CN112344096B - Construction method of submarine pipeline leveling, laying, locking and burying equipment - Google Patents

Construction method of submarine pipeline leveling, laying, locking and burying equipment Download PDF

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Publication number
CN112344096B
CN112344096B CN202011270188.3A CN202011270188A CN112344096B CN 112344096 B CN112344096 B CN 112344096B CN 202011270188 A CN202011270188 A CN 202011270188A CN 112344096 B CN112344096 B CN 112344096B
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China
Prior art keywords
leveling
locking
hoisting
blanking pipe
moving
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CN202011270188.3A
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Chinese (zh)
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CN112344096A (en
Inventor
陈懿
韦淋睦
王江
谷文平
包宗斌
王良伟
郭安罗
郭小飞
陈世业
赵旭
李妍
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South China Marine Machinery Co Ltd
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South China Marine Machinery Co Ltd
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Priority to CN202011270188.3A priority Critical patent/CN112344096B/en
Publication of CN112344096A publication Critical patent/CN112344096A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/12Laying or reclaiming pipes on or under water
    • F16L1/16Laying or reclaiming pipes on or under water on the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C9/00Travelling gear incorporated in or fitted to trolleys or cranes
    • B66C9/14Trolley or crane travel drives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/12Laying or reclaiming pipes on or under water
    • F16L1/20Accessories therefor, e.g. floats, weights
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/12Laying or reclaiming pipes on or under water
    • F16L1/20Accessories therefor, e.g. floats, weights
    • F16L1/235Apparatus for controlling the pipe during laying

Abstract

The invention provides a construction method for leveling, laying, locking and burying equipment of a submarine pipeline; a submarine pipeline leveling, laying, locking and embedding device comprises a ship body, a material conveying mechanism, a leveling mechanism and a hoisting mechanism, wherein the material conveying mechanism, the leveling mechanism and the hoisting mechanism are arranged on the ship body; the leveling mechanism comprises a leveling device and a locking device; a first material distributing device is arranged between the leveling device and the locking device; by controlling the first material distribution device; the conveying mechanism is communicated with the locking device; the stone is dropped to the leveling mechanism through the conveying mechanism, and the stone is provided for the leveling mechanism; hoisting the pipeline and the leveling mechanism by the hoisting mechanism; the leveling machine frame, the leveling device and the locking device move along with the leveling moving device by arranging the leveling moving device; thus, leveling and locking are carried out along the moving direction of the leveling moving device.

Description

Construction method of submarine pipeline leveling, laying, locking and burying equipment
Technical Field
The invention relates to the field of laying of submarine pipelines, in particular to a construction method for leveling, laying, locking and burying equipment of submarine pipelines.
Background
The tunnel construction by the immersed tube method is that tunnel caissons prefabricated in a semi-submersible barge or dry dock are respectively transported to preset positions in a floating way to be immersed and butted, an extra-long immersed tube tunnel in the open sea is constructed, the operation conditions of the construction site are difficult, and the tunnel is faced with complicated ocean environment conditions such as waves, ocean currents and the like and meteorological conditions; meanwhile, the gravel foundation bed is required to be leveled during construction, and the pipeline is paved and then backfilled.
In chinese application No. 201910944531.9; the patent document published as 2020.2.7 discloses a riprap leveling boat; the riprap leveling ship comprises a ship body, wherein a moon pool is arranged on the ship body, the ship body comprises a main deck and a second deck, a material conveying and feeding device is arranged on the second deck, a liftable leveling frame device is arranged on the main deck through a lifting mechanism, and a stone sliding pipe device is arranged between the material conveying and feeding device and the leveling frame device; the leveling frame device comprises a square base frame, and a pile leg device is also arranged on the square base frame; the leveling frame device is suspended by the lifting mechanism.
But the riprap leveling vessel is used to lay crushed stone on the foundation trench; the pipeline laying and burying can be realized only by matching other equipment with the riprap leveling ship; thus, the operation is complicated; when the pipeline is locked, the pipeline locking device is matched with the pipeline locking device; how to cooperate construction between different devices needs to be additionally considered during construction; this is inconvenient for construction.
Disclosure of Invention
The invention provides a construction method of integrated submarine pipeline leveling, laying, locking and burying equipment for leveling a foundation bed, laying a pipeline, locking the pipeline and burying the pipeline, which has high efficiency.
In order to achieve the purpose, the technical scheme of the invention is as follows: a construction method for leveling, laying, locking and burying equipment of submarine pipelines; the submarine pipeline leveling, laying, locking and embedding equipment comprises a ship body, and a material conveying mechanism, a leveling mechanism and a hoisting mechanism which are arranged on the ship body; the hoisting mechanism is used for hoisting the pipeline and the leveling mechanism; the leveling mechanism is positioned below the hoisting mechanism, and the material conveying mechanism is used for conveying stone materials; the material conveying mechanism comprises a second conveying device;
the hoisting mechanism comprises a hoisting travelling device and a hoisting device arranged on the hoisting travelling device; more than one hoisting device is arranged; the hoisting travelling device comprises a hoisting guide rail, a hoisting driving motor and a hoisting moving piece; two hoisting moving parts are arranged; each hoisting moving piece is provided with more than one hoisting moving branch part; each lifting moving branch part is provided with a lifting moving wheel set; the lifting moving wheel set is movably arranged on the lifting guide rail;
The second conveying device comprises a second conveying belt, a support frame, a first second conveying driving mechanism, a discharging trolley and a chute; the supporting frames are provided with two sides, and one supporting frame is arranged on one side of the second conveying belt; a first second conveying guide rail is arranged above the supporting frame; the discharging trolley is arranged on the first conveying driving mechanism; the chute is connected with the discharge trolley and one of the hoisting movable branch parts; the discharging trolley comprises an upper stand, a lower stand and a climbing stand; the climbing platform is obliquely arranged; the upper stand is arranged above the lower stand, and one end of the upper stand is connected with one end of the lower stand through the climbing stand; the first conveying driving mechanism comprises a first roller provided with one end of a second conveying belt, a second roller provided with the other end of the second conveying belt, a third roller provided on the upper rack platform and a fourth roller provided on the lower rack platform; the second conveyer belt sequentially rounds the first roller, the third roller, the fourth roller and the second roller;
the leveling mechanism comprises a leveling supporting device, a leveling support, a leveling moving device, a leveling machine frame, a leveling device and a locking device; the leveling support device and the leveling moving device are arranged on the leveling support; the leveling device and the locking device are arranged on the leveling movement; the leveling supporting device comprises a supporting piece and a supporting foot; the supporting piece drives the supporting foot to be close to and far away from the leveling bracket; the leveling moving device comprises a leveling guide rail and a leveling moving piece; the leveling moving piece is arranged on the leveling guide rail; the leveling frame is connected with the leveling moving piece;
The leveling machine frame comprises a first material distributing opening; the first material distributing opening is positioned above the leveling device and the locking device; the leveling device comprises a leveling telescopic device and a leveling blanking pipe, and the leveling blanking pipe comprises an upper blanking pipe and a lower blanking pipe; the lower blanking pipe is positioned below the upper blanking pipe and communicated with the upper blanking pipe, and one side of the lower blanking pipe is hinged with one side of the upper blanking pipe; the other side of the lower blanking pipe is provided with a first leveling limiting part; a leveling limiting part II is arranged on the other side of the upper blanking pipe; the first leveling limiting part and the second leveling limiting part are movably connected through a leveling limiting part; leveling feeding channels are arranged inside the upper blanking pipe and the lower blanking pipe; the leveling telescopic device is fixed on the leveling frame; the leveling telescopic device is connected with the lower blanking pipe;
the locking device is used for locking the blanking pipe and the distributing pipe; the locking blanking pipe is provided with a locking feeding channel and a locking discharging port; the locking feeding channel is close to the first material distributing opening and is connected with the first material distributing opening; the locking discharge port is arranged far away from the first material distribution port; a first material distributing device is connected between the locking feeding channel and the leveling feeding channel; two locking distributing pipes are arranged; the two locking distributing pipes are symmetrically arranged around the locking blanking pipe; each locking material distributing pipe is provided with a locking material distributing channel; the locking and distributing channel is connected with the locking and discharging port;
The first material distributing device comprises a first material distributing part, a first material distributing driving device and a first material distributing fixing part; the first distributing fixing piece is fixedly arranged between the leveling blanking pipe and the locking blanking pipe and is connected with the leveling blanking pipe and the locking blanking pipe; the first material distributing part is hinged with the first material distributing fixing part; the first material distribution driving device is connected with the first material distribution part; the first material distribution driving device drives the first material distribution part to close and open the leveling feeding channel and the locking feeding channel;
the construction method of the submarine pipeline leveling, laying, locking and burying equipment comprises the following steps:
1) hoisting the leveling mechanism to one foundation bed to be leveled in the construction area by the hoisting mechanism;
2) the first material dividing port is connected with the chute; the leveling telescopic device drives the lower blanking pipe to be far away from the leveling frame; installing a leveling limiting part;
3) the first distributing member swings towards the locking feeding channel; the leveling feeding channel is communicated with the first material dividing port;
4) the material conveying mechanism outputs stone, and the stone falls from the leveling feeding channel through the first material distributing port; the leveling moving piece drives the leveling rack to move; leveling the foundation bed to be leveled along the moving direction of the leveling moving piece, and performing step 5 after the foundation bed is leveled;
5) Stopping outputting the stone by the material conveying mechanism, and disassembling the leveling limiting part; the leveling moving piece drives the leveling rack to reset, and the leveling telescopic device drives the lower blanking pipe to be close to the leveling rack; the first material separating port is separated from the chute; the hoisting mechanism hoists the leveling mechanism to be far away from the foundation bed which is leveled; step 6) after the hoisting is finished;
6) hoisting the pipeline to the leveled foundation bed by the hoisting mechanism, hoisting the leveling mechanism to the foundation bed by the hoisting mechanism, and locking and distributing the pipeline on two sides of the pipeline; the first material dividing port is connected with the chute;
7) the first distributing member swings towards the leveling feeding channel; the locking feeding channel is communicated with the first material distributing opening;
8) the material conveying mechanism outputs stone, and the stone falls from the two locking material distributing channels after passing through the first material distributing port and the locking material feeding channel; the leveling moving piece drives the leveling rack to move; locking the pipeline along the moving direction of the leveling moving piece; after the pipeline is locked, the material conveying mechanism stops outputting the stone material, and the first material dividing port is separated from the chute; performing step 9);
9) hoisting the leveling mechanism to the next foundation bed to be leveled in the construction area by the hoisting mechanism; the first material dividing port is connected with the chute; the leveling telescopic device drives the lower blanking pipe to be far away from the leveling frame; installing a leveling limiting part; then repeating the step 3); step 10) is carried out when all pipelines in the construction area are locked;
10) The leveling mechanism is hoisted to the ship body by the hoisting mechanism; the material conveying mechanism outputs stones; the stones fall from the chute to the construction area for burying.
In the method, the first material dividing port is connected with the chute, so that the conveying mechanism can provide stones for the leveling mechanism; the lower blanking pipe is driven to be far away from the leveling machine frame through the leveling telescopic device; so that the lower blanking pipe is communicated with the upper blanking pipe; meanwhile, when the pipeline is laid on the seabed, the seabed foundation bed needs to be leveled first, then the pipeline is placed, and then the pipeline is locked; finally, burying; the leveling feeding channel is communicated with the first distributing port by controlling the swinging direction of the first distributing part; then the conveying mechanism outputs stone, and at the moment, the stone output from the first material distribution port can enter the leveling material feeding channel; then, the leveling moving piece drives the leveling machine frame to move, and the leveling of the foundation bed is realized in the moving process; when the leveling of one foundation bed is finished, the leveling moving piece drives the leveling rack to reset, so that the locking device can conveniently lock the pipe body when moving from the initial end to the tail end of the leveled foundation bed; meanwhile, the blanking pipe at the lower part is close to the leveling frame; when the pipeline is locked, the leveling device and the locking device both need to move along the moving direction of the leveling moving device, and the pipeline is locked after the pipe body is placed; the pipe body is placed above the stone material which is leveled, namely the moving directions of the pipe body and the leveling blanking pipe are consistent; the impact between the movement of the leveling blanking pipe and the pipe body is avoided; the leveling telescopic device drives the blanking pipe at the lower part to retract, so that the safety is high; meanwhile, the phenomenon that the leveling moving piece cannot move due to the fact that the blanking pipe at the lower part is contacted with the pipe body is avoided; hoisting the leveling mechanism to be far away from the foundation bed which is leveled; thus being convenient for placing the pipeline; after the pipeline is placed, hoisting the leveling mechanism to the position above the pipeline; then, communicating and locking a feeding channel to communicate with a first material distributing opening by controlling the swinging direction of the first material distributing part; then the conveying mechanism outputs stone, and the stone output from the first material distribution port can enter the locking feeding channel at the moment; then, the leveling moving piece drives the leveling rack to move, and the pipeline is locked in the moving process; after the pipeline on one foundation bed is locked; hoisting the leveling mechanism to the position above the next foundation bed to be leveled, continuously leveling the foundation bed at the position, and then repeatedly placing the pipeline and locking the pipeline; after all pipelines in the construction area are locked, the first material distribution port is separated from the chute, and the leveling mechanism is hoisted to the ship body; when the construction area is constructed, the leveling mechanism is only required to be hoisted twice from the ship body to the construction area, so that the leveling frame is prevented from being hoisted to the construction area frequently from the ship body; save the engineering time, it is efficient.
Further, the chute and the leveling moving member move synchronously.
Through the arrangement, the chute and the leveling moving piece can move synchronously; when the leveling moving member moves to backfill and lock the lock, the chute can also supply materials for the leveling mechanism.
Furthermore, the supporting piece and the first material distribution driving device are oil cylinders.
Above setting, support piece and first branch material drive arrangement's simple structure, convenient control.
Further, in the step 1), when the leveling mechanism moves towards the foundation bed to be leveled, the supporting piece stretches out, and the supporting piece drives the supporting foot to be far away from the leveling support. By arranging the supporting piece, the distance between the supporting foot and the leveling bracket can be adjusted; thereby adjusting the distance between the leveling bracket and the supporting surface; thus facilitating construction; when the leveling mechanism reaches the upper part of the base bed, the lower blanking pipe is far away from the leveling machine frame; the distance between the leveling bracket and the supporting surface is prolonged through the supporting piece, so that the distance between the blanking pipe at the lower part and the supporting surface is also prolonged; thus avoiding the impact between the blanking pipe at the lower part and the supporting surface; meanwhile, when the leveling mechanism moves towards the foundation bed to be leveled, the supporting piece extends out; in this way, the distance adjustment is effected before the foot comes into contact with the support surface; the construction time is saved.
Further, in step 10), when the leveling mechanism moves towards the ship body, the supporting piece retracts, and the supporting piece drives the supporting foot to be close to the leveling support. Thus, the resetting of the arm brace is realized.
Further, in step 3): the first material distribution driving device extends out and drives the first material distribution piece to swing towards the locking feeding channel; the leveling feeding channel is communicated with the first material distributing opening. The first material distributing driving device drives the first material distributing part to swing, and the structure is simple.
Further, step 7): the first material distribution driving device retracts, and drives the first material distribution piece to swing towards the leveling material feeding channel; the locking feeding channel is communicated with the first material distributing opening. The first material distributing driving device drives the first material distributing part to swing, and the structure is simple.
Further, the embedding in step 10) includes the following specific steps:
(10.1) driving a hoisting driving motor; hoisting the moving piece to drive the chute to move to the starting end of the construction area;
(10.2) outputting stones by the material conveying mechanism;
(10.3) moving the hoisting moving piece along the guide direction of the hoisting guide rail;
(10.4) hoisting the moving piece to drive the chute to move to a finishing end of a construction area; the material conveying mechanism stops outputting stones; burying a construction area;
(10.5) judging whether all construction areas are buried completely; if so, completing construction; if not, the ship body moves to the downward movement construction area, and then the step (10.1) is repeated.
According to the method, the movable piece is lifted to drive the chute to move so as to realize burying, and the operation is convenient.
Drawings
Figure 1 is a top view of an apparatus using the present invention.
Figure 2 is a right side view of the apparatus of the present invention with the flattening structure removed.
Figure 3 is an elevation view of the apparatus of the present invention with the flattening structure and the conveying mechanism removed.
Fig. 4 is a schematic view of the structure of the hull and the second transporting device in the apparatus using the present invention.
Figure 5 is a top view of a flattening mechanism in an apparatus using the present invention.
Figure 6 is a left side view of a screed mechanism removing screed moving devices in an apparatus employing the present invention.
Figure 7 is an elevational view of the apparatus of the present invention with the screed mechanism removed from the screed moving device and the screed supporting device.
Figure 8 is a right side view of the apparatus of the present invention with the screed mechanism removed from the screed moving device and the screed.
Fig. 9 is an enlarged view of a in fig. 2.
Fig. 10 is an enlarged view of b in fig. 2.
Fig. 11 is an enlarged view of c in fig. 7.
Fig. 12 is an enlarged view of d in fig. 5.
Fig. 13 is a schematic structural view of a material blocking part in the equipment using the invention.
FIG. 14 is a view of the first dispensing device closing the flattening feed channel in an apparatus embodying the present invention.
Figure 15 is a schematic view of the discharge carriage and chute configuration of an apparatus employing the present invention.
Figure 16 is a schematic view of the cooperation of the tripper car with the second conveyor track in an apparatus using the invention.
Fig. 17 is an enlarged view of e in fig. 7.
FIG. 18 is a flow chart of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-18; a submarine pipeline leveling, laying, locking and burying device comprises a ship body 4, a material conveying mechanism 2, a leveling mechanism 1 and a lifting mechanism 3, wherein the material conveying mechanism 2, the leveling mechanism 1 and the lifting mechanism 3 are installed on the ship body 4; the leveling mechanism 1 is positioned below the lifting mechanism 3, the height of the highest surface of the leveling mechanism 1 is lower than that of the lowest surface of the lifting mechanism 3, and the lifting mechanism 3 is arranged on the ship body 4; the hoisting mechanism 3 comprises a hoisting travelling device 31 and a hoisting device 32 arranged on the hoisting travelling device 31; the hoisting device 32 is provided with more than one hoisting device. The crane 32 is moved by providing the crane traveling device 31. In the present embodiment, two lifting devices 32 are provided; the two hoisting devices are symmetrically arranged on the ship body; the lifting device 32 is a crane. The hoisting device is prior art and will not be described herein in a repeated manner. As shown in fig. 1, 2, 3, 9; the hoisting travelling device 31 comprises a hoisting guide rail 311, a hoisting driving motor (not shown in the figure) and a hoisting moving member 312 movably arranged on the hoisting guide rail 311; in this implementation; the lifting rail 311 is an i-shaped rail. The hoisting driving motor drives the hoisting moving member 312 to move on the hoisting guide rail 311.
Hoisting guide grooves 313 are respectively arranged on two sides of the hoisting guide rail 311; the two hoisting guide grooves are symmetrically arranged. One hoisting moving member 312 is provided with four hoisting moving branch parts 315; the end of each lifting moving support 315 is provided with a lifting moving wheel set; the lifting moving wheel set is provided with two lifting moving wheels 314; the two hoisting moving wheels are symmetrically arranged around the hoisting guide rail 311; a lifting moving wheel 314 is installed in the lifting guide groove 313 on one side.
As shown in fig. 1, 2, 4 and 10; the material conveying mechanism 2 comprises a first conveying device 21 and a second conveying device 22; the output end of the first conveying device 21 is butted with the input end of the second conveying device 22; the second conveying device 22 is horizontally arranged; a rotating device 5 is connected between the first conveying device 21 and the ship body 4; the rotating device 5 is used for adjusting the inclination angle of the first conveying device 21; the first conveying device 21 is arranged perpendicular to the lifting guide rail 311; the second conveyor 22 is arranged parallel to the lifting rail 311. The first conveyor 21 is located at one end of the hull deck; the second conveyor 22 is located on one side of the hull deck; this saves space.
The first conveyor 21 includes a first conveyor bracket 211, a first conveyor belt 212, and a hopper 213; the first conveyor belt 212 and the hopper 213 are both mounted on the first conveyor frame 211, and the hopper 213 is close to the input end of the first conveyor belt 212 and above the first conveyor belt 212; the hopper 213 is arranged to facilitate the transfer of stones; thus, the blanking can be uniform.
As shown in fig. 1, 2, 4, 15, 16; the second conveying device 22 comprises a second conveying belt 221, a support frame 223 arranged at two sides of the second conveying belt 221, a first second conveying driving mechanism for driving the second conveying belt, a first second conveying guide rail 224 arranged at the top of the support frame 223, a discharging trolley 225 arranged above the second conveying belt, and a chute 222. The chute 222 is fixed to a lifting moving support 315; the hoisting driving motor drives the hoisting moving member 312 to move, and synchronously drives the chute 222 to move.
The discharge trolley 225 is arranged above the second conveying belt 221; the bottom of the discharge trolley 225 is provided with a discharge wheel shaft 2251, and two ends of the discharge wheel shaft 2251 are provided with discharge wheels 2252; the inner side of the discharge wheel 2252 is provided with a discharge limit ring 2253; the discharge limiting ring 2253 abuts against one side of the first conveying guide rail 224. The tripper cart 225 moves synchronously with the chute 222.
The discharge trolley 225 comprises an upper stand 2254, a lower stand 2255 and a climbing stand 2256; the climbing platform 2256 is arranged obliquely; the upper stand 2254 is provided above the lower stand 2255, and one end of the upper stand 2255 is connected to one end of the lower stand 2254 via the climbing stand 2256.
The first second conveying driving mechanism comprises a first roller 2261 arranged at one end of the second conveying belt 221, a second roller 2262 arranged at the other end of the second conveying belt 221, a third roller 2263 arranged on the upper rack 2254, and a fourth roller 2264 arranged on the lower rack 2255; the second conveyor belt 221 is a closed loop belt; the first roller, the third roller, the fourth roller and the second roller are wound by the roller in sequence; therefore, the second conveying belt cannot be influenced when the discharging trolley travels.
A material guide 227 is arranged on the upper stand 2254 at the third roller 2263; the input end of the material guide 227 is in butt joint with the second conveying belt 221, the output end of the material guide 227 is in butt joint with the input end of the chute 222, and the chute 222 is fixedly connected with the discharging trolley 225; thus, when the chute 222 moves, the dump car 225 will follow the movement.
As shown in fig. 10; the first conveying bracket is connected with the rotating device 5; the rotating device 5 comprises a rotating seat 51, a rotating driving device 52 arranged on the rotating seat 51 and a counterweight member 53; a rotating support 511 extends upwards from the rotating base 51; the weight member 53 is provided at one end of the rotary holder 51, and the rotary support 511 is provided at the other end of the rotary holder 51; the rotation driving means 52 is located between the rotation support 511 and the weight member 53; one end of the first transferring frame 211 is connected to the rotation driving means 52, and the other end of the first transferring frame 211 is hinged to the rotation support 511. In the present embodiment, the rotation driving device 52 is a cylinder. Is hinged with the first conveying bracket 211 by arranging a rotating support 511; so that the first transporting carriage 211 can move relative to the rotating support 511; the first conveying bracket 211 is driven by the rotary driving device 52 to swing along the direction of the hinge joint with the rotary support 511; thus, the angle between the first conveying bracket 211 and the deck of the ship body 4 can be adjusted, so that the angle between the first conveying belt and the deck can be adjusted; the stone is convenient to convey; the first conveyor 21 is weighted by a weight 53.
As shown in fig. 5-12, 17; the leveling mechanism 1 comprises a leveling bracket 11, a leveling moving device 12, a leveling machine frame 13, a leveling device 14 and a locking device 15; the leveling moving device 12 is arranged on the leveling bracket 11; the leveling machine frame 13 is connected with the leveling moving device 12; the flattening device 14 and the locking device 15 are mounted on the flattening frame 13 and are respectively provided at one end of the flattening frame 13. The leveling frame 13 includes a first material dividing port 131; the first material distribution opening 131 is positioned above the leveling device 14 and the locking device 15; a first material distributing device 16 is connected between the flattening device 14 and the locking device 15; the flattening device 14 comprises a flattening blanking pipe 141; the leveling down pipe 141 includes an upper down pipe 142 and a lower down pipe 143; a leveling feeding channel 145 is arranged inside the upper blanking pipe 142 and the lower blanking pipe 143; the leveling feeding channel 145 is connected with the first material dividing port 131; a lower down pipe 143 located below the upper down pipe 142 and communicating with the upper down pipe 142; one side of the lower blanking pipe 143 is hinged with one side of the upper blanking pipe 142; the other side of the lower blanking pipe 143 is provided with a first leveling limiting part 146; the other side of the upper blanking pipe 142 is provided with a second leveling limiting part 148; the first flattening limiting part 146 and the second flattening limiting part 148 are movably connected through a flattening limiting part 147. In the present embodiment; the leveling limiting part is a connecting pin. By providing hinged upper and lower down pipes 142, 143; so that the lower down pipe 143 can move relative to the upper down pipe 142. The connection of the upper and lower down pipes 142 and 143 is achieved by providing a flattening stopper 147.
The screeding device 14 further includes a screeding extension 144; the leveling expansion device 144 is fixed on the leveling frame 13; a levelling telescope 144 is connected to the lower down pipe 143. In this embodiment, the leveling extension 144 is a cylinder. A leveling telescopic device 144 is connected with the lower blanking pipe 143; thus, the leveling telescopic device 144 drives the lower blanking pipe 143 to move; when the foundation bed needs to be leveled, the leveling telescopic device 144 extends out to drive the lower blanking pipe 143 to move towards the direction far away from the leveling machine frame 13; the first leveling limiting part 146 and the second leveling limiting part 148 are connected through a leveling limiting part 147; therefore, the upper blanking pipe 142 and the lower blanking pipe 143 are connected, the upper blanking pipe 142 and the lower blanking pipe 143 can be limited, and blanking is stable. When the foundation bed does not need to be leveled, the leveling limiting piece 147 is disassembled; the leveling limiting piece 147 relieves the limiting of the first leveling limiting part 146 and the second leveling limiting part 148; the leveling telescopic device 144 retracts to drive the lower blanking pipe 143 to move towards the direction close to the leveling machine frame 13; the leveling mechanism 1 is provided with a leveling device 14 and a locking device 15 at the same time; when the pipeline is locked, the leveling device 14 and the locking device 15 both need to move along the moving direction of the leveling moving device 12, and the pipeline is locked after the pipe body is placed; and because the pipe body is placed above the stone material which is leveled, namely, the moving direction of the pipe body is consistent with that of the leveling blanking pipe 141; to avoid the leveling blanking pipe 141 moving and colliding with the pipe body; the leveling telescopic device 144 drives the lower blanking pipe 143 to retract; thus, the safety is high.
As shown in fig. 7, 8, 11, 14; the locking device 15 is used for locking the blanking pipe 151 and the distributing pipe 152; the locking blanking pipe 151 is provided with a locking feeding channel 153 and a locking discharging hole 154; the locking feeding channel 153 is close to the first material dividing port 131 and is connected with the first material dividing port 131; the locking discharge port 154 is arranged far away from the first material dividing port 131; a first material distributing device 16 is connected between the locking feeding channel 153 and the leveling feeding channel 145; the first dispensing device 16 closes and opens the leveling feed channel 145 and the locking feed channel 153. The leveling feeding channel 145 and the locking feeding channel 153 are closed and opened by the first material distributing device 16; when leveling is needed, the first material distributing device 16 is controlled to close and lock the material feeding channel 153; the leveling feeding channel 145 is communicated with the first material dividing port 131; the stones are input into the leveling feeding channel 145 from the chute and then discharged; thus, the leveling device 14 can level the seabed bed; when the pipeline needs to be locked, the first material distributing device 16 is controlled to close the leveling material inlet channel 145; the locking feeding channel 153 is communicated with the first material dividing port 131; the stone is fed from the chute into the locked feed channel 153.
Two locking distributing pipes 152 are arranged; the two locking distributing pipes 152 are symmetrically arranged around the locking blanking pipe 151; each locking distributing pipe 152 is provided with a locking distributing channel 155; the locking and distributing channel 155 is connected with the locking and distributing outlet 154. The stones discharged from the locking feeding channel 153 enter the two locking distributing channels 155 and then are discharged, so that the pipeline is locked by the locking device 15; through symmetrically arranged locking distributing pipes 152; thus, the stones output from the locking material inlet channel 153 can be uniformly input into the two locking material distributing channels 155 for discharging; the quantity of stones locked and fixed on the two sides of the pipeline is average; therefore, the locked pipeline has good stability. As shown in fig. 7, 11, 13, 14; the first material distributing device 16 comprises a first material distributing member 161, a first material distributing driving device 162, a first material distributing fixing member 163, a first abutting portion 164 and a second abutting portion 165; the first abutting portion 164 and the second abutting portion 165 are disposed near the first material dividing opening 131; the first abutting portion 164 is disposed on the inner wall of the upper blanking pipe 142 and is far away from the first material distributing fixing member 163; the second abutting portion 165 is disposed on the inner wall of the locking blanking pipe 151 and away from the first distributing fixture 163; the first distributing and fixing piece 163 is fixedly arranged between the leveling blanking pipe 141 and the locking blanking pipe 151 and is connected with the leveling blanking pipe 141 and the locking blanking pipe 151; the first distributing fixing member 163 is located between the first abutting portion 164 and the second abutting portion 165; the first distributing member 161 is hinged to the first distributing fixing member 163; the first material distribution driving device 162 is connected with the first material distribution member 161; in this embodiment, the first material-dividing driving device 162 is an oil cylinder.
When the first material distribution driving device 162 extends out, the first material distribution driving device 162 drives the first material distribution member 161 to swing towards the leveling material feeding channel 145, and one side of the first material distribution member 161 is attached to the first abutting portion 164, so that the leveling material feeding channel 145 is closed; the locking feeding channel 153 is communicated with the first material dividing port 131; when the first distributing driving device 162 retracts, the first distributing driving device 162 drives the other side of the first distributing member 161 to swing towards the locking feeding channel 153, the first distributing member 161 is attached to the second abutting portion 165, and the locking feeding channel 153 is closed; the leveling feeding channel 145 is communicated with the first material dividing port 131; thus, the first material distributing driving device 162 drives the first material distributing member 161 to close and open the leveling material feeding channel 145 and the locking material feeding channel 153. By providing the first distributing fixing member 163, the first distributing member 161 is hinged to the first distributing fixing member 163; the first material distributing driving device 162 drives the first material distributing part 161 to swing along the hinge moving direction; the closing and opening of the leveling feeding channel 145 and the locking feeding channel 153 are realized; thus, the structure is simple. Meanwhile, the stone can be accurately controlled to enter the leveling device 14 or the locking device 15 by closing and opening the leveling feeding channel 145 and the locking feeding channel 153 through the first material distributing member 161.
The first distributing member 161 comprises a rotating part 1612 and a material blocking part 1611; the rotating part 1612 is hinged with the first distributing fixing piece 163; the material blocking part 1611 is fixedly connected with the rotating part 1612; the material blocking part 1611 comprises a first material blocking part 1613 and a second material blocking part 1614; the first material stopping 1613 and one end of the second material stopping element 1614 close to the first material dividing port 131 are jointed; from the first dispensing opening 131 toward the first dispensing fixture 163; the other end of the first material blocking member 1613 and the other end of the second material blocking member 1614 are gradually separated, and the distance between the first material blocking member 1613 and the second material blocking member 1614 is gradually increased; therefore, the material blocking part 1611 is in a triangular structure, and stability is good.
As shown in fig. 12; the leveling moving device 12 includes a leveling guide rail 122 and a leveling moving member 121 mounted on the leveling guide rail 122; the leveling moving piece 121 is connected with the leveling frame 13; the leveling moving member 121 includes a moving connecting member (not shown), a leveling moving driving unit (not shown) and a leveling moving wheel set (not shown); the leveling mobile driving device and the leveling mobile wheel set are both arranged on the mobile connecting piece; the movable connecting piece is connected with the leveling machine frame; the leveling moving wheel set is movably arranged on the leveling guide rail 122; the leveling moving driving device drives the leveling moving wheel set to move; thus, the leveling moving piece drives the leveling rack to move along the guiding direction of the leveling guide rail; in this embodiment, the leveling movement driving device is a hydraulic motor. The moving link and the leveling moving wheel set are prior art and will not be described herein in a repeated manner. Through setting up the moving member that moves along flattening guide rail direction, it is stable to remove like this.
As shown in fig. 6; the leveling support 11 is provided with a leveling support device 17; more than one leveling supporting device 17 is arranged; each flattening support device 17 comprises a support member 171 and a brace 172; the supporting member 171 is connected to the arm brace 172; the support member 171 brings the arm brace 172 closer to and away from the leveling bracket 11. In the embodiment, four leveling support devices are arranged; the support 171 is a cylinder. The support of the leveling moving device 12, the leveling frame 13, the leveling device 14 and the locking device 15 is achieved by providing the leveling support device 17 for supporting the leveling bracket 11. The equipment drops the stone to the leveling mechanism 1 through the conveying mechanism to provide the stone for the leveling mechanism; hoisting the pipeline and the leveling mechanism 1 by the hoisting mechanism 3; by arranging the leveling moving device 12, the leveling machine frame 13, the leveling device 14 and the locking device 15 move along with the leveling moving device 12; thus, the leveling and locking are performed along the moving direction of the leveling and moving device 12. The invention also includes an underwater camera (not shown in the figures); the structure of the underwater camera is the prior art, and the underwater camera is arranged at the bottom of the leveling mechanism 1 without being described in detail.
The construction method comprises the following steps:
1) Hoisting the leveling mechanism to one foundation bed to be leveled in the construction area by the hoisting mechanism;
2) the first material dividing port is connected with the chute; the leveling telescopic device drives the lower blanking pipe to be far away from the leveling frame; installing a leveling limiting part;
3) the first distributing member swings towards the locking feeding channel; the leveling feeding channel is communicated with the first material dividing port;
4) the material conveying mechanism outputs stone, and the stone falls from the leveling feeding channel through the first material distributing port; the leveling moving piece drives the leveling rack to move; leveling the foundation bed to be leveled along the direction of the leveling moving piece to be moved, and performing step 5 after the foundation bed is leveled;
5) stopping outputting the stone by the material conveying mechanism, and disassembling the leveling limiting part; the leveling moving piece drives the leveling machine frame to reset, and the leveling telescopic device 144 drives the lower blanking pipe 143 to be close to the leveling machine frame; the first material dividing port 131 is separated from the chute; the hoisting mechanism hoists the leveling mechanism to be far away from the foundation bed which is leveled; step 6) after the hoisting is finished;
6) hoisting the pipeline to the leveled foundation bed by the hoisting mechanism, hoisting the leveling mechanism to the foundation bed by the hoisting mechanism, and locking and distributing the pipeline on two sides of the pipeline; the first material dividing port 131 is connected with the elephant trunk;
7) The first diverter 161 swings towards the leveling feeding channel; the locking feeding channel 153 is communicated with the first material dividing port 131;
8) the material conveying mechanism outputs stone, and the stone falls from the two locking material distributing channels after passing through the first material distributing port and the locking material feeding channel; the leveling moving piece drives the leveling rack to move; locking the pipeline along the moving direction of the leveling moving piece; after the pipeline is locked, the material conveying mechanism stops outputting the stone material, and the first material dividing port is separated from the chute; performing step 9);
9) hoisting the leveling mechanism to the next foundation bed to be leveled in the construction area by the hoisting mechanism; the first material dividing port is connected with the chute; the leveling telescopic device drives the lower blanking pipe to be far away from the leveling frame; installing a leveling limiting part; then repeating the step 3); step 10) is carried out when all pipelines in the construction area are locked;
10) the leveling mechanism is hoisted to the ship body by the hoisting mechanism; the material conveying mechanism outputs stones; the stones fall from the chute to the construction area for burying.
The above construction method; in step 4), step 5), step 8); the chute and the leveling moving piece move synchronously; the chute 222 and the discharge trolley are driven to move by lifting the moving part 312;
In the step 1); when the leveling mechanism moves towards the foundation bed to be leveled, the supporting piece stretches out and drives the supporting foot to keep away from the leveling support. By arranging the supporting piece, the distance between the supporting foot and the leveling bracket can be adjusted; thereby adjusting the distance between the leveling bracket and the supporting surface; thus facilitating construction; when the leveling mechanism reaches the upper part of the base bed, the lower blanking pipe is far away from the leveling machine frame; the distance between the leveling bracket and the supporting surface is prolonged through the supporting piece, so that the distance between the blanking pipe at the lower part and the supporting surface is also prolonged; thus avoiding the impact between the blanking pipe at the lower part and the supporting surface; meanwhile, when the leveling mechanism moves towards the foundation bed to be leveled, the supporting piece extends out; in this way, the distance adjustment is effected before the foot comes into contact with the support surface; the construction time is saved.
The step 2) specifically comprises the following steps; a leveling limiting part 147 is installed between the first leveling limiting part 146 and the second leveling limiting part. When the leveling mechanism moves towards the ship body, the supporting piece retracts, and the supporting piece drives the supporting foot to be close to the leveling support. Thus, the resetting of the supporting foot is realized.
Step 3) specifically comprises the following steps; the first material distribution driving device extends out and drives the first material distribution piece to swing towards the locking feeding channel; the leveling feeding channel is communicated with the first material distributing opening. The first material distributing driving device drives the first material distributing part to swing, and the structure is simple.
Step 5) specifically comprises the following steps; and disassembling the flattening limiting piece 147 between the first flattening limiting part 146 and the second flattening limiting part 148.
Step 6) specifically comprises the following steps; placing the pipeline on a pipeline support; and then the hoisting device hoists the pipeline support, so that the pipeline support and the pipeline are hoisted to the leveled foundation bed.
Step 7) specifically comprises the following steps; the first material distribution driving device retracts, and drives the first material distribution piece to swing towards the leveling material feeding channel; the locking feeding channel is communicated with the first material distributing opening. The first material distributing driving device drives the first material distributing part to swing, and the structure is simple.
Step 8) specifically comprises the following steps; the pipeline and the pipeline support are locked by stone falling from the locking and distributing channel. In the construction area, when the next pipeline is not placed, the tail end of the pipeline is not locked. The method specifically comprises the following steps: presetting a locking stopping distance according to the length of the leveling moving piece and the tail end of the pipeline; judging whether the current locked pipeline is the last pipeline in the construction area or not through the underwater camera, wherein the last pipeline is the last pipeline connected end to end in the construction area;
if not: starting to lock from the end of the last pipeline lock; leveling the moving piece to move; when the length between the leveling moving piece and the tail end of the pipeline is in accordance with the locking stopping distance; leveling the moving part to stop moving; at the moment, after the pipeline is locked, the material conveying mechanism stops outputting stone materials, and the first material dividing port is separated from the chute; carrying out step 9)
If so: starting to lock from the end of the last pipeline lock; the leveling moving piece drives the leveling rack to move; locking the whole pipeline along the moving direction of the leveling moving piece; after the pipeline is locked, the material conveying mechanism stops outputting the stone material, and the first material dividing port is separated from the chute; performing step 9); thus facilitating the connection of pipes in the construction area.
The step 9) is specifically as follows: the hoisting mechanism hoists the leveling mechanism to the next foundation bed to be leveled in the construction area; the first material dividing port is connected with the chute; the leveling telescopic device drives the lower blanking pipe to be far away from the leveling frame; a leveling limiting part 147 is arranged between the first leveling limiting part 146 and the second leveling limiting part; then, repeating the steps 3) to 5); then step 9.1) is carried out;
9.1) hoisting the pipeline to the leveled foundation bed by the hoisting mechanism;
9.2) connecting the pipeline to be locked with the locked pipeline;
9.3) hoisting the leveling mechanism to the bed of the locked pipeline by the hoisting mechanism; the pipeline locking and distributing channel is positioned at two sides of the pipeline; the first material dividing port is connected with the chute;
9.4) the first distributing part swings towards the leveling feeding channel; the locking feeding channel is communicated with the first material distributing opening; then repeating step 8); and (5) performing step 10) after all the pipelines in the construction area are locked.
The step 10) specifically comprises the following steps: judging whether all pipelines in all construction areas are locked completely; if so, hoisting the leveling mechanism to the ship body by the hoisting mechanism; the material conveying mechanism outputs stones; the stones fall from the chute to the construction area for burying. If not; and (4) hoisting the leveling mechanism to the next construction area by the hoisting mechanism, and repeating the step 1).
The embedding method comprises the following specific steps:
(10.1) driving a hoisting driving motor; hoisting the moving part 312 to drive the chute 222 to move to the beginning end of the construction area;
(10.2) outputting stones by the material conveying mechanism;
(10.3) moving the hoisting moving member 312 along the guide direction of the hoisting guide rail 311;
(10.4) hoisting the moving part 312 to drive the chute 222 to move to the end of the construction area; the material conveying mechanism stops outputting stones; burying a construction area;
(10.5) judging whether all construction areas are completely buried or not through the underwater camera; if so, completing construction; if not, the ship body moves to the downward movement construction area, and then the step (10.1) is repeated.
In the method, the first material dividing port is connected with the chute, so that the conveying mechanism can provide stones for the leveling mechanism; the lower blanking pipe is driven to be far away from the leveling machine frame through the leveling telescopic device; so that the lower blanking pipe is communicated with the upper blanking pipe; meanwhile, when the pipeline is laid on the seabed, the seabed foundation bed needs to be leveled first, then the pipeline is placed, and then the pipeline is locked; finally, burying; the leveling feeding channel is communicated with the first distributing port by controlling the swinging direction of the first distributing part; then the conveying mechanism outputs stone, and at the moment, the stone output from the first material distribution port can enter the leveling material feeding channel; then, the leveling moving piece drives the leveling machine frame to move, and the leveling of the foundation bed is realized in the moving process; when the leveling of one foundation bed is finished, the leveling moving piece drives the leveling rack to reset, so that the locking device can conveniently lock the pipe body when moving from the initial end to the tail end of the leveled foundation bed; meanwhile, the blanking pipe at the lower part is close to the leveling frame; when the pipeline is locked, the leveling device and the locking device both need to move along the moving direction of the leveling moving device, and the pipeline is locked after the pipe body is placed; the pipe body is placed above the stone material which is leveled, namely the moving directions of the pipe body and the leveling blanking pipe are consistent; the impact between the movement of the leveling blanking pipe and the pipe body is avoided; the leveling telescopic device drives the blanking pipe at the lower part to retract, so that the safety is high; meanwhile, the phenomenon that the leveling moving piece cannot move due to the fact that the blanking pipe at the lower part is contacted with the pipe body is avoided; hoisting the leveling mechanism to be far away from the foundation bed which is leveled; thus being convenient for placing the pipeline; after the pipeline is placed, hoisting the leveling mechanism to the position above the pipeline; then, communicating and locking a feeding channel to communicate with a first material distributing opening by controlling the swinging direction of the first material distributing part; then the conveying mechanism outputs stone, and the stone output from the first material distribution port can enter the locking feeding channel at the moment; then, the leveling moving piece drives the leveling rack to move, and the pipeline is locked in the moving process; after the pipeline on one foundation bed is locked; hoisting the leveling mechanism to the position above the next foundation bed to be leveled, continuously leveling the foundation bed at the position, and then repeatedly placing the pipeline and locking the pipeline; after all pipelines in the construction area are locked, the first material distribution port is separated from the chute, and the leveling mechanism is hoisted to the ship body; when the construction area is constructed, the leveling mechanism is only required to be hoisted twice from the ship body to the construction area, so that the leveling frame is prevented from being hoisted to the construction area frequently from the ship body; save the engineering time, then utilize hoisting mechanism to remove the elephant trunk and carry out burying underground of pipeline, because hoisting mechanism sets up the top at leveling mechanism to can not receive the influence when making hoisting mechanism remove on the ship.

Claims (8)

1. A construction method for leveling, laying, locking and burying equipment of submarine pipelines; the method is characterized in that: the submarine pipeline leveling, laying, locking and embedding equipment comprises a ship body, and a material conveying mechanism, a leveling mechanism and a hoisting mechanism which are arranged on the ship body; the hoisting mechanism is used for hoisting the pipeline and the leveling mechanism; the leveling mechanism is positioned below the hoisting mechanism, and the material conveying mechanism is used for conveying stone materials; the material conveying mechanism comprises a second conveying device;
the hoisting mechanism comprises a hoisting travelling device and a hoisting device arranged on the hoisting travelling device; more than one lifting device is arranged; the hoisting travelling device comprises a hoisting guide rail, a hoisting driving motor and a hoisting moving piece; two hoisting moving parts are arranged; each hoisting moving piece is provided with more than one hoisting moving branch part; each lifting moving branch part is provided with a lifting moving wheel set; the lifting moving wheel set is movably arranged on the lifting guide rail;
the second conveying device comprises a second conveying belt, a support frame, a first second conveying driving mechanism, a discharging trolley and a chute; two support frames are arranged on two sides of the second conveying belt; a first second conveying guide rail is arranged above the supporting frame; the discharging trolley is arranged on the first conveying driving mechanism; the chute is connected with the discharge trolley and one of the hoisting movable branch parts; the discharging trolley comprises an upper stand, a lower stand and a climbing stand; the climbing platform is obliquely arranged; the upper stand is arranged above the lower stand, and one end of the upper stand is connected with one end of the lower stand through the climbing stand; the first conveying driving mechanism comprises a first roller provided with one end of a second conveying belt, a second roller provided with the other end of the second conveying belt, a third roller provided on the upper rack platform and a fourth roller provided on the lower rack platform; the second conveyer belt sequentially rounds the first roller, the third roller, the fourth roller and the second roller;
The leveling mechanism comprises a leveling supporting device, a leveling support, a leveling moving device, a leveling machine frame, a leveling device and a locking device; the leveling support device and the leveling moving device are arranged on the leveling support; the leveling device and the locking device are arranged on the leveling movement; the leveling supporting device comprises a supporting piece and a supporting foot; the supporting piece drives the supporting foot to be close to and far away from the leveling bracket; the leveling moving device comprises a leveling guide rail and a leveling moving piece; the leveling moving piece is arranged on the leveling guide rail; the leveling frame is connected with the leveling moving piece;
the leveling machine frame comprises a first material distributing opening; the first material distributing opening is positioned above the leveling device and the locking device; the leveling device comprises a leveling telescopic device and a leveling blanking pipe, and the leveling blanking pipe comprises an upper blanking pipe and a lower blanking pipe; the lower blanking pipe is positioned below the upper blanking pipe and communicated with the upper blanking pipe, and one side of the lower blanking pipe is hinged with one side of the upper blanking pipe; the other side of the lower blanking pipe is provided with a first leveling limiting part; a leveling limiting part II is arranged on the other side of the upper blanking pipe; the first leveling limiting part and the second leveling limiting part are movably connected through a leveling limiting part; leveling feeding channels are arranged inside the upper blanking pipe and the lower blanking pipe; the leveling telescopic device is fixed on the leveling frame; the leveling telescopic device is connected with the lower blanking pipe;
The locking device locks the blanking pipe and the distributing pipe; the locking blanking pipe is provided with a locking feeding channel and a locking discharging port; the locking feeding channel is close to the first material distributing opening and is connected with the first material distributing opening; the locking discharge port is arranged far away from the first material distribution port; a first material distributing device is connected between the locking feeding channel and the leveling feeding channel; two locking distributing pipes are arranged; the two locking distributing pipes are symmetrically arranged around the locking blanking pipe; each locking material distributing pipe is provided with a locking material distributing channel; the locking and distributing channel is connected with the locking and discharging port;
the first material distributing device comprises a first material distributing part, a first material distributing driving device and a first material distributing fixing part; the first distributing fixing piece is fixedly arranged between the leveling blanking pipe and the locking blanking pipe and is connected with the leveling blanking pipe and the locking blanking pipe; the first material distributing part is hinged with the first material distributing fixing part; the first material distribution driving device is connected with the first material distribution part; the first material distribution driving device drives the first material distribution part to close and open the leveling feeding channel and the locking feeding channel;
the construction method of the submarine pipeline leveling, laying, locking and burying equipment comprises the following steps:
1) hoisting the leveling mechanism to one foundation bed to be leveled in the construction area by the hoisting mechanism;
2) The first material distribution port is connected with the chute; the leveling telescopic device drives the blanking pipe at the lower part to be far away from the leveling frame; installing a leveling limiting part;
3) the first distributing member swings towards the locking feeding channel; the leveling feeding channel is communicated with the first material dividing port;
4) the material conveying mechanism outputs stone, and the stone falls from the leveling feeding channel through the first material distributing port; the leveling moving piece drives the leveling rack to move; leveling the foundation bed to be leveled along the moving direction of the leveling moving piece, and performing step 5 after the foundation bed is leveled;
5) stopping outputting the stone by the material conveying mechanism, and disassembling the leveling limiting part; the leveling moving piece drives the leveling rack to reset, and the leveling telescopic device drives the lower blanking pipe to be close to the leveling rack; the first material separating port is separated from the chute; the hoisting mechanism hoists the leveling mechanism to be far away from the foundation bed which is leveled; step 6) after the hoisting is finished;
6) hoisting the pipeline to the leveled foundation bed by the hoisting mechanism, hoisting the leveling mechanism to the foundation bed by the hoisting mechanism, and locking and distributing the pipeline on two sides of the pipeline; the first material dividing port is connected with the chute;
7) the first distributing member swings towards the leveling feeding channel; the locking feeding channel is communicated with the first material distributing opening;
8) The material conveying mechanism outputs stone, and the stone falls from the two locking material distributing channels after passing through the first material distributing port and the locking material feeding channel; the leveling moving piece drives the leveling rack to move; locking the pipeline along the moving direction of the leveling moving piece; after the pipeline is locked, the material conveying mechanism stops outputting the stone material, and the first material dividing port is separated from the chute; performing step 9);
9) hoisting the leveling mechanism to the next foundation bed to be leveled in the construction area by the hoisting mechanism; the first material dividing port is connected with the chute; the leveling telescopic device drives the lower blanking pipe to be far away from the leveling frame; installing a leveling limiting part; then repeating the step 3); step 10) is carried out when all pipelines in the construction area are locked;
10) the leveling mechanism is hoisted to the ship body by the hoisting mechanism; the material conveying mechanism outputs stones; the stones fall from the chute to the construction area for burying.
2. The method of claim 1, wherein the method comprises the steps of: the chute and the leveling moving member move synchronously.
3. The method of claim 1, wherein the method comprises the steps of: the supporting piece and the first material distribution driving device are oil cylinders.
4. The construction method for leveling, laying, locking and burying equipment of the submarine pipeline according to claim 3, wherein: in the step 1), when the leveling mechanism moves towards the foundation bed to be leveled, the supporting piece stretches out, and the supporting piece drives the supporting foot to be far away from the leveling support.
5. The method of claim 3, wherein the method comprises the steps of: and step 10), when the leveling mechanism moves towards the ship body, the supporting piece retracts, and the supporting piece drives the supporting foot to be close to the leveling support.
6. The method of claim 3, wherein the method comprises the steps of: in step 3): the first material distribution driving device extends out and drives the first material distribution piece to swing towards the locking feeding channel; the leveling feeding channel is communicated with the first material distributing opening.
7. The method of claim 3, wherein the method comprises the steps of: step 7), the following steps: the first material distribution driving device retracts, and drives the first material distribution piece to swing towards the leveling material feeding channel; the locking feeding channel is communicated with the first material distributing opening.
8. The construction method of the submarine pipeline leveling, laying, locking and burying device according to claim 1, wherein: the specific steps of burying in step 10) are as follows:
(10.1) driving a hoisting driving motor; hoisting the moving piece to drive the chute to move to the starting end of the construction area;
(10.2) outputting stones by the material conveying mechanism;
(10.3) moving the hoisting moving piece along the guide direction of the hoisting guide rail;
(10.4) hoisting the moving piece to drive the chute to move to a finishing end of a construction area; the material conveying mechanism stops outputting stones; burying a construction area;
(10.5) judging whether all construction areas are buried completely; if so, completing construction; if not, the ship body moves to the downward movement construction area, and then the step (10.1) is repeated.
CN202011270188.3A 2020-11-13 2020-11-13 Construction method of submarine pipeline leveling, laying, locking and burying equipment Active CN112344096B (en)

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CN202011270188.3A CN112344096B (en) 2020-11-13 2020-11-13 Construction method of submarine pipeline leveling, laying, locking and burying equipment

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CN112344096B true CN112344096B (en) 2022-07-29

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