CN112338402A - Full-automatic duckbilled welding device - Google Patents
Full-automatic duckbilled welding device Download PDFInfo
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- CN112338402A CN112338402A CN202011392405.6A CN202011392405A CN112338402A CN 112338402 A CN112338402 A CN 112338402A CN 202011392405 A CN202011392405 A CN 202011392405A CN 112338402 A CN112338402 A CN 112338402A
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- waistband
- duckbill
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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Abstract
The invention discloses a full-automatic duckbill welding device, which comprises a rack, a belt feeding mechanism, a static duckbill feeding mechanism, a hinged separation blade feeding mechanism, a welding platform, a welding executing mechanism, a discharging mechanism and an electric control unit, wherein the belt, the static duckbill and the hinged separation blade feeding and discharging are synchronously matched by opening and closing of a mechanical control baffle and adsorption of an electromagnet, the static duckbill and the hinged separation blade are positioned and fixed by the shapes of the discharging ends of a static duckbill storage chute and a hinged separation blade storage chute before welding, two support plates are separated after welding of the duckbill, and the duckbill falls onto a conveying device under the self gravity and is conveyed to a finished product bin; only need artifical waistband, quiet duckbilled and articulated separation blade of placing in this scheme, follow-up feeding, row material, welding and the automatic completion of unloading have that welding efficiency is high, welding quality is unified standardizedly, welding operation intensity of labour and welding are with low costs to and the characteristics that harm is little to the human body in the welding process.
Description
Technical Field
The invention belongs to the technical field of welding equipment, and particularly relates to a full-automatic duckbill welding device.
Background
Xinjiang is a main industry of Xinjiang manufacturing industry, and the Xinjiang agricultural machine manufacturing industry is a Xinjiang manufacturing industry. The hill planter occupies a large share in the sales volume of Xinjiang agricultural machinery enterprises, according to incomplete statistics, only about 13 thousands of hill planters are manufactured by Nanjiang agricultural machinery manufacturing enterprises every year, and the number of duckbills needing to be welded is up to more than 175 ten thousands. The duckbilled is used as a core component of the dibbler, and the welding quality of the duckbilled is a key for influencing the seeding performance of the dibbler. At present, the duckbilled welding of Xinjiang hill planter manufacturing company generally depends on manual welding, and the manual welding has the problems of high cost, low efficiency, uncontrollable quality, high labor intensity, low automation degree, harm to human bodies and the like. Therefore, a fully automatic duckbill welding device is applied.
Disclosure of Invention
Aiming at the technical problems, the invention provides a full-automatic duckbill welding device.
In order to achieve the purpose, the invention adopts the technical scheme that:
a full-automatic duckbill welding device comprises a frame, a waistband feeding mechanism, a static duckbill feeding mechanism, a hinged baffle feeding mechanism, a welding platform, a welding execution mechanism and a discharging mechanism;
the welding platform comprises a supporting table, the supporting table is provided with a first supporting column and a supporting plate fixed on the first supporting column, the first supporting column is fixed on a rack, a first through groove is formed in the middle of the supporting plate, two supporting plates and a waistband blanking plate are arranged on the supporting plate, the two supporting plates are arranged on two sides of the first groove, the first groove can be shielded when the two supporting plates are aligned, the first groove is exposed when the two supporting plates are separated, a waistband fixing groove capable of being aligned and separated is formed in the two supporting plates, the waistband blanking plate is fixed on the supporting plate and abutted against the two supporting plates and is connected with the waistband fixing groove, and a first push rod is arranged on the side, away from the waistband fixing groove, of the waistband blanking plate;
the waistband feeding mechanism comprises a second supporting column, a waistband storing chute, a first electromagnet and a first baffle unit, wherein the second supporting column is fixed on the rack;
the static duckbill feeding mechanism comprises a third supporting column, a static duckbill storage chute, a second electromagnet and a second baffle unit, wherein the third supporting column is fixed on the rack and is provided with a notch, the static duckbill storage chute is arranged on the third supporting column, the static duckbill storage chute is provided with a first straight groove section and a first bending section, the static duckbill discharging end of the first bending section is arranged at the upper part of the waistband fixing groove and is vertical to the upper part of the waistband fixing groove, so that the local part of the static duckbill falls into the position to be welded of the waistband in the waistband fixing groove, and the local part of the static duckbill is arranged in the first bending section and is positioned; the second baffle plate unit and the second electromagnet are both fixed on the static duckbill storage chute, and the second electromagnet and the second baffle plate unit are separated by a static duckbill distance;
the hinged separation blade feeding mechanism comprises a hinged separation blade storage chute, a third electromagnet and a third separation blade unit, wherein the hinged separation blade storage chute penetrates through the notch to be fixed on a third support column, the hinged separation blade storage chute comprises a second straight groove section and a second bending section, the discharging end of the hinged separation blade of the second bending section is arranged at the upper part of the waistband fixing groove and forms a certain angle with the waistband fixing groove, so that the hinged separation blade partially falls onto a waistband in the waistband fixing groove, and is partially arranged in the second bending section to be positioned, and the side surface of the hinged separation blade is abutted to a position to be welded of a static duckbill; the third baffle plate unit and the third electromagnet are fixed on the hinged baffle plate storage chute, and the third electromagnet and the third baffle plate unit are separated by a distance of one hinged baffle plate;
the first baffle unit, the second baffle unit and the third baffle unit are the same in structure, the structure of the first baffle unit, the second baffle unit and the third baffle unit comprises a portal frame, a positioning plate, a baffle, a connecting rod and a second push rod, the portal frame can be fixed on a waistband storage chute, a static duckbill storage chute or a hinged baffle storage chute, the positioning plate is fixed on the portal frame, the baffle is hinged with one end of the positioning plate, the connecting rod is fixed on the baffle, one end of the second push rod is fixed on the positioning plate, and the other end of the second push rod is hinged; when the second push rod acts, the baffle rotates by taking the positioning plate as a shaft, so that the opening and closing of the portal frame channel by the baffle are realized;
the welding executing mechanism comprises an upright post, a front-and-back moving part, a vertical moving part, a left-and-right moving part, a welding gun and a power device, wherein the welding gun is arranged on the left-and-right moving part, the left-and-right moving part is connected with the front-and-back moving part, the front-and-back moving part is connected with the vertical moving part, and the power device is respectively connected with the front-and-back moving part, the vertical;
the discharging mechanism comprises a conveying device arranged at the lower part of the first groove and a material box at the tail end of the conveying device;
and the electric control unit controls the welding executing mechanism to weld according to the action of the designated circuit through programming, and controls the first electromagnet, the second electromagnet and the third electromagnet to be periodically switched on and off so as to periodically feed and discharge the waistband, the static duckbill and the hinged separation blade.
Further, foretell full-automatic duckbilled welding set, waistband storage chute slope sets up on the second support column, and quiet duckbilled storage chute slope sets up on the third support column, and the notch is the slope form, and articulated separation blade storage chute passes the notch slope and fixes on the third support column.
Further, foretell full-automatic duckbilled welding set, two be equipped with relative third push rod on the layer board, allow two layer boards to closing simultaneously and separating to the realization shelters from first recess when two layer boards are to, first recess exposes during the separation and unloads.
Further, foretell full-automatic duckbilled welding set, be equipped with two first height boards of restriction waistband position on the waistband blanking board, the four sides of waistband fixed slot are equipped with the second and increase the board.
Further, foretell full-automatic duckbilled welding set, first push rod, second push rod and third push rod are electric putter or pneumatic push rod.
The embodiment of the invention has the beneficial effects that:
1. by adopting the full-automatic duckbilled welding device, the waistband is correctly arranged in the waistband storage chute only by manpower, the static duckbilled is correctly arranged in the static duckbilled storage chute, the hinged separation blade is correctly arranged in the hinged separation blade storage chute, and subsequent processes of feeding, welding, discharging and the like can be automatically carried out, so that the welding efficiency is improved, the welding quality is unified and standardized, the labor intensity and the welding cost of welding operation are reduced, and the injury to a human body in the welding process is weakened;
2. the waistband is pushed into a waistband fixing groove by a first push rod to be fixed on a waistband blanking plate, a static duckbill part falls into a waistband to-be-welded position in the waistband fixing groove, the static duckbill part is arranged in a first bending section of a static duckbill storage chute to be positioned, the static duckbill storage chute plays a role of conveying and distributing static duckbills, the static duckbills are fixed on the waistband to-be-welded position, a hinged separation blade part falls into the waistband in the waistband fixing groove and is positioned in a second bending section, the side surface of the hinged separation blade is abutted against the static duckbill to-be-welded position, the hinged separation blade storage chute plays a role of conveying and distributing the hinged separation blade, the hinged separation blade is abutted against the static duckbill to-be-welded position, the welded duckbills are separated from the waistband fixing groove through two support plates, then enter a conveying device through a first groove under the gravity, and are; thereby can save the fixing device of quiet duckbilled and articulated separation blade, reduce the mechanism on the welded platform and set up quantity for whole duckbilled welding set structure is compacter, operates simplyr, and welding efficiency further improves.
Drawings
To more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings of the embodiments will be briefly introduced below, and it is apparent that the drawings in the following description relate only to some embodiments of the present disclosure and are not limiting to the present disclosure.
FIG. 1 is a perspective view of a waistband;
figure 2 is a static duckbill perspective view;
FIG. 3 is a perspective view of a hinged flap;
figure 4 is a perspective view of a duckbill;
figure 5 is a first perspective view of the full automatic duckbill welding apparatus of the present invention;
figure 6 is a second perspective view of the full automatic duckbill welding apparatus of the present invention;
figure 7 is a third perspective view of the full automatic duckbill welding apparatus of the present invention;
FIG. 8 is a perspective view of the belt feeding mechanism and the welding platform of the present invention;
FIG. 9 is a perspective view of a feeding mechanism for a hidden waistband of the present invention;
FIG. 10 is a perspective view of a welding actuator;
FIG. 11 is a perspective view of another perspective of the welding actuator;
FIG. 12 is a perspective view of each baffle unit;
FIG. 13 is an enlarged view of FIG. 9A;
figure 14 is a perspective view of a static duckbill storage chute from one perspective;
figure 15 is a perspective view of another alternate view of the static duckbill storage chute.
Reference numerals in the drawings of the specification include: the device comprises a machine frame 1, a material box 10, a third push rod 11, a belt 12, a static duckbill 13, a hinged baffle 14, a first support column 20, a support plate 21, a first groove 210, a support plate 211, a belt blanking plate 212, a first heightening plate 212a, a belt fixing groove 213, a second heightening plate 213a, a first push rod 3, a second support column 40, a belt storage chute 41, a first electromagnet 42, a third support column 50, a notch 500, a static duckbill storage chute 51, a first straight chute section 510, a first bending section 511, a second electromagnet 52, a hinged baffle storage chute 60, a second straight chute section 600, a second bending section 601, a third electromagnet 61, a gantry 70, a positioning plate 71, a baffle 72, a connecting rod 73, a second push rod 74, a reciprocating screw 80, a first sliding block 81, a first sliding chute 82, a second sliding block 83, a second sliding chute 84, a gun stock 85, a welding gun 86, a vertical column 87 and a conveying device 9.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure more apparent, the technical solutions of the embodiments of the present disclosure will be described clearly and completely with reference to the drawings of the embodiments of the present disclosure. It is to be understood that the described embodiments are only a few embodiments of the present disclosure, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the disclosure without any inventive step, are within the scope of protection of the disclosure.
Example 1, as shown in FIGS. 5 to 15
The invention provides a full-automatic duckbilled welding device, which comprises a rack 1, a waistband feeding mechanism, a static duckbilled feeding mechanism, a hinged baffle feeding mechanism, a welding platform, a welding execution mechanism, a discharging mechanism and an electric control unit, wherein the waistband feeding mechanism is arranged on the rack;
as shown in fig. 5 to 8, the welding platform comprises a support table, the support table comprises a first support column 20 and a support plate 21 fixed on the first support column 20, the first support column 20 is fixed on the frame 1, a through first groove 210 is opened in the middle of the support plate 21, two support plates 211 and a waistband blanking plate 212 are arranged on the support plate 21, wherein the two support plates 211 are arranged on two sides of the first groove 210, the two support plates 211 can shield the first groove 210 when being aligned, the first groove 210 is exposed when being separated, specifically, opposite third push rods 11 are arranged on the two support plates 211, the two support plates 211 are separated when the two third push rods 11 are simultaneously pushed out, the first groove 210 exposes a duckbill that can be unloaded and welded, the two support plates 211 are aligned when the two third push rods 11 are simultaneously contracted, the first groove 210 is shielded, waistband fixing grooves 213 that can be aligned and separated are arranged on the two support plates 211, the waistband blanking plate 212 is fixed on the support plate 21 and abuts against the two support plates 211, the waistband blanking plate 212 is connected with the waistband fixing groove 213, and a first push rod 3 is arranged on the side, away from the waistband fixing groove 213, of the waistband blanking plate 212;
as shown in fig. 5 and 8, the waistband feeding mechanism includes a second supporting column 40, a waistband storage chute 41, a first electromagnet 42 and a first baffle unit, wherein the second supporting column 40 is fixed on the machine frame 1, the waistband storage chute 41 is fixed on the second supporting column 40, the discharge end of the waistband storage chute 41 is arranged above the waistband blanking plate 212, the first baffle 72 unit and the first electromagnet 42 are both fixed on the waistband storage chute 41, and the first electromagnet 42 is separated from the first baffle unit by a distance of the waistband 12;
as shown in fig. 6 and 7, the static duckbill feeding mechanism comprises a third support column 50, a static duckbill storage chute 51, a second electromagnet 52 and a second baffle unit, wherein the third support column 50 is fixed on the machine frame 1 and is provided with a notch 500, and the static duckbill storage chute 51 is arranged on the third support column 50; as shown in fig. 14 and 15, the static duckbill magazine chute 51 has a first straight chute section 510 and a first bending section 511, and the discharge end of the first bending section 511 is disposed at the upper part of the waistband fixing groove 213 and perpendicular to the same, so that the static duckbill 13 partially falls into the position to be welded of the waistband in the waistband fixing groove 213 and is partially disposed in the first bending section 511 to be positioned; the second baffle unit and the second electromagnet 52 are both fixed on the static duckbill storing chute 51, and the second electromagnet 52 and the second baffle unit are separated by a distance of one static duckbill 13;
as shown in fig. 7, 9 and 13, the hinged flap feeding mechanism comprises a hinged flap storage chute 60, a third electromagnet 61 and a third flap unit, wherein the hinged flap storage chute 60 passes through the slot opening 500 and is fixed on the third support column 50, the hinged flap storage chute 60 comprises a second straight slot section 600 and a second bending section 601, and the discharge end of the hinged flap of the second bending section 601 is arranged at the upper part of the waistband fixing slot 213 and forms a certain angle with the waistband fixing slot, so that the hinged flap 14 partially falls onto the waistband 12 in the waistband fixing slot 213 and is partially arranged in the second bending section 601 to be positioned, and thus the side surface of the hinged flap is abutted against the position to be welded of the static duckbill; the third baffle unit and the third electromagnet 61 are both fixed on the hinged baffle storage chute 60, and the third electromagnet 61 and the third baffle unit are separated by a distance of one hinged baffle 14;
as shown in fig. 12, the first baffle unit, the second baffle unit and the third baffle unit have the same structure, and the structure includes a portal frame 70, a positioning plate 71, a baffle 72, a connecting rod 73 and a second push rod 74, wherein the portal frame 70 can be fixed on the waistband storage chute 41, the static duckbill storage chute 51 or the hinged baffle storage chute 60, the positioning plate 71 is fixed on the portal frame 70, the baffle 72 is hinged with one end of the positioning plate 71, the connecting rod 73 is fixed on the baffle 72, one end of the second push rod 74 is fixed on the positioning plate 71, and the other end is hinged with the connecting rod 73; when the second push rod 74 acts, the baffle 72 rotates by taking the positioning plate 71 as a shaft, so that the opening and closing of the passage of the portal frame 70 by the baffle 72 are realized; the first push rod 3, the second push rod 74 and the third push rod 11 may be electric push rods or pneumatic push rods.
As shown in fig. 10 and 11, the welding actuator includes a column 87, a front-and-back moving part, a vertical moving part, a left-and-right moving part, a welding gun 86, and a power device (not shown in the drawings), wherein the welding gun 86 is disposed on the left-and-right moving part, the left-and-right moving part is connected to the front-and-back moving part, the front-and-back moving part is connected to the vertical moving part, and the power device is connected to the front-and-back moving part;
as shown in fig. 5, the discharging mechanism comprises a conveying device 9 arranged at the lower part of the first groove 210 and a bin 10 arranged at the tail end of the conveying device 9, wherein the conveying device 9 can be a conveying belt;
and the electronic control unit (not shown in the drawing) controls the welding executing mechanism to weld according to the action of a specified line through programming, and controls the first electromagnet 42, the second electromagnet 52 and the third electromagnet 61 to be periodically switched on and off so as to periodically feed and discharge the waistband, the static duckbill and the hinged baffle.
This full-automatic duckbilled welding set theory of operation:
firstly, the waistband 12 is sequentially placed in the waistband storage chute 41 by manpower, the static duckbill 13 is sequentially placed in the static duckbill storage chute 51, the hinged barrier sheet 14 is sequentially placed in the hinged barrier sheet storage chute 60, the waistband 12 at the discharge end of the waistband storage chute 41 is blocked by the baffle 72 of the first baffle unit and cannot slide out, the static duckbill 13 at the discharge end of the static duckbill storage chute 51 is blocked by the baffle 72 of the second baffle unit and cannot slide out, the hinged barrier sheet 14 at the discharge end of the hinged barrier sheet storage chute 60 is blocked by the baffle 72 of the third baffle 72 unit and cannot slide out, the electronic control unit controls the first electromagnet 42, the second electromagnet 52 and the third electromagnet 61 to be electrified to generate magnetism, so that the first electromagnet 42 adsorbs the waistband 12 with the penultimate discharge end of the waistband storage chute 41, the second electromagnet 52 adsorbs the penultimate static duckbill 13 at the discharge end of the static duckbill storage chute 51, the third electromagnet 61 adsorbs the hinged baffle plate 14 which is the last but one at the discharge end of the hinged baffle plate storage chute 60;
then, the second push rod 74 of the first baffle unit is started, the second push rod 74 pushes the connecting rod 73 of the first baffle unit to rotate, the connecting rod 73 drives the baffle 72 of the first baffle unit to rotate, so that the channel between the portal frame 70 of the first baffle unit and the waistband storage chute 41 is opened, the waistband 12 at the lowest part of the waistband storage chute 41 slides out from the discharge end of the waistband storage chute 41 through the channel, the waistband 12 falls onto the waistband blanking plate 212, the first push rod 3 arranged at one side of the waistband blanking plate 212 is started again, the waistband is pushed into a waistband fixing groove 213, and the size of the waistband fixing groove 213 is set corresponding to the waistband 12, so that the waistband 12 can completely enter the waistband fixing groove 213 and cannot move back and forth and left and right, and to-be welded, positioning and fixing of the waistband 12 is formed;
the second push rod 74 on the second baffle unit is restarted, the second push rod 74 pushes a connecting rod 73 on the second baffle unit to rotate, the connecting rod 73 drives a baffle 72 of the second baffle unit to rotate, thereby the passage of the second baffle unit portal frame 70 and the static duckbill storage chute 51 is opened, the static duckbill 13 at the lowest part of the static duckbill storage chute 51 slides out from the discharge end of the static duckbill storage chute 51 through the passage, because the static duckbill storage chute 51 is provided with a first straight chute section 510 and a first bending section 511, the static duckbill discharge end of the first bending section 511 is arranged at the upper part of the waistband fixing groove 213 and is perpendicular to the static duckbill discharge end, therefore, the static duckbill 13 which slides out from the discharge end of the static duckbill storage chute 51 partially falls into the waistband fixing groove 213 to be welded on the position, the static duckbill 13 is positioned in the first bending section 511, and the static duckbill positioning of.
Then the second push rod 74 on the third baffle unit is started, the second push rod 74 pushes the connecting rod 73 of the third baffle unit on the third baffle unit to rotate, the connecting rod 73 of the third baffle unit drives the baffle 72 of the third baffle unit to rotate, so that the passage between the portal frame 70 of the third baffle unit and the hinged baffle storage chute 60 is opened, the hinged baffle 14 at the lowest part of the hinged baffle storage chute 60 slides out from the discharge end of the hinged baffle storage chute 60 through the passage, because the hinged baffle storage chute 60 is provided with the second straight groove section 600 and the second bending section 601, the discharge end of the hinged baffle of the second bending section 601 is arranged at the upper part of the waistband fixing groove 213 and forms a certain angle with the waistband, therefore, the hinged baffle 14 sliding out from the discharge end of the hinged baffle storage chute 60 locally falls into the waistband in the waistband fixing groove 213, locally is arranged in the second bending section 601 to be positioned, therefore, the side surface of the hinged separation blade is abutted against the position to be welded of the static duckbill, and the positioning and fixing of the hinged separation blade 14 are realized.
Then the second push rod 74 on the first baffle unit, the second baffle unit and the third baffle unit is started again to reset each baffle 72, the portal frame 70 is blocked, the first electromagnet 42, the second electromagnet 52 and the third electromagnet 61 are powered off through the electric control unit, the first electromagnet 42 losing magnetism loses adsorption on the waistband 12, then the waistband slides downwards for a unit distance along the waistband storage chute 41, the second electromagnet 52 loses adsorption on the static duckbill 13, then the static duckbill slides downwards for a unit distance along the static duckbill storage chute 51, the third electromagnet 61 loses adsorption on the hinged baffle, then the hinged baffle 14 slides downwards for a unit distance along the hinged baffle chute 60, and therefore the whole feeding and rearranging procedures of forming the waistband 12, the static duckbill 13 and the hinged baffle 14 are realized, and the procedures of feeding and rearranging the waistband 12, the waistband 13 and the hinged baffle 14 are realized, The feeding and discharging of the static duckbill 13 and hinged flap 14 is automated.
And then starting the electric control unit, wherein the electric control unit controls the welding execution mechanism to act according to a set circuit through programming to weld the waistband 12, the static duckbill 13 and the hinged baffle 14 together, the power device respectively drives the fixed left-right moving part of the welding gun 86 to move, then controls the left-right moving part to slide on the front-back moving part, and then drives the front-back moving part to slide on the vertical moving part, so that the welding gun 86 performs welding operation according to a set track. In this embodiment, the specific vertical moving part is a reciprocating screw 80, the front and rear moving part is a first slider 81 screwed on the reciprocating screw 80, first sliding grooves 82 are formed in two sides of the slider, the left and right moving part is a second slider 83 fitted on the first sliding grooves 82, the second slider 83 can slide back and forth on the first sliding grooves 82, a second sliding groove 84 is formed in the second slider 83, a butt 85 is slidably arranged in the second sliding groove 84, and welding guns 86 are fixed on two sides of the butt 85.
After the duckbilled welding finishes, start third push rod 11, separate two layer boards 211 when two third push rods 11 on two layer boards 211 stretch out in step to expose the first recess 210 of two layer boards 211 lower parts, the duckbilled that the welding finishes drops to the conveyor 9 of lower part through first recess 210 under self action of gravity on, then the duckbilled is finally transported to finished product workbin 10 and is stored, accomplishes the welding operation of a duckbilled. And then starting the two third push rods 11 again, wherein the two third push rods 11 contract simultaneously to drive the two support plates 211 to be involuted, the two support plates 211 are involuted, the waistband fixing grooves 213 are also synchronously formed after the involution, and then the welding operation is carried out by repeating the steps.
Example 2
As shown in fig. 5, 6, 7 and 9, compared with the embodiment 1, the difference is that the waistband magazine 41 is obliquely arranged on the second support column 40, the static duckbill magazine 51 is obliquely arranged on the third support column 50, the slot 500 is obliquely shaped, and the hinged flap magazine 60 is obliquely fixed on the third support column 50 through the slot 500; after the feeding of one waistband 12, static duckbill 13 and articulated separation blade 14 finishes, after first electro-magnet 42, second electro-magnet 52 and third electro-magnet 61 outage, waistband 12 can rely on self gravity to arrange the material on waistband storage chute 41, static duckbill 13 on static duckbill storage chute 51 and articulated separation blade 14 on articulated separation blade storage chute 60, can save and set up conveyer, has reduced the later maintenance expense, economic benefits preferred.
Example 3
As shown in fig. 8, compared with the above embodiment, the difference is that two first heightening plates 212a for restricting the position of the waistband are provided on the waistband blanking plate 212, and second heightening plates 213a are provided on four sides of the waistband fixing groove 213; the first heightening plate 212a effectively prevents the waistband from separating from the waistband blanking plate 212 when the waistband slides out from the discharge end of the waistband storage chute 41, and the second heightening plate 213a can limit the waistband from moving up and down in the waistband fixing groove 213 after the waistband is pushed into the waistband fixing groove 213 from the waistband blanking plate 212 by the first push rod 3, so that the blanking of the waistband on the waistband blanking plate 212 and the positioning and fixing stability of the waistband in the waistband fixing groove 213 are improved, and the welding operation stability of the whole set of duckbill welding device is improved.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (5)
1. The utility model provides a full-automatic duckbilled welding set which characterized in that: comprises a frame (1), a waistband feeding mechanism, a static duckbill feeding mechanism, a hinged baffle feeding mechanism, a welding platform, a welding executing mechanism, a discharging mechanism and an electric control unit;
the welding platform comprises a support table, the support table is provided with a first support column (20) and a support plate (21) fixed on the first support column (20), the first support column (20) is fixed on the frame (1), a first through groove (210) is arranged in the middle of the supporting plate (21), two supporting plates (211) and a waistband blanking plate (212) are arranged on the supporting plate (21), wherein the two supporting plates (211) are arranged at two sides of the first groove (210), the two supporting plates (211) can shield the first groove (210) when being aligned, the first groove (210) is exposed when being separated, the two supporting plates (211) are provided with waistband fixing grooves (213) which can be aligned and separated, the waistband blanking plate (212) is fixed on the supporting plate (21), is abutted against the two supporting plates (211), and the waistband blanking plate (212) is connected with the waistband fixing groove (213), a first push rod (3) is arranged on the side of the waistband blanking plate (212) far away from the waistband fixing groove (213);
the waistband feeding mechanism comprises a second supporting column (40), a waistband storage chute (41), a first electromagnet (42) and a first baffle unit, wherein the second supporting column (40) is fixed on the rack (1), the waistband storage chute (41) is fixed on the second supporting column (40), the discharge end of the waistband storage chute (41) is arranged above the waistband blanking plate (212), the first baffle unit and the first electromagnet (42) are both fixed on the waistband storage chute (41), and the first electromagnet (42) and the first baffle unit are separated by a distance of one waistband (12);
the static duckbill feeding mechanism comprises a third supporting column (50), a static duckbill storage chute (51), a second electromagnet (52) and a second baffle plate unit, wherein the third supporting column (50) is fixed on the rack (1), a notch (500) is formed in the third supporting column, the static duckbill storage chute (51) is arranged on the third supporting column (50), the static duckbill storage chute (51) is provided with a first straight chute section (510) and a first bending section (511), the static duckbill discharging end of the first bending section (511) is arranged at the upper part of the waistband fixing groove (213) and is perpendicular to the upper part of the waistband fixing groove, so that the static duckbill partially falls into the to-be-welded position of the waistband (12) in the waistband fixing groove (213), and is positioned in the first bending section (511); the second baffle plate unit and the second electromagnet (52) are both fixed on the static duckbill storing chute (51), and the second electromagnet (52) and the second baffle plate unit are separated by a distance of a static duckbill (13);
the hinged separation blade feeding mechanism comprises a hinged separation blade storage chute (60), a third electromagnet (61) and a third separation blade unit, wherein the hinged separation blade storage chute (60) penetrates through the notch (500) and is fixed on a third supporting column (50), the hinged separation blade storage chute (60) comprises a second straight groove section (600) and a second bending section (601), the discharge end of the hinged separation blade of the second bending section (601) is arranged at the upper part of the waistband fixing groove (213) and forms a certain angle with the waistband fixing groove, so that the hinged separation blade (14) partially falls into the waistband (12) in the waistband fixing groove (213) and is partially arranged in the second bending section (601) to be positioned, and the side surface of the hinged separation blade is abutted to the position to be welded of the static duckbill; the third baffle unit and the third electromagnet (61) are fixed on the hinged baffle plate storage chute (60), and the third electromagnet (61) and the third baffle unit are separated by the distance of one hinged baffle plate (14);
the first baffle unit, the second baffle unit and the third baffle unit are identical in structure, the structure of the first baffle unit, the second baffle unit and the third baffle unit comprises a portal frame (70), a positioning plate (71), a baffle (72), a connecting rod (73) and a second push rod (74), the portal frame (70) can be fixed on a waistband storage chute (41), a static duckbill storage chute (51) or a hinged baffle storage chute (60), the positioning plate (71) is fixed on the portal frame (70), the baffle (72) is hinged with one end of the positioning plate (71), the connecting rod (73) is fixed on the baffle (72), one end of the second push rod (74) is fixed on the positioning plate (71), and the other end of the second push rod is hinged with the connecting rod (73); when the second push rod (74) acts, the baffle (72) rotates by taking the positioning plate (71) as a shaft, so that the opening and closing of the channel of the portal frame (70) by the baffle (72) are realized;
the welding executing mechanism comprises an upright post (87), a front-and-back moving part, a vertical moving part, a left-and-right moving part, a welding gun (86) and a power device, wherein the welding gun (86) is arranged on the left-and-right moving part, the left-and-right moving part is connected with the front-and-back moving part, the front-and-back moving part is connected with the vertical moving part, and the power device is respectively connected with the front-and-back moving part, the vertical;
the discharging mechanism comprises a conveying device (9) arranged at the lower part of the first groove (210) and a bin (10) arranged at the tail end of the conveying device (9);
and the electric control unit controls the welding executing mechanism to weld according to the action of a specified circuit through programming, and controls the first electromagnet (42), the second electromagnet (52) and the third electromagnet (61) to be periodically switched on and off so as to periodically feed and discharge the waistband (12), the static duckbill (13) and the hinged separation blade (14).
2. The fully automatic duckbill welding apparatus of claim 1 wherein: waistband storage chute (41) slope sets up on second support column (40), and quiet duckbilled storage chute (51) slope sets up on third support column (50), and notch (500) are the slope form, and articulated separation blade storage chute (60) pass notch (500) slope and fix on third support column (50).
3. The fully automatic duckbill welding apparatus of claim 2 wherein: the two supporting plates (211) are provided with opposite third push rods (11) which allow the two supporting plates (211) to be folded and separated simultaneously so as to shield the first groove (210) when the two supporting plates (211) are folded, and the first groove (210) is exposed for discharging when the two supporting plates (211) are separated.
4. The full-automatic duckbill welding device according to any one of claims 1 to 3, wherein: the waistband blanking plate (212) is provided with two first heightening plates (212a) for limiting the position of the waistband (12), and the four sides of the waistband fixing groove (213) are provided with second heightening plates (213 a).
5. The fully automatic duckbill welding apparatus of claim 4 wherein: the first push rod (3), the second push rod (74) and the third push rod (11) are electric push rods or pneumatic push rods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011392405.6A CN112338402A (en) | 2020-12-02 | 2020-12-02 | Full-automatic duckbilled welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011392405.6A CN112338402A (en) | 2020-12-02 | 2020-12-02 | Full-automatic duckbilled welding device |
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| Publication Number | Publication Date |
|---|---|
| CN112338402A true CN112338402A (en) | 2021-02-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011392405.6A Pending CN112338402A (en) | 2020-12-02 | 2020-12-02 | Full-automatic duckbilled welding device |
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| CN (1) | CN112338402A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084405A (en) * | 2021-04-14 | 2021-07-09 | 成都航空职业技术学院 | Automatic welding device for producing automobile battery |
| CN113290344A (en) * | 2021-06-16 | 2021-08-24 | 汪雷 | Sheet metal welding device |
| CN115555771A (en) * | 2022-10-27 | 2023-01-03 | 塔里木大学 | Manually-assisted duckbilled part welding device |
-
2020
- 2020-12-02 CN CN202011392405.6A patent/CN112338402A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084405A (en) * | 2021-04-14 | 2021-07-09 | 成都航空职业技术学院 | Automatic welding device for producing automobile battery |
| CN113290344A (en) * | 2021-06-16 | 2021-08-24 | 汪雷 | Sheet metal welding device |
| CN113290344B (en) * | 2021-06-16 | 2022-11-25 | 苏州竑原钣金有限公司 | Sheet metal welding device |
| CN115555771A (en) * | 2022-10-27 | 2023-01-03 | 塔里木大学 | Manually-assisted duckbilled part welding device |
| CN115555771B (en) * | 2022-10-27 | 2024-01-26 | 塔里木大学 | Manual auxiliary duckbill welding device |
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