CN112342363A - Bearing device for heat treatment of piston ring - Google Patents

Bearing device for heat treatment of piston ring Download PDF

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Publication number
CN112342363A
CN112342363A CN202011190201.4A CN202011190201A CN112342363A CN 112342363 A CN112342363 A CN 112342363A CN 202011190201 A CN202011190201 A CN 202011190201A CN 112342363 A CN112342363 A CN 112342363A
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CN
China
Prior art keywords
shaped
shaped body
driving
driving unit
plate
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CN202011190201.4A
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Chinese (zh)
Inventor
朱子麟
朱云成
赵文飞
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Anqing Haiweier Machinery Co ltd
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Anqing Haiweier Machinery Co ltd
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Priority to CN202011190201.4A priority Critical patent/CN112342363A/en
Publication of CN112342363A publication Critical patent/CN112342363A/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/40Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rings; for bearing races
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0006Details, accessories not peculiar to any of the following furnaces
    • C21D9/0018Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0006Details, accessories not peculiar to any of the following furnaces
    • C21D9/0025Supports; Baskets; Containers; Covers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention particularly relates to a bearing device for heat treatment of piston rings, which comprises a clamping seat, a fifth driving unit, a sixth driving unit, a seventh driving unit and an eighth driving unit, wherein the clamping seat is used for accommodating a tempering barrel, the fifth driving unit is used for driving a clamping head of the clamping seat to clamp or loosen the tempering barrel, the sixth driving unit is used for driving the tempering barrel in the clamping seat to be in a horizontal posture or a vertical posture, and the seventh driving unit and the eighth driving unit are respectively used for driving the clamping seat to move left and right and move up and down. Through setting up the cassette, can fix the tempering bucket, then through the tight and loosen of the tight of realization tempering bucket that fifth drive unit can be convenient, three drive unit can let the cassette drive the tempering bucket rotatory, from top to bottom, left and right displacement for the tempering bucket can accept a neat and orderly a pile of piston rings in suitable position, whole device action is got up very nimble, convenient, after the tempering bucket filled the piston ring, only need let fifth drive unit loosen the tempering bucket and just can remove one process next with the tempering bucket hoist and mount.

Description

Bearing device for heat treatment of piston ring
Technical Field
The invention relates to the technical field of automatic processing of piston rings, in particular to a bearing device for heat treatment of piston rings.
Background
Piston rings are very common components and are used in many fields. In the production process of piston rings, the piston rings after rough machining need to be subjected to treatments such as quenching and tempering, the piston rings are small in volume, and the single treatment is very labor-intensive and material-intensive, so that the piston rings are often bundled together during machining. When the piston rings are bundled, the piston rings are required to be stacked orderly, and a waste piston ring or a ring-shaped rigid body is placed at each of two ends of the piston rings, so that the piston rings are prevented from being damaged when the piston rings are bundled; the piston rings were then tied up with iron wire and the tied up piston rings were as shown in fig. 1. After the whole stack of piston rings are quenched, the iron wires can deform to a certain extent, so that the tied piston rings are not tidy any more, the piston rings can be skewed and twisted, and the piston rings are difficult to put into a tempering barrel for next tempering treatment under the condition. At present, the conventional method is that the piston ring is restored to be tidy and then is stacked in the tempering barrel in a manual knocking mode, and the method has many defects: firstly, manual operation is needed, time and labor are wasted, and the cost is high; secondly, the stacking quality cannot be ensured, so that the subsequent tempering quality can be influenced; thirdly, when knocking, the piston ring is easily damaged, and the rate of finished products is greatly influenced. Therefore, there is a need for a device that can automatically restore the piston rings to their original alignment, so as to avoid the above-mentioned disadvantages.
Disclosure of Invention
The invention aims to provide a bearing device for heat treatment of piston rings, which can automatically stack the aligned multi-stack piston rings in a tempering barrel.
In order to realize the purpose, the invention adopts the technical scheme that: a bearing device for heat treatment of piston rings comprises a clamping seat, a fifth driving unit, a sixth driving unit, a seventh driving unit and an eighth driving unit, wherein the clamping seat is used for accommodating a tempering barrel, the fifth driving unit is used for driving a clamping head of the clamping seat to clamp or loosen the tempering barrel, the sixth driving unit is used for driving the tempering barrel in the clamping seat to be in a horizontal posture or a vertical posture, and the seventh driving unit and the eighth driving unit are respectively used for driving the clamping seat to move left and right and move up and down.
Compared with the prior art, the invention has the following technical effects: through setting up the cassette, can fix the tempering bucket, then through the tight and loosen of the tight of realization tempering bucket that fifth drive unit can be convenient, three drive unit can let the cassette drive the tempering bucket rotatory, from top to bottom, left and right displacement for the tempering bucket can accept a neat and orderly a pile of piston rings in suitable position, whole device action is got up very nimble, convenient, after the tempering bucket filled the piston ring, only need let fifth drive unit loosen the tempering bucket and just can remove one process next with the tempering bucket hoist and mount.
Drawings
FIG. 1 is a schematic view of a piston ring after bundling;
FIG. 2 is a perspective view of the rotary unit;
fig. 3 is a sectional view of the rotating unit;
FIG. 4 is a partial cross-sectional view of the selection grip unit;
FIG. 5 is a schematic structural view of the housing;
FIG. 6 is a schematic view of the construction of the first pusher;
FIG. 7 is a schematic perspective view of a base;
FIG. 8 is a schematic view of another perspective of the base;
FIG. 9 is a cross-sectional view of the base;
FIG. 10 is a schematic view of the construction of the rotating frame;
FIG. 11 is a schematic structural view of the stent, wherein the second pusher is not included;
FIG. 12 is a schematic view of the construction of the second pusher, excluding the second compression spring;
FIG. 13 is a schematic structural view of a stand and a rotating unit;
FIG. 14 is a schematic view of the structure of the reshaping means;
FIG. 15 is a schematic view of another perspective of the reshaping means;
FIG. 16 is a schematic view of the structure of FIG. 14 without the rotating frame;
FIG. 17 is a schematic structural view of a cartridge;
FIG. 18 is a schematic view of the structure of the chuck;
FIG. 19 is a schematic view of the structure of a portion of the components in the cartridge;
FIG. 20 is a schematic view of the structure of the drive ring;
FIG. 21 is a schematic view of the first U-shaped seat;
FIG. 22 is a schematic structural view of a second U-shaped seat;
FIG. 23 is a schematic structural view of a third U-shaped seat and a second U-shaped body;
FIG. 24 is a schematic view of the receiving device;
FIG. 25 is a schematic diagram of the structure of the transfer system.
Detailed Description
The present invention will be described in further detail with reference to fig. 2 to 25.
Referring to fig. 2-16, a shaping device for heat treatment of piston rings comprises a rotary unit 100, a first driving unit, a second driving unit and a third driving unit, wherein the rotary unit 100 comprises a housing 110, a rotary drum 120 and a first pushing member 130, the rotary drum 120 is located in the housing 110 and can rotate relative to the housing 110, the first driving unit is used for driving the rotary unit 100 to take a vertical posture to receive a pile of piston rings to be shaped or take a horizontal posture, the second driving unit is used for driving the rotary drum 120 in the rotary unit 100 to rotate under the horizontal posture to make a pile of piston rings aligned, and the third driving unit is used for driving the first pushing member 130 to act to withdraw the aligned pile of piston rings from the rotary drum 120. Through setting up independent pivoted rotary drum 120 in rotary unit 100 and the rotary unit 100, then the rotatory a pile of piston rings that lets place in it through rotary drum 120 become neat, this structure is very simple, reliable, can not cause the damage to the piston ring, and simultaneously, the setting of first drive unit lets rotary unit 100 have two gestures, and vertical gesture is favorable to putting into of piston ring very much, and horizontal gesture is favorable to neat of piston ring, and this device structure is very succinct, convenient to use.
Referring to fig. 2-6, further, the housing 110 is in a cylindrical shape, and a through hole is formed at one side of the bottom of the cylindrical housing; the whole rotary drum 120 is in a barrel shape, the outer contour of the rotary drum is circular, the outer diameter of the rotary drum is matched with the inner diameter of the shell 110, the inner contour of the rotary drum 120 is in a petal shape, the curvature radius of each petal is equal to that of a piston ring, so that when the rotary drum 120 rotates, a stack of piston rings can sequentially slide from one petal to the next petal, the process is repeated, a stack of piston rings can be neat, one side of the barrel bottom of the rotary drum 120 is provided with a convex column which extends out of a through hole in the barrel bottom of the shell 110, and the convex column is hollow; the first pusher 130 comprises a push plate 131 and a first straight rod 132, the push plate 131 is positioned in the drum 120 and has a contour matched with the inner contour of the drum 120, and the first straight rod 132 is fixed on the plate surface of the push plate 131 facing the bottom of the drum 120 and passes through the convex column; the second driving unit drives the drum 120 to rotate through the convex column, and the third driving unit drives the first pushing member 130 to act through the first straight rod 132. After the convex columns are arranged, the rotation of the rotary drum 120 can be driven from one side of the bottom of the shell 110, and the control is more convenient; meanwhile, the convex column and the first straight rod 132 are both arranged on one side of the bottom of the shell 110, so that the discharge on one side of the barrel opening is not easy to be blocked, and the use is very convenient.
Further, including base 200, revolving frame 300, support 400 and fourth drive unit, base 200 is used for supporting revolving frame 300, and revolving frame 300 is whole to be circular frame form and can rotate around its axle center, and revolving unit 100 passes through support 400 to be fixed on revolving frame 300, and revolving unit 100 evenly sets up a plurality ofly along circumference interval, and fourth drive unit is used for driving support 400 for revolving frame 300 rotation. By adopting the circular motion mode, continuous shaping and cyclic reciprocation can be realized, thus only one station and one worker are needed to add a stack of piston rings to be shaped into the rotating unit 100, and the operating efficiency can be greatly improved. Support 400 sets up like this, can realize circular motion and can also carry out the rotation simultaneously, considers that follow-up material returned that can be convenient and drive rotary drum 120 and rotate, and these actions are that rotary unit 100 is located the inboard of support 400 and go on, and like this, just can block during the blowing, has consequently still set up fourth drive unit and has driven support 400 rotation to conveniently carry out the blowing.
Referring to fig. 7-10, further, the base 200 includes a circular plate 210, a first upright column 220 and an upper tray 230, wherein the upper tray 230 is fixed on the circular plate 210 by the first upright column 220 and is coaxially disposed with the circular plate 210; the rotating frame 300 comprises an upper circular plate 310, a second upright post 320 and a lower circular ring 330, wherein the upper circular plate 310 and the lower circular ring 330 are coaxially arranged and fixedly connected into a frame shape through the second upright post 320, and a plurality of second upright posts 320 are uniformly arranged along the circumferential direction; the upper tray 230 is integrally in a cylindrical shape, one side of the bung hole of the upper tray is arranged upwards, the upper tray 230 is used for supporting the upper circular plate 310, the upper circular plate 310 and the upper circular plate are coaxially arranged, a first motor 240 is arranged in the tray and used for driving the upper circular plate 310 to rotate, and the circular plate 210 of the base 200 is provided with an annular groove 211 used for accommodating a lower circular ring 330 of the rotating frame 300. With the base 200 and the rotating frame 300 having such a structure, the rotation of the rotating frame 300 can be conveniently realized, so as to drive the bracket 400 and the rotating unit 100 to move along the circumferential direction.
Referring to fig. 11-13, the bracket 400 includes a vertical plate 410, an upper rotating shaft 420 and a lower rotating shaft 430, the vertical plate 410 is a square plate, and the surface of the vertical plate is located in a vertical plane, the housing 110 of the rotating unit 100 is hinged to the vertical plate 410, and the hinge shaft is parallel to the short side of the vertical plate 410 located in a horizontal plane, when the rotating unit 100 is in a horizontal posture, the barrel mouth of the rotating barrel 120 abuts against the vertical plate 410, the vertical plate 410 is provided with a through hole for the orderly piston ring to exit, the upper rotating shaft 420 and the lower rotating shaft 430 are respectively arranged above and below the vertical plate 410, the upper rotating shaft 420 and the lower rotating shaft 430 are coaxially arranged, and the axial cores thereof are; the two opposite side surfaces of the upper circular plate 310 and the lower circular ring 330 of the rotating frame 300 are provided with counter bores, the upper rotating shaft 420 and the lower rotating shaft 430 of the bracket 400 are respectively positioned in the counter bores of the upper circular plate 310 and the counter bores of the lower circular ring 330, the number of the brackets 400 is equal to that of the second upright posts 320, and the brackets 400 and the second upright posts 320 are uniformly arranged at intervals along the circumferential direction. The plurality of the holders 400 may be arranged along the circumferential direction, and during the circular motion, the rotary unit 100 on each holder 400 is in different working states, such as a state of a piston ring to be added, a rotary drum rotating state, a material returning state, and the like, and the rotary unit 100 just completes the working states after one rotation of the holder 400.
Furthermore, two sides of the vertical plate 410 of the bracket 400 are respectively provided with a fan-shaped side plate 440, the two fan-shaped side plates 440 are parallel to each other and perpendicular to the short side of the vertical plate 410, the fan-shaped side plates 440 are provided with first arc-shaped holes 441, two sides of the housing 110 of the rotating unit 100 are provided with coaxial first convex columns 111, and the first convex columns 111 move along the length direction of the first arc-shaped holes 441 when the rotating unit 100 rotates around the bracket 400; when the first driving unit drives the first protruding column 111 to move to the upper end and the lower end of the first arc-shaped hole 441, the rotating unit 100 is in a horizontal posture and a vertical posture respectively. Of course, in practice, the length of the first arc-shaped hole 441 may be longer, but at least when the rotating unit 100 is in the horizontal posture or the vertical posture, the first protruding pillar 111 can move freely in the first arc-shaped hole 441 without being blocked. The first protruding column 111 is respectively corresponding to two postures when moving to two ends of the first arc-shaped hole 441, and the limiting function is just achieved.
Referring to fig. 12, further, the bracket 400 includes a second pushing member 450, the second pushing member 450 includes a square body 451, an upper straight rod 452, a lower straight rod 453, a second compression spring 454, a push rod 455, and a strip-shaped plate 456; the square body 451 and the fan-shaped side plate 440 are respectively arranged at two sides of the vertical plate 410, an upper straight rod 452 and a lower straight rod 453 arranged at two sides of the square body 451 respectively penetrate through holes in an upper boss 411 and a lower boss 412 arranged at two sides of the vertical plate 410 to enable the square body 451 to slide up and down along the plate surface of the vertical plate 410, a second pressure spring 454 is sleeved on the rod body of the upper straight rod 452 between the square body 451 and the upper boss 411, strip-shaped plates 456 arranged at two sides of the square body 451 respectively cling to the outer sides of the fan-shaped side plate 440, and a waist-shaped hole is formed in the strip-shaped plate 456 to enable the first convex column; the square body 451 is provided with a through hole, and the through hole on the square body 451 is matched with the through hole on the vertical plate 410 when the rotating unit 100 is in the horizontal posture; the push rod 455 is arranged at the lower end of the square body 451, the disc 210 of the base 200 is provided with a first C-shaped boss 260, the upper part of the opening of the first C-shaped boss 260 is wedge-shaped, and the lower end of the push rod 455 moves up and down under the extrusion of the first C-shaped boss 260 when the first motor 240 rotates; the first motor 240, the second pushing member 450, the first C-shaped boss 260, and the first boss 111 together form a first driving unit. Through the matching of the push rod 455 and the first C-shaped boss 260, in the process of the circumferential motion of the bracket 400, the second pushing member 450 can automatically move upwards or downwards, and no additional power source is needed, and only a wedge is needed to be arranged at a proper position of the first C-shaped boss 260, and the up-and-down motion of the second pushing member 450 can drive the first convex column 111 to move up and down, so that the rotating unit 100 is naturally driven to switch between a horizontal posture state and a vertical posture state. This structure is very ingenious, and the posture adjustment of the rotating unit 100 is automatically completed by the circular motion of the bracket 400.
Further, a first gear 121 is disposed on a pillar body of the drum 120 disposed at one side of the bottom of the drum and located at the outer side of the bottom of the housing 110, a second gear 231 disposed annularly is disposed on the bottom surface of the upper tray 230 of the base 200, the first gear 121 and the second gear 231 are engaged with each other in the horizontal posture of the rotating unit 100, and the drum 120 is driven by the first gear 121 to rotate when the first motor 240 drives the rotating frame 300 to rotate in the horizontal posture; the first motor 240, the first gear 121, and the second gear 231 constitute a second driving unit. Likewise, when the rotary unit 100 assumes a horizontal posture, the rotation of the drum 120 can be automatically achieved by the engagement of the first gear 121 and the second gear 231 and the circular motion of the rotary unit 100, the structure is very simple, and the rotation of the drum 120 in the rotary unit 100 is automatically achieved directly during the circular motion of the carriage 400 without an additional power source, thereby achieving the reshaping of a stack of piston rings.
Further, the first pushing member 130 further comprises a first compression spring 133, one end of the first compression spring 133 abuts against a step arranged at the outer end of the first straight rod 132, the other end of the first compression spring 133 abuts against a convex column of the rotating cylinder 120, and the elastic acting force of the first compression spring 133 enables the push plate 131 to abut against one side of the bottom of the rotating cylinder 120; a straight groove 232 is formed in the bottom of the upper tray 230, the straight groove 232 is formed in the radial direction of the upper tray 230, a second motor 250, a screw rod and a sliding block are arranged at the position, located at the straight groove 232, of the bottom of the upper tray 230, and when the second motor 250 drives the screw rod to rotate, the sliding block moves along the length direction of the straight groove 232 and presses the first straight rod 132 of the first pushing piece 130 to move; the second motor 250, the lead screw, the slider, and the first compression spring 133 together constitute a third driving unit. When the support 400 rotates to the unloading station, the first straight rod 132 is pushed directly through the matching of the second motor 250, the screw rod and the sliding block, so that the shaped piston ring stack exits, and the unloading device is very convenient. It should be noted that the carriages 400 are not moved continuously in a circle, but intermittently, and each time one carriage 400 rotates to the unloading station, the first motor 240 is stopped, waiting for unloading, and while unloading, the worker can add a stack of piston rings to be shaped to the rotary unit 100 at the position of the other carriage 400, and after unloading is completed, the first motor 240 is started until the next carriage 400 reaches the unloading station, and so on.
Further, a second C-shaped boss 270 and a C-shaped baffle 280 are arranged on the disc 210 of the base 200, a boss 431 is arranged on the lower rotating shaft 430 of the bracket 400, the boss 431 has an arc-shaped surface, the curvature radius of the arc-shaped surface of the boss 431 is equal to that of the second C-shaped boss 270, when the boss 431 abuts against the second C-shaped boss 270, the rotating angle of the bracket 400 is fixed, and the first straight rod 132 points to the center of the base 200, and the arrangement of the boss 431 ensures the reliable meshing of the first gear 121 and the second gear 231.
Further, a first flange 233 extends outwards from the opening of the upper tray 230 of the base 200, the first flange 233 is located in the horizontal plane and has a circular outer contour, a third gear 234 is located at the opening of the second C-shaped boss 270 at the edge of the first flange 233, a fourth gear 421 is arranged on the upper rotating shaft 420 of the bracket 400, and the third gear 234 and the fourth gear 421 are engaged with each other and have the same number of teeth; the first motor 240, the third gear 234, and the fourth gear 421 constitute a fourth driving unit; here, too, by the arrangement of the third gear 234 and the fourth gear 421, the bracket 400 can automatically rotate at the position of the third gear 234 during the circular motion, so as to adjust the rotating unit 100 to the outside for placing a stack of piston rings to be shaped. By combining all the above structures, it can be found that the power of all the other driving units, except the power of discharging, is realized by the first motor 240 driving the rotating frame 300 to rotate, which is very simple and convenient.
Further, one side of the square body 451 of the second pushing part 450, which is far away from the vertical plate 410, is an arc-shaped surface, the arc-shaped surface of the square body 451 is equal to the curvature radius of the C-shaped baffle 280, and the C-shaped baffle 280 is blocked outside the square body 451 of the second pushing part 450 when the rotating unit 100 is in a horizontal posture, so that a stack of piston rings inside the rotating drum 120 can be prevented from falling off when the rotating drum is rotated and shaped. The C-shaped baffle 280 is provided with a discharge hole 281, when the rotating unit 100 is in a horizontal posture, a shaft core of a through hole formed in the square body 451 and a shaft core of the discharge hole 281 are positioned in the same horizontal plane, and a shaft core of the discharge hole 281 is parallel to the length direction of the straight groove 232 formed in the bottom of the upper tray 230. Due to the arrangement of the C-shaped baffle 280, the discharge port 281 needs to be provided to facilitate the smooth exit of the stack of piston rings after the shaping.
Referring to fig. 17 to 24, the invention further discloses a receiving device for heat treatment of piston rings, which comprises a clamping seat 500, a fifth driving unit, a sixth driving unit, a seventh driving unit and an eighth driving unit, wherein the clamping seat 500 is used for accommodating a tempering barrel, the fifth driving unit is used for driving a clamping head 540 of the clamping seat 500 to clamp or loosen the tempering barrel, the sixth driving unit is used for driving the tempering barrel in the clamping seat 500 to be in a horizontal posture or a vertical posture, and the seventh driving unit and the eighth driving unit are respectively used for driving the clamping seat 500 to move left and right and move up and down. Through setting up cassette 500, can fix the tempering bucket, then through the tight and loosen of the tight of realization tempering bucket that fifth drive unit can be convenient, three drive unit can let cassette 500 drive the tempering bucket rotatory in addition, from top to bottom, left and right displacement for the tempering bucket can accept a neat and orderly pile of piston ring in suitable position, the very flexibility of whole device action, convenience, after the tempering bucket fills up the piston ring, only need let fifth drive unit loosen the tempering bucket and just can remove the tempering bucket hoist next process.
Referring to fig. 19, further, the clamping seat 500 includes a cross bracket 510 and an annular body 520, wherein four ends of the cross bracket 510 are provided with flanges toward one side, the ends of the flanges are fixedly connected with the annular body 520, and an axis of the annular body 520 is perpendicular to a plane where the cross bracket 510 is located. The clamping seat 500 with the structure has light weight, can conveniently and reliably realize the clamping of the tempering barrel, and can conveniently arrange parts such as a rotating shaft or a motor on the flanging at one side of the cross bracket 510.
Further, the two clamping heads 540 are arranged, the two clamping heads 540 are symmetrically arranged in the annular body 520, the clamping heads 540 are composed of a semicircular ring plate 541 and guide pillars 542, the guide pillars 542 are fixed on the outer side of the semicircular ring plate 541, a through hole is formed in the annular body 520 of the clamping seat 500 for the guide pillars 542 to pass through, and the two clamping heads 540 clamp or loosen the tempering barrel when the guide pillars 542 move along the through hole of the annular body 520. One of the guide columns 542 of the chucks 540 is provided with a stop block on the outer side of the annular body 520, a third compression spring 550 is sleeved on a column body of the guide column 542 between the annular body 520 and the semicircular plate 541, and the two chucks 540 move inwards and clamp the tempering barrel under the elastic action of the third compression spring 550. The annular body 520 is sleeved with a driving ring 560, the inner diameter of the driving ring 560 is matched with the outer diameter of the annular body 520, the driving ring 560 can rotate around the axial core of the annular body 520, a groove 561 used for avoiding a guide post 542 of the chuck 540 is arranged on the driving ring 560, a protrusion 562 and a fifth gear 563 are arranged on the outer annular surface of the driving ring 560, the cross section of the protrusion 562 in the direction perpendicular to the axial core of the driving ring 560 is wedge-shaped, when the driving ring 560 rotates, the protrusion 562 presses a stop of the guide post 542 of the chuck 540 and drives the chuck 540 to move outwards to release a tempering barrel, and a third motor 570 is fixedly arranged on the clamping seat 500 and drives the driving ring 560 to rotate through; the third motor 570, the third pressure spring 550, and the drive ring 560 collectively constitute a fifth drive unit.
With the above-structured chuck 540 and drive ring 560, the clamping and releasing of the tempering barrel by the chuck 540 can be easily performed, and the structure is very compact. In actual use, when the stop on guide post 542 abuts the high position of boss 562 on drive ring 560, both clamps 540 should fully release the tempering barrel; when the two chucks 540 clamp the tempering barrel, the stoppers on the guide posts 542 do not necessarily abut against the driving ring 560 but have a certain margin, and the tempering barrel is clamped by the elastic force of the third compression spring 550.
Referring to fig. 21, the tempering barrel includes a first U-shaped seat 600, the first U-shaped seat 600 includes a first U-shaped body 610, a cross section of the first U-shaped body 610 in a vertical plane is U-shaped, a second convex column 511 is arranged on a flange of a cross bracket 510 of the clamping seat 500, the second convex column 511 is inserted into through holes formed at two sides of the first U-shaped body 610, and the clamping seat 500 rotates by using the second convex column 511 as a rotating shaft to make the tempering barrel present a horizontal posture or a vertical posture; a fan-shaped plate 530 is fixed on the outer side of one of the second convex columns 511, the fan-shaped plate 530 is perpendicular to the axis of the second convex column 511, a gear is arranged on the periphery of the fan-shaped plate 530, and a fourth motor 630 is fixedly arranged on the first U-shaped body 610 and used for driving the fan-shaped plate 530 to rotate around the axis of the second convex column 511 and driving the clamping seat 500 to rotate; the fourth motor 630, the sector plate 530 and the second boss 511 together constitute a sixth driving unit. The first U-shaped seat 600 with such a structure can conveniently support the clamping seat 500 and can conveniently adjust the angle of the clamping seat.
Referring to fig. 22, further, the second U-shaped seat 700 is included, the second U-shaped seat 700 includes a second U-shaped body 710, a cross section of the second U-shaped body 710 in a vertical plane is U-shaped, a partition 720 is disposed between the second U-shaped bodies 710, the partition 720 is parallel to a side surface of the second U-shaped body 710, a fifth motor 730 and a first lead screw 740 are respectively mounted on two sides of the partition 720, and the first lead screw 740 is perpendicular to the partition 720; the first U-shaped body 610 is positioned above the first lead screw 740, the second straight rod 620 is arranged on two sides of the first U-shaped body 610, the fan-shaped plate 530 is provided with a second arc-shaped hole 531 for avoiding the second straight rod 620, and the second straight rod 620 passes through holes formed in the second U-shaped seat 700 and the partition plate 720; the first screw 740 is provided with a first sliding block 750, and when the fifth motor 730 drives the first screw 740 to rotate, the first sliding block 750 drives the first U-shaped body 610 to move left and right; the fifth motor 730, the first lead screw 740, and the first slider 750 together constitute a seventh driving unit. By adopting the structure, the left and right positions of the clamping seat 500 can be conveniently adjusted.
Referring to fig. 23, further, the third U-shaped seat 800 includes a third U-shaped body 810, the section of the third U-shaped body 810 in the vertical plane is U-shaped, the second U-shaped body 710 is located in the third U-shaped body 810 and can slide up and down, waist-shaped holes are opened on two side plates of the third U-shaped body 810 for avoiding the second straight rod 620, a sixth motor 820 and a second lead screw 830 are arranged at the lower part of the third U-shaped body 810, the second screw rod 830 is fixed between two side plates of the third U-shaped body 810 and is parallel to the second straight rod 620, the sixth motor 820 is fixed on one side plate of the third U-shaped body 810, one end of the hinge rod 850 is hinged to the second slider 840, the other end of the hinge rod 850 is hinged to the bottom of the second U-shaped body 710, and the second slider 840 drives the second U-shaped body 710 to move up and down through the hinge rod 850 when the sixth motor 820 drives the second screw rod 830 to rotate; the sixth motor 820, the second lead screw 830, the second slider 840, and the hinge lever 850 together constitute an eighth driving unit. Likewise, the second lead screw 830, the second slider 840 and the hinge lever 850 are configured to allow the cartridge 500 to move up and down in a limited space, which is very compact.
Further, in order to ensure that the second U-shaped seat 700 can smoothly move up and down in the third U-shaped seat 800, first protruding strips 711 are provided on the outer plate surfaces of the two side plates of the second U-shaped body 710, and the first protruding strips 711 are arranged in the vertical direction; the inner plate surfaces of the two side plates of the third U-shaped body 810 are provided with two second convex strips 811, the second convex strips 811 are arranged in parallel and clamp the first convex strips 711 in the middle, and the first convex strips 711 and the second convex strips 811 are matched to realize that the second U-shaped body 710 can only move up and down along the third U-shaped body 810. This further improves the reliability of the movement.
Further, the eighth driving unit is provided with two sets, two sixth motors 820 are respectively arranged on two side plates of the third U-shaped body 810, the shaft cores of the two second screws 830 are located in the same horizontal plane and are arranged in parallel, and the two hinge rods 850 are arranged in a crossed manner; a leg 860 is arranged below the third U-shaped body 810. Two sets of eighth driving units are arranged, so that the second U-shaped body 710 is guaranteed to be stressed uniformly and not easy to damage when sliding up and down.
Referring to fig. 17-23, the invention also discloses a receiving method for heat treatment of a piston ring, comprising the following steps: s100, initializing a system, wherein the fifth driving unit acts and drives the chuck 540 of the card holder 500 to loosen, the sixth driving unit acts and drives the card holder 500 to open upwards, and the seventh driving unit and the eighth driving unit drive the card holder 500 to reset to the initial position; s200, hoisting the tempering barrel into the clamping seat 500, and driving the clamping head 540 of the clamping seat 500 to clamp the tempering barrel by the action of the fifth driving unit; s300, the sixth driving unit acts to drive the clamping seat 500 to incline to the detection station; s400, shooting an image of the tempering barrel by a camera and processing the image to obtain position information of a next stack of piston rings to be placed; s500, the sixth driving unit acts and drives the clamping seat 500 to be in a horizontal posture, and the seventh driving unit and the eighth driving unit adjust the upper position, the lower position, the left position and the right position of the tempering barrel according to the position information in the step S400 and then receive a stack of piston rings to be placed; s600, repeating the steps S300-S500 until the tempering barrel is filled with piston rings, enabling the sixth driving unit to act and drive the clamping seat 500 to open upwards, enabling the fifth driving unit to act and drive the clamping head 540 of the clamping seat 500 to loosen, and hoisting the tempering barrel away. Through setting up cassette 500, can fix the tempering bucket, then through the tight and loosen of the tight of realization tempering bucket that fifth drive unit can be convenient, three drive unit can let cassette 500 drive the tempering bucket rotatory, from top to bottom, left and right displacement for the tempering bucket can accept a neat and orderly pile of piston ring in suitable position, rethread image recognition technology, the best position of a pile of piston ring of waiting to put into can convenient discernment, order and neat when guaranteeing that the piston ring puts into, let the piston ring in the tempering bucket fully put neatly.
Further, in the step 300, a plane where a barrel opening of the tempering barrel in the detection station upper clamping seat 500 is located is perpendicular to an optical axis of the camera; in step S400, the position information of the next stack of piston rings to be placed is obtained by the following steps: s410, processing the shot tempering barrel image, and extracting the contour of the barrel opening of the tempering barrel and the contour of a piston ring in the tempering barrel; s420, solving the center position of the tempering barrel according to the contour of the barrel opening of the tempering barrel; s430, drawing a two-dimensional coordinate system by taking the central position of the tempering barrel at the initial position as the center of a circle and the left-right moving direction of the tempering barrel as an X axis; s440, calculating a vacancy area in the tempering barrel according to the contour of the barrel opening of the tempering barrel and the contour of a piston ring in the tempering barrel; s450, calculating a piston ring center coordinate corresponding to the minimum value of the vertical coordinate in which the piston ring can be placed in the vacancy area, namely the position information of the next stack of piston rings to be placed. Through the steps, the position information of the stack of piston rings to be placed can be rapidly calculated, the calculation amount in the whole process is small, the processing speed is high, and the use requirement of field real-time processing can be met.
Specifically, the step S440 includes the following steps: s441, marking the area in the barrel in the shot image as 1 and marking the rest areas as 0 according to the contour of the barrel opening of the tempering barrel to obtain a first binarized image; s442, marking the inner area of the piston ring contour in the shot image as 1 and marking the rest areas as 0 according to the contour of the piston ring in the tempering barrel to obtain a second binary image; s443, performing XOR calculation on the marks at the same coordinate of the first binarized image and the second binarized image to obtain 0 or 1 as a new mark value at the coordinate, and finally obtaining a third binarized image, wherein the mark 1 is a vacancy area in the tempering barrel. Here, the original image is processed into a corresponding binary image according to a set threshold value, and the threshold value may be set in advance.
Further, the step S450 includes the following steps: s451, drawing a circle with radius R from left to right or from right to left and from bottom to top in a square with four points (R, R), (R, -R), (-R), (R, R) as vertexes, wherein R is the radius of a tempering barrel, and R is the radius of a piston ring; and S452, after drawing a circle, calculating the intersection of the circle and the vacancy area in the tempering barrel, wherein if the circle is completely positioned in the vacancy area of the tempering barrel, the center position of the circle is the position information of the next stack of piston rings to be placed. In step S451, there are two schemes, the first scheme is to traverse from left to right and from bottom to top, that is, draw circles in sequence with the following coordinates as the center of the circle and calculate the intersection:
(-R、-R)、(-R+1、-R)、(-R+2、-R)、…、(R、-R)、
(-R、-R+1)、(-R+1、-R+1)、(-R+2、-R+1)、…、(R、-R+1)、
……
(-R、R)、(-R+1、R)、(-R+2、R)、…、(R、R)。
the other scheme is traversed from right to left and from bottom to top, which is approximately the same as the previous scheme, and the specific traverse coordinates are not listed here. In the step S450, only one loop statement is needed during execution, the position information of the next stack of piston rings to be put in can be conveniently and rapidly calculated, and the execution is very convenient.
Further, the clamping seat 500 comprises a cross support 510 and an annular body 520, wherein flanges are arranged at four ends of the cross support 510 towards one side of the cross support, the ends of the flanges are fixedly connected with the annular body 520, and the axis of the annular body 520 is perpendicular to the plane of the cross support 510; the two chucks 540 are arranged symmetrically in the annular body 520, each chuck 540 is composed of a semicircular plate 541 and a guide pillar 542, each guide pillar 542 is fixed on the outer side of the semicircular plate 541, a through hole is formed in the annular body 520 of the clamping seat 500 for the guide pillar 542 to pass through, and the axial direction of the through hole is parallel to the moving direction of the two chucks 540; in the step S100, the fifth driving unit operates to drive the chuck 540 to move toward the middle to clamp the tempering barrel, and in the step S200, the fifth driving unit operates to drive the chuck 540 to move toward both sides to release the tempering barrel.
Furthermore, a stop is arranged on one of the guide columns 542 of the chucks 540 and located outside the annular body 520, a third compression spring 550 is sleeved on a column body of the guide column 542 located between the annular body 520 and the semicircular plate 541, and the elastic acting force of the third compression spring 550 enables the two chucks 540 to move inwards and clamp the tempering barrel; the annular body 520 is sleeved with a driving ring 560, the inner diameter of the driving ring 560 is matched with the outer diameter of the annular body 520, the driving ring 560 can rotate around the shaft core of the annular body 520, a groove 561 used for avoiding a guide post 542 of a chuck 540 is arranged on the driving ring 560, a protrusion 562 and a fifth gear 563 are arranged on the outer annular surface of the driving ring 560, the section of the protrusion 562 vertical to the shaft core direction of the driving ring 560 is in a wedge shape, and a third motor 570 is fixedly arranged on the clamping seat 500 and drives the driving ring 560 to rotate through the fifth gear 563; the third motor 570, the third pressure spring 550, and the drive ring 560 collectively constitute a fifth drive unit; in the step S100, the third motor 570 is started, the third motor 570 drives the driving ring 560 to rotate to a position where the protrusions 562 and the stoppers of the guide pillars 542 are staggered, and the collet 540 is drawn towards the middle under the elastic force of the third pressure spring 550 to clamp the tempering barrel, in the step S200, the third motor 570 drives the driving ring 560 to rotate to a position where the protrusions 562 press the stoppers of the guide pillars 542, and the stoppers of the guide pillars 542 overcome the elastic force of the third pressure spring 550 under the pressing of the protrusions 562 of the driving ring 560 to drive the collet 540 to separate towards two sides to release the tempering barrel.
Further, the tempering barrel comprises a first U-shaped seat 600, the first U-shaped seat 600 comprises a first U-shaped body 610, the section of the first U-shaped body 610 in the vertical plane is U-shaped, a second convex column 511 is arranged on a flanging of the cross bracket 510 of the clamping seat 500, the second convex column 511 is inserted into through holes formed in two sides of the first U-shaped body 610, and the clamping seat 500 rotates by taking the second convex column 511 as a rotating shaft to enable the tempering barrel to be in a horizontal posture or a vertical posture; a fan-shaped plate 530 is fixed on the outer side of one of the second convex columns 511, the fan-shaped plate 530 is perpendicular to the axis of the second convex column 511, a gear is arranged on the periphery of the fan-shaped plate 530, and a fourth motor 630 is fixedly arranged on the first U-shaped body 610 and used for driving the fan-shaped plate 530 to rotate around the axis of the second convex column 511 and driving the clamping seat 500 to rotate; the fourth motor 630, the sector plate 530 and the second boss 511 together form a sixth driving unit; in the above steps S100, S300 and S500, the fourth motor 630 drives the holder 500 to rotate through the gear on the outer side of the sector plate 530.
Further, the second U-shaped seat 700 is included, the second U-shaped seat 700 includes a second U-shaped body 710, the section of the second U-shaped body 710 in the vertical plane is U-shaped, a partition plate 720 is arranged between the second U-shaped bodies 710, the partition plate 720 is parallel to the side surface of the second U-shaped body 710, a fifth motor 730 and a first lead screw 740 are respectively installed on two sides of the partition plate 720, and the first lead screw 740 is perpendicular to the partition plate 720; the first U-shaped body 610 is positioned above the first lead screw 740, the second straight rod 620 is arranged on two sides of the first U-shaped body 610, the fan-shaped plate 530 is provided with a second arc-shaped hole 531 for avoiding the second straight rod 620, and the second straight rod 620 passes through holes formed in the second U-shaped seat 700 and the partition plate 720; the first screw 740 is provided with a first sliding block 750, and when the fifth motor 730 drives the first screw 740 to rotate, the first sliding block 750 drives the first U-shaped body 610 to move left and right; the fifth motor 730, the first lead screw 740, and the first slider 750 together constitute a seventh driving unit.
Further, the third U-shaped seat 800 is included, the third U-shaped seat 800 includes a third U-shaped body 810, the section of the third U-shaped body 810 in the vertical plane is U-shaped, the second U-shaped body 710 is located in the third U-shaped body 810 and can slide up and down, waist-shaped holes are opened on two side plates of the third U-shaped body 810 for avoiding the second straight rod 620, a sixth motor 820 and a second screw 830 are arranged at the lower part of the third U-shaped body 810, the second screw rod 830 is fixed between two side plates of the third U-shaped body 810 and is parallel to the second straight rod 620, the sixth motor 820 is fixed on one side plate of the third U-shaped body 810, one end of the hinge rod 850 is hinged to the second slider 840, the other end of the hinge rod 850 is hinged to the bottom of the second U-shaped body 710, and the second slider 840 drives the second U-shaped body 710 to move up and down through the hinge rod 850 when the sixth motor 820 drives the second screw rod 830 to rotate; the sixth motor 820, the second lead screw 830, the second slider 840 and the hinge lever 850 together constitute an eighth driving unit; a support frame is arranged above the third U-shaped body 810 and used for fixedly mounting the camera.
Furthermore, first protruding strips 711 are arranged on the outer plate surfaces of the two side plates of the second U-shaped body 710, and the first protruding strips 711 are arranged along the vertical direction; the inner plate surfaces of two side plates of the third U-shaped body 810 are provided with second convex strips 811, the second convex strips 811 are arranged in parallel and clamp the first convex strips 711 in the middle, and the first convex strips 711 and the second convex strips 811 are matched to realize that the second U-shaped body 710 can only move up and down along the third U-shaped body 810; the eighth driving unit is provided with two groups, two sixth motors 820 are respectively arranged on two side plates of the third U-shaped body 810, the shaft cores of the two second screw rods 830 are positioned in the same horizontal plane and are arranged in parallel, and the two hinge rods 850 are arranged in a crossed manner; in the step S100, the initial position of the card socket 500 is: when the clamping seat 500 is in a horizontal posture, the center of the tempering barrel is superposed with the center of the discharge hole 281 of the neat stack of piston rings; in step S300, the detection station, i.e., the cassette 500, is inclined by 30 ° to 60 °.
Referring to fig. 2-25, the invention further discloses a transfer system for heat treatment of piston rings, which comprises a shaping device and a receiving device, wherein the shaping device comprises a rotating unit 100, a first driving unit, a second driving unit and a third driving unit, the rotating unit 100 comprises a housing 110, a rotating drum 120 and a first pushing member 130, the rotating drum 120 is positioned in the housing 110 and can rotate relative to the housing 110, the first driving unit is used for driving the rotating unit 100 to take a vertical posture to receive a pile of piston rings to be shaped or take a horizontal posture, the second driving unit is used for driving the rotating drum 120 in the rotating unit 100 in the horizontal posture to rotate so that the pile of piston rings are aligned, and the third driving unit is used for driving the first pushing member 130 to act to withdraw the aligned pile of piston rings from the rotating drum 120 to the receiving device; the receiving device comprises a clamping seat 500, a fifth driving unit, a sixth driving unit, a seventh driving unit and an eighth driving unit, wherein a tempering barrel contained in the clamping seat 500 is used for receiving a pile of neat piston rings, the fifth driving unit is used for driving a clamping head 540 of the clamping seat 500 to clamp or loosen the tempering barrel, the sixth driving unit is used for driving the tempering barrel in the clamping seat 500 to be in a horizontal posture or a vertical posture, and the seventh driving unit and the eighth driving unit are respectively used for driving the clamping seat 500 to move left and right and move up and down. The rotary unit 100 and the rotary drum 120 which can independently rotate in the rotary unit 100 are arranged, and then a stack of piston rings placed in the rotary drum 120 are aligned through rotation of the rotary drum 120, so that the piston rings cannot be damaged; the tempering barrel can be fixed by the clamping seat 500, the tempering barrel can be conveniently clamped and loosened by the fifth driving unit, and the other three driving units can enable the clamping seat 500 to drive the tempering barrel to rotate, move up and down and move left and right, so that the tempering barrel can bear a neat and orderly stack of piston rings at a proper position, and the whole system is compact in structure and convenient to use.
The effective effects of the following preferred embodiments have been described in detail above, and are not repeated here.
Further, the housing 110 is in a barrel shape, and a through hole is formed in one side of the barrel bottom; the rotating drum 120 is integrally barrel-shaped, the outer contour of the rotating drum is circular, the outer diameter of the rotating drum is matched with the inner diameter of the shell 110, the inner contour of the rotating drum is petal-shaped, the curvature radius of each petal is equal to that of a piston ring, one side of the drum bottom of the rotating drum 120 is provided with a convex column which extends out of a through hole at the drum bottom of the shell 110, and the convex column is hollow; the first pusher 130 comprises a push plate 131 and a first straight rod 132, the push plate 131 is positioned in the drum 120 and has a contour matched with the inner contour of the drum 120, and the first straight rod 132 is fixed on the plate surface of the push plate 131 facing the bottom of the drum 120 and passes through the convex column; the second driving unit drives the drum 120 to rotate through the convex column, and the third driving unit drives the first pushing member 130 to act through the first straight rod 132.
Further, the shaping device comprises a base 200, a rotating frame 300, a support 400 and a fourth driving unit, wherein the base 200 is used for supporting the rotating frame 300, the rotating frame 300 is integrally in a circular frame shape and can rotate around the axis core of the rotating frame, the rotating units 100 are fixed on the rotating frame 300 through the support 400, the rotating units 100 are uniformly arranged at intervals along the circumferential direction, and the fourth driving unit is used for driving the support 400 to rotate relative to the rotating frame 300;
further, the base 200 comprises a disc 210, a first upright column 220 and an upper tray 230, wherein the upper tray 230 is fixed on the disc 210 through the first upright column 220 and is coaxially arranged with the disc 210; the rotating frame 300 comprises an upper circular plate 310, a second upright post 320 and a lower circular ring 330, wherein the upper circular plate 310 and the lower circular ring 330 are coaxially arranged and fixedly connected into a frame shape through the second upright post 320, and a plurality of second upright posts 320 are uniformly arranged along the circumferential direction; the upper tray 230 is integrally in a barrel shape, one side of a barrel opening of the upper tray is arranged upwards, the upper tray 230 is used for supporting the upper circular plate 310, the upper tray and the upper circular plate 310 are coaxially arranged, a first motor 240 is arranged in the tray and used for driving the upper circular plate 310 to rotate, and an annular groove 211 is formed in the circular plate 210 of the base 200 and used for containing a lower circular ring 330 of the rotating frame 300; the support 400 comprises a vertical plate 410, an upper rotating shaft 420 and a lower rotating shaft 430, wherein the vertical plate 410 is a square plate, the surface of the vertical plate is positioned in a vertical plane, the shell 110 of the rotating unit 100 is hinged on the vertical plate 410, a hinged shaft is parallel to a short side of the vertical plate 410 positioned in a horizontal plane, a barrel opening of the rotating drum 120 abuts against the vertical plate 410 when the rotating unit 100 is in a horizontal posture, a through hole is formed in the vertical plate 410 for the neat piston ring to exit, the upper rotating shaft 420 and the lower rotating shaft 430 are respectively arranged above and below the vertical plate 410, the upper rotating shaft 420 and the lower rotating shaft 430 are coaxially arranged, and the shaft core of the upper; counter bores are respectively arranged on two opposite side surfaces of the upper circular plate 310 and the lower circular ring 330 of the rotating frame 300, an upper rotating shaft 420 and a lower rotating shaft 430 of the support 400 are respectively positioned in the counter bores of the upper circular plate 310 and the counter bores of the lower circular ring 330, the number of the supports 400 is equal to that of the second upright columns 320, and the supports 400 and the second upright columns 320 are uniformly arranged at intervals along the circumferential direction; the two sides of the vertical plate 410 of the bracket 400 are respectively provided with a fan-shaped side plate 440, the two fan-shaped side plates 440 are parallel to each other and perpendicular to the short side of the vertical plate 410, the fan-shaped side plates 440 are provided with first arc-shaped holes 441, the two sides of the shell 110 of the rotating unit 100 are provided with coaxial first convex columns 111, and the first convex columns 111 move along the length direction of the first arc-shaped holes 441 when the rotating unit 100 rotates around the bracket 400; when the first driving unit drives the first protruding column 111 to move to the upper end and the lower end of the first arc-shaped hole 441, the rotating unit 100 is in a horizontal posture and a vertical posture respectively.
Further, the bracket 400 comprises a second pushing member 450, and the second pushing member 450 comprises a square body 451, an upper straight rod 452, a lower straight rod 453, a second pressure spring 454, a push rod 455 and a strip-shaped plate 456; the square body 451 and the fan-shaped side plate 440 are respectively arranged at two sides of the vertical plate 410, an upper straight rod 452 and a lower straight rod 453 arranged at two sides of the square body 451 respectively penetrate through holes in an upper boss 411 and a lower boss 412 arranged at two sides of the vertical plate 410 to enable the square body 451 to slide up and down along the plate surface of the vertical plate 410, a second pressure spring 454 is sleeved on the rod body of the upper straight rod 452 between the square body 451 and the upper boss 411, strip-shaped plates 456 arranged at two sides of the square body 451 respectively cling to the outer sides of the fan-shaped side plate 440, and a waist-shaped hole is formed in the strip-shaped plate 456 to enable the first convex column; the square body 451 is provided with a through hole, and the through hole on the square body 451 is matched with the through hole on the vertical plate 410 when the rotating unit 100 is in the horizontal posture; the push rod 455 is arranged at the lower end of the square body 451, the disc 210 of the base 200 is provided with a first C-shaped boss 260, the upper part of the opening of the first C-shaped boss 260 is wedge-shaped, and the lower end of the push rod 455 moves up and down under the extrusion of the first C-shaped boss 260 when the first motor 240 rotates; the first motor 240, the second pushing member 450, the first C-shaped boss 260, and the first boss 111 together form a first driving unit.
Further, a first gear 121 is disposed on a pillar body of the drum 120 disposed at one side of the bottom of the drum and located at the outer side of the bottom of the housing 110, a second gear 231 disposed annularly is disposed on the bottom surface of the upper tray 230 of the base 200, the first gear 121 and the second gear 231 are engaged with each other in the horizontal posture of the rotating unit 100, and the drum 120 is driven by the first gear 121 to rotate when the first motor 240 drives the rotating frame 300 to rotate in the horizontal posture; the first motor 240, the first gear 121 and the second gear 231 form a second driving unit; the first pushing member 130 further comprises a first compression spring 133, one end of the first compression spring 133 abuts against a step arranged at the outer end of the first straight rod 132, the other end of the first compression spring 133 abuts against a convex column of the rotary drum 120, and the elastic acting force of the first compression spring 133 enables the push plate 131 to abut against one side of the bottom of the rotary drum 120; a straight groove 232 is formed in the bottom of the upper tray 230, the straight groove 232 is formed in the radial direction of the upper tray 230, a second motor 250, a screw rod and a sliding block are arranged at the position, located at the straight groove 232, of the bottom of the upper tray 230, and when the second motor 250 drives the screw rod to rotate, the sliding block moves along the length direction of the straight groove 232 and presses the first straight rod 132 of the first pushing piece 130 to move; the second motor 250, the lead screw, the slider, and the first compression spring 133 together constitute a third driving unit.
Further, a second C-shaped boss 270 and a C-shaped baffle 280 are arranged on the disc 210 of the base 200, a boss 431 is arranged on the lower rotating shaft 430 of the bracket 400, the boss 431 has an arc-shaped surface, the curvature radius of the arc-shaped surface of the boss 431 is equal to that of the second C-shaped boss 270, when the boss 431 abuts against the second C-shaped boss 270, the corner of the bracket 400 is fixed, and the first straight rod 132 points to the center of the base 200; a first flange 233 extends outwards from the opening of the upper tray 230 of the base 200, the first flange 233 is located in the horizontal plane and has a circular outer contour, a third gear 234 is located at the opening of the second C-shaped boss 270 at the edge of the first flange 233, a fourth gear 421 is arranged on the upper rotating shaft 420 of the bracket 400, and the third gear 234 and the fourth gear 421 are engaged with each other and have the same number of teeth; the first motor 240, the third gear 234, and the fourth gear 421 constitute a fourth driving unit; one side of the square body 451 of the second pushing part 450, which is far away from the vertical plate 410, is an arc-shaped surface, the arc-shaped surface of the square body 451 is equal to the curvature radius of the C-shaped baffle 280, when the rotating unit 100 is in a horizontal posture, the C-shaped baffle 280 is blocked outside the square body 451 of the second pushing part 450, a discharge port 281 is arranged on the C-shaped baffle 280, when the rotating unit 100 is in a horizontal posture, a shaft core of a through hole formed in the square body 451 and a shaft core of the discharge port 281 are positioned in the same horizontal plane, and the shaft core of the discharge port 281 is parallel to the length direction of the straight groove 232 formed at the bottom of the.
Further, the clamping seat 500 comprises a cross support 510 and an annular body 520, wherein flanges are arranged at four ends of the cross support 510 towards one side of the cross support, the ends of the flanges are fixedly connected with the annular body 520, and the axis of the annular body 520 is perpendicular to the plane of the cross support 510; the two clamping heads 540 are arranged symmetrically in the annular body 520, each clamping head 540 is composed of a semicircular plate 541 and a guide pillar 542, the guide pillar 542 is fixed on the outer side of the semicircular plate 541, a through hole is formed in the annular body 520 of the clamping seat 500 for the guide pillar 542 to pass through, and when the guide pillar 542 moves along the through hole of the annular body 520, the two clamping heads 540 clamp or loosen the tempering barrel; one of the guide columns 542 of the chucks 540 is provided with a stop at the outer side of the annular body 520, a third compression spring 550 is sleeved on a column body of the guide column 542 between the annular body 520 and the semicircular plate 541, and the two chucks 540 move inwards and clamp the tempering barrel under the elastic action of the third compression spring 550.
Further, a driving ring 560 is sleeved on the annular body 520, the inner diameter of the driving ring 560 is matched with the outer diameter of the annular body 520, the driving ring 560 can rotate around the axial core of the annular body 520, a groove 561 for avoiding the guide post 542 of the chuck 540 is arranged on the driving ring 560, a protrusion 562 and a fifth gear 563 are arranged on the outer annular surface of the driving ring 560, the cross section of the protrusion 562 along the direction perpendicular to the axial core of the driving ring 560 is wedge-shaped, when the driving ring 560 rotates, the protrusion 562 presses the stop of the guide post 542 of the chuck 540 and drives the chuck 540 to move outwards to release the tempering barrel, and a third motor 570 is fixedly arranged on the clamping seat 500 to drive the driving ring 560 to rotate through the fifth gear; the third motor 570, the third pressure spring 550, and the drive ring 560 collectively constitute a fifth drive unit.
Further, the receiving device includes a first U-shaped seat 600, a second U-shaped seat 700, and a third U-shaped seat 800; the first U-shaped seat 600 comprises a first U-shaped body 610, the section of the first U-shaped body 610 in the vertical plane is U-shaped, a second convex column 511 is arranged on a flange of the cross bracket 510 of the clamping seat 500, the second convex column 511 is inserted into through holes formed in two sides of the first U-shaped body 610, and the clamping seat 500 rotates by taking the second convex column 511 as a rotating shaft to enable the tempering barrel to be in a horizontal posture or a vertical posture; a fan-shaped plate 530 is fixed on the outer side of one of the second convex columns 511, the fan-shaped plate 530 is perpendicular to the axis of the second convex column 511, a gear is arranged on the periphery of the fan-shaped plate 530, and a fourth motor 630 is fixedly arranged on the first U-shaped body 610 and used for driving the fan-shaped plate 530 to rotate around the axis of the second convex column 511 and driving the clamping seat 500 to rotate; the fourth motor 630, the sector plate 530 and the second boss 511 together form a sixth driving unit; the second U-shaped seat 700 comprises a second U-shaped body 710, the section of the second U-shaped body 710 in the vertical plane is U-shaped, a partition plate 720 is arranged between the second U-shaped bodies 710, the partition plate 720 is parallel to the side surface of the second U-shaped body 710, a fifth motor 730 and a first lead screw 740 are respectively installed on two sides of the partition plate 720, and the first lead screw 740 is perpendicular to the partition plate 720; the first U-shaped body 610 is positioned above the first lead screw 740, the second straight rod 620 is arranged on two sides of the first U-shaped body 610, the fan-shaped plate 530 is provided with a second arc-shaped hole 531 for avoiding the second straight rod 620, and the second straight rod 620 passes through holes formed in the second U-shaped seat 700 and the partition plate 720; the first screw 740 is provided with a first sliding block 750, and when the fifth motor 730 drives the first screw 740 to rotate, the first sliding block 750 drives the first U-shaped body 610 to move left and right; the fifth motor 730, the first lead screw 740 and the first slider 750 together form a seventh driving unit; the third U-shaped seat 800 comprises a third U-shaped body 810, the section of the third U-shaped body 810 in a vertical plane is U-shaped, the second U-shaped body 710 is located in the third U-shaped body 810 and can slide up and down, waist-shaped holes are formed in two side plates of the third U-shaped body 810 and used for avoiding the second straight rod 620, a sixth motor 820, a second screw rod 830, a second slider 840 and a hinge rod 850 are arranged at the lower part of the third U-shaped body 810, the second screw rod 830 is fixed between the two side plates of the third U-shaped body 810 and parallel to the second straight rod 620, the sixth motor 820 is fixed on one side plate of the third U-shaped body 810, one end of the hinge rod 850 is hinged to the second slider 840, the other end of the hinge rod is hinged to the bottom of the second U-shaped body 710, and the second slider 840 is driven by the hinge rod 850 to move up and down by the second U-shaped body 710 when the sixth motor 820 drives; the sixth motor 820, the second lead screw 830, the second slider 840, and the hinge lever 850 together constitute an eighth driving unit.
Furthermore, first protruding strips 711 are arranged on the outer plate surfaces of the two side plates of the second U-shaped body 710, and the first protruding strips 711 are arranged along the vertical direction; the inner plate surfaces of two side plates of the third U-shaped body 810 are provided with second convex strips 811, the second convex strips 811 are arranged in parallel and clamp the first convex strips 711 in the middle, and the first convex strips 711 and the second convex strips 811 are matched to realize that the second U-shaped body 710 can only move up and down along the third U-shaped body 810; the eighth driving unit is provided with two sets, two sixth motors 820 are respectively arranged on two side plates of the third U-shaped body 810, the shaft cores of the two second lead screws 830 are positioned in the same horizontal plane and arranged in parallel, and the two hinge rods 850 are arranged in a crossed manner.

Claims (10)

1. A receiving device for heat treatment of piston rings is characterized in that: the tempering barrel clamping device comprises a clamping seat (500), a fifth driving unit, a sixth driving unit, a seventh driving unit and an eighth driving unit, wherein the clamping seat (500) is used for accommodating a tempering barrel, the fifth driving unit is used for driving a clamping head (540) of the clamping seat (500) to clamp or loosen the tempering barrel, the sixth driving unit is used for driving the tempering barrel in the clamping seat (500) to be in a horizontal posture or a vertical posture, and the seventh driving unit and the eighth driving unit are respectively used for driving the clamping seat (500) to move left and right and move up and down.
2. A receiving device for heat treatment of piston rings according to claim 1, characterized in that: the clamping seat (500) comprises a cross support (510) and an annular body (520), wherein flanges are arranged at four end parts of the cross support (510) towards one side of the cross support, the end parts of the flanges are fixedly connected with the annular body (520), and a shaft core of the annular body (520) is perpendicular to a plane where the cross support (510) is located.
3. A receiving device for heat treatment of piston rings according to claim 2, characterized in that: the two clamping heads (540) are symmetrically arranged in the annular body (520), each clamping head (540) is composed of a semicircular ring plate (541) and a guide pillar (542), the guide pillars (542) are fixed on the outer side of the semicircular ring plate (541), a through hole is formed in the annular body (520) of the clamping seat (500) and used for the guide pillars (542) to penetrate through, and when the guide pillars (542) move along the through hole of the annular body (520), the two clamping heads (540) clamp or loosen the tempering barrel.
4. A receiving device for heat treatment of piston rings according to claim 3, characterized in that: a stop dog is arranged on one guide post (542) of the clamping heads (540) and located on the outer side of the annular body (520), a third pressure spring (550) is sleeved on a post body of the guide post (542) located between the annular body (520) and the semicircular plate (541), and the two clamping heads (540) move inwards and clamp the tempering barrel under the action of elastic force of the third pressure spring (550).
5. A receiving device for heat treatment of piston rings according to claim 4, characterized in that: the driving ring (560) is sleeved on the annular body (520), the inner diameter of the driving ring (560) is matched with the outer diameter of the annular body (520), the driving ring (560) can rotate around the shaft core of the annular body (520), a groove (561) for avoiding a guide post (542) of the chuck (540) is arranged on the driving ring (560), a protrusion (562) and a fifth gear (563) are arranged on the outer ring surface of the driving ring (560), the cross section of the protrusion (562) in the direction perpendicular to the shaft core of the driving ring (560) is in a wedge shape, when the driving ring (560) rotates, the protrusion (562) extrudes a stop of the guide post (542) of the chuck (540) and drives the chuck (540) to move outwards to release the tempering barrel, and a third motor (570) is fixedly mounted on the clamping seat (500) and drives the driving ring (560) to rotate through the fifth gear; the third motor (570), the third compression spring (550), and the drive ring (560) together constitute a fifth drive unit.
6. A receiving device for heat treatment of piston rings according to claim 5, characterized in that: the tempering barrel comprises a first U-shaped seat (600), wherein the first U-shaped seat (600) comprises a first U-shaped body (610), the section of the first U-shaped body (610) in a vertical plane is U-shaped, a second convex column (511) is arranged on a flanging of a cross support (510) of the clamping seat (500), the second convex column (511) is inserted into through holes formed in two sides of the first U-shaped body (610), and the clamping seat (500) rotates by taking the second convex column (511) as a rotating shaft to enable the tempering barrel to be in a horizontal posture or a vertical posture; a fan-shaped plate (530) is fixed on the outer side of one of the second convex columns (511), the fan-shaped plate (530) is perpendicular to the axis of the second convex column (511), a gear is arranged on the periphery of the fan-shaped plate (530), and a fourth motor (630) is fixedly arranged on the first U-shaped body (610) and used for driving the fan-shaped plate (530) to rotate around the axis of the second convex column (511) and driving the clamping seat (500) to rotate; the fourth motor (630), the fan-shaped plate (530) and the second convex column (511) jointly form a sixth driving unit.
7. A receiving device for heat treatment of piston rings according to claim 6, characterized in that: the motor-driven bicycle comprises a second U-shaped seat (700), wherein the second U-shaped seat (700) comprises a second U-shaped body (710), the section of the second U-shaped body (710) in a vertical plane is U-shaped, a partition plate (720) is arranged between the second U-shaped bodies (710), the partition plate (720) is parallel to the side surface of the second U-shaped body (710), a fifth motor (730) and a first lead screw (740) are respectively installed on two sides of the partition plate (720), and the first lead screw (740) is perpendicular to the partition plate (720); the first U-shaped body (610) is positioned above the first screw rod (740), the two sides of the first U-shaped body (610) are provided with second straight rods (620), the fan-shaped plate (530) is provided with second arc-shaped holes (531) for avoiding the second straight rods (620), and the second straight rods (620) penetrate through holes formed in the second U-shaped seat (700) and the partition plate (720); a first sliding block (750) is arranged on the first screw rod (740), and when the fifth motor (730) drives the first screw rod (740) to rotate, the first sliding block (750) drives the first U-shaped body (610) to move left and right; the fifth motor (730), the first screw (740) and the first slider (750) together form a seventh driving unit.
8. A receiving device for heat treatment of piston rings according to claim 7, characterized in that: comprises a third U-shaped seat (800), the third U-shaped seat (800) comprises a third U-shaped body (810), the section of the third U-shaped body (810) in a vertical plane is U-shaped, the second U-shaped body (710) is positioned in the third U-shaped body (810) and can slide up and down, waist-shaped holes are formed in two side plates of the third U-shaped body (810) and used for avoiding a second straight rod (620), a sixth motor (820), a second screw rod (830), a second sliding block (840) and a hinge rod (850) are arranged at the lower part of the third U-shaped body (810), the second screw rod (830) is fixed between the two side plates of the third U-shaped body (810) and parallel to the second straight rod (620), the sixth motor (820) is fixed on one side plate of the third U-shaped body (810), one end of the hinge rod (850) is hinged to the second sliding block (840), and the other end of the hinge rod is hinged to the bottom of the second U-shaped body (710), when the sixth motor (820) drives the second screw rod (830) to rotate, the second sliding block (840) drives the second U-shaped body (710) to move up and down through the hinge rod (850); the sixth motor (820), the second screw (830), the second slider (840) and the hinge lever (850) together constitute an eighth driving unit.
9. A receiving device for heat treatment of piston rings according to claim 8, characterized in that: the outer plate surfaces of two side plates of the second U-shaped body (710) are provided with first convex strips (711), and the first convex strips (711) are arranged along the vertical direction; the inner plate surfaces of two side plates of the third U-shaped body (810) are provided with two convex strips (811), the two convex strips (811) are arranged in parallel and clamp the first convex strip (711) in the middle, and the first convex strip (711) and the second convex strip (811) are matched to realize that the second U-shaped body (710) can only move up and down along the third U-shaped body (810).
10. A receiving device for heat treatment of piston rings according to claim 9, characterized in that: the eighth driving unit is provided with two groups, the two sixth motors (820) are respectively arranged on the two side plates of the third U-shaped body (810), the shaft cores of the two second screw rods (830) are positioned in the same horizontal plane and are arranged in parallel, and the two hinge rods (850) are arranged in a crossed manner; a supporting leg (860) is arranged below the third U-shaped body (810).
CN202011190201.4A 2020-10-30 2020-10-30 Bearing device for heat treatment of piston ring Withdrawn CN112342363A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011190201.4A CN112342363A (en) 2020-10-30 2020-10-30 Bearing device for heat treatment of piston ring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011190201.4A CN112342363A (en) 2020-10-30 2020-10-30 Bearing device for heat treatment of piston ring

Publications (1)

Publication Number Publication Date
CN112342363A true CN112342363A (en) 2021-02-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011190201.4A Withdrawn CN112342363A (en) 2020-10-30 2020-10-30 Bearing device for heat treatment of piston ring

Country Status (1)

Country Link
CN (1) CN112342363A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201799903U (en) * 2010-09-19 2011-04-20 上海三一精机有限公司 Adjustable follower clamp
CN202985393U (en) * 2012-12-03 2013-06-12 齐重数控装备股份有限公司 Small-sized handheld fixture for heat treatment of workpieces
CN104308776A (en) * 2014-10-21 2015-01-28 西安煤矿机械有限公司 Tool for mounting tooth holder of end effector for mining equipment
CN205579068U (en) * 2016-03-24 2016-09-14 凯迈(洛阳)测控有限公司 Multi freedom gesture angle testing arrangement
CN111764659A (en) * 2020-06-03 2020-10-13 湖北洲天建设集团有限公司 Intelligent alignment assembly equipment and method for prefabricated components of assembled shear wall
CN111779287A (en) * 2020-06-03 2020-10-16 湖北洲天建设集团有限公司 Conveying and aligning assembly system for large-span truss type assembly type prefabricated parts

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201799903U (en) * 2010-09-19 2011-04-20 上海三一精机有限公司 Adjustable follower clamp
CN202985393U (en) * 2012-12-03 2013-06-12 齐重数控装备股份有限公司 Small-sized handheld fixture for heat treatment of workpieces
CN104308776A (en) * 2014-10-21 2015-01-28 西安煤矿机械有限公司 Tool for mounting tooth holder of end effector for mining equipment
CN205579068U (en) * 2016-03-24 2016-09-14 凯迈(洛阳)测控有限公司 Multi freedom gesture angle testing arrangement
CN111764659A (en) * 2020-06-03 2020-10-13 湖北洲天建设集团有限公司 Intelligent alignment assembly equipment and method for prefabricated components of assembled shear wall
CN111779287A (en) * 2020-06-03 2020-10-16 湖北洲天建设集团有限公司 Conveying and aligning assembly system for large-span truss type assembly type prefabricated parts

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Application publication date: 20210209