KR102004122B1 - Manufacturing Apparatus For Manufacturing Rice Having Low GI - Google Patents

Abstract

The present invention relates to a device for manufacturing GI reducing rice capable of efficiently manufacturing GI reducing rice of uniform quality by effectively increasing and ripening rice. The device for manufacturing GI reducing rice comprises: a drum-shaped chamber body (11) which includes an overall sealed structure; a processing chamber unit (10) which includes an inputting gate unit (14) for inputting the rice and a discharging gate unit (15) for discharging the rice, and provides an inner space for processing the rice; a stirring shaft member (20) which enters into the processing chamber unit (10) and includes shaft stirring wings (22) for stirring or transferring the rice and a shaft spraying nozzle unit (24) for spraying stream or air supplied through an inner channel toward the inner space of the processing chamber unit (10); a chamber driving unit (30) which provides driving force for rotating the processing chamber unit (10); and a shaft driving unit (40) which provides driving force for rotating the stirring shaft member (20). Inner guide wings (12) provided on an inner wall of the processing chamber unit (10) are used for stirring or transferring the rice.

Description

Manufacturing Apparatus For Manufacturing Rice Having Low GI

The present invention relates to an apparatus for producing GI-reduced rice, and more particularly, to an apparatus for producing GI-reduced rice, which is capable of efficiently producing GI-reduced rice of even quality by efficiently increasing and ripening rice.

The glycemic index (hereinafter referred to as the GI index) refers to the amount of blood sugar rise after a certain amount of food carbohydrates is compared with the level of blood sugar rise after eating the same amount of standard carbohydrate food. Therefore, foods with high glycemic index are classified into low and food. The GI index is closely related to the degree of digestive absorption and carbohydrate absorption of carbohydrates and is influenced by factors affecting it. In addition, recent studies have shown that in addition to energy, saturated fatty acids, cholesterol, animal protein and excessive fat intake, the total intake of sugars and types of sugars have a significant effect on blood sugar control. It is reported to be an important factor in the prevention and treatment of diabetes.

The body's blood sugar response varies from food to food, and is generally digested and absorbed at different rates, even when the same amount of carbohydrate food is consumed, and this concept of glycemic index was first introduced by Jenkins in 1981. Since then, the intake of low glycemic index foods with glycemic index below 55 has been shown to help improve the glycemic index.

In addition, replacing high-glycemic-meal meals with low-glycemic-meal meals may help reduce secondary vascular complications in patients with type 2 diabetes, suggesting that glycemic index is an important link in diabetes prevention and treatment. Reported.

Since rice produced in Korea is digested in the digestive tract after ingestion, the GI index is 84 or more due to carbohydrate glycosylation process, and is known to cause metabolic syndrome (especially diabetes) when ingested for a long time. Therefore, in order to prevent metabolic syndrome, it is generally recommended to mix whole grain oat, crude and sorghum with rice to make rice, but it may affect other people's taste and cause other diseases. There is a disadvantage.

In addition, Korean Patent No. 10-1648168 (Method for manufacturing rice with a lower GI index and a manufacturing system used for the method) has been presented to overcome such problems. have.

Therefore, there is a need for a detailed technology capable of improving the quality of the cooker, and in addition, there is a need for improved technology development for the discharge of rice, cleaning of the cooker chamber, and the like.

Korean Patent Publication No. 10-1648168 (2016.08.16)

The technical problem to be achieved by the present invention, by effectively performing the stirring of the rice in the process of increasing the steam can ensure the quality of the GI reduced rice after the steaming, ripening, etc. of the rice evenly, equipment cost and treatment cost, It is to provide an apparatus structure in which the increase in burden is not large in terms of processing effort.

In addition, it is intended to provide a detailed technical means that can smoothly discharge the condensate generated in the treatment process and the like.

In addition, to provide a variety of structural technical means for condensate discharge to ensure the convenience and applicability of the device configuration.

In addition, it is intended to provide an additional technical means to smoothly perform the process of supplying steam or air to the processing space of rice.

In addition, it is intended to provide a detailed technical means that can be configured in various devices in consideration of the processing capacity, batch space, processing performance of the rice.

The technical problem to be achieved by the present invention is not limited to the technical problem mentioned above, and other technical problems not mentioned above may be clearly understood by those skilled in the art from the following description. There will be.

In order to achieve the above technical problem, an apparatus for manufacturing GI reduced rice according to an embodiment of the present invention, the drum-shaped chamber main body 11 having a closed structure as a whole; and the input gate portion 14 for rice input A discharge chamber 15 for discharging rice, the processing chamber part 10 providing an internal space for processing of rice; And a shaft agitating vane 22 installed to enter the processing chamber unit 10 and for stirring or transferring rice, and supplying steam or air supplied through an internal path to the inside of the processing chamber unit 10. An agitating shaft member 20 having an axial spray nozzle part 24 to spray toward the space; A chamber driver 30 providing a driving force for rotating the processing chamber 10; Shaft drive unit 40 for providing a driving force for rotating the stirring shaft member 20, comprising an inner guide blade 12 is provided on the inner wall of the processing chamber 10, stirring or Has a structure used for transfer.

In addition, the GI reduced rice manufacturing apparatus according to an embodiment of the present invention, the processing chamber 10 is further provided with a drip chamber 16 that can be stored and stored in the condensed water generated during the processing of rice. The upper inlet of the drip chamber 16 is provided with a screen member 18 to prevent inflow of rice or foreign matter, and the lower part of the drip chamber 16 restricts the internal pressure of the processing chamber unit 10. It may be configured to communicate with the relief valve 17.

In addition, the GI reduced rice manufacturing apparatus according to an embodiment of the present invention, the drip chamber 16 may be integrally formed in conjunction with the inner portion of the discharge gate portion 15.

In addition, in the apparatus for manufacturing GI reduced rice according to the embodiment of the present invention, the drip chamber 16 may be formed separately from the discharge gate part 15 and may be provided in the processing chamber part 10 independently.

In addition, the GI reduced rice manufacturing apparatus according to an embodiment of the present invention, auxiliary discharge valve 19 for discharging the fluid in the processing chamber 10 to the outside for smooth supply in the process of supplying steam or air to the outside (19) May be further provided in the processing chamber unit 10.

In addition, the GI reduced rice manufacturing apparatus according to an embodiment of the present invention, the installation posture of the processing chamber 10 and the stirring shaft member 20 is arranged in a vertical form or horizontally arranged or inclined with respect to the ground It may be arranged in a configuration.

According to an embodiment of the present invention, by configuring the GI reduced rice manufacturing apparatus having a structure capable of rotating the processing chamber and the stirring shaft member, respectively, it is possible to effectively carry out the stirring and transfer of rice in the rice processing process It has an advantage, and has a structure that implements the stirring or transfer of rice through a relatively simple structure using the inner guide blades and the shaft stirring blades, without the burden increase in terms of equipment cost, processing cost, processing effort, etc. Compared with the above, it has an effect of securing significantly improved processing performance.

In addition, the condensate is effectively collected and the condensate is discharged by utilizing the internal pressure formed during the treatment process, thereby improving condensate discharge performance, device structure, and controllability.

In addition, by presenting a variety of forms of the drip chamber to configure the manufacturing device of the GI reduced rice of the present invention has an improved effect in terms of convenience and applicability of the device configuration.

In addition, by additionally providing an auxiliary discharge valve, the process of supplying steam or air to the processing space of rice can be performed smoothly, thereby reducing the time required for the process has an improved effect.

In addition, by presenting various installation postures of the processing chamber and the stirring shaft member, the device structure selectivity in consideration of the processing capacity, batch space, processing performance, etc. of the rice in the GI reduced rice manufacturing apparatus of the present invention And it has the effect of improving the usability and the like.

The effects of the present invention are not limited to the above-described effects, but should be understood to include all the effects deduced from the configuration of the invention described in the detailed description or claims of the present invention.

1 is an overall configuration diagram of an apparatus for manufacturing vertical GI reduced rice according to an embodiment of the present invention.
Figure 2. Detailed structure of the manufacturing apparatus of the vertical GI reduced rice according to an embodiment of the present invention.
3 is a configuration and structure of a manufacturing apparatus of a horizontal GI reduced rice according to an embodiment of the present invention.
4. The slide gate valve employed as the discharge gate portion in the manufacturing apparatus of the GI reduced rice according to an embodiment of the present invention.
5 is an exemplary view of the discharge gate unit configured as a flap valve in the manufacturing apparatus of GI reduced rice according to an embodiment of the present invention.
6. Separate arrangement structure of the discharge gate portion and the drip chamber in the apparatus for producing a horizontal GI reduced rice according to an embodiment of the present invention.
Figure 7. Apparatus for producing GI reduced rice of the inclined batch structure according to an embodiment of the present invention.

Hereinafter, with reference to the accompanying drawings will be described the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.

Throughout the specification, when a part is said to be "connected (connected, contacted, coupled)" with another part, it is not only "directly connected" but also "indirectly connected" with another member in between. "Includes the case. In addition, when a part is said to "include" a certain component, this means that unless otherwise stated, it may further include other components rather than excluding the other components.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. As used herein, the terms "comprise" or "have" are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described on the specification, and one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, components, or a combination thereof.

Hereinafter, with reference to the accompanying drawings, preferred embodiments of the present invention will be described to be easily carried out by those of ordinary skill in the art.

First, referring to each of the drawings, Figure 1 shows the overall configuration of the manufacturing apparatus of the vertical GI reduced rice according to an embodiment of the present invention showing a control structure of the processing chamber and the stirring shaft member. Figure 2 shows the detailed structure of the manufacturing apparatus of the vertical type GI reduced rice according to an embodiment of the present invention showing the detailed structure and the drive structure of the processing chamber. Figure 3 shows the configuration and structure of the manufacturing apparatus of the horizontal GI reduced rice according to an embodiment of the present invention showing the control structure of the processing chamber and the stirring shaft member, and the detailed structure and drive structure of the processing chamber It is shown together. Figure 4 is a perspective view and a side view of the slide gate valve as a slide gate valve employed as the discharge gate portion in the manufacturing apparatus of the GI reduced rice according to an embodiment of the present invention. FIG. 5 illustrates an exemplary view in which a discharge gate part is configured as a flap valve in an apparatus for manufacturing GI reduced rice according to an embodiment of the present invention. FIG. 5 (a) illustrates a case in which a chamber body is sealed by a flap valve during a processing process. 5 (b) shows a case where the flap valve is opened for the discharging process and the like. 6 is a view illustrating a separate arrangement structure of the discharge gate part and the drip chamber in the apparatus for manufacturing a horizontal GI reduced rice according to an embodiment of the present invention, and FIG. 6 (a) illustrates the discharge gate part along a length direction of the chamber body. A side view of the space between the drip chambers and the side is shown in FIG. 6 (b) is a side perspective view of the spaced apart discharging gate portion and the drip chamber along the circumferential direction of the chamber body. FIG. 7 illustrates an apparatus for manufacturing GI reduced rice having an inclined arrangement structure according to an embodiment of the present invention, and illustrates a case where the discharge gate part and the drip chamber are separately arranged.

The apparatus 100 for manufacturing GI reduced rice of the present invention, as shown in Figs. 1 to 7, largely the processing chamber 10, the stirring shaft member 20, the chamber drive unit 30, the shaft drive unit 40 It is configured to include, the inner guiding blade 12 is provided on the inside of the processing chamber 10, the axial stirring blade 22 is provided on the stirring shaft member 20 is the inner guiding blade 12 And controlling the rotational direction, the rotational speed, and the like of the shaft stir blade 22 independently or in combination to significantly improve the processing performance such as steaming and / or ripening of rice introduced into the processing chamber 10.

The apparatus 100 for manufacturing GI-reducing rice of the present invention steams the rice introduced into the processing chamber part 10 and discharges the rice in the state where the gelatinized starch is concentrated toward the skin from the processing chamber part 10. In the case of rice using rice, rice with significantly reduced GI index is obtained. In the process of steaming or the like, the GI-reducing rice manufacturing apparatus 100 of the present invention effectively stirs or transfers rice inside the processing chamber 10 using the inner guide vanes 12 and the shaft stirring vanes 22. The quality of steaming, ripening and drying of rice is secured evenly, and the steaming time can be well managed, thereby improving the production efficiency and energy consumption. The drained rice can be stored after further drying and, if necessary, milled and provided as rice. At this time, the mill can be used as a general device for milling ordinary rice, and the degree of milling can affect the texture of cooked rice, but in terms of reducing the GI index, it is not significantly affected by the degree of milling. Good performance. This is because the gelatinized starch smoothly moved to the outer skin of the rice through the process of increasing the steam by the apparatus 100 for producing GI reduced rice of the present invention, it is possible to generate a high GI index reduction effect even by small milling.

The apparatus 100 for manufacturing GI-reduced rice according to the present invention is described with reference to the attitude of the processing chamber unit 10, as shown in Figs. 1 and 2 or the like, or as shown in Fig. 3 or the like. It may be configured in equilibrium, and may be formed in an inclined arrangement structure as shown in FIG. First, a case in which the manufacturing apparatus 100 of the GI-reducing rice of the present invention is configured in a vertical type will be described with reference to FIGS. 1 and 2, and the like, and the processing chamber part 10 is disposed in a vertical position as a whole. ) Includes a drum-shaped chamber body 11 and a stirring shaft member 20 for agitating rice in the chamber body 11 and supplying high pressure steam and the like.

In the apparatus 100 for manufacturing GI reduced rice of the present invention, the chamber body 11 includes an inner guide vane 12 for stirring rice or guiding rice movement on a wall thereof, and an outer surface of the chamber body 11. A chamber driven gear 13 for forward and reverse rotation of the chamber body 11. The inner guide vanes 12 are helically connected in FIG. 2 but are presented as being formed as one wing body, but are not limited thereto. That is, a plurality of spiral wing bodies may be arranged so as to be spaced apart from each other in the vertical direction on the inner wall of the chamber body 11. On the other hand, the inner guide vane 12 has a gentle inclination or curvature at the engaging portion with the inner wall of the chamber body 11 to form a structure such that rice can be easily separated without being fixed to the engaging portion. desirable.

In addition, the inlet gate portion 14, which is an inlet for steaming steam, is provided in communication with the upper portion of the chamber body 11, and the outlet gate portion 15, which is an outlet of steamed rice, is provided in communication with the lower portion of the chamber body. The discharge gate unit 15 may be provided with a drip chamber 16 in which water condensed with the high-pressure steam supplied to steam is accumulated, and a relief valve for limiting the pressure inside the chamber body 11 to a predetermined range. (17) is provided. When the relief valve 17 is above a predetermined pressure, the flow path is opened to reduce the pressure and automatically close again at a specific pressure, thereby maintaining the pressure in the chamber body 11 at 1 to 1.7 kg / cm 2.

In the apparatus 100 for manufacturing GI reduced rice of the present invention, the stirring shaft member 20 has a shaft stirring blade 22 for stirring the steamed rice inside the chamber body 11 and the stirring shaft member 20. It is provided with a stirring shaft driven gear 23 that receives the driving force for forward and reverse rotation. The shaft stirring blade 22 is shown in Figure 2 to form an independent wing body in a plurality of positions, but is not limited thereto. That is, the spirally connected to the stirring shaft member 20 along its longitudinal direction is provided as one wing body or by combining the independent wing body and the spiral wing body along the longitudinal direction of the stirring shaft member 20 It can be provided. At this time, the shaft stirring blade 22 of the stirring shaft member 20 is formed to have a predetermined separation distance so that mutual interference with the inner guide vanes 12 of the processing chamber 10 during rotation. In addition, if necessary, the lower end of the stirring shaft member 20 is supported by a bearing element and is provided with a plurality of support members radially extending from the bearing element and coupled to the inner wall of the chamber body 11 to provide structural stability. Can be further enhanced.

In addition, the stirring shaft member 20 is provided with a shaft injection nozzle unit 24 for supplying high pressure steam or the like into the chamber body (11). The axial spray nozzle unit 24 has one or more holes to smoothly supply steam and / or compressed air into the chamber body 11, and may simultaneously spray or separately spray the steam and compressed air. In addition, the stirring shaft member 20 has a fluid selection inlet valve 25 is supplied with steam and compressed air, the fluid selection inlet valve 25 is provided with a steam and the compressed air is provided separately to selectively steam And compressed air is introduced. In addition, the shaft spray nozzle part 24 is illustrated as protruding from the stirring shaft member 20, but is not limited thereto. For example, the stirring shaft member 20 may have one or more holes recessed or one or more holes of different sizes. In order to effectively treat rice introduced into the chamber body 11, the shaft spray nozzle part 24 may be provided in plural along the longitudinal direction of the stirring shaft member 20.

A steam boiler 61 may be provided to supply high pressure steam to the stirring shaft member 20, and an air compressor 62 may be provided to supply high pressure air to the stirring shaft member 20. In addition, the fluid selection inlet valve 25 is provided on a supply path for supplying the high pressure steam and the high pressure air to the stirring shaft member 20, such as steaming, ripening and drying of rice, or cleaning management of the processing chamber. In the situation, it is possible to select whether or not to supply both fluids.

On the other hand, the supply of steam or air of the processing chamber unit 10 through the stirring shaft member 20 is not limited to the process of steaming, ripening, drying of rice, etc., the chamber body 11 of the chamber unit 10 ), The inner guide vanes 12, the shaft stirring vanes 22, and the like may be used to clean the residue after discharge of the rice or to clean or sanitize before the rice is introduced.

In addition, the manufacturing apparatus 100 of the GI reduced rice of the present invention includes a chamber drive unit 30 for rotating the chamber body 11, and a shaft drive unit 40 for rotating the stirring shaft member 20. The chamber driving unit 30 includes a chamber driving motor 31 and a chamber driving gear 33 engaged with the chamber driven gear 13 provided in the processing chamber unit 10, and the shaft driving unit 40 is The shaft drive motor 41 and the shaft drive gear 43 which meshes with the stirring shaft driven gear 23 provided in the stirring shaft member 20 are provided. The chamber body 11 and the stirring shaft member 20 are rotated by the chamber driving unit 30 and the shaft driving unit 40 to maintain the quality of the steam increase treatment of rice evenly, and thus the effect of the treatment process. This can improve the efficiency and, consequently, the efficiency of the overall treatment process. For example, the case where the processing chamber part 10 and the stirring shaft member 20 are rotated in opposite directions will be described. In the inside of the chamber body 11, the rice inside the guide chamber 12 of the processing chamber part 1 is described. ) And the processing structure to move upward along one of the shaft stir blades 22 of the stirring shaft member 20 and to move downward along the rest so that the rice inside the chamber body 11 is centered, outer, and upper. As it moves downward, it is mixed locally and is evenly exposed to steam or high-pressure air. Due to such a mobile mixing effect, the treatment shadow area in the processing chamber 10 can be eliminated, and has a significantly increased effect compared to the prior arts in terms of processing effect and quality of rice.

In addition, the rotation of the chamber main body 11 by the chamber drive part 30 and the rotation of the stirring shaft member 20 by the shaft drive part 40 are used in processing processes, such as steaming, ripening, and drying of rice. In addition, in the discharge process of the rice can be used to move the rice in the discharge direction quickly or temporarily to reverse in order to eliminate the bottleneck phenomenon.

The apparatus 100 for manufacturing GI reduced rice of the present invention may further include a chamber thermometer 51 for measuring the temperature of the chamber body 11 and a chamber pressure gauge 52 for measuring the pressure of the chamber body 11. In addition, the values measured therefrom may be output as the temperature and pressure measured on the screen of the main control unit 80 and reflected and used in the control by the main control unit 80. That is, by measuring the temperature in the chamber body 11 by the chamber thermometer 51 to maintain the temperature at 100 ~ 135 ° C, by measuring the pressure in the chamber body 11 by the chamber pressure gauge 52 By maintaining the pressure at 1 ~ 1.7kg / cm2, it is possible to improve the quality of the cook.

In addition, the GI reduced rice manufacturing apparatus 100 of the present invention has a shaft support bearing 55 to freely rotate the stirring shaft member 20 at one end of the chamber body 11 and the outer surface of the chamber body 11 It may be configured to include a chamber support bearing 56 to allow the chamber body 11 to rotate freely. The shaft support bearing 55 supports the stirring shaft member 20 to allow smooth rotational movement with respect to the chamber body 11, and the chamber support bearing 56 has the chamber body 11 attached to the support 5. Support for smooth rotation movement. At this time, the shaft support bearing 55 is preferably provided with a sealing structure to prevent pressure leakage inside the chamber body 11 and to prevent foreign matters from being introduced from the outside.

In addition, the GI reduced rice manufacturing apparatus 100 of the present invention, as shown in Figure 2, has a stepped end on the end of the support (5) and has a protruding band-like structure on the outer surface of the chamber body (11) As a result, the stability of the support structure can be improved and foreign matters can be prevented from entering.

An example of a method of treating rice using the apparatus 100 for producing GI reduced rice of the present invention will be described. First, rice to be steamed is introduced into the processing chamber 10. The main control unit 80 transmits a signal to each of the proportional combined control device 72 that interconnects / controls the hydraulic pressure providing system 71 and the driving motors 31 and 41 that control the working fluid. The chamber driving unit 30 for rotating the processing chamber unit 10 and the shaft driving unit 40 for rotating the stirring shaft member 20 are driven by the working fluid of the hydraulic pressure providing system 71, and the proportional combined control device is driven. 72 is to improve the mixing or moving of the rice locally or entirely according to the detailed process by selectively using the driving and rotation direction, the rotational speed, etc. in the processing chamber 10 and the stirring shaft member 20 during the processing Implement processing performance and efficiency. Here, providing the driving force by the hydraulic pressure providing system 71 and the driving motors 31 and 41 is one exemplary embodiment, and may be configured to provide the driving force by using various driving means such as an electric motor.

In addition, the main controller 80 transmits a signal to the steam boiler 61 for supplying steam and the air compressor 62 for supplying compressed air, and through the stirring shaft member 20 in the processing chamber 10. Supply steam and compressed air. After the treatment process such as steaming and steaming is completed, the steamed rice is discharged to the transfer conveyor unit 90, and the main controller 80 transmits a signal to the conveyor drive unit 91 to transfer the conveyor unit 90. Rice is transferred to a dryer (not shown). The steamed rice, which has been dried in a drier, is transferred to the warehouse or immediately milled for temporary storage. It is preferable to form the transfer conveyor unit 90 with a screen mesh material so as to smoothly remove moisture of the rice discharged to the transfer conveyor unit 90.

On the other hand, the apparatus 100 for producing GI reduced rice of the present invention, the chamber body 11 may be provided with an auxiliary discharge valve 19 that can discharge the gas inside the chamber when necessary. To supply heat and energy required for steaming of rice, the high-pressure steam is supplied into the processing chamber part 10, or the high-pressure air into the chamber body 11 for drying of rice or cleaning the chamber body 11, and the like. In supplying the air, the auxiliary discharge valve 19 may be opened to quickly discharge the atmosphere inside the chamber body 11 to the outside, thereby smoothly providing a supply of new steam or high pressure air, thereby requiring treatment. Effects such as time reduction can be further improved.

In addition, the apparatus 100 for producing GI reduced rice of the present invention, as a modified embodiment, as shown in Figure 3, the processing chamber 10 and the stirring shaft member 20 horizontally with respect to the ground It may be configured in a disposed form. Compared with the vertical batch structure, the horizontal batch structure is relatively more suitable for the processing of large amounts of rice. That is, in consideration of the support structure and the expansion convenience of the processing chamber part 10, and the accumulation state of rice in the interior of the processing chamber part 10, etc., the horizontal arrangement structure is suitable for relatively large capacity processing.

Detailed description of the interior of the processing chamber 10 and the configuration of the stirring shaft member 20 will be omitted by redundant description by using the contents described by Figures 1 and 2 in the previous embodiment. In addition, in the horizontal arrangement structure, the processing chamber portion 10 and the stirring shaft member are formed by using the inner guide vanes 12 of the processing chamber portion 10 and the shaft stirring blade 22 of the stirring shaft member 20. It is effective to improve the processing of rice by controlling the driving and the rotation direction, the rotation speed and the like of (20).

In the case of the horizontal arrangement structure, the inner guide vanes 12 provided on the wall of the chamber body 11 of the processing chamber part 10 are formed in parallel in the longitudinal direction instead of spirally. It is also possible through this selection, the rice located in the lower portion of the processing chamber portion 10 may be moved to the top by the rotation of the processing chamber portion 10 is dropped and stirred. The reciprocating movement of rice along the longitudinal direction of the processing chamber portion 10 or the movement toward the input gate portion 14 may be realized through the shape of the shaft stirring blade 22 and the rotation direction of the stirring shaft member 20. Can be. In this case, the axial stirring blade 22 may be formed by forming an independent wing body in a plurality of positions as shown in FIG. 3 or by forming a spiral wing body.

The discharge gate 15 for discharging the treated rice from the processing chamber 10 may be provided on the outer circumferential surface of the chamber body 11, and in the case of opening the discharge gate 15, first, the processing chamber By controlling the rotation angle position of the unit 10 to control the chamber driver 30 so that the discharge gate unit 15 is in a posture close to the ground, the discharge gate unit 15 is used. In addition, in order to collect and discharge the condensed water generated during the processing of the rice into the drip chamber 16, the drip chamber 16 is controlled so that the drip chamber 16 is in a posture close to the ground so that the condensed water is discharged. Condensate can be collected over time and discharged by relief valve 17.

In addition, the auxiliary discharge valve 19 capable of discharging the gas inside the chamber when necessary, similarly to the vertical arrangement structure described above, even when the GI reduced rice manufacturing apparatus 100 of the present invention has a horizontal arrangement structure. It may be provided in the chamber body 11, the function and effects using the same will be used for the above description.

In addition, the apparatus 100 for manufacturing horizontal GI reduced rice according to the present invention includes a shaft support bearing 55 between the chamber body 11 and the stirring shaft doubling 20 as in the previous embodiments of FIGS. 1 and 2. It can be formed to enable a smooth rotation with each other. In addition, the chamber support bearing 56 may be formed to smoothly rotate the processing chamber 10 with respect to the support 5. Through such a stable and smooth rotation structure, it is possible to satisfactorily implement the safety of use of the device and the quality of the capital increase.

Hereinafter, the discharge gate unit 15 for smoothly discharging the rice after the processing of the rice in the processing chamber 10 of the horizontal GI reduced rice manufacturing apparatus 100 of the present invention will be described in detail. In the apparatus 100 for manufacturing a horizontal GI reduced rice of the present invention, the discharge gate portion 15 may be configured in various forms, for example, as shown in FIG. 4, or as shown in FIG. 5. As such, it can be configured by adopting a flap valve form using a hinge shaft of one side, etc., can be employed regardless of the vertical or horizontal arrangement of the manufacturing apparatus 100.

First, as shown in FIG. 4, the apparatus 100 for manufacturing GI reduced rice according to the exemplary embodiment of the present invention may include the discharge gate part 15 formed in the shape of a slide gate valve. The discharge gate portion 15 includes a slide gate 15-1 for opening and closing discharge of the steamed rice, a driver 15-2 for controlling opening and closing of the slide gate 15-1, and a discharge gate portion 15. It may be provided with a housing (15-3) of the body. By the operation of the discharge gate 15, the discharge and discharge of the steamed rice is implemented according to the treatment process. In addition, although not shown in the drawings, the discharge gate portion 15 may be provided with a drip chamber and a screen member for collecting and storing condensed water on the inner side of the slide-type gate 15-1 and the slide-type gate ( A relief valve 17 for limiting the pressure in the chamber may be provided on the outer surface of 15-1). For example, in the case where the relief valve 17 is provided on the outer surface of the sliding gate 15-1, the sliding type that enters the inside of the housing 15-3 when the sliding gate 15-1 is opened. In order to allow the relief valve 17 to be inserted into the housing 15-3 together with the gate 15-1, the housing 15-3 may be provided with a straight cut groove or the like, and a clearance opening may be provided. Do. The screen member is provided to collect condensate into the drip chamber as a member of a network structure that does not allow passage of rice or the like.

In addition, in the manufacturing apparatus 100 of the GI reduced rice of the present invention, the discharge gate portion 15 is provided with a rotatable gate 15-1 rotatably provided in the chamber body 11 by hinge coupling on one side. The pivot gate 15-1 may include a structure that is opened or closed manually or by using the driver 15-2. At this time, the drip chamber 16 and the screen member 18 may be provided inside the rotational gate 15-1, and a relief valve for limiting the pressure in the chamber on the outer surface of the rotational gate 15-1 ( 17) may be provided.

In the state in which the discharge gate portion 15 is closed, as shown in FIG. 5 (a), condensed water W generated in a treatment process such as steaming or after-heating is collected into the drip chamber 16, and the steamed rice and its Outside foreign matters are limited to the drip chamber 16 by the screen member 18. The condensed water (W) of the drip chamber 16 collected in this way is discharged to the outside by the operation of the relief valve 17 to limit the pressure of the chamber body 11 or the relief valve 17 is activated by the driver. It can be discharged to the outside by controlling and opening. On the other hand, in the case of discharging the processed rice or cleaning the processing chamber part 10, as shown in Fig. 5B, the discharge gate part 15 is opened and used. In this case, the discharge gate portion 15 is provided with a round or chambered groove and an elastic ring member 15-4 in order to supplement the airtightness with the chamber main body 11 and to prevent the shock of opening and closing operation when the sealed use. It is desirable to.

Meanwhile, in the foregoing description, the drip chamber 16, the relief valve 17, the screen member 18, and the like are arranged together in the discharge gate part 15, but the present invention is not limited thereto. That is, as shown in FIG. 6, it may be formed separately from the gate part 15 and provided in the processing chamber part 10. For example, FIG. 6A shows that the drip chamber 16 and the relief valve 17 are provided separately from the discharge gate portion 15 so that the processing chamber portion 10 from the discharge gate portion 15 is provided. Figure 6 (b) shows a structure arranged spaced apart from each other in the longitudinal direction of, Figure 6 (b) shows a structure arranged spaced apart from each other in the circumferential direction of the processing chamber portion 10 from the discharge gate portion (15). When the drip chamber 16 is separately provided as described above, the volume of the drip chamber 16 may be more relaxed.

In addition, when the apparatus 100 for producing GI reduced rice according to the present invention has a horizontal arrangement, the posture (rotation angle position) of the processing chamber 10 is discharged to discharge treated rice or collect and discharge condensed water. It is necessary to control by the chamber drive part 30. Here, a gate valve form is included as an example of the discharge gate unit 15, but the description is not limited thereto, and a person skilled in the art may readily understand that various modifications, such as a flap valve form, are possible.

The apparatus 100 for manufacturing GI reduced rice according to the present invention may be configured with an inclined arrangement structure inclined at a predetermined angle, as shown in FIG. 7, in addition to the vertical arrangement structure or the horizontal arrangement structure in the foregoing description. Since the same technical spirit as the vertical layout structure or the horizontal layout structure described above is shared, overlapping descriptions will be omitted. Various positions for installing the discharge gate 15, the drip chamber 16, the relief valve 17, and the like may be selected with respect to the inclined arrangement structure. By way of example, the discharge gate unit 15 is installed in one position and the drip chamber 16, the relief valve 17, and the screen member 18 are installed in another position.

In addition, the apparatus 100 for manufacturing GI reduced rice of the present invention may be implemented in various modified embodiments in addition to the exemplary embodiments described in the foregoing descriptions, and various modified embodiments may be implemented in parts not directly described. Do. For example, the number or structure of the support 5 may also be changed in various ways, and may further include a separate support 5 supporting the lower portion of the chamber body 11. In addition, a detailed support structure that does not directly describe some components, such as the chamber drive motor 31, the shaft drive motor 41, the stirring shaft member 20, and the like, is also commonly used by those skilled in the art while maintaining the technical spirit of the present invention. Can be easily configured by the common sense.

In addition to the above description of the present invention is for illustrative purposes, those skilled in the art to which the present invention belongs to understand that it can be easily modified in other specific forms without changing the technical spirit or essential features of the present invention. Could be. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive. For example, each component described as a single type may be implemented in a distributed or divided manner, and similarly, components described as distributed or divided may be implemented in a combined form within the understanding of those skilled in the art. have. In addition, the steps of the method may be performed alone or in a form that is performed multiple times in combination with at least one other step.

The scope of the present invention is represented by the following claims, and it should be construed that all changes or modifications derived from the meaning and scope of the claims and their equivalents are included in the scope of the present invention.

100: Rice Processing System
10 processing chamber portion 11 chamber main body
12: internal guide vane 13: chamber driven gear
14 input gate 15 discharge gate
16: drip chamber 17: relief valve
18 screen member 19 auxiliary discharge valve
20: stirring shaft member 22: shaft stirring blade
23: stirring shaft driven gear 24: shaft injection nozzle
25: fluid selection inlet valve
30: chamber driving unit 31: chamber driving motor
33: Chamber Drive Gear
40: shaft drive portion 41: shaft drive motor
43: shaft drive gear
51: chamber thermometer 52: chamber pressure gauge
55: shaft support bearing 56: chamber support bearing
61: steam boiler 62: air compressor
71: hydraulic pressure supply system 72: proportional composite control device
80: main control unit
90: conveying conveyor section 91: conveyor driving section

Claims (6)

In the manufacturing apparatus 100 of GI reduced rice used for steaming of rice in order to reduce the GI index of rice,
A drum-shaped chamber main body 11 having a sealed structure as a whole; an input gate portion 14 for inputting rice, and a discharge gate portion 15 for discharging rice, thereby providing an internal space for processing of rice. A processing chamber portion 10 to provide; And
It is installed to enter the inside of the processing chamber 10 and is provided with a shaft stirring blade 22 for stirring or transporting rice and the steam or air supplied through the internal path to the interior space of the processing chamber 10 Stirring shaft member 20 is provided with a shaft spray nozzle unit 24 to spray toward the;
A chamber driver 30 providing a driving force for rotating the processing chamber 10;
It comprises a; shaft drive unit 40 for providing a driving force for rotating the stirring shaft member 20,
An inner guide vane 12 is provided on an inner wall of the processing chamber 10 to be used for stirring or conveying rice,
The processing chamber unit 10 further includes a drip chamber 16 to collect and store the condensed water generated during the processing of rice, and inflow of rice or foreign substances at the upper inlet of the drip chamber 16. The screen member 18 is provided, and the lower part of the drip chamber 16 is in communication with the relief valve 17 for limiting the internal pressure of the processing chamber 10, the GI of the reduced rice Manufacturing apparatus 100.
The method of claim 1,
The drip chamber (16) is characterized in that integrally formed in conjunction with the inner portion of the discharge gate portion (15), GI reduced rice manufacturing apparatus (100).
The method of claim 1,
The drip chamber (16) is formed separately from the discharge gate portion (15), characterized in that provided independently in the processing chamber portion (10), GI reduced rice manufacturing apparatus (100).
The method of claim 1,
The processing chamber unit 10, characterized in that the auxiliary discharge valve 19 for discharging the fluid in the processing chamber 10 to the outside for smooth supply in the process of supplying steam or air is further provided , GI reduced rice manufacturing apparatus (100).
The method according to any one of claims 1 to 4,
Apparatus for manufacturing the GI reduced rice, characterized in that the installation position of the processing chamber 10 and the stirring shaft member 20 is arranged in a vertical form, horizontally arranged or inclined form with respect to the ground ( 100).
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