CN112352903A - A defatted protein powder processing system for albumen powder production - Google Patents

A defatted protein powder processing system for albumen powder production Download PDF

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Publication number
CN112352903A
CN112352903A CN202011158001.0A CN202011158001A CN112352903A CN 112352903 A CN112352903 A CN 112352903A CN 202011158001 A CN202011158001 A CN 202011158001A CN 112352903 A CN112352903 A CN 112352903A
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CN
China
Prior art keywords
main body
protein powder
rotating shaft
hole
umbrella
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Pending
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CN202011158001.0A
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Chinese (zh)
Inventor
计香晴
张云鹏
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Individual
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Individual
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Priority to CN202011158001.0A priority Critical patent/CN112352903A/en
Publication of CN112352903A publication Critical patent/CN112352903A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • A23L3/46Spray-drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/14Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
    • B02C13/18Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/06Jet mills
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/04Agitating, stirring, or scraping devices

Abstract

The invention belongs to the technical field of food processing, and particularly relates to a defatted protein powder processing system for protein powder production, which comprises a drying device, wherein the drying device comprises a main body; an upper cover is fixedly arranged above the main body; the upper surface of the upper cover is fixedly provided with a motor and a rotating shaft connected with the motor; the upper cover is provided with a waste gas outlet; the upper cover is provided with a collecting ring; an air outlet ring is fixedly arranged on the inner wall of the main body; a first pipeline is fixedly arranged on the side surface of the main body; a discharge pipe is arranged below the main body; a plurality of groups of spray heads are uniformly arranged in the main body; a second scraper is arranged in the main body; the scraper two-way is fixedly connected to the rotating shaft through a support; the second scraper is tightly attached to the inner wall of the main body and is spiral; the invention can reduce the possibility of blockage of the spray head, and meanwhile, the invention can scrape and crush the protein powder caking attached to the inner wall of the main body, thereby improving the quality of the finished product and ensuring the drying efficiency.

Description

A defatted protein powder processing system for albumen powder production
Technical Field
The invention belongs to the technical field of food processing, and particularly relates to a defatted protein powder processing system for protein powder production.
Background
Protein is one of seven essential nutrients essential to human body, is the most important nutrient for ensuring health of human body, is necessary for maintaining and repairing body and cell growth, and not only affects growth of body tissues such as muscle, but also participates in various aspects of hormone production, maintenance of immune function, transport of other nutrients and oxygen, generation of hemoglobin, blood coagulation and the like. The human body takes in animal protein and vegetable protein through daily animal food and vegetable food, and the traditional method of supplementing protein by eating meat often takes in excessive fat, causes body fat increase and even influences the cardiovascular health. Children in their growth and development stage need a large amount of protein to meet the needs of physical development, pregnant women need a large amount of protein to produce development of red blood cells and fetuses, and the traditional big fish meat supplementation method often allows many women to have a loose stool after they have born the children because they are supplemented with a large amount of fat at the same time as proteins. Patients after surgery and in the early stage of the disease also need a large amount of protein to promote the body to recover and improve the immunity. In addition, people with poor appetite or poor digestion function, people who lose weight by a diet method and people who have vegetarians may not ingest enough protein, which not only can lead to the growth retardation of children and influence the water metabolism of the body, but also can lead to various diseases such as low immune function, poor sleep, anemia and the like. Under the conditions, the edible defatted protein powder can meet the requirement of human body on protein intake, and can avoid excessive fat intake to increase body fat.
Meanwhile, the spray drying link exists in the production process of the protein powder, and the protein powder solution is atomized and sprayed in a drying tower with high air inlet temperature, so that hot air takes away the water in the solution, and the dry protein powder is produced. In the process of drying the protein powder, a spray head for spraying and atomizing the protein solution is related to the particle size of the prepared protein powder, and meanwhile, the spray head is easy to block in the use process, so that the normal use of a drying device is influenced, and meanwhile, the spray head is difficult to dredge or replace; the existing protein powder drying equipment is easy to attach to the inner wall of a drying tower, is not easy to clean, and is easy to cause the phenomena of microorganism breeding and special scale deposition after long time; and the protein powder can generate caking phenomenon in the drying process, so that large-volume particles exist in the prepared product, and the quality of the finished product protein powder is influenced.
The technical scheme is that the device comprises a machine body, a feeding pipeline and a hot air inlet, wherein the feeding pipeline and the hot air inlet are connected with the machine body, and the device is characterized in that the lower part of the machine body is provided with a hollow inverted circular truncated cone part with an open upper end, the upper part of the machine body is provided with a hollow cylindrical part with an open bottom end, the end part of a feeding pipe I is provided with a centrifugal spray head, the end part of a feeding pipe II is provided with a pressure spray head, and the feeding pipe II is provided with a pressure pump; the problem of the attached and caking of stoving in-process albumen powder on the inner wall can not be avoided in this scheme, simultaneously, at the stoving in-process, can not reduce the possibility that the shower nozzle blockked up.
Disclosure of Invention
In order to make up the defects of the prior art, solve the problems that a spray head in a drying device is easy to block and the atomization effect of the spray head on a solution is poor, so that the particle size of a prepared product is overlarge and simultaneously solve the problem of protein powder which is easy to bond with the inner wall of the drying device in the drying process, the invention provides a defatted protein powder processing system for protein powder production.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a defatted protein powder processing system for protein powder production, which comprises a drying device, wherein the drying device comprises a main body; an upper cover is fixedly arranged above the main body; the upper surface of the upper cover is fixedly provided with a motor through a bolt; the upper cover is rotatably provided with a rotating shaft, and the rotating shaft is positioned in the center of the upper cover; the rotating shaft is connected with the output shaft of the motor through a belt; the lower end of the rotating shaft extends into the main body; an exhaust gas outlet is arranged on the upper surface of the upper cover; a collecting ring is arranged on the lower surface of the upper cover; the collecting ring is hollow inside and is communicated with the waste gas outlet; grid holes are uniformly formed in the lower surface of the collecting ring and are communicated with the inner space of the collecting ring; an air outlet ring is fixedly arranged on the inner wall of the main body; hot gas outlets are uniformly formed in the upper surface of the gas outlet ring; a first pipeline is fixedly arranged on the side surface of the main body; the first pipeline penetrates through the side wall of the main body and is communicated with the hot gas outlet on the gas outlet ring; the first pipeline is connected with an external hot air blower outlet through a pipeline; a discharge pipe is arranged below the main body; the discharge pipe penetrates through the side wall of the main body, and an outlet of the discharge pipe is positioned outside the main body; a plurality of groups of spray heads are uniformly arranged in the main body; the spray head is fixedly arranged on the inner wall of the main body, and one end of the spray head, which is far away from the rotating shaft, extends out of the main body; the spray head is positioned above the gas outlet ring; a second scraper is arranged in the main body; the scraper two-way is fixedly connected to the rotating shaft through a support; the scraper plate is positioned between the gas outlet ring and the spray head; the second scraper is tightly attached to the inner wall of the main body and is spiral;
when the drying device works, after the processing of the defatted protein powder is finished, the defatted protein powder solution is conveyed into the drying device to finish drying, so that the defatted protein powder solution is dried to generate a powdery finished product convenient for storage and transportation, meanwhile, in the drying process, the defatted protein powder solution is conveyed into a spray head positioned in the main body through a pipeline, the solution is atomized and sprayed out through the spray head, the solution is convenient to disperse and dry, the granularity of the powdery finished product obtained after drying is smaller, meanwhile, high-temperature hot air generated by an external hot air blower is conveyed into an air outlet ring in the main body through a pipeline I, the high-temperature hot air uniformly enters the main body through a hot air outlet on the air outlet ring, after the hot air enters the main body, airflow disorder in the main body is avoided, the drying of the solution after dispersion in the main body is influenced, and meanwhile, the disorder airflow influences the sedimentation of the dried powdery protein powder, the powdery albumen powder is discharged along with the waste gas, causing extra production loss, increasing the production cost, simultaneously, high-temperature hot air entering the main body gradually rises to the upper part of the main body from the lower part of the main body, and is collected by a collecting ring on an upper cover, and finally is discharged out of the drying device through a waste gas outlet, low-temperature waste gas discharged through the waste gas outlet enters the circulation again after being filtered for many times, ensuring that the high-temperature hot air enters the main body and is clean, avoiding the obtained powdery albumen powder from being polluted by impurities, simultaneously, collecting the low-temperature waste gas through the collecting ring, further ensuring the stability of air flow in the main body, avoiding air flow disorder and influencing the drying of the albumen powder, simultaneously, the dried powdery albumen powder is settled to the bottom of the main body and is discharged out of the main body through a discharging pipe to be collected, and simultaneously, a rotating shaft is driven to rotate by a motor in the drying process, after the rotation shaft operation, because scraper blade two links firmly together through the support with the pivot, consequently, the inner wall to the main part that stoving in-process scraper blade two can last is cleared up, avoid on the inner wall of the small albumen powder solution liquid drop that splashes at the stoving in-process falls to the main part, adhere to the inner wall of main part after being dried on the inner wall of main part, influence drying device's use, and simultaneously, it takes place to deteriorate to avoid the albumen powder of deposit on the main part inner wall after long-time, later rotten albumen powder drops, influence the quality of the albumen powder of follow-up production, and simultaneously, avoid depositing on the main part inner wall to have albumen powder, it is difficult to clean, lead to the interior foster bacterium of drying device.
Preferably, an umbrella-shaped plate is installed in the main body; the umbrella-shaped plate is fixedly connected to the inner wall of the main body through the mounting frame, and the mounting frame is positioned above the umbrella-shaped plate; the center line of the umbrella-shaped plate is superposed with the center line of the rotating shaft; the rotating shaft penetrates through the umbrella-shaped plate, and the rotating shaft and the umbrella-shaped plate can rotate relatively; the umbrella-shaped plate is positioned above the spray head, and the opening of the umbrella-shaped plate is opposite to the spraying direction of the spray head;
when the device works, the spraying direction of the spray head is upward, therefore, after the spray head sprays atomized protein powder solution, the protein powder solution has a certain upward movement tendency, the movement time of the protein powder solution in the main body is prolonged, the drying effect of the protein powder is improved, incomplete drying of the protein powder is avoided, the prepared powder protein powder has larger particle size and is easy to adhere to each other, lumps are formed, the quality of the protein powder is influenced, meanwhile, the situation that the moisture content in the prepared protein powder is too high is avoided, the quality guarantee period of the protein powder is shortened, meanwhile, because the umbrella-shaped plate is positioned above the spray head, the opening of the umbrella-shaped plate is opposite to the spraying direction of the spray head, the protein powder solution sprayed in the spray head is shielded by the umbrella-shaped plate, the influence of rising low-temperature hot air flow is isolated, the solution sprayed by the spray head is prevented from being driven by the low-temperature, cause extra loss, simultaneously, the collecting ring combined action that umbrella-shaped plate and upper cover, the air current flow of stabilizing and slowing down the main part upper end avoids appearing the air current disorder, influences the stoving and the normal settlement of the solution after the atomizing, causes drying device drying efficiency to reduce and the production loss increases, leads to manufacturing cost to increase.
Preferably, a first scraper is fixedly installed on the rotating shaft; the scraping plate is positioned below the umbrella-shaped plate; the first scraper is tightly attached to the lower surface of the umbrella-shaped plate; a rubber layer is bonded on the upper surface of the first scraper plate; the rubber layer is in contact with the lower surface of the umbrella-shaped plate;
during operation, the motor drives the pivot operation back, fixed mounting is changeing epaxial scraper blade one and is rotated with the pivot is synchronous, the lower surface of umbrella-shaped plate can be fully cleared up in the rotation through scraper blade one, avoid on the dry process albumen powder solution attaches to umbrella-shaped plate, lead to appearing the albumen powder deposit on the umbrella-shaped plate, when leading to drying device to be difficult to clear up and long-term the use, cause bacterial growing's problem, simultaneously, because scraper blade one has the rubber layer with the bonding on the surface of umbrella-shaped plate contact, under the condition of guaranteeing clean effect, the friction loss is reduced, the life of extension scraper blade one, and use cost is reduced.
Preferably, the lower surface of the umbrella-shaped plate is uniformly provided with oblique holes; the outlet directions of the oblique holes point to the central point of the umbrella-shaped plate; a first through hole is formed in the rotating shaft; the first through hole is communicated with the inclined hole in the umbrella-shaped plate; the first through hole is communicated with an external hot air blower outlet through a pipeline;
the during operation, in the stoving process, spout high temperature hot-blast in the slant hole on the umbrella-shaped plate, can effectually avoid shower nozzle spun atomized solution to adhere to the umbrella-shaped plate on, avoid deposit albumen powder on the umbrella-shaped plate, and simultaneously, through spun high temperature hot-blast, moisture in the albumen powder of can fast drying, promote the stoving effect, and discharge rapidly the moisture that dries by the fire, shorten the dwell time of the moisture that dries by the fire in the main part, avoid moisture condensation on the inner wall of main part, influence final stoving effect, and simultaneously, through spun hot-blast, can further strike ascending low temperature hot-blast, umbrella-shaped plate and shower nozzle department form more stable air current in the main part, promote solution stoving effect and reduce extra loss, and the production cost is reduced.
Preferably, a liquid hole and a gas hole are formed in the spray head; the liquid hole is communicated with an external pressure pump through a pipeline and used for conveying the degreased protein powder solution processed by the outside; the gas hole is communicated with an external hot air blower outlet through a pipeline and used for conveying high-temperature hot air; the spray head is provided with a spray hole, and the spray hole is positioned at one end of the spray head close to the rotating shaft; a pair of air injection holes are formed in the spray head; the number of the pair of air injection holes is two, and the air injection holes are arranged in a Y shape; one end of the pair of gas injection holes is communicated with the gas hole; the other ends of the pair of air injection holes are communicated with the ejection holes, and an included angle is formed between the center line of the pair of air injection holes and the center line of the ejection holes; the pair of gas injection holes are symmetrically distributed around the central hole;
during operation, after in the outside defatted albumen powder solution passes through the pipeline transport shower nozzle, the solution enters into the blowout hole on the shower nozzle through the liquid hole in the shower nozzle, and final blowout, simultaneously, it has hot-blast high temperature to let in the gas hole in the shower nozzle, and hot-blast high temperature is through entering into the blowout hole to the fumarole, through the solution of jet air impact blowout hole of subtend injection, make solution and air current homogeneous mixing, atomizing, improve the atomizing degree of the solution after the blowout, thereby make the granularity of the powdery finished product that finally obtains littleer, the quality is better, simultaneously, can strike crushing to the solution through the air current of subtend injection, avoid having the lump of gathering in the solution, gather in the blowout hole of shower nozzle, lead to the shower nozzle to block up, influence drying device's normal use.
Preferably, a fixing frame is fixedly arranged on the upper surface of the spray head; the mounting shaft is rotatably mounted on the fixing frame; the mounting shaft extends into the ejection hole; an impeller is fixedly arranged on the mounting shaft; the impeller is positioned in the ejection hole, and the distance between the impeller and the outlet of the ejection hole is smaller than the distance between the outlet of the pair of air injection holes in the ejection hole and the outlet of the ejection hole;
the during operation, be located the impeller in the blowout hole, can receive the impact of solution at solution spun in-process, promote, thereby take place to rotate, the rotation of impeller is further to stirring and smashing through blowout hole spun solution, further stir probably to have the lump in the garrulous solution, it is difficult to be smashed by the air current impact to avoid partial lump, lead to the shower nozzle to block up, and simultaneously, through the rotation of impeller, stir solution, promote the mixed degree of solution and air current in the blowout hole, through the temperature of high temperature air current, evaporate the moisture in the solution, accelerate drying rate, and simultaneously, the moisture that evaporates out in the solution becomes gas, increase the pressure in blowout hole, promote the speed of solution department spun at the shower nozzle, through improving the blowout speed, promote solution atomization degree.
Preferably, the mounting shaft is rotatably provided with a conical block; the conical block is positioned in the spraying hole and close to the outlet; the conical block is not contacted with the impeller; the end with larger diameter on the conical block is close to the outlet of the ejection hole; a plurality of chutes are uniformly formed in the conical block; the rotation direction of the chute is opposite to that of the impeller; the conical block and the mounting shaft can rotate relatively;
the during operation, behind the blowout solution in the blowout hole on the shower nozzle, the toper piece that is located the exit of blowout hole can block spun solution, make spun solution be the toper and scatter the blowout, avoid spun solution just to the umbrella-shaped plate, make the solution attached to on the umbrella-shaped plate, and simultaneously, at albumen powder solution spun in-process, because be provided with the chute on the toper piece, the toper piece can take place to rotate under the impact of solution, avoid the blowout hole that probably appears to block up in toper piece department, guarantee the normal blowout solution of shower nozzle, make drying device normal operating.
Preferably, a second through hole is formed in the bracket; the first through hole is communicated with the first through hole in the rotating shaft; micropores are uniformly formed in the side face, close to the rotating shaft, of the second scraper blade; the central line of the micropore is vertical to the central line of the rotating shaft; the micropores are communicated with the second through holes;
during operation, rotate at scraper blade two and carry out the in-process of clearing up to the inner wall of main part, in the hot-blast micropore that enters into scraper blade two in the through-hole two to spout in the micropore, dry the inside albumen powder that subsides gradually of main part, simultaneously, through horizontal spun steam, delay the falling speed of albumen powder, promote stoving effect, guarantee that albumen powder dries fully.
Preferably, a grid baffle is arranged on the second scraper; a gap is formed between the grid baffle and the inner wall of the main body; the grid baffle is not contacted with the micropores on the two sides of the scraper;
the during operation, when scraper blade two rotates the in-process, scraper blade two will be attached to the albumen powder on the main part inner wall and clear away, make the albumen powder of consolidation on the main part inner wall fall on scraper blade two, and simultaneously, the less part of volume drops in the slit of two moving in-process follow grid baffles of scraper blade in the albumen powder that falls on scraper blade two, the great part of volume rises gradually along with scraper blade two, finally fall again from the upper portion of main part, further extension stoving time, reduce the content of moisture, thereby make the great albumen powder of volume can scatter, there is the large granule in the powdery albumen powder finished product of avoiding preparing to obtain, the quality of albumen powder is influenced.
Preferably, the part of the bottom surface in the main body, which is close to the inner wall of the main body, is an inclined surface; the lower end of the rotating shaft is provided with a conveying cylinder; a discharge pipe is fixedly installed at the upper end of the conveying cylinder and penetrates through the side wall of the main body; the conveying cylinder is fixedly arranged in the main body through a discharge pipe; the rotating shaft and the conveying cylinder can rotate relatively; the conveying cylinder is positioned below the gas outlet ring; a gap is formed between the lower end of the conveying cylinder and the bottom surface of the main body; a spiral plate is fixedly arranged on the rotating shaft; the spiral plate is positioned in the conveying cylinder, and the outer side surface of the spiral plate is in mutual contact with the inner side surface of the conveying cylinder; the lower end of the spiral plate is just contacted with the bottom surface of the interior of the main body;
during operation, after the albumen powder after the stoving falls on the bottom surface in the main part, under the effect of inclined plane part on the bottom surface in the main part, can assemble the bottom surface intermediate position in the main part, and simultaneously, because install conveying cylinder and spiral plate in the pivot, the albumen powder of assembling the bottom surface intermediate position in the main part is carried the top of conveying cylinder by the spiral plate, and discharge in the discharging pipe with conveying cylinder intercommunication, thereby manual operation appears when avoiding the finished product to collect, guarantee that the finished product albumen powder that the preparation obtained is clean, and simultaneously, through the effect of conveying cylinder and spiral plate, can guarantee to carry the albumen powder after drying in succession outside drying device, guarantee that drying device can continuous operation, promote the drying efficiency to albumen powder, and the production cost is reduced.
Preferably, the lower end of the rotating shaft is fixedly connected with a connecting plate; the lower surface of the connecting plate is tightly attached to the bottom surface in the main body; the lower end of the spiral plate is in contact with the upper surface of the connecting plate; the diameter of the connecting plate is larger than the outer diameter of the conveying cylinder; a plurality of groups of crushing mechanisms are uniformly arranged at the edge of the connecting plate; the crushing mechanism comprises a hinged frame, a hinged head and a spring; the hinge frame is fixedly connected at the edge of the connecting plate and is not contacted with the conveying cylinder; the hinge joint is hinged on the hinge frame; a spring is arranged between the hinge joint and the hinge frame; the spring is an extension spring, and the distance between the spring and the rotating shaft is smaller than the hinge point of the hinge frame and the hinge joint; the hinged joint is provided with a rolling sleeve; the rolling sleeve and the hinged joint can rotate relatively; the surface of the rolling sleeve is tightly attached to the inclined plane part on the bottom surface in the main body; the rolling sleeve is provided with grooves, and the grooves have two forms; the two rolling sleeves are alternately arranged; one groove is annular and is uniformly distributed along the length direction of the rolling sleeve; the other middle groove is linear and is uniformly distributed along the circumference of the rolling sleeve;
during operation, partial caking with larger volume possibly exists in the protein powder falling to the bottom surface in the main body, the crushing mechanism connected with the rotating shaft through the connecting plate can crush the caking with larger volume, large particles in a prepared finished product are avoided, the quality of the protein powder is influenced, meanwhile, the caking is prevented from being not conveyed by a spiral plate, the bottom surface of the caking in the main body is continuously accumulated, bacteria breeding is caused, meanwhile, in the operation process of the rotating shaft, the connecting plate fixedly connected to the lower end of the rotating shaft synchronously moves, meanwhile, the crushing mechanism arranged at the edge of the connecting plate synchronously rotates, the crushing effect and the efficiency of the caking are improved, meanwhile, as the hinged joint and the hinged frame are hinged and provided with the spring, in the operation process of the crushing mechanism, the rolling sleeve can be tightly attached to an inclined plane under the action of the spring, the crushing effect is improved, simultaneously, avoid rolling the cover and excessively extrude the inclined plane, with normal powdered protein powder extrusion, harden, influence the transport of spiral plate to albumen powder, lead to albumen powder to pile up in the main part, and simultaneously, two kinds through the setting roll the cover, can guarantee the crushing effect to the caking, it is difficult to smash to avoid partial caking, and simultaneously, through the slot of two kinds of differences can with the main part on normal powdered protein powder receive the slight hardening that appears after the extrusion to disperse, avoid the slight back that hardens of powdered albumen powder, be difficult to slide, lead to albumen powder to pile up in the main part, cause bacterial growing, influence drying device's normal use.
The invention has the following beneficial effects:
1. according to the defatted protein powder processing system for protein powder production, the motor, the rotating shaft, the support, the second scraper blade and the crushing mechanism are arranged, protein powder attached and agglomerated on the inner wall of the main body can be effectively removed in the drying process, cleanness in the drying device is guaranteed, accumulation of protein powder is avoided, bacteria breeding is caused, meanwhile, the removed protein powder agglomerates are crushed through the crushing mechanism, oversized agglomerates exist in finished products, and the quality of the finished products is improved.
2. According to the defatted protein powder processing system for protein powder production, due to the arrangement of the liquid hole, the gas hole, the opposite gas injection hole, the mounting shaft, the impeller and the conical block, when a protein powder solution is sprayed out of the spray head, the solution in the spray head can be impacted and crushed through blown gas, possibly existing block masses in the solution are crushed, the possibility of spray head blockage is reduced, meanwhile, the atomization degree of the sprayed solution is improved through the charged gas, the particle size of a finished product is smaller, meanwhile, the solution sprayed out of the spray head can be further stirred through the impeller and the conical block of the spray hole, the block masses accumulated in the solution are crushed, and the spray head blockage is avoided.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a schematic view of the structure of a drying apparatus of the present invention;
FIG. 2 is a partial cross-sectional view of a spray head in the drying apparatus;
FIG. 3 is an enlarged view of a portion of FIG. 1 at A;
FIG. 4 is an enlarged view of a portion of FIG. 1 at B;
in the figure: the device comprises a main body 1, an upper cover 11, an exhaust gas outlet 12, a collecting ring 121, a motor 2, a rotating shaft 21, an exhaust ring 3, a first pipeline 31, a spray head 4, a liquid hole 41, a gas hole 42, a pair of gas injection holes 43, a spray hole 44, a mounting shaft 45, an impeller 46, a conical block 47, a chute 471, a fixing frame 48, an umbrella-shaped plate 5, a mounting frame 51, a first scraper 52, an inclined hole 53, a second scraper 6, a grid baffle 61, a support frame 62, a conveying cylinder 7, a discharge pipe 71, a spiral plate 72, a connecting plate 73, a grinding mechanism 8, a hinged frame 81, a hinged joint 82, a spring 83 and a grinding sleeve 84.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 4, the defatted protein powder processing system for protein powder production according to the present invention comprises a drying device, wherein the drying device comprises a main body 1; an upper cover 11 is fixedly arranged above the main body 1; the upper surface of the upper cover 11 is fixedly provided with a motor 2 through a bolt; a rotating shaft 21 is rotatably mounted on the upper cover 11, and the rotating shaft 21 is positioned at the center of the upper cover 11; the rotating shaft 21 is connected with an output shaft of the motor 2 through a belt; the lower end of the rotating shaft 21 extends into the main body 1; an exhaust gas outlet 12 is arranged on the upper surface of the upper cover 11; a collecting ring 121 is arranged on the lower surface of the upper cover 11; the collecting ring 121 is hollow inside and is communicated with the waste gas outlet 12; grid holes are uniformly formed in the lower surface of the collecting ring 121 and are communicated with the inner space of the collecting ring 121; an air outlet ring 3 is fixedly arranged on the inner wall of the main body 1; hot gas outlets are uniformly formed in the upper surface of the gas outlet ring 3; a first pipeline 31 is fixedly arranged on the side surface of the main body 1; the first pipeline 31 penetrates through the side wall of the main body 1, and the first pipeline 31 is communicated with a hot air outlet on the air outlet ring 3; the first pipeline 31 is connected with an external hot air blower outlet through a pipeline; a discharge pipe 71 is arranged below the main body 1; the discharge pipe 71 penetrates through the side wall of the main body 1, and the outlet of the discharge pipe 71 is positioned outside the main body 1; a plurality of groups of spray heads 4 are uniformly arranged in the main body 1; the spray head 4 is fixedly arranged on the inner wall of the main body 1, and one end of the spray head 4, which is far away from the rotating shaft 21, extends out of the main body 1; the spray head 4 is positioned above the gas outlet ring 3; a second scraper 6 is arranged in the main body 1; the second scraper 6 is fixedly connected to the rotating shaft 21 through a support 62; the second scraper 6 is positioned between the gas outlet ring 3 and the spray head 4; the second scraper 6 is tightly attached to the inner wall of the main body 1, and the second scraper 6 is spiral;
when the drying device works, after the processing of the defatted protein powder is finished, the defatted protein powder solution is conveyed into the drying device to finish drying, so that the defatted protein powder solution is dried to generate a powdery finished product convenient to store and transport, meanwhile, in the drying process, the defatted protein powder solution is conveyed into the spray head 4 positioned in the main body 1 through the pipeline, the solution is atomized and sprayed out through the spray head 4, the solution is convenient to disperse and dry, the granularity of the powdery finished product obtained after drying is smaller, meanwhile, high-temperature hot air generated by an external hot air blower is conveyed into the air outlet ring 3 in the main body 1 through the pipeline I31, the high-temperature hot air uniformly enters the main body 1 through a hot air outlet on the air outlet ring 3, the phenomenon that the airflow in the main body 1 is disordered after the hot air enters the main body 1 is avoided, the influence on the drying of the solution dispersed in the main body 1 is avoided, and meanwhile, the influence of the sedimentation of the dried, the powdery albumen powder is discharged along with the waste gas, causing extra production loss and increasing production cost, meanwhile, high-temperature hot air entering the main body 1 gradually rises to the upper part of the main body 1 from the lower part of the main body 1 and is collected by the collecting ring 121 on the upper cover 11 and finally is discharged out of the drying device through the waste gas outlet 12, low-temperature waste gas discharged through the waste gas outlet 12 enters circulation again after being filtered for many times, the cleanness of the high-temperature hot air entering the main body 1 is ensured, the obtained powdery albumen powder is prevented from being polluted by impurities, meanwhile, the low-temperature waste gas is collected through the collecting ring 121, the stability of air flow in the main body 1 can be further ensured, the drying of the albumen powder is prevented from being influenced, meanwhile, the dried powdery albumen powder is settled to the bottom of the main body 1 and is discharged to the outside of the main body 1 through the discharge pipe 71 and collected, meanwhile, in the drying process, the rotating shaft 21 is driven to rotate through the motor 2, after the rotating shaft 21 rotates, the second scraper 6 is fixedly connected with the rotating shaft 21 through the support 62, therefore, the inner wall of the main body 1 can be continuously cleaned by the second scraper 6 in the drying process, tiny protein powder solution drops splashed in the drying process are prevented from falling onto the inner wall of the main body 1, the inner wall of the main body 1 is adhered to after being dried on the inner wall of the main body 1, the use of the drying device is influenced, meanwhile, the protein powder deposited on the inner wall of the main body 1 is prevented from deteriorating after being used for a long time, the deteriorated protein powder drops, the quality of the subsequently produced protein powder is influenced, meanwhile, the protein powder is prevented from being deposited on the inner wall of the main body 1 and is difficult to clean, and bacteria are generated in the drying device.
As an embodiment of the present invention, an umbrella-shaped plate 5 is installed in the main body 1; the umbrella-shaped plate 5 is fixedly connected to the inner wall of the main body 1 through a mounting rack 51, and the mounting rack 51 is positioned above the umbrella-shaped plate 5; the central line of the umbrella-shaped plate 5 is superposed with the central line of the rotating shaft 21; the rotating shaft 21 penetrates through the umbrella-shaped plate 5, and the rotating shaft 21 and the umbrella-shaped plate 5 can rotate relatively; the umbrella-shaped plate 5 is positioned above the spray head 4, and the opening of the umbrella-shaped plate 5 is opposite to the spraying direction of the spray head 4;
in operation, because the blowout direction of the nozzle 4 is upward, therefore, after the nozzle 4 sprays the atomized protein powder solution, the protein powder solution has a certain upward movement tendency, the movement time of the protein powder solution in the main body 1 is prolonged, the drying effect of the protein powder is improved, the incomplete drying of the protein powder is avoided, the prepared powdery protein powder has larger granularity and is easy to adhere to each other, a block is formed, the quality of the protein powder is influenced, meanwhile, the overhigh moisture content in the prepared protein powder is avoided, the quality guarantee period of the protein powder is shortened, meanwhile, because the umbrella-shaped plate 5 is positioned above the nozzle 4, the opening of the umbrella-shaped plate 5 is opposite to the blowout direction of the nozzle 4, the protein powder solution sprayed in the nozzle 4 is shielded by the umbrella-shaped plate 5, the influence of rising low-temperature hot air flow is isolated, the atomized and sprayed solution by the nozzle 4 is prevented from being driven, make solution along with the air current together enter into exhaust outlet 12, cause extra loss, simultaneously, umbrella-shaped plate 5 and the collecting ring 121 combined action on the upper cover 11, stabilize and slow down the air current flow of main part 1 upper end, avoid appearing the air current disorder, influence the stoving and the normal settlement of the solution after the atomizing, cause drying device drying efficiency to reduce and the production loss increases, lead to manufacturing cost to increase.
As an embodiment of the invention, a first scraper 52 is fixedly mounted on the rotating shaft 21; the first scraper 52 is positioned below the umbrella-shaped plate 5; the first scraper 52 is tightly attached to the lower surface of the umbrella-shaped plate 5; a rubber layer is bonded on the upper surface of the first scraper plate 52; the rubber layer is in contact with the lower surface of the umbrella-shaped plate 5;
the during operation, motor 2 drives pivot 21 operation back, scraper blade 52 of fixed mounting in pivot 21 rotates with pivot 21 is synchronous, the lower surface of umbrella-shaped plate 5 can be fully cleared up in the rotation through scraper blade 52, avoid on the dry in-process albumen powder solution attaches to umbrella-shaped plate 5, lead to the albumen powder deposit to appear on the umbrella-shaped plate 5, when leading to drying device to be difficult to clear up and long-term the use, cause bacterial growing's problem, simultaneously, because scraper blade 52 and umbrella-shaped plate 5 contact bond on the surface has the rubber layer, under the circumstances of guaranteeing clean effect, reduce friction loss, the life of extension scraper blade 52, and use cost is reduced.
As an embodiment of the present invention, the lower surface of the umbrella-shaped plate 5 is uniformly provided with oblique holes 53; the outlet directions of the oblique holes 53 all point to the central point of the umbrella-shaped plate 5; a first through hole is formed in the rotating shaft 21; the first through hole is communicated with an inclined hole 53 on the umbrella-shaped plate 5; the first through hole is communicated with an external hot air blower outlet through a pipeline;
in operation, in the stoving process, spout high temperature hot-blast in the slant hole 53 on the umbrella-shaped plate 5, can effectually avoid 4 spun atomized solution of shower nozzle to attach to umbrella-shaped plate 5 on, avoid depositing albumen powder on the umbrella-shaped plate 5, and simultaneously, through spun high temperature hot-blast, moisture in the albumen powder of can fast drying, promote the stoving effect, and discharge the moisture that dries by the fire rapidly, shorten the dwell time of the moisture that dries by the fire in main part 1, avoid moisture condensation on the inner wall of main part 1, influence last stoving effect, and simultaneously, through spun hot-blast, can further strike ascending low temperature hot-blast, umbrella-shaped plate 5 and shower nozzle 4 department form more stable air current in main part 1, promote solution stoving effect and reduce extra loss, and production cost is reduced.
As an embodiment of the present invention, the nozzle 4 has a liquid hole 41 and a gas hole 42; the liquid hole 41 is communicated with an external pressure pump through a pipeline and used for conveying a defatted protein powder solution processed by the outside; the gas hole 42 is communicated with an external hot air blower outlet through a pipeline and used for conveying high-temperature hot air; the spray head 4 is provided with a spray hole 44, and the spray hole 44 is positioned at one end of the spray head 4 close to the rotating shaft 21; a pair of air injection holes 43 are formed in the spray head 4; the number of the pair of air injection holes 43 is two, and the air injection holes are arranged in a Y shape; one end of the pair of gas injection holes 43 communicates with the gas hole 42; the other ends of the pair of air injection holes 43 are communicated with the ejection holes 44, and an included angle is formed between the center line of the pair of air injection holes 43 and the center line of the ejection holes 44; the pair of gas injection holes 43 are symmetrically distributed around the central hole;
during operation, after the defatted protein powder solution outside is conveyed to the spray head 4 through a pipeline, the solution enters the spray holes 44 on the spray head 4 through the liquid holes 41 in the spray head 4 and is finally sprayed out, meanwhile, high-temperature hot air is introduced into the gas holes 42 in the spray head 4 and enters the spray holes 44 through the air injection holes 43, the solution in the spray holes 44 is impacted by the oppositely sprayed air flow, so that the solution and the air flow are uniformly mixed and atomized, the atomization degree of the sprayed solution is improved, the finally obtained powdery finished product has smaller granularity and better quality, meanwhile, the solution can be impacted and crushed through the oppositely sprayed air flow, and the problem that accumulated lumps exist in the solution and are accumulated in the spray holes 44 of the spray head 4 to cause the blockage of the spray head 4 and influence the normal use of the drying device is avoided.
As an embodiment of the present invention, a fixing frame 48 is fixedly installed on the upper surface of the spray head 4; the mounting shaft 45 is rotatably mounted on the fixing frame 48; the mounting shaft 45 extends into the spouting hole 44; an impeller 46 is fixedly arranged on the mounting shaft 45; the impeller 46 is positioned in the ejection hole 44, and the distance between the impeller 46 and the outlet of the ejection hole 44 is smaller than the distance between the outlet of the pair of air injection holes 43 in the ejection hole 44 and the outlet of the ejection hole 44;
in operation, the impeller 46 in the spouting hole 44 can be impacted and pushed by the solution in the process of spouting the solution, so that the rotation occurs, the rotation of the impeller 46 further stirs and crushes the solution spouted through the spouting hole 44, and agglomerates possibly exist in the solution are further crushed, thereby avoiding that part of agglomerates are difficult to be crushed by the impact of the airflow, and causing the spray head 4 to be blocked, meanwhile, the solution is stirred by the rotation of the impeller 46, so that the mixing degree of the solution and the airflow in the spouting hole 44 is improved, and the moisture in the solution is evaporated by the temperature of the high-temperature airflow, so that the drying speed is accelerated, meanwhile, the moisture evaporated in the solution is changed into gas, the pressure of the spouting hole 44 is increased, the speed of spouting the solution at the spray head 4 is improved, and the atomization degree of the solution is improved by improving the spouting speed.
As an embodiment of the present invention, a tapered block 47 is rotatably mounted on the mounting shaft 45; the conical block 47 is positioned in the spouting hole 44 near the outlet; the conical block 47 and the impeller 46 are not contacted with each other; the end with larger diameter on the conical block 47 is close to the outlet of the ejection hole 44; a plurality of chutes 471 are uniformly formed on the conical block 47; the chute 471 rotates in the opposite direction to the impeller 46; the conical block 47 and the mounting shaft 45 can rotate relatively;
during operation, behind the blowout hole 44 on shower nozzle 4 spout the solution, the toper piece 47 that is located the exit of blowout hole 44 can block spun solution, make spun solution be the toper and scatter the blowout, avoid spun solution just to umbrella-shaped plate 5, make the solution adhere to on the umbrella-shaped plate 5, and simultaneously, at albumen powder solution spun in-process, because be provided with the chute 471 on the toper piece 47, toper piece 47 can take place to rotate under the impact of solution, avoid the blowout hole 44 that probably appears to block up the problem in toper piece 47 department, guarantee shower nozzle 4 normal blowout solution, make drying device normal operating.
As an embodiment of the present invention, a second through hole is formed in the bracket 62; the first through hole is communicated with a first through hole in the rotating shaft 21; micropores are uniformly formed in the side surface, close to the rotating shaft 21, of the second scraper 6; the central line of the micropore is vertical to the central line of the rotating shaft 21; the micropores are communicated with the second through holes;
during operation, rotate at scraper blade two 6 and carry out the in-process of clearing up to the inner wall of main part 1, hot-blast entering into the micropore in scraper blade two 6 in the through-hole two to spout in the micropore, dry the inside albumen powder that subsides gradually of main part 1, simultaneously, through horizontal spun steam, delay the falling speed of albumen powder, promote stoving effect, guarantee that albumen powder dries fully.
As an embodiment of the invention, a grid baffle 61 is installed on the second scraper 6; a gap is reserved between the grid baffle 61 and the inner wall of the main body 1; the grid baffle 61 is not contacted with the micropores on the side surface of the second scraper 6;
the during operation, when scraper blade two 6 rotates the in-process, scraper blade two 6 will be attached to the albumen powder on 1 inner wall of main part and clear away, make the albumen powder of consolidation on 1 inner wall of main part fall on scraper blade two 6, simultaneously, the less part of volume drops in the albumen powder that falls on scraper blade two 6 in-process from the gap of grid baffle 61 in scraper blade two 6 moving, the great part of volume rises gradually along with scraper blade two 6, finally fall again from the upper portion of main part 1, further prolong drying time, reduce the content of moisture, thereby make the great albumen powder of volume can scatter, there is the large granule in the powdery albumen powder finished product of avoiding preparing to obtain, influence the quality of albumen powder.
As an embodiment of the present invention, a portion of the bottom surface inside the main body 1, which is close to the inner wall of the main body 1, is an inclined surface; the lower end of the rotating shaft 21 is provided with a conveying cylinder 7; a discharge pipe 71 is fixedly arranged at the upper end of the conveying cylinder 7, and the discharge pipe 71 penetrates through the side wall of the main body 1; the conveying cylinder 7 is fixedly arranged in the main body 1 through a discharge pipe 71; the rotating shaft 21 and the conveying cylinder 7 can rotate relatively; the conveying cylinder 7 is positioned below the gas outlet ring 3; a gap is formed between the lower end of the conveying cylinder 7 and the bottom surface of the main body 1; a spiral plate 72 is fixedly arranged on the rotating shaft 21; the spiral plate 72 is positioned in the conveying cylinder 7, and the outer side surface of the spiral plate 72 is in contact with the inner side surface of the conveying cylinder 7; the lower end of the spiral plate 72 is just contacted with the bottom surface of the inner part of the main body 1;
during operation, after the albumen powder after the stoving falls on the bottom surface in main part 1, under the effect of inclined plane part on the bottom surface in main part 1, can assemble the bottom surface intermediate position in main part 1, and simultaneously, because install transport cylinder 7 and spiral plate 72 on the pivot 21, the albumen powder of assembling the bottom surface intermediate position in main part 1 is carried the top of transport cylinder 7 by spiral plate 72, and discharge in the discharging pipe 71 with transport cylinder 7 intercommunication, thereby manual operation appears when avoiding the finished product to collect, guarantee the finished product albumen powder that the preparation obtained clean, and simultaneously, through the effect of transport cylinder 7 and spiral plate 72, can guarantee to carry the albumen powder after the stoving in succession outside the drying device, guarantee that drying device can continuous operation, promote the drying efficiency to the albumen powder, and low in production cost.
As an embodiment of the present invention, the lower end of the rotating shaft 21 is fixedly connected with a connecting plate 73; the lower surface of the connecting plate 73 is clung to the bottom surface in the main body 1; the lower end of the spiral plate 72 is in contact with the upper surface of the connecting plate 73; the diameter of the connecting plate 73 is larger than the outer diameter of the conveying cylinder 7; a plurality of groups of crushing mechanisms 8 are uniformly arranged at the edge of the connecting plate 73; the grinding mechanism 8 comprises a hinged frame 81, a hinged head 82 and a spring 83; the hinge frame 81 is fixedly connected at the edge of the connecting plate 73, and the hinge frame 81 is not contacted with the conveying cylinder 7; the hinge head 82 is hinged on the hinge frame 81; a spring 83 is arranged between the hinge head 82 and the hinge frame 81; the spring 83 is an extension spring, and the distance between the spring 83 and the rotating shaft 21 is smaller than the hinge point of the hinge frame 81 and the hinge head 82; the hinged joint 82 is provided with a rolling sleeve 84; the rolling sleeve 84 and the hinge 82 can rotate relatively; the surface of the rolling sleeve 84 is tightly attached to the inclined surface part on the bottom surface in the main body 1; grooves are formed in the rolling sleeve 84, and the grooves have two forms; the two types of rolling sleeves 84 are alternately arranged; one of the grooves is annular and is uniformly distributed along the length direction of the rolling sleeve 84; the other middle groove is linear and is uniformly distributed along the circumference of the rolling sleeve 84;
during operation, some caking with larger volume may exist in the protein powder falling to the bottom surface in the main body 1, the crushing mechanism 8 connected with the rotating shaft 21 through the connecting plate 73 can crush the caking with larger volume, large particles in the prepared finished product are avoided, the quality of the protein powder is influenced, meanwhile, the caking is avoided not being conveyed by the spiral plate 72, the bottom surface of the caking in the main body 1 is continuously accumulated, and bacteria breeding is caused, meanwhile, in the operation process of the rotating shaft 21, the connecting plate 73 fixedly connected to the lower end of the rotating shaft 21 synchronously moves, meanwhile, the crushing mechanism 8 arranged at the edge of the connecting plate 73 synchronously rotates, the crushing effect and efficiency on the caking are improved, meanwhile, as the hinged joint 82 and the hinged frame 81 are hinged and the spring 83 is arranged, in the operation process of the crushing mechanism 8, the rolling sleeve 84 can be tightly attached to the inclined plane under the action of the spring 83, promote and pulverize the effect, and simultaneously, avoid rolling the excessive extrusion inclined plane of cover 84, with normal powdered protein powder extrusion, harden, influence the transport of spiral plate 72 to albumen powder, lead to albumen powder to pile up in main part 1, and simultaneously, two kinds through the setting are rolled cover 84, can guarantee the crushing effect to the caking, it is difficult to smash to avoid partial caking, and simultaneously, can receive the slight hardening that appears after the extrusion with normal powdered protein powder on the bottom surface in main part 1 through the slot of two kinds of differences and disperse, avoid the powdered albumen powder slightly to harden the back, be difficult to slide, lead to albumen powder to pile up in main part 1, cause bacterial growing, influence drying device's normal use.
The specific working process is as follows:
in operation, after the defatted protein powder is processed, the defatted protein powder solution is conveyed to a drying device to complete drying, so that the defatted protein powder solution is dried to generate a powdery finished product convenient for storage and transportation, meanwhile, in the drying process, the defatted protein powder solution is conveyed to a spray head 4 positioned in a main body 1 through a pipeline, the solution is atomized and sprayed out through the spray head 4, meanwhile, high-temperature hot air generated by an external hot air blower is conveyed to an air outlet ring 3 in the main body 1 through a pipeline one 31, so that the high-temperature hot air uniformly enters the main body 1 through a hot air outlet on the air outlet ring 3, meanwhile, the high-temperature hot air entering the main body 1 gradually rises to the upper part of the main body 1 from the lower part of the main body 1 and is collected by a collecting ring 121 on an upper cover 11, finally, the high-temperature waste gas is discharged out of the drying device through a waste gas outlet 12, and, after multiple times of filtering, the powder protein powder enters circulation again, meanwhile, the dried powder protein powder is settled to the bottom of the main body 1 and is discharged to the outside of the main body 1 through the discharge pipe 71 to be collected, meanwhile, the rotating shaft 21 is driven to rotate through the motor 2 in the drying process, and after the rotating shaft 21 rotates, the scraper blade two 6 is fixedly connected with the rotating shaft 21 through the support 62, so that the scraper blade two 6 can continuously clean the inner wall of the main body 1 in the drying process; because the spray direction of the spray head 4 is upward, after the spray head 4 sprays the atomized protein powder solution, the protein powder solution has a certain upward movement trend, the movement time of the protein powder solution in the main body 1 is prolonged, meanwhile, because the umbrella-shaped plate 5 is positioned above the spray head 4, and the opening of the umbrella-shaped plate 5 is opposite to the spray direction of the spray head 4, the protein powder solution sprayed in the spray head 4 is shielded by the umbrella-shaped plate 5, the influence of rising low-temperature hot air flow is isolated, and meanwhile, the umbrella-shaped plate 5 and the collecting ring 121 on the upper cover 11 act together, and the airflow flow at the upper end of the main body 1 is stabilized and slowed down; after the motor 2 drives the rotating shaft 21 to rotate, the first scraper 52 fixedly arranged on the rotating shaft 21 rotates synchronously with the rotating shaft 21, and the lower surface of the umbrella-shaped plate 5 can be cleaned fully through the rotation of the first scraper 52; in the drying process, high-temperature hot air is sprayed out of the inclined holes 53 on the umbrella-shaped plate 5, and meanwhile, the sprayed hot air can further impact rising low-temperature hot air, so that more stable air flow is formed at the umbrella-shaped plate 5 and the spray head 4 in the main body 1; after the external defatted protein powder solution is conveyed into the spray head 4 through a pipeline, the solution enters the spray holes 44 on the spray head 4 through the liquid holes 41 in the spray head 4 and is finally sprayed out, meanwhile, high-temperature hot air is introduced into the gas holes 42 in the spray head 4, enters the spray holes 44 through the opposite spray holes 43, and impacts the solution of the spray holes 44 through the opposite spray air flow; the impeller 46 positioned in the ejection hole 44 can be impacted and pushed by the solution in the process of ejecting the solution, so that the solution rotates, and the rotation of the impeller 46 further stirs and crushes the solution ejected through the ejection hole 44; after the solution is sprayed out of the spraying hole 44 on the spray head 4, the conical block 47 at the outlet of the spraying hole 44 can block the sprayed solution, so that the sprayed solution is sprayed out in a conical dispersion manner, and meanwhile, in the process of spraying the protein powder solution, as the inclined groove 471 is arranged on the conical block 47, the conical block 47 can rotate under the impact of the solution; in the process that the second scraper 6 rotates and cleans the inner wall of the main body 1, hot air in the second through hole enters the micropores in the second scraper 6 and is sprayed out of the micropores; when the second scraper 6 rotates, the second scraper 6 removes the protein powder attached to the inner wall of the main body 1, so that the protein powder solidified on the inner wall of the main body 1 falls on the second scraper 6, meanwhile, the part with smaller volume in the protein powder falling on the second scraper 6 falls from the gap of the grid baffle 61 in the operation process of the second scraper 6, and the part with larger volume gradually rises along with the second scraper 6 and finally falls again from the upper part of the main body 1; after the dried protein powder falls on the bottom surface in the main body 1, the dried protein powder can be converged to the middle position of the bottom surface in the main body 1 under the action of an inclined surface part on the bottom surface in the main body 1, and meanwhile, as the conveying cylinder 7 and the spiral plate 72 are arranged on the rotating shaft 21, the protein powder converged to the middle position of the bottom surface in the main body 1 is conveyed to the upper part of the conveying cylinder 7 by the spiral plate 72 and is discharged from a discharge pipe 71 communicated with the conveying cylinder 7; the protein powder falling on the bottom surface in the main body 1 may have a part of the caking with larger volume, the crushing mechanism 8 connected with the rotating shaft 21 through the connecting plate 73 can crush the caking with larger volume, meanwhile, the connecting plate 73 fixedly connected at the lower end of the rotating shaft 21 moves synchronously during the operation of the rotating shaft 21, meanwhile, the crushing mechanism 8 arranged at the edge of the connecting plate 73 rotates synchronously, and simultaneously, because the hinged joint 82 and the hinged frame 81 are hinged and provided with the spring 83, the rolling sleeve 84 can be tightly attached to the inclined surface under the action of the spring 83 during the operation of the crushing mechanism 8.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (11)

1. The utility model provides a defatted albumen powder system of processing for albumen powder production, includes drying device, its characterized in that: the drying device comprises a main body (1); an upper cover (11) is fixedly arranged above the main body (1); the upper surface of the upper cover (11) is fixedly provided with a motor (2) through a bolt; a rotating shaft (21) is rotatably mounted on the upper cover (11), and the rotating shaft (21) is positioned in the center of the upper cover (11); the rotating shaft (21) is connected with an output shaft of the motor (2) through a belt; the lower end of the rotating shaft (21) extends into the main body (1); an exhaust gas outlet (12) is arranged on the upper surface of the upper cover (11); a collecting ring (121) is arranged on the lower surface of the upper cover (11); the collecting ring (121) is hollow inside and is communicated with the waste gas outlet (12); grid holes are uniformly formed in the lower surface of the collecting ring (121), and the grid holes are communicated with the inner space of the collecting ring (121); an air outlet ring (3) is fixedly arranged on the inner wall of the main body (1); hot gas outlets are uniformly formed in the upper surface of the gas outlet ring (3); a first pipeline (31) is fixedly arranged on the side surface of the main body (1); the first pipeline (31) penetrates through the side wall of the main body (1), and the first pipeline (31) is communicated with a hot air outlet on the air outlet ring (3); the first pipeline (31) is connected with an external hot air blower outlet through a pipeline; a discharge pipe (71) is arranged below the main body (1); the discharge pipe (71) penetrates through the side wall of the main body (1), and the outlet of the discharge pipe (71) is positioned outside the main body (1); a plurality of groups of spray heads (4) are uniformly arranged in the main body (1); the spray head (4) is fixedly arranged on the inner wall of the main body (1), and one end, far away from the rotating shaft (21), of the spray head (4) extends out of the main body (1); the spray head (4) is positioned above the gas outlet ring (3); a second scraper (6) is arranged in the main body (1); the second scraper (6) is fixedly connected to the rotating shaft (21) through a support (62); the second scraper (6) is positioned between the gas outlet ring (3) and the spray head (4); the second scraper (6) is tightly attached to the inner wall of the main body (1), and the second scraper (6) is spiral.
2. The defatted protein powder processing system for protein powder production as defined in claim 1, which comprises: an umbrella-shaped plate (5) is arranged in the main body (1); the umbrella-shaped plate (5) is fixedly connected to the inner wall of the main body (1) through a mounting rack (51), and the mounting rack (51) is positioned above the umbrella-shaped plate (5); the center line of the umbrella-shaped plate (5) is superposed with the center line of the rotating shaft (21); the rotating shaft (21) penetrates through the umbrella-shaped plate (5), and the rotating shaft (21) and the umbrella-shaped plate (5) can rotate relatively; the umbrella-shaped plate (5) is positioned above the spray head (4), and the opening of the umbrella-shaped plate (5) is opposite to the spraying direction of the spray head (4).
3. The defatted protein powder processing system for protein powder production as defined in claim 2, wherein: a first scraper (52) is fixedly arranged on the rotating shaft (21); the first scraper (52) is positioned below the umbrella-shaped plate (5); the first scraper (52) is tightly attached to the lower surface of the umbrella-shaped plate (5); a rubber layer is adhered to the upper surface of the first scraper (52); the rubber layer is in contact with the lower surface of the umbrella-shaped plate (5).
4. The defatted protein powder processing system for protein powder production as defined in claim 2, wherein: oblique holes (53) are uniformly formed in the lower surface of the umbrella-shaped plate (5); the outlet directions of the oblique holes (53) point to the central point of the umbrella-shaped plate (5); a first through hole is formed in the rotating shaft (21); the first through hole is communicated with an oblique hole (53) on the umbrella-shaped plate (5); the first through hole is communicated with an external hot air blower outlet through a pipeline.
5. The defatted protein powder processing system for protein powder production as defined in claim 1, which comprises: a liquid hole (41) and a gas hole (42) are formed in the spray head (4); the liquid hole (41) is communicated with an external pressure pump through a pipeline and used for conveying a defatted protein powder solution processed by the outside; the gas hole (42) is communicated with an external hot air blower outlet through a pipeline and used for conveying high-temperature hot air; the spray head (4) is provided with a spray hole (44) in the middle, and the spray hole (44) is positioned at one end of the spray head (4) close to the rotating shaft (21); a pair of air injection holes (43) are formed in the spray head (4); the number of the air injection holes (43) is two, and the air injection holes are arranged in a Y shape; one end of the pair of gas injection holes (43) is communicated with the gas hole (42); the other ends of the pair of air injection holes (43) are communicated with the ejection holes (44), and an included angle is formed between the center line of the pair of air injection holes (43) and the center line of the ejection holes (44); the pair of gas injection holes (43) are symmetrically distributed around the central hole.
6. The defatted protein powder processing system for protein powder production as defined in claim 5, wherein: a fixed frame (48) is fixedly arranged on the upper surface of the spray head (4); a mounting shaft (45) is rotatably mounted on the fixing frame (48); the mounting shaft (45) extends into the ejection hole (44); an impeller (46) is fixedly arranged on the mounting shaft (45); the impeller (46) is positioned in the ejection hole (44), and the distance between the impeller (46) and the outlet of the ejection hole (44) is smaller than the distance between the outlet of the pair of air injection holes (43) in the ejection hole (44) and the outlet of the ejection hole (44).
7. The defatted protein powder processing system for protein powder production as defined in claim 6, wherein: a conical block (47) is rotatably arranged on the mounting shaft (45); the conical block (47) is positioned in the ejection hole (44) and close to the outlet; the conical block (47) and the impeller (46) are not contacted with each other; the end with larger diameter on the conical block (47) is close to the outlet of the ejection hole (44); a plurality of chutes (471) are uniformly formed in the conical block (47); the rotation direction of the chute (471) is opposite to that of the impeller (46); the conical block (47) and the mounting shaft (45) can rotate relatively.
8. The defatted protein powder processing system for protein powder production as defined in claim 1, which comprises: a second through hole is formed in the bracket (62); the first through hole is communicated with a first through hole in the rotating shaft (21); micropores are uniformly formed in the side surface, close to the rotating shaft (21), of the second scraper (6); the central line of the micropore is vertical to the central line of the rotating shaft (21); the micropores are communicated with the second through holes.
9. The defatted protein powder processing system for protein powder production as defined in claim 1, which comprises: a grid baffle (61) is arranged on the second scraper (6); a gap is reserved between the grid baffle (61) and the inner wall of the main body (1); the grid baffle (61) is not contacted with the micropores on the side surface of the second scraper (6).
10. The defatted protein powder processing system for protein powder production as defined in claim 1, which comprises: the part of the bottom surface in the main body (1) close to the inner wall of the main body (1) is an inclined surface; the lower end of the rotating shaft (21) is provided with a conveying cylinder (7); a discharge pipe (71) is fixedly mounted at the upper end of the conveying cylinder (7), and the discharge pipe (71) penetrates through the side wall of the main body (1); the conveying cylinder (7) is fixedly arranged in the main body (1) through a discharge pipe (71); the rotating shaft (21) and the conveying cylinder (7) can rotate relatively; the conveying cylinder (7) is positioned below the gas outlet ring (3); a gap is formed between the lower end of the conveying cylinder (7) and the bottom surface of the main body (1); a spiral plate (72) is fixedly arranged on the rotating shaft (21); the spiral plate (72) is positioned in the conveying cylinder (7), and the outer side surface of the spiral plate (72) is in mutual contact with the inner side surface of the conveying cylinder (7); the lower end of the spiral plate (72) is just contacted with the bottom surface of the inner part of the main body (1).
11. The defatted protein powder processing system for protein powder production as defined in claim 10, wherein: the lower end of the rotating shaft (21) is fixedly connected with a connecting plate (73); the lower surface of the connecting plate (73) is clung to the bottom surface in the main body (1); the lower end of the spiral plate (72) is in contact with the upper surface of the connecting plate (73); the diameter of the connecting plate (73) is larger than the outer diameter of the conveying cylinder (7); a plurality of groups of crushing mechanisms (8) are uniformly arranged at the edge of the connecting plate (73); the crushing mechanism (8) comprises a hinged frame (81), a hinged joint (82) and a spring (83); the hinged frame (81) is fixedly connected to the edge of the connecting plate (73), and the hinged frame (81) is not contacted with the conveying cylinder (7); the hinged joint (82) is hinged on the hinged frame (81); a spring (83) is arranged between the hinged joint (82) and the hinged frame (81); the spring (83) is an extension spring, and the distance between the spring (83) and the rotating shaft (21) is smaller than the hinge point of the hinge frame (81) and the hinge head (82); a rolling sleeve (84) is arranged on the hinged joint (82); the rolling sleeve (84) and the hinged joint (82) can rotate relatively; the surface of the rolling sleeve (84) is tightly attached to the inclined surface part on the bottom surface in the main body (1); grooves are formed in the rolling sleeve (84), and the grooves have two forms; the two types of rolling sleeves (84) are alternately arranged; one groove is annular and is uniformly distributed along the length direction of the rolling sleeve (84); the other middle groove is in a linear shape and is uniformly distributed along the circumference of the rolling sleeve (84).
CN202011158001.0A 2020-10-26 2020-10-26 A defatted protein powder processing system for albumen powder production Pending CN112352903A (en)

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CN202011158001.0A CN112352903A (en) 2020-10-26 2020-10-26 A defatted protein powder processing system for albumen powder production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011158001.0A CN112352903A (en) 2020-10-26 2020-10-26 A defatted protein powder processing system for albumen powder production

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113210269A (en) * 2021-04-21 2021-08-06 青岛瑞可莱餐饮配料有限公司 Sieving device for powdery seasoning and using method thereof
CN113522456A (en) * 2021-07-02 2021-10-22 中国人民解放军联勤保障部队第九二〇医院 Equipment for preparing anti-aging small molecular peptide
CN116678197A (en) * 2023-08-02 2023-09-01 江苏金陵干燥科技有限公司 Energy-saving environment-friendly spiral type disc vacuum drying equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113210269A (en) * 2021-04-21 2021-08-06 青岛瑞可莱餐饮配料有限公司 Sieving device for powdery seasoning and using method thereof
CN113210269B (en) * 2021-04-21 2022-04-15 青岛瑞可莱餐饮配料有限公司 Sieving device for powdery seasoning and using method thereof
CN113522456A (en) * 2021-07-02 2021-10-22 中国人民解放军联勤保障部队第九二〇医院 Equipment for preparing anti-aging small molecular peptide
CN116678197A (en) * 2023-08-02 2023-09-01 江苏金陵干燥科技有限公司 Energy-saving environment-friendly spiral type disc vacuum drying equipment
CN116678197B (en) * 2023-08-02 2023-09-29 江苏金陵干燥科技有限公司 Energy-saving environment-friendly spiral type disc vacuum drying equipment

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