CN112358793A - Universal regulation ball surface protection layer - Google Patents
Universal regulation ball surface protection layer Download PDFInfo
- Publication number
- CN112358793A CN112358793A CN202011239625.5A CN202011239625A CN112358793A CN 112358793 A CN112358793 A CN 112358793A CN 202011239625 A CN202011239625 A CN 202011239625A CN 112358793 A CN112358793 A CN 112358793A
- Authority
- CN
- China
- Prior art keywords
- parts
- ball
- universal adjusting
- adjusting ball
- protective layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/222—Magnesia, i.e. magnesium oxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
Abstract
The invention discloses a universal adjusting ball surface protective layer, which comprises 20 parts of epoxy resin, 13 parts of magnesium oxide powder, 8 parts of graphite powder, 18 parts of aluminum oxide ceramic particles, 10 parts of silicon carbide particles, 4 parts of cobalt naphthenate, 2 parts of silane coupling agent and 40 parts of methanol, wherein the epoxy resin, the magnesium oxide powder, the graphite powder, the aluminum oxide ceramic particles and the silicon carbide particles are added into a ball mill for fine grinding until the particle diameter is not more than 40 mu m to prepare mixed powder materials, the mixed powder materials and the methanol are added into a reaction kettle for stirring, the universal adjusting ball is put into an ultrasonic cleaning machine for cleaning, the cleaned universal adjusting ball is dried by a hot air blower, the universal adjusting ball sprayed with protective coating is put on oxyacetylene flame for rolling and drying, the prepared protective coating has moderate viscosity and is not easy to delaminate, all the components are fully combined, and the comprehensive performance is better, the protective layer made on the surface of the universal adjusting ball has good adhesion, is not easy to fall off, and has good rigidity and wear resistance.
Description
Technical Field
The invention relates to the technical field of surface protection layers of universal adjusting balls, in particular to a surface protection layer of a universal adjusting ball.
Background
The universal ball is suitable for various industries such as electronics, hardware, machinery, chemical engineering, food, woods, mines, books, supermarkets, rubber and the like. Are widely used in conveying systems, feeding systems, processing machines and packaging machine accessories.
Because the universal ball rolls flexibly, objects such as a working plate, a material box and the like running on the universal ball can slide flexibly, so that the labor intensity of workers is greatly reduced, the distribution density of the universal ball can be set randomly according to different bearing requirements, and the universal ball with different bearing capacities can be selected. The universal ball is made of two materials, namely carbon steel zinc and stainless steel.
However, the long-term friction between the surface of the ball and the component during prolonged use of the earth ball causes the surface of the ball to become rough.
Disclosure of Invention
The invention aims to provide a universal adjusting ball surface protective layer which has moderate viscosity, is not easy to delaminate, fully combines all components, has better comprehensive performance, has better adhesion of a protective layer prepared on the surface of a universal adjusting ball and is not easy to fall off, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a universal ball surface protection layer that adjusts which characterized in that: the paint comprises 20-30 parts of epoxy resin, 13-18 parts of magnesium oxide powder, 8-12 parts of graphite powder, 18-25 parts of alumina ceramic particles, 10-15 parts of silicon carbide particles, 4-8 parts of cobalt naphthenate, 2-5 parts of silane coupling agent and 40-60 parts of methanol.
Preferably, the epoxy resin comprises 20 parts of epoxy resin, 13 parts of magnesium oxide powder, 8 parts of graphite powder, 18 parts of alumina ceramic particles, 10 parts of silicon carbide particles, 4 parts of cobalt naphthenate, 2 parts of silane coupling agent and 40 parts of methanol.
Preferably, said step of treating is
S1, adding epoxy resin, magnesia powder, graphite powder, alumina ceramic particles and silicon carbide particles into a ball mill for fine grinding until the particle diameter is not more than 40um, and preparing a mixed powder material;
s2, adding the mixed powder material prepared in the step S1 and methanol into a reaction kettle, stirring for 20-30min, adding cobalt naphthenate and a silane coupling agent, continuing stirring for 20-30min, setting the stirring speed to be 700-900r/min, setting the temperature to be 80-100 ℃, and preparing the protective coating;
s3, cleaning the universal adjusting ball in an ultrasonic cleaner with the frequency of 40-60KHz and the temperature of 50-60 ℃ for 10-15 min;
s4, drying the cleaned universal adjusting ball by using a hot air blower, and uniformly spraying the protective coating prepared in the step S3 on the surface of the dried universal adjusting ball by using a high-pressure sprayer spray gun;
and S5, placing the universal adjusting ball sprayed with the protective coating in the step S4 on oxyacetylene flame for rolling drying, wherein the drying time is set to be 15-20min, and then the protective layer is prepared on the surface of the universal adjusting ball.
Preferably, the prepared mixed powder material and methanol are added into a reaction kettle according to the step S2 and stirred for 20min, then cobalt naphthenate and a silane coupling agent are added, and stirring is continued for 20min, wherein the stirring speed is set to 700r/min, the temperature is set to 80 ℃, and the protective coating is prepared.
Preferably, the universal adjusting ball is placed into an ultrasonic cleaning machine for cleaning according to the step S3, the frequency of the ultrasonic cleaning machine is set to be 40KHz, the temperature is set to be 50 ℃, and the cleaning time is 10 min.
Preferably, the cleaned universal adjusting ball is dried by a hot air blower according to the step S4, and the protective coating prepared in the step S3 is uniformly sprayed on the surface of the dried universal adjusting ball by a high-pressure sprayer spray gun.
Preferably, the universal adjusting ball sprayed with the protective coating is placed on oxyacetylene flame to be dried in a rolling manner according to the step S4, and the drying time is set to 15min, that is, the protective layer is prepared on the surface of the universal adjusting ball.
Compared with the prior art, the invention has the beneficial effects that:
the prepared protective coating has moderate viscosity, is not easy to delaminate, fully combines all components, has good comprehensive performance, has good adhesion of a protective layer prepared on the surface of the universal adjusting ball, is not easy to fall off, and has good rigidity and wear resistance.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides the following technical scheme: the utility model provides a universal ball surface protection layer that adjusts which characterized in that: the paint comprises 20-30 parts of epoxy resin, 13-18 parts of magnesium oxide powder, 8-12 parts of graphite powder, 18-25 parts of alumina ceramic particles, 10-15 parts of silicon carbide particles, 4-8 parts of cobalt naphthenate, 2-5 parts of silane coupling agent and 40-60 parts of methanol.
20 parts of epoxy resin, 13 parts of magnesium oxide powder, 8 parts of graphite powder, 18 parts of alumina ceramic particles, 10 parts of silicon carbide particles, 4 parts of cobalt naphthenate, 2 parts of silane coupling agent and 40 parts of methanol.
In the case of the example 1, the following examples are given,
22 parts of epoxy resin, 14 parts of magnesium oxide powder, 9 parts of graphite powder, 20 parts of alumina ceramic particles, 12 parts of silicon carbide particles, 6 parts of cobalt naphthenate, 2 parts of silane coupling agent and 40 parts of methanol.
In the case of the example 2, the following examples are given,
24 parts of epoxy resin, 16 parts of magnesium oxide powder, 10 parts of graphite powder, 22 parts of alumina ceramic particles, 12 parts of silicon carbide particles, 6 parts of cobalt naphthenate, 2 parts of silane coupling agent and 40 parts of methanol.
In the case of the example 3, the following examples are given,
26 parts of epoxy resin, 17 parts of magnesium oxide powder, 11 parts of graphite powder, 24 parts of alumina ceramic particles, 5 parts of silicon carbide particles, 7 parts of cobalt naphthenate, 2 parts of silane coupling agent and 40 parts of methanol.
Adding epoxy resin, magnesia powder, graphite powder, alumina ceramic particles and silicon carbide particles into a ball mill for fine grinding until the particle diameter is not more than 40 mu m to prepare a mixed powder material, adding the prepared mixed powder material and methanol into a reaction kettle for stirring for 20-30min, adding cobalt naphthenate and a silane coupling agent, and continuing stirring for 20-30min at the stirring speed of 700-900r/min at the temperature of 80-100 ℃ to prepare the protective coating.
And (4) cleaning the universal adjusting ball in an ultrasonic cleaning machine, wherein the frequency of the ultrasonic cleaning machine is set to be 40-60KHz, the temperature is set to be 50-60 ℃, cleaning is carried out for 10-15min, the cleaned universal adjusting ball is dried by an air heater, and the protective coating prepared in the step S3 is uniformly sprayed on the surface of the dried universal adjusting ball by a high-pressure sprayer spray gun.
And (3) placing the universal adjusting ball sprayed with the protective coating on oxyacetylene flame, and rolling and drying for 15-20min to obtain the protective layer on the surface of the universal adjusting ball.
Adding the prepared mixed powder material and methanol into a reaction kettle, stirring for 20min, adding cobalt naphthenate and silane coupling agent, and continuing stirring for 20min at the stirring speed of 700r/min and the temperature of 80 ℃ to prepare the protective coating.
And (4) cleaning the universal adjusting ball in an ultrasonic cleaning machine, setting the frequency of the ultrasonic cleaning machine to be 40KHz and the temperature to be 50 ℃, cleaning for 10min, drying the cleaned universal adjusting ball by using an air heater, and uniformly spraying the protective coating prepared in the step S3 on the surface of the dried universal adjusting ball by using a high-pressure sprayer spray gun.
And (3) placing the universal adjusting ball sprayed with the protective coating on oxyacetylene flame, and rolling and drying for 15min to obtain the protective layer on the surface of the universal adjusting ball.
When the coating material is prepared by 20 parts of epoxy resin, 13 parts of magnesium oxide powder, 8 parts of graphite powder, 18 parts of alumina ceramic particles, 10 parts of silicon carbide particles, 4 parts of cobalt naphthenate, 2 parts of silane coupling agent and 40 parts of methanol, the coating at the prepared position has the best adhesion, wear resistance and drying speed.
The prepared protective coating has moderate viscosity, is not easy to delaminate, fully combines all components, has good comprehensive performance, has good adhesion of a protective layer prepared on the surface of the universal adjusting ball, is not easy to fall off, and has good rigidity and wear resistance.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a universal ball surface protection layer that adjusts which characterized in that: the paint comprises 20-30 parts of epoxy resin, 13-18 parts of magnesium oxide powder, 8-12 parts of graphite powder, 18-25 parts of alumina ceramic particles, 10-15 parts of silicon carbide particles, 4-8 parts of cobalt naphthenate, 2-5 parts of silane coupling agent and 40-60 parts of methanol.
2. The surface protective layer for a gimbal adjustment ball as claimed in claim 1, wherein: 20 parts of epoxy resin, 13 parts of magnesium oxide powder, 8 parts of graphite powder, 18 parts of alumina ceramic particles, 10 parts of silicon carbide particles, 4 parts of cobalt naphthenate, 2 parts of silane coupling agent and 40 parts of methanol.
3. The surface protective layer for a gimbal adjustment ball as claimed in claim 1, wherein: said step of
S1, adding epoxy resin, magnesia powder, graphite powder, alumina ceramic particles and silicon carbide particles into a ball mill for fine grinding until the particle diameter is not more than 40um, and preparing a mixed powder material;
s2, adding the mixed powder material prepared in the step S1 and methanol into a reaction kettle, stirring for 20-30min, adding cobalt naphthenate and a silane coupling agent, continuing stirring for 20-30min, setting the stirring speed to be 700-900r/min, setting the temperature to be 80-100 ℃, and preparing the protective coating;
s3, cleaning the universal adjusting ball in an ultrasonic cleaner with the frequency of 40-60KHz and the temperature of 50-60 ℃ for 10-15 min;
s4, drying the cleaned universal adjusting ball by using a hot air blower, and uniformly spraying the protective coating prepared in the step S3 on the surface of the dried universal adjusting ball by using a high-pressure sprayer spray gun;
and S5, placing the universal adjusting ball sprayed with the protective coating in the step S4 on oxyacetylene flame for rolling drying, wherein the drying time is set to be 15-20min, and then the protective layer is prepared on the surface of the universal adjusting ball.
4. The surface protective layer for a gimbal adjustment ball as claimed in claim 3, wherein: and adding the prepared mixed powder material and methanol into a reaction kettle according to the step S2, stirring for 20min, adding cobalt naphthenate and a silane coupling agent, and continuously stirring for 20min at the stirring speed of 700r/min and the temperature of 80 ℃ to obtain the protective coating.
5. The surface protective layer for a gimbal adjustment ball as claimed in claim 3, wherein: and according to the step S3, the universal adjusting ball is put into an ultrasonic cleaning machine for cleaning, the frequency of the ultrasonic cleaning machine is set to be 40KHz, the temperature is set to be 50 ℃, and the cleaning time is 10 min.
6. The surface protective layer for a gimbal adjustment ball as claimed in claim 3, wherein: and (5) drying the cleaned universal adjusting ball by using a hot air blower according to the step S4, and uniformly spraying the protective coating prepared in the step S3 on the surface of the dried universal adjusting ball by using a high-pressure sprayer spray gun.
7. The surface protective layer for a gimbal adjustment ball as claimed in claim 3, wherein: and (5) placing the universal adjusting ball sprayed with the protective coating on oxyacetylene flame for rolling drying according to the step S4, wherein the drying time is set to be 15min, and then the protective layer is prepared on the surface of the universal adjusting ball.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011239625.5A CN112358793A (en) | 2020-11-09 | 2020-11-09 | Universal regulation ball surface protection layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011239625.5A CN112358793A (en) | 2020-11-09 | 2020-11-09 | Universal regulation ball surface protection layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112358793A true CN112358793A (en) | 2021-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011239625.5A Pending CN112358793A (en) | 2020-11-09 | 2020-11-09 | Universal regulation ball surface protection layer |
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| CN (1) | CN112358793A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108808827A (en) * | 2018-06-29 | 2018-11-13 | 南通理工学院 | A kind of Solar energy charger |
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2020
- 2020-11-09 CN CN202011239625.5A patent/CN112358793A/en active Pending
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Application publication date: 20210212 |
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