually turned on at this time, which indicates that the first upper arm switch is short-circuited, and it determines that the fault type of the first upper arm switch is a short-circuit fault; if the first phase voltage signal L _ SIG0 is a low-voltage signal and the first pulse signal PWM is a high-voltage signal, it indicates that the first upper arm switch should be on at this time under normal conditions, but the first upper arm switch is actually off at this time, which indicates that the first upper arm switch is open, and it is determined that the fault type of the first upper arm switch is an open-circuit fault.
The corresponding relation of the conducting state of the second upper bridge arm switch and the second-phase voltage signal N _ SIG0 is as follows: if the second phase voltage signal N _ SIG0 is a high voltage signal, it indicates that the second upper arm switch is turned on at this time, and accordingly, the second pulse signal PWM2 should be a high voltage signal, and if the first phase voltage signal L _ SIG0 is a low voltage signal, it indicates that the second upper arm switch is turned off at this time, and accordingly, the second pulse signal PWM2 should be a low voltage signal, that is, if the second upper arm switch does not fail, the second phase voltage signal N _ SIG0 and the second pulse signal PWM2 should be consistent, and if not, it indicates that a failure has occurred, and therefore, the second sampling signal SIG2 is generated according to the second phase voltage signal N _ SIG0 and the second pulse signal PWM2 of the inverter bridge circuit, including: if the second phase voltage signal N _ SIG0 is consistent with the second pulse signal PWM2, the generated second sampling signal SIG2 is a low voltage signal, and it is determined that the second upper arm switch has not failed according to the low voltage signal; if the second phase voltage signal N _ SIG0 is not consistent with the second pulse signal PWM2, the generated second sampling signal SIG2 is an output high voltage signal, and it is determined from the high voltage that the second upper arm switch has failed. After the second upper arm switch is determined to have a fault, the type of the fault needs to be determined according to the details of the second phase voltage signal N _ SIG0_ and the second pulse signal PWM 2. Specifically, if the second phase voltage signal N _ SIG0 is a high voltage signal and the second pulse signal PWM2 is a low voltage signal, it indicates that the second upper arm switch should be turned off at this time under normal conditions, but the second upper arm switch is actually turned on at this time, and it is determined that the fault type of the second upper arm switch is a short-circuit fault; the second phase voltage signal N _ SIG0 is a low voltage signal, and the second pulse signal PWM2 is a high voltage signal, which indicates that the second upper arm switch should be on at this time under normal conditions, but the second upper arm switch is actually off at this time, and it is determined that the fault type of the second upper arm switch is an open-circuit fault.
In the above embodiment, the inverter bridge circuit further includes a first lower bridge arm switch and a second lower bridge arm switch, and in order to implement fault diagnosis of the first lower bridge arm switch and the second lower bridge arm switch, the method further includes:
generating a third sampling signal SIG3 according to the first phase voltage signal L _ SIG0 and the third pulse signal PWM3 of the inverter bridge circuit; the third pulse signal PWM3 is a driving signal of the first lower bridge arm switch of the inverter bridge circuit; generating a fourth sampling signal SIG4 according to the second phase voltage signal N _ SIG0 and the fourth pulse signal PWM4 of the inverter bridge circuit; the fourth pulse signal PWM4 is a driving signal of a second lower bridge arm switch of the inverter bridge circuit; judging whether the first lower bridge arm switch has a fault according to a third sampling signal SIG 3; and judging whether the second lower arm switch has a fault according to a fourth sampling signal SIG 4.
The corresponding relation of the conducting state first phase voltage signal L _ SIG0 of the first lower bridge arm switch is as follows: if the first phase voltage signal L _ SIG0 is a high voltage signal, it indicates that the first lower arm switch is off at this time, and accordingly, the third pulse signal PWM3 should be a low voltage signal, and if the first phase voltage signal L _ SIG0 is a low voltage signal, it indicates that the first lower arm switch is on at this time, and accordingly, the third pulse signal PWM3 should be a high voltage signal, that is, if the first lower arm switch is not failed, the inverted signal of the first phase voltage signal L _ SIG0 and the third pulse signal PWM3 should be consistent, and if the inverted signal is not consistent, it indicates that a failure has occurred. Therefore, generating the third sampling signal SIG3 according to the first phase voltage signal and the third pulse signal of the inverter bridge circuit includes: inverting the first phase voltage signal L _ SIG0 to generate a first inverted signal; if the first reverse signal is consistent with the third pulse signal PWM3, the generated third sampling signal SIG3 is a low-voltage signal, and it is determined that the first lower bridge arm switch has no fault according to the low-voltage signal; if the first inverted signal is not consistent with the third pulse signal PWM3, the generated third sampling signal SIG3 is a high voltage signal, and it is determined that the first lower arm switch has a fault according to the high voltage signal.
After the first lower bridge arm switch is judged to have a fault, the fault type also needs to be judged according to the specific conditions of the first reverse signal and the third pulse signal PWM 3. Specifically, if the first inverted signal is a high-voltage signal and the third pulse signal is a low-voltage signal, which indicates that the first phase voltage signal L _ SIG0 is a low-voltage signal, indicating that the first lower arm switch should be turned off at this time under normal conditions, but the first lower arm switch is actually turned on at this time, it is determined that the fault type of the first lower arm switch is a short-circuit fault; if the first reverse signal is a low-voltage signal and the third pulse signal PWM3 is a high-voltage signal, it indicates that the first phase voltage signal L _ SIG0 is a high-voltage signal, which indicates that the first lower arm switch should be turned on at this time under normal conditions, but the first lower arm switch is actually turned off at this time, and it is determined that the fault type of the first lower arm switch is an open-circuit fault.
The corresponding relation of the conducting state second phase voltage signal N _ SIG0 of the second lower bridge arm switch is as follows: if the second phase voltage signal N _ SIG0 is a high voltage signal, it indicates that the second lower arm switch is off at this time, and accordingly, the fourth pulse signal PWM4 should be a low voltage signal, and if the second phase voltage signal N _ SIG0 is a low voltage signal, it indicates that the second lower arm switch is on at this time, and accordingly, the fourth pulse signal PWM4 should be a high voltage signal, that is, if the second lower arm switch does not fail, the inverted signal obtained by inverting the second phase voltage signal N _ SIG0 and the fourth pulse signal PWM4 should be consistent, and if not, it indicates that a failure has occurred, and therefore, a fourth sampling signal SIG4 is generated according to the second phase voltage signal and the fourth pulse signal of the inverter bridge circuit, including: inverting the second phase voltage signal N _ SIG0 to generate a second inverted signal; if the second inverted signal is consistent with the fourth pulse signal PWM4, the generated fourth sampling signal SIG4 is a low-voltage signal, and it is determined that the second lower bridge arm switch has no fault according to the low-voltage signal; if the first inverted signal is not consistent with the fourth pulse signal PWM4, the generated fourth sampling signal SIG4 is a high voltage signal, and it is determined that the second lower arm switch has a fault according to the high voltage signal.
After the second lower bridge arm switch is judged to have a fault, the fault type also needs to be judged according to the specific conditions of the second reverse signal and the fourth pulse signal PWM4, specifically, if the second reverse signal is a high-voltage signal and the fourth pulse signal PWM4 is a low-voltage signal, it indicates that the second phase voltage signal N _ SIG0 is a low-voltage signal, which indicates that the second lower bridge arm switch should be turned off at this time under normal conditions, but the second lower bridge arm switch is actually turned on at this time, the fault type of the second lower bridge arm switch is judged to be a short-circuit fault; if the second inverted signal is a low voltage signal and the fourth pulse signal PWM4 is a high voltage signal, indicating that the second phase voltage signal N _ SIG0 is a high voltage signal, indicating that the second lower arm switch should be turned on at this time under normal conditions, but the second lower arm switch is actually turned off at this time, it is determined that the fault type of the second lower arm switch is an open-circuit fault. By the scheme of the embodiment, the fault diagnosis of all the switches in the inverter bridge circuit is realized.
Example 3
The present embodiment provides a switch fault diagnosis circuit, which is used to implement the switch fault diagnosis method in the foregoing embodiment, and fig. 3 is a structural diagram of the switch fault diagnosis circuit according to the embodiment of the present invention, as shown in fig. 3, the circuit includes a diagnosis module 1, and the diagnosis module 1 specifically includes:
a first sampling unit 11, an input end of which is connected to the first phase output end L of the inverter bridge circuit, and configured to generate a first sampling signal SIG1 according to the first phase voltage signal and the first pulse signal; the first pulse signal is a driving signal of a first upper bridge arm switch of the inverter bridge circuit.
The input end of the second sampling unit 12 is connected to the second phase output end N of the inverter bridge circuit, and is configured to generate a second sampling signal SIG2 according to the second phase voltage signal and the second pulse signal; and the second pulse signal is a driving signal of a second upper bridge arm switch of the inverter bridge circuit.
The first input end of the DSP processor 13 is connected to the first sampling unit, and the second input end of the DSP processor is connected to the second sampling unit, and is configured to determine whether the first upper arm switch fails according to a first sampling signal SIG 1; and judging whether the second upper arm switch has a fault or not according to a second sampling signal SIG 2.
In the switching failure diagnosis apparatus of the present embodiment, the first sampling unit 11 generates the first sampling signal SIG1 from the first phase voltage signal of the inverter bridge circuit and the driving signal of the first upper arm switch of the inverter bridge circuit; generating a second sampling signal SIG2 by a second sampling unit 12 according to the second-phase voltage signal of the inverter bridge circuit and a driving signal of a second upper bridge arm switch of the inverter bridge circuit; judging whether the first upper bridge arm switch has a fault or not according to the first sampling signal SIG1 by the DSP (digital signal processor) 13; and whether the second upper bridge arm switch has a fault is judged according to the second sampling signal SIG2, whether the second upper bridge arm switch has the fault can be accurately judged, the position of the power switch with the fault is determined, and subsequent maintenance or device replacement is facilitated.
Example 4
In this embodiment, another switch fault diagnosis circuit is provided, and fig. 4 is a structural diagram of a switch fault diagnosis circuit according to another embodiment of the present invention, where the corresponding relationship of the conducting state of the first upper arm switch and the first phase voltage signal L _ SIG0 is as follows: if the first phase voltage signal L _ SIG0 is a high voltage signal, it indicates that the first upper arm switch is on at this time, and accordingly, the first pulse signal PWM1 should be a high voltage signal, and if the first phase voltage signal L _ SIG0 is a low voltage signal, it indicates that the first upper arm switch is off at this time, and accordingly, the first pulse signal PWM1 should be a low voltage signal, that is, if the first upper arm switch has no fault, the first phase voltage signal L _ SIG0 and the first pulse signal PWM1 should be consistent, and if not, it indicates that the fault has occurred, where consistent means that the voltage is the same in high and low conditions, but not the same in value. In order to determine whether the first phase voltage signal is consistent with the first pulse signal and output different sampling signals according to the determination result, as shown in fig. 4, the first sampling unit 11 includes: the first xor gate chip IC1 has a first input terminal to which a first phase voltage signal is input and a second input terminal to which a first pulse signal is input, and the first xor gate chip IC1 outputs a low voltage signal when the first phase voltage signal coincides with the first pulse signal and outputs a high voltage signal when the first phase voltage signal does not coincide with the first pulse signal.
Similarly, the second sampling unit 12 includes: the second xor gate IC2 has a first input terminal to which the second phase voltage signal is input and a second input terminal to which the second pulse signal is input, and outputs a low voltage signal when the second phase voltage signal matches the second pulse signal and outputs a high voltage signal when the second phase voltage signal does not match the second pulse signal.
The DSP processor 13 is specifically configured to: when a first sampling signal SIG1 is at a low level, determining that the first upper arm switch has not failed, and when the first sampling signal SIG1 is at a high level, determining that the first upper arm switch has failed; when second sampling signal SIG2 is at a low level, it is determined that the second upper arm switch has not failed, and when second sampling signal SIG2 is at a high level, it is determined that the second upper arm switch has failed.
After determining that the power switch has failed, it is necessary to specify which type of failure is specific, and therefore, the DSP processor 13 is further configured to: after the first upper bridge arm switch is judged to have a fault, judging the fault type according to the first phase voltage signal and the first pulse signal; and after judging that the second upper bridge arm switch has a fault, judging the fault type according to the second phase voltage signal and the second pulse signal.
Specifically, the DSP processor 13 is specifically configured to: when the first phase voltage signal is a high-voltage signal and the first pulse signal is at a low level, it is indicated that the first upper bridge arm switch is turned off at the moment under normal conditions, but the first upper bridge arm switch is actually turned on at the moment, which indicates that the first upper bridge arm switch is short-circuited, and therefore, the fault type of the first upper bridge arm switch is determined to be a short-circuit fault; when the first phase voltage signal is a low-voltage signal and the first pulse signal is a high level, it indicates that the first upper arm switch should be on at this time under normal conditions, but the first upper arm switch is actually off at this time, it indicates that the first upper arm switch is open, and it is determined that the fault type of the first upper arm switch is an open-circuit fault.
Similarly, when the second phase voltage signal is a high voltage signal and the second pulse signal is a low level, it indicates that under a normal condition, the second upper arm switch should be turned off at this time, but the second upper arm switch is actually turned on at this time, and it is determined that the fault type of the second upper arm switch is a short-circuit fault; when the second phase voltage signal is a low voltage signal and the second pulse signal is a high level, it indicates that the second upper arm switch should be on at this time under normal conditions, but the second upper arm switch is actually off at this time, and it is determined that the fault type of the second upper arm switch is an open-circuit fault.
In the above embodiment, the inverter bridge circuit further includes a first lower bridge arm switch and a second lower bridge arm switch, and in order to implement fault diagnosis of the first lower bridge arm switch and the second lower bridge arm switch, as shown in fig. 4, the diagnosis module 1 further includes:
a third sampling unit 14, an input end of which is connected to the first phase output end L of the inverter bridge circuit, and configured to generate a third sampling signal SIG3 according to the first phase voltage signal and the third pulse signal; the third pulse signal is a driving signal of a first lower bridge arm switch of the inverter bridge circuit;
a fourth sampling unit 15, an input end of which is connected to the second phase output end N of the inverter bridge circuit, and configured to generate a fourth sampling signal SIG4 according to the second phase voltage signal and the fourth pulse signal; and the fourth pulse signal is a driving signal of a second lower bridge arm switch of the inverter bridge circuit.
The corresponding relation of the conducting state first phase voltage signal L _ SIG0 of the first lower bridge arm switch is as follows: if the first phase voltage signal L _ SIG0 is a high voltage signal, it indicates that the first lower arm switch is off at this time, and accordingly, the third pulse signal PWM3 should be a low voltage signal, and if the first phase voltage signal L _ SIG0 is a low voltage signal, it indicates that the first lower arm switch is on at this time, and accordingly, the third pulse signal PWM3 should be a high voltage signal, that is, if the first lower arm switch is not failed, the inverted signal of the first phase voltage signal L _ SIG0 and the third pulse signal PWM3 should be consistent, and if the inverted signal is not consistent, it indicates that the failure occurs, and therefore, the third sampling unit 14 includes:
a first inverter U1, the input end of which is connected to the input first phase voltage signal, for inverting the first phase voltage signal and generating a first inverted signal;
the third xor gate IC3 has a first input terminal to which the first inverted signal is input and a second input terminal to which the third pulse signal is input, and outputs a low level signal when the first inverted signal coincides with the third pulse signal and outputs a high level signal when the first inverted signal does not coincide with the third pulse signal. The DSP processor 13 determines that the first lower arm switch is not in failure when the third sampling signal SIG3 is at a low level, and determines that the first lower arm switch is in failure when the third sampling signal SIG3 is at a high level. After the first lower bridge arm switch is judged to be in fault, judging the fault type according to the first reverse signal and the third pulse signal; specifically, if the first reverse signal is a high-voltage signal and the third pulse signal is a low-voltage signal, which indicates that the first phase voltage signal L _ SIG0 is a low-voltage signal, indicating that the first lower arm switch should be turned off at this time under normal conditions, but the first upper arm switch is actually turned on at this time, it is determined that the fault type of the first lower arm switch is a short-circuit fault; if the first reverse signal is a low-voltage signal and the third pulse signal PWM3 is a high-voltage signal, it indicates that the first phase voltage signal L _ SIG0 is a high-voltage signal, which indicates that the first lower arm switch should be turned on at this time under normal conditions, but the first upper arm switch is actually turned off at this time, and it is determined that the fault type of the first lower arm switch is an open-circuit fault.
Similarly, the on-state second phase voltage signal N _ SIG0 for the second lower leg switch has the corresponding relationship: if the second phase voltage signal N _ SIG0 is a high voltage signal, it indicates that the second lower arm switch is off at this time, and accordingly, the fourth pulse signal PWM4 should be a low voltage signal, and if the second phase voltage signal N _ SIG0 is a low voltage signal, it indicates that the second lower arm switch is on at this time, and accordingly, the fourth pulse signal PWM4 should be a high voltage signal, that is, if the first lower arm switch does not fail, the inverted signal obtained by inverting the second phase voltage signal N _ SIG0 and the fourth pulse signal PWM4 should be identical, and if not identical, it indicates that a failure has occurred. Therefore, the fourth sampling unit 15 includes:
a second inverter U2 having an input terminal connected to an input second phase voltage signal, for inverting the second phase voltage signal to generate a second inverted signal;
the fourth xor gate IC4 has a first input terminal to which the second inverted signal is input and a second input terminal to which the fourth pulse signal is input, and outputs a low level signal when the second inverted signal coincides with the fourth pulse signal and outputs a high level signal when the second phase voltage signal does not coincide with the second pulse signal. The DSP processor 13 determines that the second lower arm switch is not in failure when the fourth sampling signal SIG4 is at a low level, and determines that the second lower arm switch is in failure when the fourth sampling signal SIG4 is at a high level. And after the second lower bridge arm switch is judged to have a fault, judging the fault type according to the specific conditions of the second reverse signal and the fourth pulse signal. Specifically, if the second inverted signal is a high-voltage signal and the fourth pulse signal PWM4 is a low-voltage signal, indicating that the second phase voltage signal N _ SIG0 is a low-voltage signal, which indicates that the second lower arm switch should be turned off at this time under normal conditions, but the second lower arm switch is actually turned on at this time, it is determined that the fault type of the second lower arm switch is a short-circuit fault; if the second inverted signal is a low voltage signal and the fourth pulse signal PWM4 is a high voltage signal, indicating that the second phase voltage signal N _ SIG0 is a high voltage signal, indicating that the second lower arm switch should be turned on at this time under normal conditions, but the second lower arm switch is actually turned off at this time, it is determined that the fault type of the second lower arm switch is an open-circuit fault. By the scheme of the embodiment, the fault diagnosis of all the switches in the inverter bridge circuit is realized.
Fig. 5 is a structural diagram of a fault diagnosis circuit according to another embodiment of the present invention, in which, in a specific implementation, since the output voltage of the dc bus may fluctuate, in order to avoid an influence of the output voltage fluctuation of the dc bus on a fault diagnosis result, as shown in fig. 5, the fault diagnosis circuit further includes:
the input end of the following module 2 is connected with a DC bus positive terminal DC + of the inverter bridge circuit, and the output end of the following module is connected with the mirror current module 3 and used for detecting the change of the DC bus voltage and outputting the voltage changing along with the DC bus voltage;
the mirror current source module 3 has an input end connected to the follower module 2 through a first resistor R1, and a first output end and a second output end connected to the DSP processor 13, respectively, and is configured to output a first phase voltage signal and a second phase voltage signal according to an output voltage of the follower module 2.
Fig. 6 is a structural diagram of a follower module and a mirror current source module according to an embodiment of the invention, and as shown in fig. 6, the follower module 2 includes:
the voltage division circuit is formed by connecting a second resistor R2 and a third resistor R3 in series, the first end of the voltage division circuit is connected with the positive terminal DC + of the direct current bus, and the second end of the voltage division circuit is grounded;
the first input end of the voltage follower a is connected between the second resistor R2 and the third resistor R3, the second input end thereof is connected with the output end thereof, and the output end thereof is connected with the mirror current source module 3 through the first resistor R1.
The mirror current source module 3 includes: the first branch circuit comprises a first switch Q1 and a fourth resistor R4, the base electrode and the collector electrode of the first switch Q1 are connected with the follower module 2, and the emitter electrode is grounded through the fourth resistor R4;
the second branch circuit comprises a second switch Q2, a fifth resistor R5 and a sixth resistor R6, the base of the second switch Q2 is connected with the follower module 2, the collector of the second switch Q2 is connected with the first phase output end L of the inverter bridge circuit through the fifth resistor R5, and the emitter of the second switch Q2 is grounded through the sixth resistor R6;
a third branch, wherein a third switch Q3, a seventh resistor R7 and an eighth resistor R8, the base of the third switch Q3 is connected to the follower module 2, the collector is connected to the second phase output terminal N of the inverter bridge circuit through the seventh resistor R7, and the emitter is grounded through the eighth resistor R8; a first output end of the mirror current source module is led out between the collector of the second switch Q2 and the fifth resistor R5, and a second output end of the mirror current source module is led out between the collector of the third switch Q3 and the seventh resistor R7, where the mirror current source module 3 is used to control the first phase voltage signal and the second phase voltage signal to change in the same direction when the output voltage of the dc bus changes, so as to avoid the influence of the output voltage fluctuation of the dc bus on the fault diagnosis result, and improve the accuracy of the fault diagnosis result.
Example 5
The present embodiment provides a switch fault diagnosis circuit, which is applied to an inverter bridge circuit, as shown in fig. 1 mentioned above, DC + is a positive terminal of a DC bus, DC-is a negative terminal of the DC bus, L is a first phase output terminal, and N is a second phase output terminal.
As shown in fig. 5 mentioned above, the switch failure diagnosis circuit further includes the follower module 2 and the mirror current source module 3:
as shown in fig. 6 mentioned above, the input end of the follower module 2 is connected to the positive terminal DC + of the DC bus, the second resistor R2, the third resistor R3 and the voltage follower a constitute a stable voltage source, the terminals L1 and N1 are respectively connected to the first phase output terminal L and the second phase output terminal N, the first switch Q1, the second switch Q2, the third switch Q3, the fourth resistor R4, the fifth resistor R5, the sixth resistor R6, the seventh resistor R7 and the eighth resistor R8 constitute the mirror current source module 3, the basic parameters of the first switch Q1, the second switch Q2 and the third switch Q3 are the same, and the influence of the bus voltage fluctuation on the test result can be significantly reduced by using the mirror current source.
As shown in fig. 4 mentioned above, the first phase voltage signal L _ SIG0 and the second phase voltage signal N _ SIG0 become the first sampling signal SIG1 and the second sampling signal SIG2 through an exclusive or gate, respectively, and the first phase voltage signal L _ SIG0 and the second phase voltage signal N _ SIG0 also become the third sampling signal SIG3 and the fourth sampling signal SIG4 through an inverter and an exclusive or gate, respectively.
The working process of the IGBT fault cause diagnosis circuit is as follows:
when the first phase voltage signal L _ SIG0 is a high voltage signal, the inverter U1 outputs a low voltage signal, when the first phase voltage signal L _ SIG0 is a low voltage signal, the inverter U1 outputs a high voltage signal, when the second phase voltage signal N _ SIG0 is a high voltage signal, the inverter U2 outputs a low voltage signal, and when the second phase voltage signal N _ SIG0 is a low voltage signal, the inverter U2 outputs a high voltage signal.
The driving signal voltage of the power switch (IGBT) has a fixed logical relationship with the single-phase voltage signal output by the arm in which it is located, and for the first upper arm switch T1 and the second upper arm switch T2, when the driving signal is a high voltage signal, the corresponding arm output voltage is normally + Vbus and 0V in the open circuit state, and when the driving signal is a low voltage signal, the corresponding arm output voltage is normally 0V and + Vbus in the short circuit state. The first lower arm switch T3 and the second lower arm switch T4 have the opposite logical relationship, and when the driving signal is a high voltage signal, the output voltage of the corresponding arm is normally 0V and + Vbus in the open state, and when the driving signal is a low voltage signal, the output voltage of the corresponding arm is normally + Vbus and 0V in the short state. As shown in fig. 4 mentioned above, the detected single-phase voltage signal output from the ac output terminal is transmitted to the xor gate chip, and logically compared with the driving signal of the corresponding arm switch, the first phase voltage signal L _ SIG0 is compared with the driving signal PWM1 of the first upper arm switch T1, and the inverted signal of the first phase voltage signal L _ SIG0 is compared with the driving signal PWM3 of the first lower arm switch T3; the second phase voltage signal N _ SIG0 is compared with the driving signal PWM2 of the second upper arm switch T2, the inverted signal of the second phase voltage signal N _ SIG0 is compared with the driving signal PWM4 of the second lower arm switch T4, when the feedback signal is not consistent with the driving signal, it indicates that a fault occurs, when the driving signal is a high voltage signal and the actual state of the corresponding arm switch is off, it indicates that an open-circuit fault occurs, and when the driving signal is a low voltage signal and the actual state of the corresponding arm switch is on, it indicates that a short-circuit fault occurs.
Example 6
The embodiment provides a power supply system, which comprises an inverter circuit and a switch fault diagnosis circuit in the above embodiments, and is used for accurately judging whether a fault occurs or not, and determining the position of a power switch with the fault, so as to facilitate maintenance or replacement of devices.
Example 7
The present embodiment provides a computer-readable storage medium on which a computer program is stored, which when executed by a processor, implements the above-described switch failure diagnosis method.
The above-described circuit embodiments are only illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment.
Through the above description of the embodiments, those skilled in the art will clearly understand that each embodiment can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware. With this understanding in mind, the above-described technical solutions may be embodied in the form of a software product, which can be stored in a computer-readable storage medium such as ROM/RAM, magnetic disk, optical disk, etc., and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute the methods described in the embodiments or some parts of the embodiments.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (26)

1. A switch fault diagnosis method is applied to an inverter bridge circuit and is characterized by comprising the following steps:
generating a first sampling signal according to a first phase voltage signal and a first pulse signal of the inverter bridge circuit; the first pulse signal is a driving signal of a first upper bridge arm switch of the inverter bridge circuit;
generating a second sampling signal according to the second phase voltage signal and the second pulse signal of the inverter bridge circuit; the second pulse signal is a driving signal of a second upper bridge arm switch of the inverter bridge circuit;
judging whether the first upper bridge arm switch has a fault according to the first sampling signal; and judging whether the second upper bridge arm switch has a fault according to the second sampling signal.
2. The method of claim 1, wherein generating the first sampled signal from the first phase voltage signal and the first pulse signal of the inverter bridge circuit comprises:
if the first phase voltage signal is consistent with the first pulse signal, the generated first sampling signal is a low voltage signal;
and if the first phase voltage signal is inconsistent with the first pulse signal, generating a first sampling signal which is a high voltage signal.
3. The method of claim 1, wherein generating a second sampled signal from a second phase voltage signal and a second pulse signal of the inverter bridge circuit comprises:
if the second phase voltage signal is consistent with the second pulse signal, the generated second sampling signal is a low voltage signal;
and if the second phase voltage signal is inconsistent with the second pulse signal, generating a second sampling signal which is a high voltage signal.
4. The method of claim 1, wherein determining whether the first upper leg switch is malfunctioning based on the first sampled signal comprises:
if the first sampling signal is a low-voltage signal, judging that the first upper bridge arm switch has no fault;
and if the first sampling signal is a high-voltage signal, judging that the first upper bridge arm switch has a fault.
5. The method of claim 4, wherein after determining that the first upper leg switch is malfunctioning, the method further comprises: and judging the fault type according to the first phase voltage signal and the first pulse signal.
6. The method of claim 5, wherein determining a fault type based on the first phase voltage signal and the first pulse signal comprises:
if the first phase voltage signal is a high voltage signal and the first pulse signal is a low voltage signal, determining that the fault type of the first upper bridge arm switch is a short-circuit fault;
and if the first phase voltage signal is a low voltage signal and the first pulse signal is a high voltage signal, determining that the fault type of the first upper bridge arm switch is an open-circuit fault.
7. The method of claim 4, wherein determining whether the second upper leg switch is malfunctioning based on the second sampled signal comprises:
if the second sampling signal is a low-voltage signal, judging that the second upper bridge arm switch has no fault;
and if the second sampling signal is a high-voltage signal, judging that the second upper bridge arm switch has a fault.
8. The method of claim 7, wherein after determining that the second upper leg switch is malfunctioning, the method further comprises:
and judging the fault type according to the second phase voltage signal and the second pulse signal.
9. The method of claim 8, wherein determining the type of fault from the second phase voltage signal and the second pulse signal comprises:
if the second phase voltage signal is a high voltage signal and the second pulse signal is a low voltage signal, determining that the fault type of the second upper bridge arm switch is a short-circuit fault;
and if the second phase voltage signal is a low voltage signal and the second pulse signal is a high voltage signal, determining that the fault type of the second upper bridge arm switch is an open-circuit fault.
10. The method of claim 1, further comprising:
generating a third sampling signal according to the first phase voltage signal and the third pulse signal of the inverter bridge circuit; the third pulse signal is a driving signal of a first lower bridge arm switch of the inverter bridge circuit;
generating a fourth sampling signal according to the second-phase voltage signal and the fourth pulse signal of the inverter bridge circuit; the fourth pulse signal is a driving signal of a second lower bridge arm switch of the inverter bridge circuit;
judging whether the first lower bridge arm switch has a fault according to the third sampling signal; and judging whether the second lower bridge arm switch has a fault according to the fourth sampling signal.
11. The method of claim 10, wherein generating a third sampled signal from the first phase voltage signal and a third pulse signal of the inverter bridge circuit comprises:
inverting the first phase voltage signal to generate a first inverted signal;
if the first inverted signal is consistent with the third pulse signal, the generated third sampling signal is a low-voltage signal;
and if the first reverse signal is inconsistent with the third pulse signal, generating a third sampling signal which is a high-voltage signal.
12. The method of claim 11, wherein determining whether the first lower leg switch is malfunctioning based on the third sampled signal comprises:
if the third sampling signal is a low-voltage signal, judging that the first lower bridge arm switch has no fault;
and if the third sampling signal is a high-voltage signal, judging that the first lower bridge arm switch has a fault.
13. The method of claim 12, wherein after determining that the first lower leg switch is malfunctioning, the method further comprises:
and judging the fault type according to the first reverse signal and the third pulse signal.
14. The method of claim 13, wherein determining the type of fault based on the first reverse signal and the third pulse signal comprises:
if the first reverse signal is a high-voltage signal and the third pulse signal is a low-voltage signal, determining that the fault type of the first upper bridge arm switch is a short-circuit fault;
and if the first reverse signal is a low-voltage signal and the third pulse signal is a high-voltage signal, determining that the fault type of the first lower bridge arm switch is an open-circuit fault.
15. The method of claim 10, wherein generating a fourth sampled signal from the second phase voltage signal and a fourth pulse signal of the inverter bridge circuit comprises:
inverting the second phase voltage signal to generate a second inverted signal;
if the second inverted signal is consistent with the fourth pulse signal, the generated fourth sampling signal is a low-voltage signal;
and if the second inverted signal is inconsistent with the fourth pulse signal, generating a fourth sampling signal which is a high-voltage signal.
16. The method of claim 15, wherein determining whether the second lower leg switch is malfunctioning based on the fourth sampled signal comprises:
if the fourth sampling signal is a low-voltage signal, judging that the second lower bridge arm switch has no fault;
and if the fourth sampling signal is a high-voltage signal, judging that the second lower bridge arm switch has a fault.
17. The method of claim 16, wherein after determining that the second lower leg switch is malfunctioning, the method further comprises:
and judging the fault type according to the second reverse signal and the fourth pulse signal.
18. The method of claim 17, wherein determining the type of fault from the second inverted signal and the fourth pulse signal comprises:
if the second reverse signal is a high-voltage signal and the fourth pulse signal is a low-voltage signal, determining that the fault type of the second lower bridge arm switch is a short-circuit fault;
and if the second reverse signal is a low-voltage signal and the fourth pulse signal is a high-voltage signal, determining that the fault type of the second lower bridge arm switch is an open-circuit fault.
19. A switch fault diagnosis circuit for implementing the switch fault diagnosis method according to any one of claims 1 to 18, characterized in that the switch fault diagnosis circuit includes a diagnosis module including:
the input end of the first sampling unit is connected with the first phase output end of the inverter bridge circuit and is used for generating a first sampling signal according to the first phase voltage signal and the first pulse signal; the first pulse signal is a driving signal of a first upper bridge arm switch of the inverter bridge circuit;
the input end of the second sampling unit is connected with the second phase output end of the inverter bridge circuit and is used for generating a second sampling signal according to the second phase voltage signal and the second pulse signal; the second pulse signal is a driving signal of a second upper bridge arm switch of the inverter bridge circuit;
the first input end of the DSP processor is connected with the first sampling unit, and the second input end of the DSP processor is connected with the second sampling unit and used for judging whether the first upper bridge arm switch has a fault according to the first sampling signal; and judging whether the second upper bridge arm switch has a fault according to the second sampling signal.
20. The circuit of claim 19, wherein the first sampling unit comprises:
and a first exclusive-or gate chip, a first input end of which inputs the first phase voltage signal, a second input end of which inputs the first pulse signal, and which is used for outputting a low-voltage signal when the first phase voltage signal is consistent with the first pulse signal, and outputting a high-voltage signal when the first phase voltage signal is inconsistent with the first pulse signal.
21. The circuit of claim 19, wherein the second sampling unit comprises:
and a second exclusive or gate chip, a first input end of which inputs the second phase voltage signal, a second input end of which inputs the second pulse signal, and which is used for outputting a low voltage signal when the second phase voltage signal is consistent with the second pulse signal, and outputting a high voltage signal when the second phase voltage signal is inconsistent with the second pulse signal.
22. The circuit of claim 19, wherein the fault diagnosis circuit further comprises:
the input end of the following module is connected with the positive terminal of the direct current bus of the inverter bridge circuit, and the output end of the following module is connected with the mirror current module and is used for detecting the change of the voltage of the direct current bus and outputting the voltage which changes along with the voltage of the direct current bus;
and the input end of the mirror current source module is connected with the following module through a first resistor, and the first output end and the second output end of the mirror current source module are respectively connected with the DSP processor and used for outputting the first phase voltage signal and the second phase voltage signal according to the output voltage of the following module.
23. The circuit of claim 22, wherein the follower module comprises:
the voltage division circuit is formed by connecting a second resistor and a third resistor in series, the first end of the voltage division circuit is connected with the positive terminal of the direct current bus, and the second end of the voltage division circuit is grounded;
and a first input end of the voltage follower is connected between the second resistor and the third resistor, a second input end of the voltage follower is connected with an output end of the voltage follower, and an output end of the voltage follower is connected with the mirror current source module through the first resistor.
24. The circuit of claim 22, wherein the mirror current source module comprises:
the first branch circuit comprises a first switch and a fourth resistor, the base electrode and the collector electrode of the first switch are connected with the following module, and the emitter electrode is grounded through the fourth resistor;
the second branch circuit comprises a second switch, a fifth resistor and a sixth resistor, wherein the base of the second switch is connected with the following module, the collector of the second switch is connected with the first-phase output end of the inverter bridge circuit through the fifth resistor, and the emitter of the second switch is grounded through the sixth resistor;
a third branch circuit, which includes a third switch, a seventh resistor and an eighth resistor, wherein the base of the third switch is connected to the following module, the collector is connected to the second phase output terminal of the inverter bridge circuit through the seventh resistor, and the emitter is grounded through the eighth resistor;
a first output end of the mirror current source module is led out between the collector electrode of the second switch and the fifth resistor, and a second output end of the mirror current source module is led out between the collector electrode of the third switch and the seventh resistor.
25. A power supply system comprising an inverter circuit, and further comprising the switch failure diagnosis circuit according to any one of claims 19 to 24.
26. A computer-readable storage medium, on which a computer program is stored, which program, when being executed by a processor, carries out the method according to any one of claims 1 to 18.
CN202011273175.1A 2020-11-13 2020-11-13 Switch fault diagnosis method, circuit and power supply system Pending CN112363053A (en)

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