CN112338180A - High efficiency anti-overflow molten iron casting auxiliary device - Google Patents

High efficiency anti-overflow molten iron casting auxiliary device Download PDF

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Publication number
CN112338180A
CN112338180A CN202011168598.7A CN202011168598A CN112338180A CN 112338180 A CN112338180 A CN 112338180A CN 202011168598 A CN202011168598 A CN 202011168598A CN 112338180 A CN112338180 A CN 112338180A
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China
Prior art keywords
molten iron
flow guide
shell
guide disc
efficiency
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CN202011168598.7A
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Chinese (zh)
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CN112338180B (en
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张朦
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LINYI MEIDE GENGCHEN METAL MATERIAL Co.,Ltd.
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张朦
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The invention relates to the technical field of iron metallurgy, and discloses a high-efficiency anti-overflow molten iron casting auxiliary device which comprises a shell, wherein the surface of the shell is provided with a feeding port, the inside of the shell is provided with a flow guide surface, the lower surface of the shell is provided with a feeding pipe, one end of the feeding pipe, which is far away from the shell, is provided with a flow guide disc, the lower surface of the flow guide disc is provided with a pouring gate, the inside of the flow guide disc is provided with a discharging port, the lower surface of the shell is provided with a first rotating rod, the surface of the first rotating rod is provided with a return spring, the high-efficiency anti-overflow molten iron casting auxiliary device can be used by matching the first rotating rod with the first sliding block, matching the second sliding block with the second rotating rod, matching a pull rod with a piston, matching the flow guide disc with the feeding port, matching the discharging, effectively prevented that the molten iron from spilling over, effectively reduced the waste of molten iron simultaneously, reduced the manufacturing cost of cast member.

Description

High efficiency anti-overflow molten iron casting auxiliary device
Technical Field
The invention relates to the technical field of iron metallurgy, in particular to a high-efficiency anti-overflow molten iron casting auxiliary device.
Background
The metallurgy of iron is that iron-containing ore is smelted at high temperature, iron elements in the iron ore are extracted to form pig iron, part of the pig iron can be used for casting into a casting part, the casting of the pig iron is to smelt the pig iron into molten iron by heating at high temperature, then the molten iron is cast into a casting part mould to shape the molten iron, so as to realize the casting of the casting part, when the existing small casting part is cast in large scale, the molten iron is poured into a burning bag, and then the burning bag is controlled by a worker to cast the molten iron into the casting mould one by one, the casting mode of the molten iron has larger momentum, simultaneously, the casting efficiency of the casting mould is not high, the production efficiency of the casting part is influenced, when the casting mould is cast with the molten iron, because a pouring gate is smaller, the molten iron is easy to splash, the phenomenon of molten iron overflow exists, certain potential safety hazard and the waste of the, phase transformation increases the production cost of the cast part.
In order to solve the problems, the high-efficiency anti-overflow molten iron casting auxiliary device has the advantages of easiness in molten iron casting operation, high casting efficiency, difficulty in splashing of molten iron and no overflow of molten iron, the efficiency of molten iron casting is effectively improved, potential safety hazards during casting are reduced, and meanwhile the production cost of cast parts is reduced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the high-efficiency anti-overflow molten iron casting auxiliary device which has the advantages of easiness in molten iron casting operation, high casting efficiency, difficulty in splashing of molten iron and no overflow of the molten iron, and solves the problems of low molten iron casting efficiency, easiness in splashing of the molten iron and easiness in overflowing of the molten iron in the production of the conventional small casting.
(II) technical scheme
In order to realize the purposes of easy operation of molten iron casting, high casting efficiency, difficult splashing of molten iron and no overflow of molten iron, the invention provides the following technical scheme: an efficient anti-overflow molten iron casting auxiliary device comprises a shell, wherein the surface of the shell is provided with a charging hole, a flow guide surface is arranged in the shell, a feed pipe is arranged on the lower surface of the shell, a flow guide disc is arranged at one end of the feed pipe, which is far away from the shell, the lower surface of the flow guide disc is provided with a pouring gate, the interior of the flow guide disc is provided with a discharge hole, the lower surface of the shell is provided with a first rotating rod, a return spring is arranged on the surface of the first rotating rod, a sliding rod is arranged on the lower surface of the shell, a first sliding block is arranged on the surface of the sliding rod, a second sliding block is arranged on the surface of the sliding rod, a second rotating rod is arranged on the surface of the second sliding block, a pull rod is arranged at one end of the second rotating rod, which is far away from the second sliding block, and a piston is arranged at one end of the pull rod, which is far away from the second rotating rod, a discharge pipe is arranged on the lower surface of the diversion disc, and a material guide pipe is arranged at one end of the discharge pipe, which is far away from the diversion disc.
Preferably, the side surface of the flow guide surface is designed in a slope manner, and the upper surface of the flow guide surface is designed in a spherical surface manner.
Preferably, the feeding pipes are uniformly distributed on the lower surface of the shell, the upper ends of the feeding pipes are communicated with the inside of the shell, and the lower ends of the feeding pipes are communicated with the inside of the flow guide disc.
Preferably, the inner part of the flow deflector adopts an annular hollow design.
Preferably, the gates are uniformly distributed on the lower surface of the flow guide disc, communicated with the inside of the flow guide disc and corresponding to the lower end of the feeding pipe.
Preferably, the discharge ports are uniformly distributed on the lower surface inside the flow guide disc, and the side edges of the discharge ports are designed in an upward slope mode.
Preferably, the first sliding block and the second sliding block are fixedly connected and are movably connected with the sliding rod.
Preferably, the second rotating rods are uniformly distributed on the side surfaces of the second sliding blocks, and the lower surfaces of the second rotating rods are also designed with return springs.
Preferably, the piston is located inside the flow guide disc and is matched with the discharge hole.
Preferably, the discharge pipe corresponds to the discharge port in position and is communicated with the interior of the flow guide disc, and one end, far away from the flow guide disc, of the discharge pipe is communicated with the interior of the material guide pipe.
(III) advantageous effects
Compared with the prior art, the invention provides a high-efficiency anti-overflow molten iron casting auxiliary device, which has the following beneficial effects:
1. this high efficiency anti-overflow molten iron casting auxiliary device, cooperation through casing and feed inlet is used, the feed inlet is used with the cooperation of water conservancy diversion face, the downhill path formula design and the spherical surface design of water conservancy diversion face, can prevent splashing of molten iron, difficulty degree when reducing the molten iron casting simultaneously, potential safety hazard when having reduced the molten iron casting, the inlet pipe is used with the cooperation of flow guide disc, the flow guide disc is used with the cooperation of runner, can carry out the molten iron casting to a plurality of casting moulds simultaneously, can carry out supplementary replenishment each other between the casting mould simultaneously, the efficiency of molten iron casting has effectively been improved, be favorable to improving the production efficiency of cast member.
2. This high efficiency anti-overflow molten iron casting auxiliary device uses through the cooperation of bull stick one with slider one, and slider two uses with the cooperation of bull stick two, and the pull rod is used with the cooperation of piston, and the guiding disk is used with the cooperation of feed inlet, and the discharging pipe is used with the cooperation of passage, can derive unnecessary molten iron to collect, effectively prevented the molten iron and overflowed, effectively reduced the waste of molten iron simultaneously, reduced the manufacturing cost of cast member.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 at A according to the present invention;
FIG. 3 is a schematic top view of the present invention;
fig. 4 is a schematic view of the internal structure of the baffle disc of the present invention;
fig. 5 is a schematic top view of a diaphragm according to the present invention.
In the figure: 1. a housing; 2. a feed inlet; 3. a flow guide surface; 4. a feed pipe; 5. a flow guide disc; 6. a gate; 7. a discharge port; 8. a first rotating rod; 9. a return spring; 10. a slide bar; 11. a first sliding block; 12. a second sliding block; 13. a second rotating rod; 14. a pull rod; 15. a piston; 16. a discharge pipe; 17. a material guide pipe;
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an efficient anti-overflow molten iron casting auxiliary device includes a housing 1, a feeding port 2 is disposed on a surface of the housing 1 for pouring molten iron into the housing 1, a flow guide surface 3 is disposed inside the housing 1, a slope design is employed on a side surface of the flow guide surface 3 for flowing of the molten iron, a spherical surface design is employed on an upper surface for preventing the molten iron from splashing, a feeding pipe 4 is disposed on a lower surface of the housing 1, the feeding pipe 4 is uniformly distributed on the lower surface of the housing 1, an upper end of the feeding pipe is communicated with an inside of the housing 1, a lower end of the feeding pipe is communicated with an inside of the flow guide disc 5 for conveying the molten iron to the flow guide disc 5, a flow guide disc 5 is disposed at an end of the feeding pipe 4 far from the housing 1, an annular hollow design is employed in the inside.
The lower surface of the diversion disc 5 is provided with pouring gates 6, the pouring gates 6 are uniformly distributed on the lower surface of the diversion disc 5, are communicated with the interior of the diversion disc 5 and correspond to the lower end of the feeding pipe 4 and are used for conveying molten iron into a casting mold, a discharging port 7 is arranged inside the diversion disc 5, the discharging port 7 is uniformly distributed on the lower surface inside the diversion disc 5, the side edge of the discharging port 7 adopts an upward slope type design and is used for guiding redundant molten iron into a discharging pipe 16, the lower surface of the shell 1 is provided with a first rotating rod 8 which is used for driving the first sliding block 11 to move, the surface of the first rotating rod 8 is provided with a return spring 9 which is used for returning and buffering the first rotating rod 8, the lower surface of the shell 1 is provided with a sliding rod 10 which is used for moving the first sliding block 11 and the second sliding block 12, the surface of the sliding rod 10 is provided with a first sliding, for driving the second sliding block 12 to move.
The surface of the sliding rod 10 is provided with a second sliding block 12 for driving a second rotating rod 13 to rotate, the surface of the second sliding block 12 is provided with a second rotating rod 13, the second rotating rod 13 is uniformly distributed on the side surface of the second sliding block 12, the lower surface of the second rotating rod 13 is also provided with a return spring 9 for driving a pull rod 14 to move, one end of the second rotating rod 13, which is far away from the second sliding block 12, is provided with a pull rod 14 for driving a piston 15 to move, one end of the pull rod 14, which is far away from the second rotating rod 13, is provided with a piston 15, the piston 15 is positioned inside the diversion disc 5 and is matched with the discharge hole 7 for opening and closing the discharge hole 7, the lower surface of the diversion disc 5 is provided with a discharge pipe 16, the discharge pipe 16 corresponds to the position of the discharge hole 7 and is communicated with the inside of the diversion disc 5, one end, which is far away from the diversion disc 5, is communicated with, used for collecting the redundant molten iron.
The working principle is that when the device is used for casting molten iron, the high-efficiency molten iron casting can be carried out on a casting die through the matching of the feeding pipe 4 and the flow guide disc 5, and the specific operation steps are as follows:
evenly place the casting mould around casing 1 lower part, then be connected the position of casting mould runner 6 with the lower extreme of guiding disc 5, and communicate with each other with the inside of guiding disc 5, then pour the molten iron that has smelted into the inside of casing 1 from the position of charge door 2, when the molten iron gets into casing 1 inside, can flow to the inside of casing 1 through water conservancy diversion face 3, the design of the spherical surface of water conservancy diversion face 3 upper end, can prevent the molten iron spill, then enter into inlet pipe 4 through the notch of casing 1 inside, the rethread inlet pipe 4 enters into guiding disc 5, then enter into runner 6 through guiding disc 5, finally enter into the inside of casting mould.
When the casting mold is filled with the molten iron, the molten iron flows into the casting mold adjacent to the molten iron along the annular cavity inside the flow guide disc 5 to assist other casting molds to cast the molten iron, so that the molten iron can rapidly enter each casting mold, the efficient casting of the molten iron is realized, and when each casting mold is filled with the molten iron, the redundant molten iron can stay inside the flow guide disc 5.
The first rotating rod 8 rotates upwards, the first rotating rod 8 rotates to drive the first sliding block 11 to move downwards on the surface of the sliding rod 10, the first sliding block 11 pushes the second sliding block 12 to move downwards, the second sliding block 12 pushes the second rotating rod 13 to rotate, the second rotating rod 13 drives the pull rod 14 to move upwards, the pull rod 14 drives the piston 15 to move upwards, the piston 15 is separated from the discharge hole 7, at the moment, the inside of the diversion disc 5 is communicated with the discharge pipe 16, molten iron inside the diversion disc 5 enters the inside of the guide pipe 17 through the discharge pipe 16, and redundant molten iron is collected through the guide pipe 17.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a high efficiency anti-overflow molten iron casting auxiliary device, includes casing (1), its characterized in that: the surface of the shell (1) is provided with a feed inlet (2), the inside of the shell (1) is provided with a flow guide surface (3), the lower surface of the shell (1) is provided with an inlet pipe (4), one end, far away from the shell (1), of the inlet pipe (4) is provided with a flow guide disc (5), the lower surface of the flow guide disc (5) is provided with a pouring gate (6), the inside of the flow guide disc (5) is provided with a discharge port (7), the lower surface of the shell (1) is provided with a first rotating rod (8), the surface of the first rotating rod (8) is provided with a reset spring (9), the lower surface of the shell (1) is provided with a sliding rod (10), the surface of the sliding rod (10) is provided with a first sliding block (11), the surface of the sliding rod (10) is provided with a second sliding block (12), the surface of the second sliding block (12) is provided with a second rotating rod (13), one end, a piston (15) is arranged at one end, away from the second rotating rod (13), of the pull rod (14), a discharge pipe (16) is arranged on the lower surface of the diversion disc (5), and a material guide pipe (17) is arranged at one end, away from the diversion disc (5), of the discharge pipe (16).
2. The high-efficiency spill-proof molten iron casting assisting device according to claim 1, characterized in that: the side surface of the flow guide surface (3) is designed in a slope manner, and the upper surface of the flow guide surface is designed in a spherical surface manner.
3. The high-efficiency spill-proof molten iron casting assisting device according to claim 1, characterized in that: the feeding pipes (4) are evenly distributed on the lower surface of the shell (1), the upper ends of the feeding pipes are communicated with the inside of the shell (1), and the lower ends of the feeding pipes are communicated with the inside of the flow guide disc (5).
4. The high-efficiency spill-proof molten iron casting assisting device according to claim 1, characterized in that: the inner part of the flow guide disc (5) adopts an annular hollow design.
5. The high-efficiency spill-proof molten iron casting assisting device according to claim 1, characterized in that: and the pouring gates (6) are uniformly distributed on the lower surface of the flow guide disc (5), are communicated with the inside of the flow guide disc (5) and correspond to the lower end of the feeding pipe (4).
6. The high-efficiency spill-proof molten iron casting assisting device according to claim 1, characterized in that: the discharge ports (7) are uniformly distributed on the lower surface inside the flow guide disc (5), and the side edges of the discharge ports (7) are designed in an uphill mode.
7. The high-efficiency spill-proof molten iron casting assisting device according to claim 1, characterized in that: the first sliding block (11) and the second sliding block (12) are fixedly connected and are movably connected with the sliding rod (10).
8. The high-efficiency spill-proof molten iron casting assisting device according to claim 1, characterized in that: the second rotating rod (13) is uniformly distributed on the side surface of the second sliding block (12), and the lower surface of the second rotating rod (13) is also provided with a return spring (9).
9. The high-efficiency spill-proof molten iron casting assisting device according to claim 1, characterized in that: the piston (15) is positioned in the guide disc (5) and is matched with the discharge hole (7).
10. The high-efficiency spill-proof molten iron casting assisting device according to claim 1, characterized in that: the discharge pipe (16) corresponds to the discharge hole (7) in position and is communicated with the interior of the flow guide disc (5), and one end, far away from the flow guide disc (5), of the discharge pipe is communicated with the interior of the material guide pipe (17).
CN202011168598.7A 2020-10-28 2020-10-28 High efficiency anti-overflow molten iron casting auxiliary device Active CN112338180B (en)

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CN202011168598.7A CN112338180B (en) 2020-10-28 2020-10-28 High efficiency anti-overflow molten iron casting auxiliary device

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CN202011168598.7A CN112338180B (en) 2020-10-28 2020-10-28 High efficiency anti-overflow molten iron casting auxiliary device

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CN112338180B CN112338180B (en) 2022-01-07

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1358465A (en) * 1972-01-13 1974-07-03 Inst Elektrosvarky Im Eo Paton Production of shaped ingots by an electroslag melting process
US7059383B1 (en) * 2005-01-27 2006-06-13 Tremblay Sylvain P Molten metal handling apparatus
CN101827669A (en) * 2007-09-21 2010-09-08 铸造中心有限公司 An apparatus for feeding molten metal to a plurality of moulds
CN201693162U (en) * 2010-06-29 2011-01-05 新兴铸管股份有限公司 Pulvis ferri groove brick
CN204892929U (en) * 2015-07-13 2015-12-23 浙江振兴铸造有限公司 Automatic ladle of pouring into a mould of multistation
CN207402099U (en) * 2017-10-25 2018-05-25 浙江永峰模具制造有限公司 One kind is new to be convenient for adding molten aluminum structure
CN209206440U (en) * 2018-12-13 2019-08-06 青岛山奥金属制品有限公司 A kind of casting pouring device of automobile drawing die

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1358465A (en) * 1972-01-13 1974-07-03 Inst Elektrosvarky Im Eo Paton Production of shaped ingots by an electroslag melting process
US7059383B1 (en) * 2005-01-27 2006-06-13 Tremblay Sylvain P Molten metal handling apparatus
CN101827669A (en) * 2007-09-21 2010-09-08 铸造中心有限公司 An apparatus for feeding molten metal to a plurality of moulds
CN201693162U (en) * 2010-06-29 2011-01-05 新兴铸管股份有限公司 Pulvis ferri groove brick
CN204892929U (en) * 2015-07-13 2015-12-23 浙江振兴铸造有限公司 Automatic ladle of pouring into a mould of multistation
CN207402099U (en) * 2017-10-25 2018-05-25 浙江永峰模具制造有限公司 One kind is new to be convenient for adding molten aluminum structure
CN209206440U (en) * 2018-12-13 2019-08-06 青岛山奥金属制品有限公司 A kind of casting pouring device of automobile drawing die

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Effective date of registration: 20211223

Address after: 276000 intersection of Lushan East Road and Jinxiu Third Road, tuanlin Town, Lingang Economic Development Zone, Linyi City, Shandong Province

Applicant after: LINYI MEIDE GENGCHEN METAL MATERIAL Co.,Ltd.

Address before: 264200 Weigao Industrial Park, chucun, 20 Xingshan Road, Huancui District, Weihai City, Shandong Province

Applicant before: Zhang Mang

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