CN1123302A - Novel acrylic powder coating and preparation method thereof - Google Patents

Novel acrylic powder coating and preparation method thereof Download PDF

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Publication number
CN1123302A
CN1123302A CN 94114195 CN94114195A CN1123302A CN 1123302 A CN1123302 A CN 1123302A CN 94114195 CN94114195 CN 94114195 CN 94114195 A CN94114195 A CN 94114195A CN 1123302 A CN1123302 A CN 1123302A
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Prior art keywords
resin
powder coating
methyl
acrylate
acrylic
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CN 94114195
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CN1053452C (en
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丁文光
石宁
赵玉庭
刘福胜
孙中新
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Qilu Petrochemical Co of Sinopec
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Qilu Petrochemical Co of Sinopec
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Abstract

The invention relates to an acrylic powder coating, resin and its preparation method, the solution polymerization is adopted in the invention, only use three kinds of conventional monomers to copolymerize and synthesize an acrylic resin containing epoxy group, then through adding various fillers, compounding chemicals, through processes such as hot melt mixing, pulverizing, etc., get a acrylic powder coating finally, can meet the industrial use requirement, said product and preparation method have with low costs, raw materials are apt, prepare the characteristics of simple process, stable performance.

Description

Novel acrylic powder coating and preparation method
The present invention relates to resin combination and this powder coating and preparation method that a kind of novel preparation acrylic powder coating is used.
Acrylic powder coating is a kind of ornamental, open air property, and the coating that sticking power is superior because it does not use solvent, has overcome the poisoning that solvent brings, fire, fully to the shortcomings such as pollution of environment, thereby its use is more and more widely.Use in many fields such as household electrical appliance, bike, motorcycle, its usability is better than epoxide powder coating, even polyester powder coating.
The exploitation of acrylic powder coating, comparatively active in Japan, to open among clear 50--158621 and the clear 50--159518 of Te Kai as the Japanese Patent spy and to introduce the fourth acrylic powder coating, use therein film forming matter is by (methyl) acrylate that contains epoxy group(ing).(methyl) alkyl acrylate and other polymerisable monomer copolymerization form, and sneaked into other modified resin that contains glyceryl ester, to increase cross-linking density, though this method can make well behaved powder coating, but because used modified resin price is higher, domestic being difficult to obtains, and the powder process cost is risen, and be unreasonable economically.
Purpose of the present invention is exactly in order to reduce cost, and obtains a kind of raw material and is easy to get, and preparation technology is simple, the acrylic powder coating of stable performance, and the used resin of preparation coating.
Above-mentioned purpose realizes by following design: the novel acrylic powder coating that promptly adopts resins of the present invention.What the present invention used is (methyl) acrylate copolymer to fat, and this multipolymer is made of three types monomer, need not add other properties-correcting agent that improves cross-linking density, and three kinds of used monomers are:
1. the general formula of 10--30% (weight) is
Figure A9411419500041
Methacrylic ester that contains epoxide group or acrylate, the R in the formula is H or CH 3, as glytidyl methacrylate or acrylic acid epoxy propyl ester.
2. having of 40~70% (weight) logical is
Figure A9411419500042
Alkyl acrylate, in the formula: R 1Be H or CH 3, R 2Be the alkyl of carbonatoms 1--18,
As: (methyl) methyl acrylate, (methyl) ethyl propenoate, propyl methacrylate, (methyl) butyl acrylate, (methyl) isobutyl acrylate, (methyl) vinylformic acid 2--ethylhexyl ester etc.
3. the aromatic hydroxy compound that contains vinyl of 10--40% (weight)
As: vinylbenzene, vinyl toluene, ethyl styrene etc.
Details are as follows for technical scheme of the present invention: at first prepare copolymer resin.
Above-mentioned three kinds of polymer monomers are made multipolymer by copolyreaction.The copolymerization process that can take comprises: solution polymerization, letex polymerization, suspension polymerization, mass polymerization, wherein suitable with solution polymerization.Employed solution comprises: toluene, ethylbenzene, dimethylbenzene, benzene, acetone, methylethylketone etc. are wherein suitable with toluene.Polymerization temperature generally is controlled at 105~115 ℃, and the initiator that uses in the polymerization process comprises: peralcohol class and azo-compound class, as: benzoyl peroxide, t-butyl hydrogen peroxide, dicumyl peroxide, azo-bis-isobutyl cyanide etc., its consumption are the 1--5% (weight) of monomer weight.
With the above-mentioned multipolymer that the obtains processing that outgases, remove solvent after, just can obtain powder coating resin.Degas method has the continuous tower degassing, the degassing of batch still formula, but tower degassing operate continuously, and output is bigger, but quality product is difficult to control, equipment requirements strictness; The degassing of still formula, facility investment is bigger, and quality product is easy to control, and is easy to operate, and degassing temperature generally is controlled at 180--210 ℃, and vacuum degree control is in 1.0--1.01 * 10 5During Pa, reach degassing terminal point.The degassing is emitted resin after handling while hot, is cooled to room temperature, obtains faint yellow brittle resin.
The resin that the present invention obtains has following feature: molecular weight is 1000~10000, (the best is 3000~5500); Softening temperature is 80~150 ℃.(the best is 100~110 ℃); Second-order transition temperature is 45~7O ℃ (best 50~65 ℃); Molecular weight distribution is below 2.0, and volatile content is 1~10 ‰. and (weight), (best≤8 ‰), otherwise will influence the storage characteristics of powder coating and the outward appearance of filming.More than national standard method is all adopted in test.
With the above-mentioned resin that makes and a certain proportion of filler, pigment, solidifying agent, flow agent, catalyst mix again through the screw extrusion press shear-mixed, are pulverized, sieve, just can be obtained powder coating of the present invention.
In the powder coating of the present invention, resin content is 30~90% (weight), and the filler that uses in this powder coating has titanium dioxide, light calcium carbonate, and lithopone, talcum powder etc., its consumption are 15--30% (weight)
The pigment that uses in this powder coating is identical with use in the solvent paint, and its consumption is decided according to required colourity.
The solidifying agent that uses in this powder coating is a kind of aliphatic dicarboxylic acid, and as adipic acid, sebacic acid, lauric acid, tetradecyl diacid etc., its consumption is 5~20% (weight).
The flow agent that uses in this powder coating is the polymkeric substance of commercially available vinylformic acid high-carbon ester class, and as the GLP series flow agent that chemistry company limited in the South Sea, Ningbo produces, its consumption is 0.5--0.7% (weight).
The catalyzer that uses in this powder coating is quaternary ammonium salt compound, and as hexadecyl tributyl ammonium chloride, benzyltrimethylammonium bromide, tetrabutyl iodate amine, cetyl trimethylammonium bromide, waiting its consumption is 0.1--0.3% (weight).
The coating of gained of the present invention, its granularity are the 180--200 order, and free flowable powder is sprayed on it through on the parkerized metallic surface, toasts then, and top coat smooth, smooth, the color and luster homogeneous just can obtain filming.Spraying method commonly used has: the friction spraying, and electrostatic spraying, methods such as thermopnore spraying, wherein more suitable with electrostatic spraying.
Powder coating of the present invention, coating mirror luster degree after the spraying is 90--94 (160 ℃), (by (GB1743--79 mensuration), shock strength is 2.94--4.41 Jiao Er (pressing GB1732--79 measures), snappiness 1--2 level (pressing the GB1731--79 test), sticking power 1--2 level (pressing the GB1720--79 test) is more than the pencil hardness 2H.
The preparation method of acrylic powder coating of the present invention and the resin that adopted thereof will further specify by following examples:
Example 1
The resin monomer prescription is:
Butyl acrylate 25g
Methyl methacrylate 35g
Glycidyl methacrylate 18g
Vinylbenzene 22g
Above monomer and 1.8g benzoyl peroxide are mixed.
At the bottom of 250ml has the four-hole garden of reflux exchanger, in the flask, add 100g toluene, feed N 2, air in the displacement bottle starts stirring, is warming up to 109~112 ℃, toluene begins to reflux, and keeps temperature-resistant, begins to drip mix monomer, adds in 2 hours, add the 0.2g benzoyl peroxide, continued insulation reaction 2 hours, obtain homogeneous transparent heavy-gravity polymers soln.
The above-mentioned polymers soln 200g that obtains is joined in the there-necked flask of 250ml, start stirring, the intensification processing that outgases distillates to the toluene boiling, along with steaming of toluene, temperature progressively raises, when temperature reaches 140 ℃, begin to vacuumize, under vacuum, deviate from toluene, reach 220 ℃ up to temperature, vacuum tightness is 1.0 * 10 5Till the Pa, while hot resin is poured out, be chilled to room temperature, obtain faint yellow transparent brittle resin.
Embodiment 2--5
Shown in the resin synthetic monomer prescription oral thermometer 1, other is identical with embodiment 1.
Table 1
Example 2 ?3 ?4 ????5 ????6 ????7
Methyl propenoic acid glycidyl fat (g) 20 ?18 ?20 ????19 ????20 ????28
Methymethacrylate (g) 35 ?33 ????15
Vinylbenzene (g) 17 ????18 ????15 ????35
Vinyl toluene (g) ?22 ?22 ????20
Butyl acrylate (g) 28 ?25 ????28 ????25
Methacrylic acid fourth fat (g) ?25 ????12
Vinylformic acid formicester (g) ?35 ????35 ????30
Molecular weight 5600 ?2590 ?8200 ????3540 ????5800 ????9300
Softening temperature (℃) 108 ?91 ?119 ????101 ????110 ????120
Example 8
Formulation for coating material is:
Resin 70g in the example 1
Titanium dioxide (anatase titanium dioxide) 25g
Sebacic acid 10g
GLP505 flow agent 0.7g
Cetyl trimethyl ammonia chloride 0.5g
Ultramarine 1g
Above material is stirred the machine high speed at height mixed 5 minutes, extrude on single screw extrusion machine then, extrusion temperature is 110 ℃, and extrudate is cooled off, pulverizes, crosses 180 mesh sieves, obtains Powdered free flowable particle, i.e. vinylformic acid material material coating.
Be applied to through on the parkerized print in the electrostatic spraying mode, voltage is 50KV, air pressure 1.5 normal atmosphere.After sample coats, solidified 20 minutes down, be listed in the table 2 with relevant correlation data one by every performance of national standard method test sample at 180 ℃.
Table 2.
Project Measured value Clear 50~158621 observed values
Shock strength (joule) ????3.01 Du Pont impacts, and 45
Glossiness (60 ℃) ????94 ????92
Sticking power One-level
Snappiness One-level
Hardness ????2H
Example 9--14 formulation for coating material is as shown in table 3, other and example 8 identical tables 3
Example ????9 ?10 ????11 ??12 ????13 ????14
Resin (g) among the example 2-7 ????70 ?60 ????80 ?70 ????30 ????95
Titanium dioxide (g) ????15 ?25 ????20 ?15 ????40 ????30
Light calcium carbonate (g) ????10
Lithopone (g) ????10 ?10 ????10
Ultramarine (g) ????1 ??1 ????1 ????1
Sebacic acid (g) ?8 ????12 ?10 ????20
Hexanodioic acid (g) ????8 ????8
GLP flow agent (commercially available) (g) ????0.7 ?0.5 ????0.7 ?1.0 ????2.0 ????0.3
Cetyl trimethyl ammonia chloride (g) ????0.5 ????0.5
Four butyl bromation amine (g) ?0.8 ?0.5 ????2.0
Shock strength (joule) ????3.0 ?2.96 ????3.6 ?3.0 ????3.4 ????3.2
Glossiness (%) ????90 ?91 ????90 ?93 ????91 ????91

Claims (8)

1. resin that is used to prepare acrylic powder coating, comprising: general formula is (wherein R is H or CH 3) methacrylic ester that contains epoxide group or acrylate (A), general formula is
Figure A9411419500022
(R wherein 1Be H or CH 3, R 2Alkyl for C1-18) alkyl acrylate (B) and contain the aromatic hydroxy compound (C) of vinyl, be characterized in: this resin is made up of above-mentioned three kinds of monomers, and content is: (following all be weight percentage)
1. 10~30% A,
2. 40~70% B,
3. 10~40% C,
The molecular weight of this resin is 1000~10000, and softening temperature is 80~120 ℃,
2. by the described resin of claim 1, it is characterized in that described methacrylic ester or the acrylate that contains epoxide group can be glytidyl methacrylate or acrylic acid epoxy propyl ester.
3. by the described resin of claim 1, it is characterized in that described alkyl acrylate can be (methyl) methyl acrylate, (methyl) ethyl propenoate, propyl methacrylate (methyl) butyl acrylate, (methyl) isobutyl acrylate, (methyl) vinylformic acid 2--ethylhexyl.
4. by the described resin of claim 1, it is characterized in that the described aromatic hydroxy compound that contains vinyl can be a vinylbenzene, vinyl toluene, ethyl styrene etc.
5. by the described resin of claim 1, the optimum weight that it is characterized in that this resin is 3000~5500,100~110 ℃ of softening temperatures,
6. powder coating made from the described resin of claim 1, comprising: acrylic resin, filler, curing profit, flow agent and catalyzer is characterized in that: this system component and content are: (all being weight percentage)
30~90% acrylic resin;
15~30% filler;
5~20% solidifying agent
0.5~0.7% flow agent;
0.1~3.0% catalyzer;
7. method for preparing acrylic powder coating, comprise the preparation of used resin and with resin and a certain proportion of filler, pigment, solidifying agent, flow agent, catalyst mix, through extruding shear-mixed, pulverize, sieve, it is characterized in that: use resin of the present invention.
8. by the described method of claim 7, it is characterized in that adopting in the described resins process its degassing temperature of degas method is 180~210 ℃, and vacuum degree control is at 1.0~1.01 * 10Pa
CN94114195A 1994-11-25 1994-11-25 Resin for acrylic powder coating, coating and preparation method of coating Expired - Fee Related CN1053452C (en)

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CN1053452C CN1053452C (en) 2000-06-14

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1313535C (en) * 2002-10-29 2007-05-02 株式会社钟化 Thickener for thermoplastic polyester resin, thermoplastic polyester resin composition containing the same, and molded object obtained therefrom
CN104293063A (en) * 2014-10-14 2015-01-21 苏州洛特兰新材料科技有限公司 Thermosetting acrylic resin powder coating for ceramic
CN109053946A (en) * 2018-06-01 2018-12-21 广州擎天材料科技有限公司 A kind of thermosetting acrylic resin and its synthetic method and application
CN111253786A (en) * 2018-12-03 2020-06-09 现代自动车株式会社 Powder coating for aluminum vehicle wheels with improved corrosion resistance

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH640468A5 (en) * 1981-03-04 1984-01-13 Esselte Pendaflex Corp PORTABLE LABELING MACHINE.
DE4112687A1 (en) * 1991-04-18 1992-10-22 Hoechst Ag POWDERED COATING AGENTS
US5270416A (en) * 1992-09-04 1993-12-14 Ferro Corporation Thermosetting glycidyl modified acrylic powder coatings

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1313535C (en) * 2002-10-29 2007-05-02 株式会社钟化 Thickener for thermoplastic polyester resin, thermoplastic polyester resin composition containing the same, and molded object obtained therefrom
CN104293063A (en) * 2014-10-14 2015-01-21 苏州洛特兰新材料科技有限公司 Thermosetting acrylic resin powder coating for ceramic
CN109053946A (en) * 2018-06-01 2018-12-21 广州擎天材料科技有限公司 A kind of thermosetting acrylic resin and its synthetic method and application
CN109053946B (en) * 2018-06-01 2020-12-22 擎天材料科技有限公司 Thermosetting acrylic resin and synthetic method and application thereof
CN111253786A (en) * 2018-12-03 2020-06-09 现代自动车株式会社 Powder coating for aluminum vehicle wheels with improved corrosion resistance

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