CN112337732B - Coating die and color card processing method - Google Patents

Coating die and color card processing method Download PDF

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Publication number
CN112337732B
CN112337732B CN202011040539.1A CN202011040539A CN112337732B CN 112337732 B CN112337732 B CN 112337732B CN 202011040539 A CN202011040539 A CN 202011040539A CN 112337732 B CN112337732 B CN 112337732B
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Prior art keywords
coating
discharge
paint
die
discharge hole
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CN112337732A (en
Inventor
姚钦清
陈志勇
江萍
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Rainbow Putian Paint Color Card Co ltd
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Rainbow Putian Paint Color Card Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work

Abstract

The invention relates to the technical field of color chip processing, in particular to a coating die and a color chip processing method, which comprise a die body; the die body is provided with a plurality of coating grooves which are arranged in parallel, and the bottom ends of the coating grooves are provided with discharge holes; the bottom of the front side of the die body is provided with a discharge chute communicated with the discharge hole. The coating die has the beneficial effects that: the discharge chute not only can guide the coating, but also can relieve the pressure of the coating chute, so that the coating can be uniformly coated on the surface of the paper by blade coating from the discharge chute; the height of the discharge chute can limit the thickness of the coating, so that the thickness of the coating cannot exceed the thickness range required by the optimal adhesive force; the length of the discharge chute is smaller than that of the discharge hole, so that the coating can not diffuse to two sides, and adjacent coatings are prevented from contacting; the chamfer at the position that discharge opening and blown down tank communicate can guarantee that the coating of blade coating on the paper surface can not be too thin and remain evenly throughout.

Description

Coating die and color card processing method
Technical Field
The invention relates to the technical field of color card processing, in particular to a coating die and a color card processing method.
Background
The physical properties of the paint on the color card are greatly different from those of the daily used water-based pigment, so that the adhesion capacity between the paint and the paper surface needs to be controlled in the color card processing process, and the thickness of the paint coated on the paper surface, the spacing arrangement between the adjacent paints and the like need to be considered.
The existing color card is high in defective rate after being manufactured, the thickness of the coating cannot be controlled uniformly, the surface of the coating is uneven, the adhesion force between the coating and paper is poor, the coating is prone to falling off, and in addition, the adjacent coatings are prone to being contacted with each other to form mixing, so that the color card is scrapped.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the paint mold and the color card processing method can ensure that the processed color card surface paint has uniform thickness and strong adhesiveness and can avoid the mutual mixing of the adjacent paint.
In order to solve the technical problems, the technical scheme of the invention is as follows: a paint die comprising a die body;
the mold body comprises a front side and a back side;
the die body is provided with a plurality of coating grooves which are arranged in parallel, and the bottom ends of the coating grooves are provided with discharge holes;
the bottom of mould body front side is seted up the blown down tank with the discharge opening intercommunication, the length of blown down tank is less than the length of discharge opening, the edges and corners department at the position of discharge opening and blown down tank intercommunication is equipped with the chamfer of slope.
Specifically, the height of blown down tank is less than 3 silks, the inclination of chamfer is 15 ~ 30.
Specifically, the coating groove is cuboid, the discharge hole is located on one side, close to the front side of the die body, of the bottom of the coating groove, the length of the discharge hole is the same as that of the coating groove, and the width of the discharge hole is smaller than that of the coating groove.
Specifically, the edges of the inner walls of the coating groove and the discharge hole are provided with round corners.
Specifically, the bottom end of the coating material groove is inclined downwards from one side far away from the discharge hole to one side close to the discharge hole.
Specifically, the bottom end of the die body is provided with a yielding groove, and the yielding groove surrounds all the coating grooves.
Specifically, the surfaces of the coating groove, the discharge hole and the discharge groove are provided with hydrophobic coatings.
The coating die has the beneficial effects that: the discharge chute not only can guide the coating, but also can relieve the pressure of the coating chute, so that the coating can be uniformly coated on the surface of the paper by blade coating from the discharge chute; the height of the discharge chute can limit the thickness of the coating, so that the thickness of the coating cannot exceed the thickness range required by the optimal adhesive force; the length of the discharge chute is smaller than that of the discharge hole, so that the coating can not diffuse to two sides, and adjacent coatings are prevented from contacting; the chamfer at the position that discharge opening and blown down tank communicate can guarantee that the coating of blade coating on the paper surface can not be too thin and remain evenly throughout.
A color card processing method comprises the following steps;
the method comprises the following steps: installing the coating mold on a color card printing device, and enabling the coated paper to pass through a gap between the bottom end of the coating mold and the color card printing device;
step two: firstly, conveying the coated paper between the bottom end of a coating mold and a color card printing device forwards at a constant speed by using a conveying mechanism on the color card printing device, adding a coating into a blanking hole of the coating mold, and uniformly attaching the coating to the coated paper from the bottom end of the blanking hole;
step three: and drying the coated paper with the paint by hot air, cooling and cutting to obtain the color card.
Specifically, the conveying speed of the coated paper in the second step is 0.05 m/s.
Specifically, the hot air drying time in the third step is 5-8 min, and the temperature is 50-65 ℃.
The color card processing method has the beneficial effects that: the mould can not only scrape and color the coated paper, but also press the coated paper, so that the coated paper keeps flat in the moving process; make the coated paper at the uniform velocity earlier carry, let in the ejection of compact speed that coating can make and the conveying speed of coated paper and form certain proportion relation, and then make the even degree and the adhesion property of coating all have better promotion.
Drawings
FIG. 1 is a cross-sectional view of a coating die according to an embodiment of the present invention;
FIG. 2 is a schematic view of a coating die configuration according to an embodiment of the present invention;
FIG. 3 is a top view of a coating die according to an embodiment of the present invention;
description of reference numerals:
1. a mold body; 11. a front side; 12. a rear side; 2. a coating tank; 3. a discharge hole; 4. a discharge chute; 5. chamfering; 6. a yielding groove.
Detailed Description
In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1 to 3, a paint mold of the present invention includes a mold body 1;
the mould body 1 comprises a front side 11 and a rear side 12;
the die body 1 is provided with a plurality of coating grooves 2 which are arranged in parallel, and the bottom ends of the coating grooves 2 are provided with discharge holes 3;
the bottom of the front side 11 of the die body 1 is provided with a discharge chute 4 communicated with a discharge hole 3, the length of the discharge chute 4 is smaller than that of the discharge hole 3, and the edges and corners of the discharge hole 3 and the discharge chute 4 are provided with inclined chamfers 5.
The working principle of the invention is as follows: when the coating mould used, pour into coating in the coating groove 2, coating can follow the discharge opening 3 outflow of coating groove 2 bottom, paper along with the outside removes for the coating mould, coating can be from the discharge chute 4 by the knife coating on the paper surface at the removal in-process, discharge chute 4's effect lies in direction and pressure release, because the inside full paint of filling of coating groove 2, consequently coating groove 2 inside pressure is great, it scribbles coating groove 2 and external to set up discharge chute 4 intercommunication this moment, just can make coating follow discharge opening 3 under the effect of pressure and be extruded, the thickness of coating is unanimous with discharge chute 4's thickness and adheres to on the paper surface along discharge chute 4's direction, can guarantee the thickness of coating too thick and influence its adhesive force.
Wherein, the length of blown down tank 4 is less than the length of discharge opening 3, can guarantee that coating can not take place the diffusion to both sides to avoid adjacent coating to take place the contact, the edges and corners department at the position of discharge opening 3 and 4 intercommunications of blown down tank is equipped with the volume increase that chamfer 5 of slope can make discharge opening 3 department, and then makes the coating that holds in the discharge opening 3 more, guarantees that the coating of knife coating on the paper surface can not be too thin and can remain even and unanimous all the time.
As can be seen from the above description, the beneficial effects of the present invention are: the discharge chute not only can guide the coating, but also can relieve the pressure of the coating chute, so that the coating can be uniformly coated on the surface of the paper by blade coating from the discharge chute; the height of the discharge chute can limit the thickness of the coating, so that the thickness of the coating cannot exceed the thickness range required by the optimal adhesive force; the length of the discharge chute is smaller than that of the discharge hole, so that the coating can not diffuse to two sides, and adjacent coatings are prevented from contacting; the chamfer at the position that discharge opening and blown down tank communicate can guarantee that the coating of blade coating on the paper surface can not be too thin and remain evenly throughout.
Further, the height of the discharge chute 4 is smaller than 3 wires, and the inclination angle of the chamfer 5 is 15-30 degrees.
According to the description, the height of the discharge chute is smaller than 3 threads, so that the thickness of the coating flowing out of the discharge chute is smaller than 3 threads, the coating is ensured to have enough adhesive force, the coating is prevented from falling off from paper, and the diversion effect of the chamfer angle on the coating is the best within the range of 15-30 degrees.
Further, the coating material groove 2 is rectangular, the discharge hole 3 is located at the bottom of the coating material groove 2 on the side close to the front side 11 of the die body 1, the length of the discharge hole 3 is the same as that of the coating material groove 2, and the width of the discharge hole 3 is smaller than that of the coating material groove 2.
From the above description, it can be known that the width of the discharge hole is smaller than the width of the coating groove, so that the phenomenon that the coating is thick and spreads all around due to the excessive discharge amount of the coating can be avoided.
Furthermore, fillets are arranged at edges of the inner walls of the coating groove 2 and the discharge hole 3.
From the above description, when the fillet can make coating flow out from the discharge opening, the coating both sides can form the trend of adduction with the contact of fillet to further avoid coating to take place the diffusion to both sides.
Further, the bottom end of the coating material groove 2 is inclined downwards from the side far away from the discharge hole 3 to the side close to the discharge hole 3.
As can be seen from the above description, the downward inclination of the bottom end of the paint tank enables the paint to flow more smoothly toward the discharge hole.
Furthermore, the bottom end of the die body 1 is provided with a yielding groove 6, and the yielding groove 6 surrounds all the coating grooves 2.
According to the description, the contact area of the bottom end of the die body and the paper surface is greatly reduced due to the arrangement of the receding groove, and only the bottom end of the discharge hole can be in direct contact with the paper surface, so that the friction force between the die body and the paper surface is reduced, and meanwhile, the paper surface is prevented from being abraded.
Furthermore, the surfaces of the coating groove 2, the discharge hole 3 and the discharge groove 4 are all provided with hydrophobic coatings.
From the above description, the hydrophobic coating can prevent the paint from adhering to the surfaces of the paint layer, the discharge hole and the discharge chute.
A color card processing method comprises the following steps;
the method comprises the following steps: installing the coating mold on a color card printing device, and enabling the coated paper to pass through a gap between the bottom end of the coating mold and the color card printing device;
step two: firstly, conveying the coated paper between the bottom end of a coating mold and a color card printing device forwards at a constant speed by using a conveying mechanism on the color card printing device, adding a coating into a blanking hole of the coating mold, and uniformly attaching the coating to the coated paper from the bottom end of the blanking hole;
step three: and drying the coated paper with the paint by hot air, cooling and cutting to obtain the color card.
According to the description, the mould can not only scrape and color the coated paper, but also press the coated paper, so that the coated paper keeps flat in the moving process; make the coated paper at the uniform velocity earlier carry, let in the ejection of compact speed that coating can make and the conveying speed of coated paper and form certain proportion relation, and then make the even degree and the adhesion property of coating all have better promotion.
Further, the conveying speed of the coated paper in the second step is 0.05 m/s.
Further, the hot air drying time in the third step is 5-8 min, and the temperature is 50-65 ℃.
Example one
A paint mold comprises a mold body 1;
the mould body 1 comprises a front side 11 and a rear side 12;
the die body 1 is provided with a plurality of coating grooves 2 which are arranged in parallel, and the bottom ends of the coating grooves 2 are provided with discharge holes 3;
the bottom end of the front side 11 of the die body 1 is provided with a discharge chute 4 communicated with a discharge hole 3, the height of the discharge chute 4 is less than 3 filaments, the length of the discharge chute 4 is less than that of the discharge hole 3, an inclined chamfer 5 is arranged at a corner of a part where the discharge hole 3 is communicated with the discharge chute 4, and the inclination angle of the chamfer 5 is 15-30 degrees, wherein the inclination angle of the chamfer is preferably 20 degrees, and can be 15 degrees, 25 degrees or 30 degrees in some embodiments;
the coating groove 2 is cuboid, the discharge hole 3 is positioned at one side of the bottom of the coating groove 2 close to the front side 11 of the die body 1, the length of the discharge hole 3 is the same as that of the coating groove 2, the width of the discharge hole 3 is smaller than that of the coating groove 2, fillets are arranged at edges of the inner walls of the coating groove 2 and the discharge hole 3, the bottom end of the coating groove 2 is inclined downwards from one side far away from the discharge hole 3 to one side close to the discharge hole 3, and hydrophobic coatings are arranged on the surfaces of the coating groove 2, the discharge hole 3 and the discharge groove 4;
the bottom end of the die body 1 is provided with a yielding groove 6, and the yielding groove 6 surrounds all the coating grooves 2.
Example two
A color card processing method comprises the following steps;
the method comprises the following steps: installing the coating mold of the first embodiment on a color card printing device, and enabling the coated paper to penetrate through a gap between the bottom end of the coating mold and the color card printing device;
step two: firstly, conveying the art paper between the bottom end of a coating mold and a color card printing device at a constant speed of 0.05m/s forwards by using a conveying mechanism on the color card printing device, adding a coating into a blanking hole of the coating mold, and uniformly attaching the coating to the art paper from the bottom end of the blanking hole;
step three: and (3) drying the coated paper with the paint for 8min at 50 ℃, and cooling and cutting to obtain the color card.
EXAMPLE III
A color card processing method similar to the second embodiment, which is different from the second embodiment in that the time for drying with hot air in the third step is 5min, and the temperature is 65 ℃.
Example four
A color card processing method similar to the second embodiment, which is different from the second embodiment in that the time for drying with hot air in the third step is 6min, and the temperature is 60 ℃.
In conclusion, the beneficial effects provided by the invention are as follows: the discharge chute not only can guide the coating, but also can relieve the pressure of the coating chute, so that the coating can be uniformly coated on the surface of the paper by blade coating from the discharge chute; the height of the discharge chute can limit the thickness of the coating, so that the thickness of the coating cannot exceed the thickness range required by the optimal adhesive force; the length of the discharge chute is smaller than that of the discharge hole, so that the coating can not diffuse to two sides, and adjacent coatings are prevented from contacting; the chamfer at the position that discharge opening and blown down tank communicate can guarantee that the coating of blade coating on the paper surface can not be too thin and remain evenly throughout. The highly being less than 3 silks of blown down tank can guarantee to be less than 3 silks from the coating thickness that the blown down tank flows, ensures that coating has sufficient adhesive force, avoids coating to drop from paper, and the inclination of chamfer is best to the water conservancy diversion effect of coating at 15 ~ 30 within ranges. The width of the discharge hole is smaller than that of the coating groove, so that the phenomenon that the coating is thick and diffuses around due to overlarge discharge amount of the coating can be avoided. When the fillet can make coating follow the discharge opening and flow, the coating both sides can form the trend of adduction with the fillet contact to further avoid coating to take place the diffusion to both sides. The downward inclined bottom end of the coating groove can enable the coating to flow to the discharge hole more smoothly. The area that lets the groove set up and make mould body bottom and paper contact reduces by a wide margin, only has the discharge opening bottom can with paper direct contact to reduce the frictional force between mould body and the paper, avoid the paper to take place wearing and tearing simultaneously. The hydrophobic coating can avoid coating to adhere to the surface at dope layer, discharge opening and blown down tank.
The mould can not only scrape and color the coated paper, but also press the coated paper, so that the coated paper keeps flat in the moving process; make the coated paper at the uniform velocity earlier carry, let in the ejection of compact speed that coating can make and the conveying speed of coated paper and form certain proportion relation, and then make the even degree and the adhesion property of coating all have better promotion.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.

Claims (8)

1. A paint die is characterized by comprising a die body;
the mold body comprises a front side and a back side;
the die body is provided with a plurality of coating grooves which are arranged in parallel, and the bottom ends of the coating grooves are provided with discharge holes;
a discharge chute communicated with the discharge hole is formed in the bottom end of the front side of the die body, the length of the discharge chute is smaller than that of the discharge hole, and an inclined chamfer is arranged at the edge of the position where the discharge hole is communicated with the discharge chute;
the coating groove is cuboid, the discharge hole is positioned at one side of the bottom of the coating groove close to the front side of the die body, the length of the discharge hole is the same as that of the coating groove, and the width of the discharge hole is smaller than that of the coating groove;
and fillets are arranged at the edges of the inner walls of the coating groove and the discharge hole.
2. The coating die of claim 1, wherein the height of the discharge chute is less than 3 wires, and the inclination angle of the chamfer is 15-30 °.
3. The paint die of claim 1 wherein the bottom end of the paint channel slopes downwardly from a side distal from the discharge opening to a side proximal to the discharge opening.
4. The paint die of claim 1, wherein the bottom end of the die body is provided with an abdicating groove, and the abdicating groove surrounds all the paint grooves.
5. The paint die of claim 1, wherein the surfaces of the paint channel, the discharge opening, and the discharge channel are provided with a hydrophobic coating.
6. A color card processing method is characterized by comprising the following steps;
the method comprises the following steps: mounting the paint mold of any one of claims 1 to 5 on a color chip printing apparatus and passing coated paper through a gap between a bottom end of the paint mold and the color chip printing apparatus;
step two: firstly, conveying the coated paper between the bottom end of a coating mold and a color card printing device forwards at a constant speed by using a conveying mechanism on the color card printing device, adding a coating into a blanking hole of the coating mold, and uniformly attaching the coating to the coated paper from the bottom end of the blanking hole;
step three: and drying the coated paper with the paint by hot air, cooling and cutting to obtain the color card.
7. The method for processing color cards according to claim 6, wherein the conveying speed of the coated paper in the second step is 0.05 m/s.
8. The method for processing the color card according to claim 6, wherein the time for drying by hot air in the third step is 5-8 min, and the temperature is 50-65 ℃.
CN202011040539.1A 2020-09-28 2020-09-28 Coating die and color card processing method Active CN112337732B (en)

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CN112337732B true CN112337732B (en) 2022-01-18

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1139887A (en) * 1994-02-08 1997-01-08 美国3M公司 Cross flow knife coater
JP2005211871A (en) * 2004-02-02 2005-08-11 Matsushita Electric Ind Co Ltd Die nozzle and electrode plate producing method
CN101849304A (en) * 2009-01-15 2010-09-29 松下电器产业株式会社 Method for producing plate of battery
CN103078085A (en) * 2012-12-31 2013-05-01 肇庆理士电源技术有限公司 Pole-plate pasting equipment and paste blocking plate thereof
CN104056760A (en) * 2014-07-02 2014-09-24 深圳市信宇人科技有限公司 Gap-type blade coating method and coating device thereof
CN204882186U (en) * 2015-08-17 2015-12-16 广州市白云化工实业有限公司 Auxiliary device of control scraper blade angle
JP2015229151A (en) * 2014-06-06 2015-12-21 Necエナジーデバイス株式会社 Coating device, and manufacturing method of electrode for secondary battery
CN106000782A (en) * 2016-07-15 2016-10-12 山东山大华特信息科技有限公司 Hot melt adhesive smearing device used for composite screen
CN110198792A (en) * 2017-02-03 2019-09-03 日立汽车系统株式会社 The manufacturing method of applicator die, applying device, coating method and secondary cell

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1139887A (en) * 1994-02-08 1997-01-08 美国3M公司 Cross flow knife coater
JP2005211871A (en) * 2004-02-02 2005-08-11 Matsushita Electric Ind Co Ltd Die nozzle and electrode plate producing method
CN101849304A (en) * 2009-01-15 2010-09-29 松下电器产业株式会社 Method for producing plate of battery
CN103078085A (en) * 2012-12-31 2013-05-01 肇庆理士电源技术有限公司 Pole-plate pasting equipment and paste blocking plate thereof
JP2015229151A (en) * 2014-06-06 2015-12-21 Necエナジーデバイス株式会社 Coating device, and manufacturing method of electrode for secondary battery
CN104056760A (en) * 2014-07-02 2014-09-24 深圳市信宇人科技有限公司 Gap-type blade coating method and coating device thereof
CN204882186U (en) * 2015-08-17 2015-12-16 广州市白云化工实业有限公司 Auxiliary device of control scraper blade angle
CN106000782A (en) * 2016-07-15 2016-10-12 山东山大华特信息科技有限公司 Hot melt adhesive smearing device used for composite screen
CN110198792A (en) * 2017-02-03 2019-09-03 日立汽车系统株式会社 The manufacturing method of applicator die, applying device, coating method and secondary cell

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