CN112335921A - Puffed food puffed processing system - Google Patents

Puffed food puffed processing system Download PDF

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Publication number
CN112335921A
CN112335921A CN202011097161.9A CN202011097161A CN112335921A CN 112335921 A CN112335921 A CN 112335921A CN 202011097161 A CN202011097161 A CN 202011097161A CN 112335921 A CN112335921 A CN 112335921A
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CN
China
Prior art keywords
plate
face
rod
fit mode
sliding fit
Prior art date
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Granted
Application number
CN202011097161.9A
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Chinese (zh)
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CN112335921B (en
Inventor
张伟健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei aunt Fu Food Co.,Ltd.
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张伟健
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Priority to CN202011097161.9A priority Critical patent/CN112335921B/en
Publication of CN112335921A publication Critical patent/CN112335921A/en
Application granted granted Critical
Publication of CN112335921B publication Critical patent/CN112335921B/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/70Pre-treatment of the materials to be mixed
    • B01F23/713Sieving materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/83Mixing plants specially adapted for mixing in combination with disintegrating operations
    • B01F33/833Devices with several tools rotating about different axis in the same receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/836Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8361Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/12Maintenance of mixers using mechanical means
    • B01F35/121Maintenance of mixers using mechanical means using a brush for cleaning out rests of products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/12Maintenance of mixers using mechanical means
    • B01F35/123Maintenance of mixers using mechanical means using scrapers for cleaning mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/40Detachers, e.g. scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B07B1/34Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
    • B07B1/343Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen with mechanical drive elements other than electromagnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

Abstract

The invention relates to a puffed food puffing processing system, which uses a food puffing processing device, and comprises a mixing mechanism and a forming mechanism, wherein the lower end of the mixing mechanism is arranged on the existing working ground, and the forming mechanism is arranged in the middle of the front end of the lower end of the mixing mechanism.

Description

Puffed food puffed processing system
Technical Field
The invention relates to the field of food processing, in particular to a puffed food puffing processing system.
Background
The expanded food in the broad sense is the food which takes the technologies of frying, extruding, sand frying, baking microwave and the like as the curing process, the volume of the food is obviously increased before and after the curing process, the expansion is the process of rapidly heating and vaporizing the liquid in the processed material and pressurizing for expansion by utilizing the principles of phase change and hot pressing effect of gas, and driving the structural modification of high molecular substances in the components by the expansion force of the gas, so that the processed material becomes porous substances with reticular structure characteristics and shaping, the process can be divided into a direct expansion method (primary expansion method) and an indirect expansion method (secondary expansion method) according to the process of the expansion processing, and can be divided into fried expanded food, microwave expanded food, extruded expanded food, baked expanded food, sand-fried expanded food and other expanded food (the expanded food produced by the technologies of ultrasonic expansion and the like) according to the process conditions of the expansion processing, however, the following problems occur during the food expansion process:
1. the uneven particle size of the raw materials easily causes the overall mixing fineness to be lower, the raw materials are easy to have a heavier coarse particle feeling after being mixed, and meanwhile, the inner wall of the mixing and stirring structure is easy to adhere more raw material mixtures to influence the stirring process and effect;
2. when carrying out extrusion cutting to raw material mixture and handling, raw material mixture easily appears the phenomenon to cutting some outside motion under the effect of no external limit structure, and then leads to cutting the shaping effect and reduce, and the single characteristic of cutting the structure makes the fashioned variety of cutting low simultaneously.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme that the puffed food puffing processing system comprises a mixing mechanism and a forming mechanism, wherein the lower end of the mixing mechanism is installed on the existing working ground, and the forming mechanism is installed in the middle of the front end of the lower end of the mixing mechanism.
The mixing mechanism comprises a stirring cylinder, a rotating shaft, a first motor, a support plate, a ring sleeve, a stirring rod, a sieve plate, a connecting plate, an extension plate, a linkage group, a water injection machine and a connecting pipe, wherein the lower end of the stirring cylinder is arranged on the existing working ground, the middle part of the lower end of the stirring cylinder is provided with the rotating shaft through a bearing, the lower end surface of the rotating shaft is connected with the output shaft end of the first motor, the lower end of the first motor is arranged on the upper end surface of the support plate, the support plate is arranged between the left lower end and the right lower end of the stirring cylinder, the ring sleeve is arranged at the upper end of the rotating shaft in a threaded fit mode and is positioned in the stirring cylinder, the stirring rod is arranged on the outer ring surface of the ring sleeve, the sieve plate is arranged right above the stirring cylinder, the connecting plates are symmetrically arranged at the left end and the right end of, the lower extreme setting of linkage group is in the upper end of the extension board of agitator right-hand member, the water injection machine is installed to the upper end of the extension board of agitator left end, the water injection machine is located the left side of sieve left side connecting plate, the connecting pipe is installed to the symmetry around the right-hand member face lower extreme of water injection machine, the right lower extreme of connecting pipe is located the inside of agitator, and the connecting pipe is located the below of sieve, empty raw and other materials on the sieve through the manual mode, make the sieve do left and right sides reciprocating motion through linkage group simultaneously and make the sieve filter the screening to raw and other materials, the water injection machine pours into the clear water into in proper order to the agitator in this in-process into to the connecting pipe in, it rotates to drive the pivot through a motor drive pivot in step.
Vertical rods are symmetrically arranged on the front end surface and the rear end surface of a connecting plate on the right side of the sieve plate, the lower ends of the vertical rods are positioned in the middle of a semicircular structure, a third pin shaft is arranged between the upper ends of the vertical rods, a rotating rod is hinged to the middle of the third pin shaft, a fourth pin shaft is hinged to the left middle end of the rotating rod, supports are symmetrically arranged at the front end and the rear end of the fourth pin shaft, the lower end of each support is connected with the outer surface of the stirring cylinder, a fifth pin shaft is arranged at the left end of the rotating rod, short rods are symmetrically arranged at the front end and the rear end of the fifth pin shaft, a sixth pin shaft is arranged between the lower ends of the short rods, a long pin shaft is arranged right below the sixth pin shaft, the long pin shaft is connected with the sixth pin shaft through an ear plate, a roller is arranged at the middle part of the, the dwang drives short rod synchronous motion, the short rod passes through the otic placode and drives long round pin axle synchronous rotation, the cylinder is along with long round pin axle synchronous motion, the cylinder rolls the extrusion downwards to raw and other materials in step, play the effect of pulverizing and make the whole granule degree of consistency of raw and other materials obtain improving to the large granule that exists in the raw and other materials, and then improved the fine and smooth degree of raw and other materials and utilized the degree of filling, and the sieve is simultaneously do with the motion of cylinder movement opposite direction, the relative friction that the two opposite movement produced can play the additional action to the pulverizing of raw and other materials.
The linkage group comprises a die returning plate, a support rod, gear teeth, an incomplete gear and a second motor, wherein the left end of the die returning plate is connected with the right end of a connecting plate at the right side of the sieve plate in a sliding fit mode, the support rod is symmetrically arranged in front of and behind the lower end face of the die returning plate, the lower end of the support rod is connected with the upper end of an extending plate at the right end of the stirring cylinder in a sliding fit mode, the gear teeth are symmetrically arranged on the front inner side wall and the rear inner side wall of the die returning plate, the gear teeth are arranged in an equidistance from left to right, the incomplete gear is arranged inside the die returning plate and meshed with the gear teeth, the incomplete gear is arranged at the output shaft end of the second motor, the lower end of the second motor is arranged at the upper end of the extending plate at the right end of the stirring cylinder, when raw materials are poured on the sieve, the returning plate drives the sieve plate to move synchronously through the connecting plate, and the supporting rod moves synchronously along the upper end of the extending plate along with the returning plate.
The forming mechanism comprises an L-shaped plate, a hollow square frame, a first electric push rod, an extrusion plate, a cutter, a lower pressing plate, a horizontal rod, a connecting rod, a second electric push rod and a sealing plate, wherein the rear end of the L-shaped plate is connected with the middle part of the lower end face of a support plate, the upper end of the front end of the L-shaped plate is provided with the hollow square frame, the middle part of the rear inner side wall of the hollow square frame is provided with the first electric push rod, the front end of the first electric push rod is provided with the extrusion plate, the front end face of the hollow square frame is provided with a rectangular through groove, the cutters are arranged between the upper inner side wall and the lower inner side wall of the rectangular through groove from left to right at equal intervals, the lower pressing plate is arranged between the front ends of the left inner side wall and the right inner side wall of the hollow square frame through a first pin shaft, the lower pressing plate is positioned above the extrusion, the connecting rod is rotatably connected with the second pin shaft and the connecting pin shaft, the lower end of the second electric push rod is arranged at the front end of the upper end surface of the first motor, the second electric push rod inclines to the front end, the upper end of the second electric push rod is provided with a sealing plate, the sealing plate is arranged in a blanking through groove in a sliding fit mode, the blanking through groove is formed in the inner bottom wall of the stirring cylinder, the blanking through groove is positioned right ahead of a rotating shaft, after the mixture is stirred and formed, the mixture stands for a period of time, the sealing plate is rotated downwards through the second electric push rod to open the blanking through groove, then the rotating shaft is driven to rotate through the first motor, the rotating shaft drives the stirring rod to synchronously rotate, the stirring rod pushes the mixture to synchronously move until the mixture falls into the hollow frame from the blanking through groove, then the extrusion plate is pushed forwards through the first electric push rod, the lower pressing plate is synchronously converted into a horizontal state, the extruding plate continuously extrudes the mixture forward, and the mixture is cut and formed through the cutter.
As a preferred technical scheme of the invention, the inner side end of the connecting plate is connected with the plate groove in a sliding fit mode, the plate groove is arranged on the side end face of the sieve plate and is of a T-shaped structure, semicircular through grooves are symmetrically arranged on the left and right sides of the front end face of the connecting plate, a semicircular structure protruding downwards is arranged between the semicircular through grooves, a semicircular block is arranged in the semicircular through groove on the inner side of the semicircular structure in a sliding fit mode, a Z-shaped plate is arranged at the lower end of the semicircular block, the lower end of the Z-shaped plate is connected with the upper end of the extension plate, the Z-shaped plate is positioned above the stirring cylinder, the connecting plate synchronously reciprocates up and down through the matching among the semicircular block, the semicircular groove and the semicircular structure in the process of reciprocating left and right under the driving of the circular plate, the connecting plate drives the sieve plate to synchronously reciprocate up and down, the sieve plate can play a role of vibrating and, meanwhile, the influence on the raw material filtering and screening process caused by the blocking phenomenon of the sieve plate can be avoided.
As a preferable technical scheme of the invention, the outer end face of the short rod is connected with the inner end face of the base plate, the base plate is positioned above the roller, the lower end face of the base plate is provided with the sweeping brushes at equal intervals from front to back, the lower ends of the sweeping brushes are connected with the outer surface of the roller in a sliding fit mode, and the sweeping brushes can play a role in removing the adhered raw materials on the surface of the roller in real time in the rolling and grinding process of the roller on the raw materials, so that the probability of reducing the grinding effect caused by the existence of a thick adhered scab layer on the surface of the roller is reduced, and the waste rate of the raw materials is reduced.
As a preferred technical scheme of the invention, an annular groove is formed on the upper end surface of a stirring cylinder, an electric sliding block is arranged in the annular groove in a sliding fit manner, a convex plate is arranged on the upper end of the electric sliding block, an arc scraper is arranged at the front end of the lower end surface of the convex plate, the arc scraper is connected with the arc groove in a sliding fit manner, the arc groove is formed in the inner annular surface of the stirring cylinder and is positioned right behind a rotating shaft, the front end surface of the arc scraper is flush with the inner annular surface of the stirring cylinder, the convex plate is driven by the electric sliding block to move forwards, the convex plate drives the arc scraper to move synchronously until the rear end surface of the arc scraper is flush with the inner annular surface of the stirring cylinder, then the electric sliding block drives the arc scraper to do circular motion along the annular groove by virtue of the convex plate, and the arc scraper can play a role of scraping an adhesive, further, the thick adhesion layer formed on the inner ring surface of the stirring cylinder is prevented from causing the obstruction and other influences on the mixing motion of the stirring rod, and meanwhile, the probability of pollution and other phenomena caused by subsequent mixing forming can be reduced.
As a preferred technical scheme of the invention, a rectangular groove is formed in the front end face of the hollow square frame, the rectangular groove is communicated with the rectangular through groove, a reverse type cutting board is arranged in the rectangular groove in a sliding fit mode, a cutter is arranged between the upper inner side wall and the lower inner side wall of the reverse type cutting board through a round rod, and the reverse type cutting board and the hollow square frame are movably connected so that an operator can cut the cutter to clean the cutter in time, the probability of the phenomenon that a mixed body cutting block is adhered to the cutter is reduced, and the cutting and forming functions of the cutter are kept.
As a preferred technical scheme of the invention, the round rod is connected with the inner side wall of the paper-clip-shaped cutting board in a sliding fit mode, the middle part of the lower end surface of the round rod is provided with a limiting rod, the front end of the upper end surface of the limiting rod is provided with a round through hole, a bayonet lock is arranged in the round through hole in a sliding fit mode, the upper end of the bayonet lock is connected with a clamping groove in a sliding fit mode, the clamping groove is arranged on the lower end surface of the paper-clip-shaped cutting board, and the clamping grooves are uniformly distributed along the circumferential direction of the round rod, the clip knife plate is drawn out manually, the clip pin is drawn out manually and the round bar is rotated, the round bar drives the cutter to rotate synchronously until the round through hole is butted with the next clip groove, then insert the bayonet lock in order to fix the cutter, the cooperation between round bar, limiting plate and the bayonet lock can make the space shape that forms between the interval between the cutter and the cutter be in the state that can regulate and control, and then has improved the fashioned variety of mixture surely system and the holistic application scope of device.
(II) advantageous effects
1. The invention adopts the design concept of combining the mixing structure with the cutting structure to carry out food puffing processing treatment, the arranged mixing mechanism can carry out filtering and screening treatment on the solid raw materials on the basis of embodying the function of the mixed raw materials, so as to improve the integral fineness degree of the solid raw materials during mixing and forming, the arranged forming mechanism can lead the raw material mixture to be subjected to cutting and forming under the state of being limited and shaped, and further improve the integral cutting quality;
2. the connecting plate, the rotating rod, the short rod and the roller are matched to perform rolling extrusion on the raw materials, so that large particles in the raw materials are crushed, the uniformity of the whole particles of the raw materials is improved, and the fineness and the utilization fullness of the raw materials are improved;
3. the arc scraper can play a role in scraping an adhesive layer on the inner ring surface of the stirring cylinder, so that the influence of blockage and the like on the mixing motion of the stirring rod due to the formation of a thick adhesive layer on the inner ring surface of the stirring cylinder is avoided, and the probability of pollution and other phenomena caused by subsequent mixing molding can be reduced;
4. the sweeper can play a role in removing adhered raw materials on the surface of the roller in real time, so that the probability of reduction of the grinding effect caused by the existence of a thicker adhered scab layer on the surface of the roller is reduced, and meanwhile, the waste rate of the raw materials is reduced;
5. the matching among the round rod, the limiting plate and the bayonet lock can enable the space between the cutters and the shape of the space formed between the cutters to be in an adjustable state, so that the diversity of the cutting and forming of the mixture and the whole application range of the device are improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a first cross-sectional view of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 1 according to the present invention in the X direction;
FIG. 5 is an enlarged view of the Y-direction portion of FIG. 3 of the present invention;
FIG. 6 is an enlarged view of the invention in the Z-direction of FIG. 3;
fig. 7 is an enlarged view of the portion of the invention in the direction of M in fig. 3.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 7, the puffed food puffing processing system comprises a mixing mechanism 1 and a forming mechanism 2, wherein the lower end of the mixing mechanism 1 is installed on the existing working ground, and the forming mechanism 2 is installed in the middle of the front end of the lower end of the mixing mechanism 1.
The mixing mechanism 1 comprises a stirring cylinder 10, a rotating shaft 11, a first motor 12, a support plate 13, a ring sleeve 14, a stirring rod 15, a sieve plate 16, a connecting plate 17, an extension plate 18, a linkage group 19, a water injection machine 130 and a connecting pipe 131, wherein the lower end of the stirring cylinder 10 is arranged on the existing working ground, the rotating shaft 11 is arranged in the middle of the lower end of the stirring cylinder 10 through a bearing, the lower end face of the rotating shaft 11 is connected with the output shaft end of the first motor 12, the lower end of the first motor 12 is arranged on the upper end face of the support plate 13, the support plate 13 is arranged between the left lower end and the right lower end of the stirring cylinder 10, the ring sleeve 14 is arranged at the upper end of the rotating shaft 11 in a threaded fit mode, the ring sleeve 14 is positioned inside the stirring cylinder 10, the stirring rod 15 is arranged on the outer ring surface of the ring sleeve 14, the sieve plate 16 is arranged right above the, the inner side end of the extension plate 18 is connected with the outer surface of the stirring cylinder 10, the right end of the right side connecting plate 17 of the sieve plate 16 is provided with a linkage group 19, the lower end of the linkage group 19 is arranged at the upper end of the extension plate 18 at the right end of the stirring cylinder 10, the upper end of the extension plate 18 at the left end of the stirring cylinder 10 is provided with a water injection machine 130, the water injection machine 130 is positioned at the left side of the left side connecting plate 17 of the sieve plate 16, the lower end of the right end surface of the water injection machine 130 is symmetrically provided with a connecting pipe 131 front and back, the right lower end of the connecting pipe 131 is positioned inside the stirring cylinder 10, and the connecting pipe 131 is positioned below the sieve plate 16, raw materials are poured on the sieve plate 16 by a manual mode, meanwhile, the sieve plate 16 is reciprocated left and right through the linkage group 19 to achieve the purpose of filtering and screening the raw materials, further the fineness of processing of the, the rotating shaft 11 is driven to rotate synchronously through the first motor 12, the rotating shaft 11 drives the stirring rod 15 to rotate synchronously, the stirring rod 15 is used for mixing, stirring and forming raw materials and clean water, and the movable connection mode between the ring sleeve 14 and the rotating shaft 11 can facilitate an operator to timely disassemble and clean the stirring rod 15 so as to reduce the probability of forming a thick mixed material scab layer on the surface of the stirring rod 15.
The linkage group 19 comprises a return plate 190, a support rod 191, gear teeth 192, an incomplete gear 193 and a second motor 194, the left end of the return plate 190 is connected with the right end of a connecting plate 17 at the right side of the sieve plate 16 in a sliding fit mode, the support rod 191 is symmetrically arranged in front of and behind the lower end face of the return plate 190, the lower end of the support rod 191 is connected with the upper end of an extending plate 18 at the right end of the stirring cylinder 10 in a sliding fit mode, the gear teeth 192 are symmetrically arranged on the front inner side wall and the rear inner side wall of the return plate 190, the gear teeth 192 are arranged in an equidistant mode from left to right, the incomplete gear 193 is arranged inside the return plate 190, the incomplete gear 193 is meshed with the gear teeth 192, the incomplete gear 193 is arranged at the output shaft end of the second motor 194, the lower end of the second motor 194 is arranged at the upper end of the extending plate 18 at the right end of the stirring cylinder, the gear teeth 192 drive the circular mould plate 190 to reciprocate left and right under the coordination of the incomplete gear 193, the circular mould plate 190 drives the sieve plate 16 to synchronously move through the connecting plate 17, and the supporting rod 191 synchronously moves along the upper end of the extending plate 18 along with the circular mould plate 190.
The inner side end of the connecting plate 17 is connected with the plate groove in a sliding fit mode, the plate groove is formed in the side end face of the sieve plate 16 and is of a T-shaped structure, semicircular through grooves 170 are symmetrically formed in the left and right of the front end face of the connecting plate 17, a semicircular structure protruding downwards is formed between the semicircular through grooves 170, semicircular blocks 171 are installed in the semicircular through grooves 170 in the inner sides of the semicircular structures in a sliding fit mode, Z-shaped plates 172 are installed at the lower ends of the semicircular blocks 171, the lower ends of the Z-shaped plates 172 are connected with the upper end of the extending plate 18, the Z-shaped plates 172 are located above the stirring cylinder 10, the connecting plate 17 is driven by the semicircular plates 190 to do left and right reciprocating motion, the connecting plate 17 is driven by the semicircular blocks 171, the semicircular grooves and the semicircular structures to do up and down reciprocating motion synchronously, the connecting plate 17 drives the sieve plate 16 to do up and down motion synchronously, the sieve plate, meanwhile, the influence on the raw material filtering and screening process caused by the blocking phenomenon of the screen plate 16 can be avoided.
Vertical rods 160 are symmetrically arranged on the front end surface and the rear end surface of a connecting plate 17 on the right side of the sieve plate 16, the lower end of each vertical rod 160 is positioned in the middle of a semicircular structure, a third pin shaft is arranged between the upper ends of the vertical rods 160, a rotating rod 161 is hinged to the middle of the third pin shaft, a fourth pin shaft is hinged to the left middle end of the rotating rod 161, supports 162 are symmetrically arranged at the front end and the rear end of the fourth pin shaft, the lower end of each support 162 is connected with the outer surface of the stirring cylinder 10, a fifth pin shaft is arranged at the left end of the rotating rod 161, short rods 163 are symmetrically arranged at the front end and the rear end of the fifth pin shaft, a sixth pin shaft is arranged between the lower ends of the short rods 163, a long pin shaft is arranged right below the sixth pin shaft, the long pin shaft is connected with the sixth pin shaft through lug plates 164, a, dwang 161 is around No. three round pin axle counter-clockwise turning under the drive of montant 160, dwang 161 drives quarter butt 163 synchronous motion, quarter butt 163 passes through otic placode 164 and drives the synchronous rotation of long round pin axle, cylinder 165 is along with long round pin axle synchronous motion, cylinder 165 rolls the extrusion to raw and other materials downwards in step, play the effect of pulverizing and make the whole granule degree of consistency of raw and other materials obtain improving to the large granule that exists in the raw and other materials, and then improved the fine and smooth degree of raw and other materials and utilized the full scale, and sieve 16 is simultaneously and is the motion opposite with cylinder 165 direction of motion, the relative friction that the two opposite motions produced can play the additional action to the pulverizing of raw and other materials.
The outer end face of the short rod 163 is connected with the inner end face of the base plate 16a, the base plate 16a is positioned above the roller 165, the lower end face of the base plate 16a is provided with the sweeping brushes 16b at equal intervals from front to back, the lower ends of the sweeping brushes 16b are connected with the outer surface of the roller 165 in a sliding fit mode, and the sweeping brushes 16b can play a role of removing adhered raw materials on the surface of the roller 165 in real time in the rolling and grinding process of the roller 165 on the raw materials, so that the probability of reducing the grinding effect caused by the existence of a thick adhered scab layer on the surface of the roller 165 is reduced, and the waste rate of the raw materials is reduced.
An annular groove is formed in the upper end face of the stirring cylinder 10, an electric slider 101 is installed in the annular groove in a sliding fit mode, a convex plate 102 is installed at the upper end of the electric slider 101, an arc scraper 103 is installed at the front end of the lower end face of the convex plate 102, the arc scraper 103 is connected with the arc groove in a sliding fit mode, the arc groove is formed in the inner annular face of the stirring cylinder 10 and is located right behind a rotating shaft 11, the front end face of the arc scraper 103 is flush with the inner annular face of the stirring cylinder 10, the convex plate 102 is driven by the electric slider 101 to move towards the front side, the convex plate 102 drives the arc scraper 103 to move synchronously until the rear end face of the arc scraper 103 is flush with the inner annular face of the stirring cylinder 10, then the electric slider 101 drives the arc scraper 103 to move circularly along the annular groove by means of the convex plate 102, and the arc scraper 103 can play a role of scraping an adhesive layer, further, the thick adhesion layer formed on the inner ring surface of the stirring cylinder 10 is prevented from causing the obstruction and other influences on the mixing motion of the stirring rod 15, and the probability of pollution and other phenomena caused by the subsequent mixing forming can be reduced.
The forming mechanism 2 comprises an L-shaped plate 20, a hollow square frame 21, a first electric push rod 22, an extrusion plate 23, a cutter 24, a lower pressing plate 25, a horizontal rod 26, a connecting rod 27, a second electric push rod 28 and a sealing plate 29, wherein the rear end of the L-shaped plate 20 is connected with the middle part of the lower end face of the support plate 13, the hollow square frame 21 is installed at the upper end of the front end of the L-shaped plate 20, the first electric push rod 22 is installed in the middle part of the rear inner side wall of the hollow square frame 21, the extrusion plate 23 is installed at the front end of the first electric push rod 22, a rectangular through groove is formed in the front end face of the hollow square frame 21, the cutters 24 are arranged between the upper inner side wall and the lower inner side wall of the rectangular through groove from left to right at equal intervals, the lower pressing plate 25 is installed between the front ends of the left inner side wall and the right inner side wall of the hollow square frame 21 through a first pin, the outer side end of the connecting pin shaft is connected with the inner side wall of the hollow square frame 21 in a sliding fit mode, the connecting rod 27 is rotatably connected with the second pin shaft and the connecting pin shaft, the lower end of the second electric push rod 28 is installed at the front end of the upper end face of the first motor 12, the second electric push rod 28 inclines towards the front end, the upper end of the second electric push rod 28 is provided with a sealing plate 29, the sealing plate 29 is installed in a blanking through groove in a sliding fit mode, the blanking through groove is formed in the inner bottom wall of the stirring cylinder 10 and is positioned right in front of the rotating shaft 11, after the mixing, stirring and forming are finished, standing is carried out for a period of time, then the sealing plate 29 is downwards rotated through the second electric push rod 28 to open the blanking through groove, then the rotating shaft 11 is driven to rotate through the first motor 12, the rotating shaft 11 drives the stirring rod 15 to synchronously rotate, the stirring rod 15, secondly, an electric push rod 22 pushes a squeezing plate 23 forwards, the squeezing plate 23 pushes a mixture to move forwards, after the squeezing plate 23 is contacted with a horizontal rod 26 and in the process of continuous movement, the horizontal rod 26 synchronously pushes a connecting rod 27, the connecting rod 27 synchronously rotates downwards around a connecting pin shaft, a lower pressing plate 25 synchronously rotates around a pin shaft under the driving of the connecting rod 27 until the lower pressing plate 25 is in a horizontal state, at the moment, the lower pressing plate 25 downwards extrudes the mixture, the squeezing plate 23 continuously extrudes the mixture forwards, the mixture is cut and formed by a cutter 24, and the squeezing plate 23, the lower pressing plate 25 and a hollow square frame 21 are matched to play a role in limiting and fixing the mixture, so that the maximum amount of the mixture can quickly pass through the cutter 24, and the cutting and forming quality of the mixture is improved.
Hollow square frame 21 preceding terminal surface seted up the rectangle recess, the rectangle recess leads to the groove with the rectangle and communicates with each other, install back type cutting board 210 through sliding fit mode in the rectangle recess, cutter 24 passes through round bar 211 and installs between the upper and lower inside wall of back type cutting board 210, but the swing joint mode of taking between back type cutting board 210 and the hollow square frame 21 can be convenient for operating personnel cutter 24 and in time clear up, with the probability of the phenomenon on reduction mixture stripping and cutting 24, and then play the cut shaping function that keeps cutter 24.
The round bar 211 is connected with the inner side wall of the paper clip type knife board 210 in a sliding fit mode, the middle part of the lower end face of the round bar 211 is provided with a limiting rod 21a, the front end of the upper end face of the limiting rod 21a is provided with a round through hole, a bayonet 21b is arranged in the round through hole in a sliding fit mode, the upper end of the bayonet 21b is connected with a bayonet groove in a sliding fit mode, the bayonet groove is arranged on the lower end face of the paper clip type knife board 210 and is uniformly distributed along the circumferential direction of the round bar 211, the paper clip type knife board 210 is drawn out in a manual mode, the bayonet 21b is drawn out and the round bar 211 is rotated manually, the round bar 211 drives the knife 24 to synchronously rotate until the round through hole is in butt joint with the next bayonet groove, then the bayonet 21b is inserted to fix the knife 24, the fit between the round bar 211 and the limiting plate 21b can enable the space between the knives 24 and the space shape formed, and further the diversity of cutting and molding of the mixture and the whole application range of the device are improved.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (6)

1. The utility model provides a puffed food processing system, includes mixing mechanism (1) and forming mechanism (2), its characterized in that: the lower end of the mixing mechanism (1) is arranged on the existing working ground, and the middle part of the front end of the lower end of the mixing mechanism (1) is provided with a forming mechanism (2);
the mixing mechanism (1) comprises a mixing tank (10), a rotating shaft (11), a first motor (12), a support plate (13), a ring sleeve (14), a stirring rod (15), a sieve plate (16), a connecting plate (17), an extension plate (18), a linkage group (19), a water injection machine (130) and a connecting pipe (131), wherein the lower end of the mixing tank (10) is installed on the existing working ground, the rotating shaft (11) is installed in the middle of the lower end of the mixing tank (10) through a bearing, the lower end face of the rotating shaft (11) is connected with the output shaft end of the first motor (12), the lower end of the first motor (12) is installed on the upper end face of the support plate (13), the support plate (13) is installed between the left lower end and the right lower end of the mixing tank (10), the ring sleeve (14) is installed at the upper end of the rotating shaft (11) in a threaded fit mode, the ring sleeve (14) is located inside the mixing tank (10), a sieve plate (16) is arranged right above the stirring cylinder (10), connecting plates (17) are symmetrically arranged at the left end and the right end of the sieve plate (16), an extension plate (18) is arranged right below the connecting plates (17), the inner side end of the extension plate (18) is connected with the outer surface of the stirring cylinder (10), a linkage group (19) is arranged at the right end of the connecting plate (17) at the right side of the sieve plate (16), the lower end of the linkage group (19) is arranged at the upper end of the extension plate (18) at the right end of the stirring cylinder (10), a water injection machine (130) is arranged at the upper end of the extension plate (18) at the left end of the stirring cylinder (10), the water injection machine (130) is positioned at the left side of the connecting plate (17) at the left side of the sieve plate (16), connecting pipes (131) are symmetrically arranged front and back at the lower end of the right end face of the water injection machine (130), the right lower;
vertical rods (160) are symmetrically arranged on the front end face and the rear end face of a connecting plate (17) on the right side of the sieve plate (16), the lower end of each vertical rod (160) is located in the middle of a semicircular structure, a third pin shaft is arranged between the upper ends of the vertical rods (160), a rotating rod (161) is hinged to the middle of the third pin shaft, a fourth pin shaft is hinged to the left middle end of the rotating rod (161), supports (162) are symmetrically arranged at the front end and the rear end of the fourth pin shaft, the lower end of each support (162) is connected with the outer surface of the stirring cylinder (10), a fifth pin shaft is arranged at the left end of the rotating rod (161), short rods (163) are symmetrically arranged at the front end and the rear end of the fifth pin shaft, a sixth pin shaft is arranged between the lower ends of the short rods (163), a long pin shaft is arranged right below the sixth pin shaft, the long pin shaft;
the linkage group (19) comprises a return plate (190) and a support rod (191), the left end of the die return plate (190) is connected with the right end of a connecting plate (17) at the right side of the sieve plate (16) in a sliding fit mode, supporting rods (191) are symmetrically installed in front and back of the lower end face of the die return plate (190), the lower ends of the supporting rods (191) are connected with the upper end of an extending plate (18) at the right end of the stirring cylinder (10) in a sliding fit mode, gear teeth (192) are symmetrically installed on the front inner side wall and the back inner side wall of the die return plate (190), the gear teeth (192) are arranged in an equidistant mode from left to right, the incomplete gear (193) is arranged inside the die return plate (190), the incomplete gear (193) is meshed with the gear teeth (192), the incomplete gear (193) is installed at the output shaft end of the second motor (194), and the lower end of the second motor (194) is installed at the upper end of the extending plate (18) at the;
the forming mechanism (2) comprises an L-shaped plate (20), a hollow square frame (21), a first electric push rod (22), an extrusion plate (23), a cutter (24), a lower pressing plate (25), a horizontal rod (26), a connecting rod (27), a second electric push rod (28) and a sealing plate (29), wherein the rear end of the L-shaped plate (20) is connected with the middle part of the lower end face of the support plate (13), the hollow square frame (21) is installed at the upper end of the front end of the L-shaped plate (20), the first electric push rod (22) is installed in the middle part of the rear inner side wall of the hollow square frame (21), the extrusion plate (23) is installed at the front end of the first electric push rod (22), a rectangular through groove is formed in the front end face of the hollow square frame (21), the cutters (24) are arranged in the right direction from the upper inner side wall and the lower inner side wall of the rectangular through, the lower pressing plate (25) is located above the extruding plate (23), connecting rods (27) are symmetrically arranged in the middle of the left end face and the right end face of the lower pressing plate (25) through two pin shafts, a horizontal rod (26) is arranged at the lower end of each connecting rod (27) through a connecting pin shaft, the outer side end of each connecting pin shaft is connected with the inner side wall of the hollow square frame (21) in a sliding fit mode, the connecting rods (27) and the two pin shafts are rotatably connected with each other, the lower end of each electric push rod (28) is arranged at the front end of the upper end face of the motor (12), the electric push rods (28) are inclined towards the front end, a sealing plate (29) is arranged at the upper end of each electric push rod (28), the sealing plate (29) is arranged in an unloading through groove in a sliding fit mode, the unloading through groove is formed in the inner bottom wall of the stirring cylinder (10.
2. The puffed food processing system of claim 1, wherein: the inboard end of connecting plate (17) link to each other with the board recess through sliding fit mode, the side end face at sieve (16) is seted up to the board recess, and the board recess is T type structure, semicircle logical groove (170) have been seted up to the preceding terminal surface bilateral symmetry of connecting plate (17), be bellied semicircle structure down between semicircle logical groove (170), semicircle piece (171) are installed through sliding fit mode in the inboard semicircle logical groove (170) of semicircle structure, Z template (172) are installed to the lower extreme of semicircle piece (171), the lower extreme of Z template (172) links to each other with the upper end of extension plate (18), Z template (172) are located the top of agitator tank (10).
3. The puffed food processing system of claim 1, wherein: the end face of the outer side of the short rod (163) is connected with the end face of the inner side of the base plate (16a), the base plate (16a) is located above the roller (165), the lower end face of the base plate (16a) is provided with the sweeping brushes (16b) at equal intervals from front to back, and the lower ends of the sweeping brushes (16b) are connected with the outer surface of the roller (165) in a sliding fit mode.
4. The puffed food processing system of claim 1, wherein: the utility model discloses a stirring cylinder, including agitator tank (10), the up end of agitator tank (10) seted up the annular groove, install electronic slider (101) through the sliding fit mode in the annular groove, flange (102) are installed to the upper end of electronic slider (101), circular arc scraper blade (103) are installed to the front end of the lower terminal surface of flange (102), circular arc scraper blade (103) link to each other with the circular arc recess through the sliding fit mode, the interior anchor ring in agitator tank (10) is seted up to the circular arc recess, and the circular arc recess is located pivot (11) directly behind, the preceding terminal surface of circular arc scraper blade (103) flushes with the interior anchor ring of agitator tank (10).
5. The puffed food processing system of claim 1, wherein: the front end face of the hollow square frame (21) is provided with a rectangular groove, the rectangular groove is communicated with the rectangular through groove, a square-shaped knife board (210) is installed in the rectangular groove in a sliding fit mode, and the cutter (24) is installed between the upper inner side wall and the lower inner side wall of the square-shaped knife board (210) through a round rod (211).
6. The puffed food processing system of claim 5, wherein: round bar (211) link to each other through the sliding fit mode with returning the inside wall of type cutting board (210) between, the lower terminal surface mid-mounting of round bar (211) has gag lever post (21a), round through-hole has been seted up to the up end front end of gag lever post (21a), install bayonet lock (21b) through the sliding fit mode in the round through-hole, link to each other through the sliding fit mode between the upper end of bayonet lock (21b) and the card recess, the card recess is seted up at the lower terminal surface of returning type cutting board (210), and the card recess evenly arranges along round bar (211) circumference.
CN202011097161.9A 2020-10-14 2020-10-14 Puffed food puffed processing system Active CN112335921B (en)

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CN113578748A (en) * 2021-07-07 2021-11-02 梁承致 Novel material silicon dioxide mixed particle screening
CN114226227A (en) * 2021-12-17 2022-03-25 朱亚凤 Material screening installation for building engineering
CN115463598A (en) * 2022-08-12 2022-12-13 湖南宝东农牧科技股份有限公司 A fodder salt treatment facility for feed processing

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CN115463598B (en) * 2022-08-12 2023-09-22 湖南宝东农牧科技股份有限公司 A fodder salt treatment facility for feed processing

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