CN112338417A - Bogie frame assembly tooling - Google Patents
Bogie frame assembly tooling Download PDFInfo
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- CN112338417A CN112338417A CN202011247735.6A CN202011247735A CN112338417A CN 112338417 A CN112338417 A CN 112338417A CN 202011247735 A CN202011247735 A CN 202011247735A CN 112338417 A CN112338417 A CN 112338417A
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- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 238000000034 method Methods 0.000 claims abstract description 30
- 230000008569 process Effects 0.000 claims description 21
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- 229910003460 diamond Inorganic materials 0.000 claims description 4
- 239000010432 diamond Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000003137 locomotive effect Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
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- 238000003908 quality control method Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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Abstract
The invention is suitable for the field of locomotive manufacturing, and provides a bogie frame assembling tool and a bogie frame assembling method. The bogie frame assembling tool comprises a frame, a cross beam following clamping mechanism, a positioning assembly, a side beam assembling mechanism, an axial positioning moving mechanism and an axial clamping mechanism. The bogie frame assembling tool provided by the invention realizes the positioning and assembling of the cross beam assembly and the side beam assembly by arranging the cross beam following clamping mechanism for positioning and clamping the cross beam assembly and the side beam assembling mechanism for positioning and clamping the side beam assembly, and arranging the positioning assembly for positioning the cross beam following clamping mechanism and the axial positioning moving mechanism for driving the side beam assembling mechanism to move and positioning the side beam assembly to the preset mounting position relative to the cross beam assembly, thereby avoiding complicated manual scribing positioning and tedious carrying operation.
Description
Technical Field
The invention belongs to the field of locomotive manufacturing, and particularly relates to a bogie frame assembling tool.
Background
The bogie frame is formed by welding metal parts such as steel plates, steel pipes, forgings, castings and the like, mainly comprises cross beams and side beams, and has strict requirements on process quality control. The assembly error of the framework welding process influences the size of a finished framework product, the size of the framework influences whether the framework has enough processing amount or can be cut excessively or not, the assembly of the bogie is also influenced, the assembly size of the framework is mainly ensured by a tool, and the assembly precision of the framework is also influenced by an assembly method.
Referring to fig. 1, the state of the frame when the bogie is in the forward position is the forward position of the frame, whereas the state of the frame when the bogie is in the backward position is the backward position of the frame. The existing framework assembly process is as follows: and respectively installing the beam assembly and the side beam assembly by using the beam assembly tool and the side beam assembly tool to obtain a beam assembly and a longitudinal beam assembly, and then assembling the beam assembly and the longitudinal beam assembly to obtain the bogie frame.
However, when the beam assembly is obtained by the beam assembly tool, the beam assembly is installed in a reversed state (namely, reversed installation), when the side beam assembly is obtained by the side beam assembly tool, the beam assembly is installed in a forward state (namely, forward installation), and when the bogie frame is obtained by assembling the beam assembly and the side beam assembly, the bogie frame is also installed in a forward state (namely, forward installation). The assembly of the framework is difficult, the cross beam assembly and the side beam assembly are required to be respectively carried to the platform after the cross beam assembly and the side beam assembly are assembled due to the fact that the whole assembly process is not positioned uniformly, manual marking and positioning are required to be carried out on the cross beam assembly and the side beam assembly again, and the problems of error increase and complex operation are caused by the manual marking and positioning.
Disclosure of Invention
The invention aims to provide a bogie frame assembling tool, and aims to solve or at least improve the technical problems that a cross beam assembly and a side beam assembly need to be scribed and positioned and are complex to operate in the existing bogie frame assembling process to a certain extent.
In order to achieve the above object, the technical solution adopted by the present invention is to provide a truck frame assembly tool, including:
a frame;
the beam following clamping mechanism is arranged on the rack and used for positioning, clamping and assembling the beam assembly on the frame;
the positioning assembly is used for positioning the beam following clamping mechanism to a preset position on the rack;
the side beam assembly mechanism is used for positioning and clamping the side beam assembly and is used for assembling the side beam assembly on the side beam assembly;
the axial positioning and moving mechanism is arranged on the rack and is used for driving the side beam assembly mechanism to move axially along the cross beam and positioning the side beam assembly to a preset mounting position relative to the cross beam assembly; and
and the axial clamping mechanism is arranged on the rack and is used for clamping and fixing the side beam assembly positioned relative to the cross beam assembly.
Furthermore, the crossbeam follow-up clamping mechanism comprises a first clamping block, a second clamping block and a locking assembly, wherein the second clamping block is used for being installed on the rack, a V-shaped groove used for positioning the crossbeam is formed in the second clamping block, and the locking assembly enables the first clamping block to clamp and fix the positioned crossbeam on the second clamping block.
Furthermore, the bottom surface of the second clamping block is abutted against the rack, and the positioning assembly comprises a first positioning round pin, a first positioning diamond-shaped pin, a first round hole which is inserted and positioned with the first positioning round pin, and a second round hole which is inserted and positioned with the first positioning diamond-shaped pin; the first positioning round pin and the first positioning diamond-shaped pin are arranged on one of the second clamping block or the machine frame, and the first round hole and the second round hole are arranged on the other of the second clamping block or the machine frame.
Further, the rack comprises a substrate and an adapter plate fixedly arranged on the substrate, the first positioning round pin and the first positioning diamond-shaped pin are arranged on the second clamping block, the first round hole and the second round hole are arranged on the adapter plate, and the second clamping block is abutted to the adapter plate;
the second clamp block is provided with a first extending plate, the adapter plate is provided with a second extending plate, the first extending plate and the second extending plate are respectively provided with a first opening and a second opening, and the second clamp block and the adapter plate are fixedly connected through a first thread screwing assembly penetrating through the first opening and the second opening.
Furthermore, the locking assembly comprises a first stud fixedly arranged on the second clamping block and a first nut in threaded connection with the first stud, a first through hole for the first stud to pass through is formed in the first clamping block, and the first nut is abutted to the first clamping block and clamps and fixes the cross beam on the second clamping block through the threaded connection between the first nut and the first stud.
Furthermore, the locking assembly further comprises a hanging ring, and the hanging ring is provided with a threaded hole portion used for being in threaded connection with the first stud.
Further, the side beam assembling mechanism comprises a base arranged on the axial positioning and moving mechanism, a second positioning round pin fixed on the base, an axial positioning piece, a support piece used for supporting and positioning the side beam in the vertical direction and a vertical locking piece; the axial positioning piece, the supporting piece and the vertical locking piece are arranged on the base;
the second positioning round pin is used for being inserted and positioned with the vertical hole of the hollow spring guide pillar on the side beam;
the axial positioning piece is used for abutting and positioning the process piece on the side beam in the axial direction of the cross beam;
and the vertical locking piece is used for abutting against the side beam so as to ensure that the side beam is abutted and fixed with the support piece.
Furthermore, the axial positioning piece is provided with a first positioning vertical face, and the first positioning vertical face is used for being abutted against a second positioning vertical face of the technical piece so as to realize the axial positioning of the side beam assembly on the cross beam.
Furthermore, the axial positioning moving mechanism comprises a sliding rail, a sliding sleeve and a sliding sleeve positioning piece, wherein the sliding sleeve is in sliding fit with the sliding rail;
the sliding sleeve positioning piece is fixedly arranged on the sliding rail and is used for being abutted against the sliding sleeve so as to move and position the side beam assembly to a preset installation position relative to the cross beam assembly.
Another object of the present invention is to provide a method for assembling a bogie frame, which uses the above assembling tool for assembling the bogie frame, and comprises the following steps:
acquiring a cross beam and a cross beam accessory, positioning and clamping the cross beam to the cross beam follow-up clamping mechanism, and assembling by using a cross beam assembling tool to obtain a cross beam assembly;
the method comprises the following steps of obtaining a side beam, a technical piece and a side beam accessory, fixedly connecting the technical piece on a preset position on the side beam, wherein the technical piece is provided with a step-shaped structure, the step-shaped structure is provided with a first technical plane, a second positioning vertical surface and a second technical plane, and the second positioning vertical surface is respectively connected with the first technical plane and the second technical plane; positioning and clamping the side beam to the side beam assembling mechanism, and assembling by using a side beam assembling tool to obtain a side beam assembly;
the axial positioning and moving mechanism is used for driving the side beam assembling mechanism to move axially along a cross beam, so that the cross beam is inserted into the insertion hole of the side beam, and the side beam assembly is moved and positioned to a preset mounting position relative to the cross beam assembly; assembling and connecting the side beam assemblies and the cross beam assemblies to obtain a primary bogie frame;
and taking the primary bogie frame down from the bogie frame assembly tool, and processing the process part to remove the step-type structure and obtain the bogie frame.
Compared with the prior art, the bogie frame assembling tool provided by the invention has the advantages that the positioning and assembling of the cross beam assembly and the side beam assembly are realized by arranging the cross beam following clamping mechanism for positioning and clamping the cross beam assembly and the side beam assembling mechanism for positioning and clamping the side beam assembly, and the positioning assembly for positioning the cross beam following clamping mechanism and the axial positioning moving mechanism for driving the side beam assembling mechanism to move and positioning the side beam assembly to the preset mounting position relative to the cross beam assembly, so that the complicated manual scribing positioning and the complicated and heavy carrying operation are avoided.
Drawings
FIG. 1 is a schematic view of a bogie frame in a forward position;
FIG. 2 is a schematic view of a side beam mated to a fabrication tool when using the truck frame assembly tooling provided by embodiments of the present invention;
FIG. 3 is an enlarged view taken at A in FIG. 2;
FIG. 4 is a schematic view of a side sill after a stepped configuration of a process piece is removed after a tooling is assembled using a truck frame provided in an embodiment of the invention;
FIG. 5 is an enlarged view at B in FIG. 4;
FIG. 6 is a schematic view of a bogie frame assembly fixture provided by an embodiment of the invention in application;
fig. 7 is a schematic view of a bogie frame assembly tool according to an embodiment of the present invention;
FIG. 8 is an enlarged view at C of FIG. 7;
FIG. 9 is an enlarged view taken at D in FIG. 7;
fig. 10 is a second schematic view (partially cut away) of the truck frame assembly tool according to the embodiment of the present invention;
FIG. 11 is an enlarged view at E in FIG. 10;
fig. 12 is one of schematic diagrams of a cross beam following clamping mechanism in the bogie frame assembly tool according to the embodiment of the present invention when positioning and clamping a cross beam assembly;
fig. 13 is a second schematic view (including a suspension ring) of the cross beam following clamping mechanism in the bogie frame assembly tool according to the embodiment of the invention when positioning and clamping the cross beam assembly.
In the figure: 100. a frame; 110. a substrate; 120. an adapter plate; 121. a second extension plate; 200. the beam follows the clamping mechanism; 210. a first clamping block; 220. a second clamping block; 221. a V-shaped groove; 222. a first extension plate; 230. a first stud; 240. a first nut; 250. a hoisting ring; 300. a positioning assembly; 310. a first positioning round pin; 320. a first circular hole; 330. a first positioning diamond pin; 400. a side beam assembling mechanism; 410. a base; 420. a second positioning round pin; 430. an axial positioning member; 431. a first location plane; 432. a first positioning facade; 433. a second positioning plane; 440. a support member; 450. a gantry; 460. a vertical locking member; 500. an axial positioning moving mechanism; 510. a slide rail; 520. a sliding sleeve; 600. a beam assembly; 700. a side sill assembly; 710. a side beam; 720. a craft piece; 7211. a first process plane; 7212. a second positioning facade; 7213. a second process plane; 720', removing the process piece with the step-shaped structure; 800. an axial clamping mechanism.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It should be noted that the terms "length," "width," "height," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "head," "tail," and the like, indicate orientations or positional relationships that are based on the orientations or positional relationships illustrated in the drawings, are used for convenience in describing the invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be construed as limiting the invention.
It is also noted that, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," "disposed," and the like are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. Further, "plurality" or "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 6 to 13, an embodiment of the truck frame assembly fixture provided by the present invention will now be described. The bogie frame assembling tool is used for positioning and assembling the cross beam assembly and the side beam assembly so as to obtain a bogie frame. The bogie frame assembling tool comprises a frame 100, a cross beam following clamping mechanism 200, a positioning assembly 300, a side beam assembling mechanism 400, an axial clamping mechanism 800 and an axial positioning moving mechanism 500.
The beam following clamping mechanism 200 is mounted on the rack 100 and used for positioning and clamping the beam assembly 600, the beam assembly 600 is assembled on the beam following clamping mechanism 200, specifically, after the beam is positioned and clamped on the beam following clamping mechanism 200, accessories in the beam assembly are positioned (and clamped) by using the beam assembling tool, and the assembly of the beam assembly 600 is completed on the beam following clamping mechanism 200.
The side beam assembly mechanism 400 is mounted on the axial positioning moving mechanism 500 for positioning and clamping the side beam assembly 700, and the side beam assembly 700 is assembled on the side beam assembly mechanism 400, specifically, after the side beam 710 is positioned and clamped on the side beam assembly mechanism 400, the side beam assembly tool is used for positioning (and clamping) accessories in the side beam assembly, and the side beam assembly 700 is assembled on the side beam assembly mechanism 400.
And a positioning assembly 300 for positioning the beam follower fixture 200 to a predetermined position on the frame 100, such that the assembled beam assembly 600 is actually positioned and mounted to the predetermined position on the frame 100.
And the axial positioning and moving mechanism 500 is mounted on the frame 100 and is used for driving the side beam assembly mechanism 400 to move axially along the cross beam and moving and positioning the side beam assembly 700 to a preset mounting position relative to the cross beam assembly 600, at the preset mounting position, the cross beam is inserted into the insertion hole of the side beam 710, and the side beam assembly 700 and the cross beam assembly 600 complete positioning work, so that complicated manual marking and positioning for the side beam assembly 700 and the cross beam assembly 600 are not required in the prior art, and the positioning operation of the side beam assembly 700 and the cross beam assembly 600 is simplified. And the large side beam assembly 700 is moved and positioned by the axial positioning and moving mechanism 500, so that the heavy operation of manually carrying the side beam assembly 700 is avoided, and the positioning of the side beam assembly 700 and the cross beam assembly 600 is more accurate. Meanwhile, by using the assembly tool for the steering frame provided by the embodiment of the invention, the assembly of the beam assembly 600, the side beam assembly 700 and the frame can be forward or backward, and the overturning operation of the beam assembly 600 and the side beam assembly 700 in the assembly process is reduced.
The axial clamping mechanism 800 is mounted on the frame 100. The assembled side beam assembly 700 and the assembled cross beam assembly 600 (i.e., the relative positioning of the side beam assembling mechanism 400 and the cross beam following fixture 200) are positioned by the axial positioning moving mechanism 500, and the axial fixture 800 is used for clamping and fixing the side beam assembly 700 positioned relative to the cross beam assembly 600 for subsequent operations.
After positioning and clamping the side beam assembly 700 and the cross beam assembly 600, an operator can assemble and connect the side beam assembly 700 and the cross beam assembly 600 on the bogie frame assembly tool provided by the embodiment of the invention, and then the bogie frame is obtained.
Compared with the prior art, the steering frame assembly tool provided by the embodiment of the invention has the advantages that the positioning and assembly of the cross beam assembly and the side beam assembly are realized by arranging the cross beam following clamping mechanism for positioning and clamping the cross beam assembly and the side beam assembly mechanism for positioning and clamping the side beam assembly, and by arranging the positioning assembly for positioning the cross beam following clamping mechanism and the axial positioning moving mechanism for driving the side beam assembly mechanism to move and positioning the side beam assembly to the preset mounting position relative to the cross beam assembly, so that the complicated manual scribing positioning and the complicated and heavy carrying operation are avoided.
Referring to fig. 6 to 13, as a specific embodiment of the truck frame assembly fixture provided in the present invention, the beam assembly 600 is assembled on the beam following fixture 200 in a reverse manner; the side beam assembly 700 is assembled in a reverse manner on the side beam assembly mechanism; the frame assembly (the assembly connection of the cross beam assembly 600 and the side beam assembly 700 on the truck frame assembly tool provided by the embodiment of the invention) is also in a reverse assembly mode.
Referring to fig. 6 to 8 and 10 to 13, as an embodiment of the truck frame assembly fixture provided by the present invention, the beam following fixture 200 includes a first clamping block 210, a second clamping block 220 for being mounted on the frame 100, and a locking assembly, wherein a V-shaped groove 221 for positioning the beam is formed on the second clamping block 220, and the locking assembly enables the first clamping block 210 to clamp and fix the positioned beam on the second clamping block 220 (in the V-shaped groove 221). Of course, in general, the beam assembly 600 includes two sets of beams disposed in parallel, and then the V-shaped grooves 221 on the second clamping block 220 also have two spaced apart parallel sets, and after the beams are placed in the V-shaped grooves 221, the beams are positioned in two degrees of freedom. The axial positioning of the cross beam in the cross beam following clamping mechanism 200 (or in the V-shaped groove 221) can be ensured by scribing (on the cross beam) or other tools, and the axial positioning of the cross beam is very easy to realize in the prior art, and is not described herein again. The locking assembly and the first clamping block 210 then secure the positioned beam to prevent movement of the beam during subsequent assembly.
After the beam is positioned and clamped on the beam following clamping mechanism 200, the beam assembly tool can be used for connecting and assembling beam accessories to obtain the beam assembly 600. Of course, it should be understood that the beam follower fixture 200 may be positioned and mounted on the frame 100 before the beam assembly is assembled, or the beam follower fixture 200 may be positioned and mounted on the frame 100 after the beam assembly 600 is assembled.
Referring to fig. 10 to 12, as an embodiment of the truck frame assembly fixture provided in the present invention, a bottom surface of the second clamping block 220 abuts against the frame 100, and the second clamping block 220 may be mounted on the frame 100 by a screw connection, a tight connection, or the like. The positioning assembly 300 includes a first positioning round pin 310, a first positioning diamond-shaped pin 330, a first round hole 320 inserted and positioned with the first positioning round pin 310, and a second round hole inserted and positioned with the first positioning diamond-shaped pin 330. Through the inserting positioning of the two groups of pin holes and the abutting positioning of the bottom surface of the second clamping block 220 and the rack 100, the purpose that the second clamping block 220 (namely the beam following clamping mechanism 200) is positioned at the preset position on the rack 100 is achieved. In the two groups of pin hole inserting positioning, one group adopts round pins and round holes for positioning, and the other group adopts diamond-shaped pins 330 and round holes for positioning, so as to avoid the problem of over-positioning.
The first positioning round pin 310 and the first positioning diamond pin 330 are disposed on one of the second clamping block 220 or the machine frame 100, and the first round hole 320 and the second round hole are disposed on the other of the second clamping block 220 or the machine frame 100.
Referring to fig. 7 to 8 and 10 to 12, as a specific embodiment of the truck frame assembly fixture provided by the present invention, the frame 100 includes a base plate 110 and an adapter plate 120 fixed on the base plate 110, the first positioning round pin 310 and the first positioning diamond pin 330 are disposed on (the bottom surface of) the second clamping block 220, the first round hole 320 and the second round hole are disposed on the adapter plate 120, and the bottom surface of the second clamping block 220 abuts against the top surface of the adapter plate 120.
The second clamping block is provided with a first extending plate 222, the adapter plate 120 is provided with a second extending plate 121, a certain gap is formed between the second extending plate 121 and the base plate 110, and the first extending plate 222 is abutted to the second extending plate 121. The first extending plate 222 and the second extending plate 121 are respectively provided with a first opening and a second opening, and the second clamping block 220 and the adapter plate 120 are fixedly connected through a first thread screwing component penetrating through the first opening and the second opening.
Referring to fig. 6 to 8 and 10 to 13, as a specific embodiment of the truck frame assembly fixture provided by the present invention, the locking assembly includes a first stud 230 fixedly disposed on the second clamping block 220 and a first nut 240 in threaded connection with the first stud 230, and the first clamping block 210 is provided with a first through hole for the first stud 230 to pass through.
The first nut 240 is located on the side of the first clamping block 210 away from the second clamping block 220, and the first nut 240 is screwed with the portion of the first stud 230 extending out of the first clamping block 210, so that when the first nut 240 is screwed, the first nut 240 abuts against the first clamping block 210, and the first clamping block 210 clamps and fixes the beam on the second clamping block 220 (in the V-groove 221).
Referring to fig. 13, as an embodiment of the truck frame assembly fixture provided by the present invention, the locking assembly further includes a hanging ring 250, and the hanging ring 250 is provided with a threaded hole portion for being threadedly connected to the first stud 230. In the prior art, because the beam is heavy, an operator needs to hook the beam by using a crown block hook to move the beam assembly (or the assembled bogie frame), and thus the hook may scratch the beam. In the present embodiment, by providing the hanging ring 250, an operator can use the moving beam following fixture 200 (or the truck frame assembling tool provided in the embodiment of the present invention) to move the beam assembly (or the assembled truck frame) by hooking the hanging ring 250.
Referring to fig. 6, 7, 9, 10 and 11, as an embodiment of the truck frame assembly tool of the present invention, the side frame assembly mechanism 400 includes a base 410 mounted on the axial positioning and moving mechanism 500, a second positioning round pin 420 fixed on the base 410, an axial positioning member 430, a supporting member 440 for supporting and positioning the side frame 710 in a vertical direction, and a vertical locking member 460. The axial positioning member 430, the support member 440 and the vertical locking member 460 are mounted on the base 410. The support member 440 is located at a lower portion of the side sill 710, which is inversely installed, in order to support and position the side sill 710 in the vertical direction.
And the second positioning round pin 420 is used for being in plug-in positioning with a hollow spring guide pillar vertical hole on the side beam 710, the hollow spring guide pillar vertical hole is specifically positioned on the side beam 710, and the hollow spring guide pillar vertical hole and the second positioning round pin 420 form a pin hole for plug-in positioning. And an axial positioning member 430 for abutting positioning with the technical member 720 of the side member 710 in the axial direction of the cross member. Thus, the axial positioning member 430, the second positioning round pin 420 and the supporting member 440 provide three degrees of freedom in positioning the side beam 710.
Among the prior art, utilize three dog to come to carry on spacingly to the three degree of freedom of curb girder 710, but one of them locating surface of curb girder 710 is the plastic correction face to uneven, positioning error appears easily, in this embodiment, no longer utilizes this plastic correction face to fix a position curb girder 710, and the substitution utilizes the grafting in the vertical hole of second location round pin 420 and empty spring guide pillar to fix a position a degree of freedom, fixes a position more accurately like this.
And a vertical locking member 460 for abutting against the side member 710 to vertically fix the side member 710 in abutment against the stay 440. After the side beam 710 is positioned on the side beam assembling mechanism 400 through the axial positioning member 430, the second positioning round pin 420 and the support member 440, the side beam 710 is fixed on the side beam assembling mechanism 400 in a clamping manner through the vertical locking member 460; then, the side member assembly tool is used to position and assemble the side member accessories, and finally the side member assembly 700 is obtained.
Referring to fig. 6, 7, 9, 10 and 11, as a specific embodiment of the truck frame assembly fixture provided by the present invention, the second positioning round pin 420 is directly fixed on the support member 440, the upper top surface of the support member 440 is used for abutting against the side member 710, and the second positioning round pin 420 protrudes upward from the upper top surface of the support member 440.
Referring to fig. 6, 7, 9, 10 and 11, as an embodiment of the truck frame assembling tool provided by the present invention, the side beam assembling mechanism 400 further includes a gantry 470, and the gantry 470 is fixed on the base 410.
As a specific embodiment of the truck frame assembly fixture provided by the present invention, the axial clamping mechanism 800 and the vertical locking member 460 may be a quick clamp, a screw clamp, or the like.
Referring to fig. 2, fig. 3, fig. 7 and fig. 9, as an embodiment of the truck frame assembly fixture provided by the present invention, the axial positioning member 430 has a first positioning vertical surface 432, and the craft member 720 has a second positioning vertical surface 7212. The first positioning vertical surface 432 and the second positioning vertical surface 7212 are both vertical planes (at the same time, the normal directions of the first positioning vertical surface 432 and the second positioning vertical surface 7212 are parallel to or in the same direction as the beam axial direction), and when the side member 710 is positioned, the first positioning vertical surface 432 and the second positioning vertical surface 7212 abut against each other in the beam axial direction, so that the side member 710 is positioned in the beam axial direction.
Referring to fig. 9, as an embodiment of the truck frame assembly fixture provided by the present invention, the axial positioning member 430 further has a first positioning plane 431 and a second positioning plane 433, the first positioning plane 431 and the second positioning plane 433 are both planes parallel to a horizontal plane, and the first positioning plane 431 is higher than the second positioning plane 433. The first positioning surface 432 is respectively connected with the first positioning plane 431 and the second positioning plane 433, and the first positioning plane 431, the first positioning surface 432 and the second positioning plane 433 form a step structure.
Referring to fig. 6 to 13, as a specific embodiment of the truck frame assembly fixture provided by the present invention, the beam follower fixtures 200 have two sets because the beam is axially long, the two sets of beam follower fixtures 200 are arranged at intervals along the axial direction of the beam, and correspondingly, each set of beam follower fixtures 200 corresponds to one set of positioning assemblies 300, and thus the positioning assemblies 300 also have two sets. Since the truck frame also has two sets of side members 710, the side member assembling mechanism 400 and the axial direction positioning and moving mechanism 500 necessarily have at least two corresponding sets.
Referring to fig. 6 to 13, as an embodiment of the truck frame assembly fixture provided by the present invention, the axial positioning moving mechanism 500 includes a sliding rail 510, a sliding sleeve 520 slidably engaged with the sliding rail 510, and a sliding sleeve positioning element (not shown), and the side beam assembly mechanism 400 (the base 410) is mounted on the sliding sleeve 520.
The sliding sleeve positioning member is fixedly disposed on the sliding rail 510 for abutting against the sliding sleeve 520. When the side beam assembly 700 is initially installed on the side beam assembly mechanism 400, the sliding sleeve 520 and the sliding sleeve positioning part have a certain interval, after the side beam assembly 700 is assembled, when an operator moves the sliding sleeve 520 on the sliding rail 510, after (when) the sliding sleeve 520 abuts against the sliding sleeve positioning part, the positioning of the side beam assembly 700 relative to the cross beam assembly 600 is completed (namely, the side beam assembly 700 completes the axial positioning of the cross beam relative to the cross beam assembly 600, and the positioning with other degrees of freedom is completed by the cross beam following and clamping mechanism 200, the positioning assembly 300 and the side beam assembly mechanism 400 together), that is, the side beam assembly 700 is moved and positioned to a preset installation position relative to the cross beam assembly 600, and at this time, the cross beam is inserted into. After the side beam assembly 700 is axially positioned relative to the cross beam assembly 600, an operator can clamp and fix the side beam assembly 700 (or clamp and fix the side beam assembly 400) by the axial clamping mechanism 800, specifically, the axial clamping mechanism 800 is installed on the rack 100, the output end of the axial clamping mechanism 800 is axially abutted against the side beam 710 along the cross beam, and finally, the side beam assembly 700 (or the side beam assembly 400) is clamped and fixed relative to the cross beam assembly 600 due to the abutting action force of the sliding sleeve positioning piece and the sliding sleeve 520. The side beam assemblies 700 and cross beam assemblies 600 may then be joined and assembled to form the truck frame.
Referring to fig. 2 to 13, the present invention further provides a truck frame assembling method, which uses the truck frame assembling tool to perform assembling operation, and includes the following steps:
s100, the cross beam and the cross beam accessory are obtained, the cross beam is positioned and clamped on the cross beam follow-up clamping mechanism 200, and the cross beam assembly 600 is obtained through assembling of the cross beam assembly tool.
S200, the side beam 710, the craft piece 720 and the side beam accessory are obtained, the craft piece 720 is fixedly connected to a preset position on the side beam 710 (the preset position can be guaranteed through scribing or tooling), the craft piece 720 has a step-shaped structure, and the step-shaped structure is provided with a first craft plane 7211, a second positioning vertical surface 7212 and a second craft plane 7213. The second positioning riser 7212 is connected 7213 to the first and second process planes 7211 and 7213, respectively, although the second positioning riser 7212 is configured to be positioned in abutment with the first positioning riser 432 of the axial positioning member 430. The side beam 710 is positioned and clamped on the side beam assembling mechanism 400, and is assembled by using the side beam assembling tool to obtain the side beam assembly 700.
S300, the axial positioning and moving mechanism 500 is used for driving the side beam assembling mechanism 400 to move axially along the cross beam, so that the cross beam is inserted into the insertion hole of the side beam 710, and the side beam assembly 700 is moved and positioned to a preset installation position relative to the cross beam assembly 600; the side beam assembly 700 and the cross beam assembly 600 are assembled to be connected to obtain a primary bogie frame. At this time, the connected side and cross beam assemblies 700 and 600 are not final bogie frames but primary bogie frames because the craft 720 with the stepped structure does not meet the drawing requirements and needs further processing.
S300, the primary bogie frame is taken down from the bogie frame assembly tool in the invention, the craft piece 720 is processed to remove the step structure, and the craft piece 720 'with the step structure removed is obtained (at this time, the shape and the structure of the craft piece 720' with the step structure removed meet the requirements of a drawing, the size of the craft piece 720 is large, and the craft piece is mainly used for axial positioning of a cross beam), and the final bogie frame is obtained.
Compared with the prior art, the steering frame assembly method provided by the embodiment of the invention has the advantages that the positioning and the assembly of the beam assembly and the side beam assembly are realized by arranging the beam following clamping mechanism for positioning and clamping the beam assembly and the side beam assembly mechanism for positioning and clamping the side beam assembly, and by arranging the positioning assembly for positioning the beam following clamping mechanism and the axial positioning moving mechanism for driving the side beam assembly mechanism to move and positioning the side beam assembly to the preset mounting position relative to the beam assembly, so that the complicated manual scribing positioning and the complicated and heavy carrying operation are avoided; meanwhile, by arranging the process piece on the side beam and using the process piece for axial positioning of the cross beam, the method is more accurate than the method using the shaping and correcting surface for positioning in the prior art.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011247735.6A CN112338417B (en) | 2020-11-10 | 2020-11-10 | Bogie frame assembly fixture |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011247735.6A CN112338417B (en) | 2020-11-10 | 2020-11-10 | Bogie frame assembly fixture |
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| CN112338417A true CN112338417A (en) | 2021-02-09 |
| CN112338417B CN112338417B (en) | 2024-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011247735.6A Active CN112338417B (en) | 2020-11-10 | 2020-11-10 | Bogie frame assembly fixture |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114952134A (en) * | 2022-06-06 | 2022-08-30 | 中车唐山机车车辆有限公司 | Welding method and device for arc-shaped welding seam at end part of side beam of bogie |
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| DE202006015329U1 (en) * | 2006-10-06 | 2008-02-07 | Anstatt Schienenfahrzeuge Gmbh | Assembly and production device for motor bogie frames of rail vehicles |
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| CN114952134A (en) * | 2022-06-06 | 2022-08-30 | 中车唐山机车车辆有限公司 | Welding method and device for arc-shaped welding seam at end part of side beam of bogie |
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| CN112338417B (en) | 2024-12-17 |
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