CN112320302A

CN112320302A - Connect bent device

Info

Publication number: CN112320302A
Application number: CN202011161930.7A
Authority: CN
Inventors: 孙云权; 黄兴博; 刘源
Original assignee: Beijing Jingcheng Zhitong Robot Technology Co ltd
Current assignee: Beijing Jingcheng Zhitong Robot Technology Co ltd
Priority date: 2020-10-27
Filing date: 2020-10-27
Publication date: 2021-02-05

Abstract

The invention discloses a koji receiving device, which comprises a rack, a koji receiving conveying line, a koji turning mechanism, a koji pushing mechanism and a koji block output line, wherein the rack is provided with a conveying belt; the yeast receiving conveying line is arranged on the rack and used for conveying yeast blocks; the bending mechanism is arranged beside the bending conveying line and used for turning the bending blocks; the yeast pushing mechanism is arranged on the other side, opposite to the yeast turning mechanism, of the yeast receiving conveying line and used for pushing yeast blocks on the yeast receiving conveying line to the yeast turning mechanism; the bent block output line is connected with the bent block turning mechanism and used for conveying the turned bent blocks; compared with the traditional manual bending, the bending device reduces the labor intensity of workers, avoids the long-term work of the workers in a severe working environment of a bending room, and has the advantages of simple structure, convenient operation and high automation degree; in addition, this device still is provided with and pushes away bent mechanism and turns over bent mechanism, can overturn to the bent piece to guarantee that the inside moisture of bent piece is even, avoid bent piece moisture to scatter and disappear too fast, influence the fermentation of bent piece epilogue.

Description

Connect bent device

Technical Field

The invention relates to the technical field of wine making, in particular to a starter grafting device.

Background

In the brewing process, after the fermented grains are steamed, the yeast is required to be added into the fermented grains in the spreading and airing process so as to facilitate the subsequent cellar entry fermentation of the fermented grains. The yeast medicine is made by a yeast making machine, and the yeast blocks made by the yeast making machine need to be fermented in a yeast room. The automation degree of the existing yeast culturing process (namely, the subsequent process after the yeast blocks come out of the yeast maker) is very laggard, and related operations are mainly carried out in a manual mode: manually carrying the koji blocks to a corresponding shelf, and then conveying the shelf to a koji room for fermentation. The moisture on the upper part and the lower part of the yeast block is inconsistent under the influence of gravity on the yeast block, so that the moisture of the yeast block is easy to lose quickly, and the subsequent fermentation of the yeast block is influenced. Therefore, the labor intensity of manually carrying the bent blocks is high, and the working efficiency is low; in addition, the temperature in the bending room is as high as 50 ℃, the humidity is as high as 100%, the working environment is very severe, and the phenomenon of difficult recruitment appears.

Disclosure of Invention

The invention provides a koji receiving device for solving the technical problems of high labor intensity and low efficiency of traditional high-manual koji carrying.

The technical scheme adopted by the invention is as follows: a flexure device comprising:

a frame;

the yeast receiving conveying line is arranged on the rack and used for conveying yeast blocks;

the bending mechanism is arranged beside the bending conveying line and used for turning the bending blocks;

the koji pushing mechanism is arranged on the other side, opposite to the koji turning mechanism, of the koji receiving conveying line and is used for pushing the koji blocks on the koji receiving conveying line to the koji turning mechanism;

and the bent block output line is connected with the bent turning mechanism and used for conveying the turned bent blocks.

The starter connecting device is connected with a starter making machine, and a starter block made by the starter making machine is stably conveyed on a starter connecting conveying line; when the bent block reaches the bent block pushing mechanism, the bent block is pushed to the bent block turning mechanism by the bent block pushing mechanism, and then the bent block is turned by 90 degrees by the bent block turning mechanism, namely the square bent block is turned to be vertically placed; the moisture in the koji blocks is ensured to be uniform, and the influence on the subsequent fermentation of the koji blocks caused by too fast moisture loss is avoided; the turned koji blocks are stably conveyed on a koji block output line, and then the koji blocks are stacked on corresponding koji frames by a subsequent koji stacking device, and finally the koji frames are transported to a koji room for fermentation. Compared with the traditional manual bending, the bending device reduces the labor intensity of workers, avoids the long-term work of the workers in a severe working environment of a bending room, and has the advantages of simple structure, convenient operation and high automation degree; in addition, this device still is provided with and pushes away bent mechanism and turns over bent mechanism, can overturn to the bent piece to guarantee that the inside moisture of bent piece is even, avoid bent piece moisture to scatter and disappear too fast, influence the fermentation of bent piece epilogue.

Further, the bending conveying line comprises a chain plate, and a driving chain wheel and a driven chain wheel which are arranged at two ends of the chain plate, wherein the driving chain wheel is connected with a first motor through a first speed reducer. The first motor drives the driving chain wheel to rotate through the first speed reducer, so as to drive the driven chain wheel and the chain plate to synchronously operate, and the bent blocks on the chain plate are conveyed; this scheme is carried the bent piece through the mode that the link joint was carried, has simple structure, conveying capacity is big, intensity is high, application scope is wide, carry characteristics such as steady and be convenient for wash.

Further, a cleaning mechanism is arranged below the chain plate where the driving chain wheel is located, and a material receiving opening and a material containing barrel are sequentially arranged below the cleaning mechanism. The bent blocks are conveyed and pushed on the chain plates, the chain plates are inevitably adhered with residues of the bent blocks, the residues are accumulated to increase the weight of the chain plates, the flatness of the chain plates can be influenced, and further the conveying of the bent blocks is influenced; in addition, residues of the yeast blocks are stored on the chain plates and can be naturally fermented to pollute the yeast blocks. Therefore, the cleaning mechanism is arranged below the chain plate to clean residues on the chain plate, and the smooth conveying of the bent blocks is ensured. In addition, the cleaned residue falls into the material containing barrel through the material receiving port for storage, thereby facilitating the recycling of the residue of the yeast and ensuring the cleanness of the site.

Further, the cleaning mechanism comprises a first rotating shaft and a brush arranged on the surface of the first rotating shaft, a chain wheel is arranged at the end part of the first rotating shaft, and the chain wheel is connected with a driving chain wheel through a chain. The chain cleaning machine is ingenious in design, the driving chain wheel is used as power, additional power does not need to be arranged, the driving chain wheel rotates, the chain is driven to rotate through the chain, the first rotating shaft is further driven to rotate, and the brush on the first rotating shaft cleans the chain plate.

Furthermore, the bending pushing mechanism comprises at least one right-angle pushing plate arranged beside the chain plate and a pushing cylinder, and the movable end of the pushing cylinder is connected with the right-angle pushing plate. The pushing cylinder extends out to push the bent block on the chain plate to the turnover mechanism, so that the bent block is convenient to turn over, and the bent pushing mechanism is simple in structure and easy to maintain; if a straight material pushing plate is adopted, the bent block is inevitably inclined in the pushing process of the bent block, so that the material pushing plate adopts a right-angle material pushing plate, the bent block is prevented from deviating in the pushing process, and the bent block is ensured to be turned and conveyed in the subsequent process.

Furthermore, a lifting mechanism is arranged below the bending pushing mechanism; the lifting mechanism comprises a lifting cylinder, the fixed end of the lifting cylinder is connected with the rack, and the movable end of the lifting cylinder is connected with a material pushing cylinder. If only one right-angle pushing plate is arranged, the bent blocks on the chain plates cannot interfere with each other; when two and above right angle scraping wings, the right angle scraping wings can interfere the bent piece on the link joint and carry, consequently through setting up elevating system, goes up and down to pushing away bent mechanism, interference problem between bent piece and the right angle scraping wings when avoiding having a plurality of right angle scraping wings. The lifting mechanism is simple in design structure, and only needs to lift the material pushing cylinder through the lifting cylinder to drive the right-angle material pushing plate to lift along with the material pushing cylinder, so that the bent blocks can enter the adjacent right-angle material pushing plates through the right-angle material pushing plates.

Further, the bending mechanism comprises a bending support and a second rotating shaft connected with the bending support, and the second rotating shaft is connected with a second motor through a second speed reducer; the turning support is a square plate, auxiliary plates extending from four sides of the square plate are arranged on the four sides of the square plate, and included angles between the auxiliary plates and the square plate are right angles. After the bent piece is carried to the bent mechanism that turns over, the second motor passes through the drive of second speed reducer and turns over bent support and rotate 90, turns over the bent piece of square for erectting to put, guarantees that the inside moisture of bent piece is even, avoids bent piece moisture to scatter and disappear too fast, influences the fermentation of bent piece epilogue. The bend turning support is ingenious in design, and the bend blocks on the bend turning support can be turned by 90 degrees and then placed on the bend block output line after being turned by 90 degrees each time.

Furthermore, the bent block output line comprises a synchronous belt, a driving wheel and a driven wheel, wherein the driving wheel and the driven wheel are arranged at two ends of the synchronous belt, and the driving wheel is connected with a third motor through a third speed reducer. The mode of conveying by adopting the synchronous belt has the characteristics of high precision, high accuracy, stable operation, high transmission efficiency, large transmission ratio, wide conveying range and the like, and can stably convey the bent blocks.

Furthermore, limiting rods are arranged on two sides of the synchronous belt, so that the position precision of the bent block in the conveying process is guaranteed.

Furthermore, the synchronous belt is provided with limit strips which are matched with the width of the bent blocks at equal intervals. The limiting strip has a certain limiting effect on the bent block; in addition, the yeast blocks can be guaranteed to be conveyed on the synchronous belt at equal intervals, and the yeast blocks can be conveniently grabbed by a subsequent yeast stacking device.

The invention has the beneficial effects that:

1. the bending device reduces the labor intensity of workers, avoids the workers working in a severe working environment of a bending room for a long time, has a simple structure, is convenient to operate, has high automation degree, and improves the production efficiency.

2. The yeast turning mechanism can turn the yeast blocks, so that the moisture in the yeast blocks is ensured to be uniform, and the influence on the subsequent fermentation of the yeast blocks due to the too fast moisture loss of the yeast blocks is avoided.

3. According to the invention, the cleaning mechanism is arranged below the chain plate to clean residues on the chain plate, so that the stable conveying of the bent blocks is ensured; meanwhile, the cleaned residue falls into the material containing barrel through the material receiving port for storage, so that the yeast residue is convenient to recycle and the on-site cleanliness is guaranteed.

4. The invention has the advantages that the limit rod and the limit strip have the limit function on the bent block on the synchronous belt, so that the bent block is prevented from turning over; meanwhile, the limit strips can guarantee that the bent blocks are conveyed on the synchronous belt at equal intervals, and the bent blocks can be conveniently grabbed by a subsequent bent-code device.

Drawings

Fig. 1 is a perspective view of the present invention.

Fig. 2 is a perspective view of the present invention.

Fig. 3 is a perspective view of the present invention.

Fig. 4 is a partially enlarged view of a in fig. 2.

Fig. 5 is a partially enlarged view of B in fig. 2.

Fig. 6 is a structural schematic diagram of the structure of the flip bracket.

Labeled as:

1. a frame; 2. connecting a bending conveying line; 3. a koji-turning mechanism; 4. a koji pushing mechanism; 6. a lifting cylinder; 7. a meander output line; 8. a material receiving port; 9. a material containing barrel; 10. a yeast block;

21. a chain plate; 22. a drive sprocket; 23. a driven sprocket; 24. a first speed reducer; 25. a first motor;

31. a square plate; 32. an auxiliary plate; 33. a second rotating shaft; 34. a second speed reducer; 35. a second motor;

41. a right-angle pusher plate; 42. a material pushing cylinder;

51. a first rotating shaft; 52. a brush; 53. a sprocket; 54. a chain;

71. a synchronous belt; 72. a driving wheel; 73. a third speed reducer; 74. a third motor; 75. a limiting rod; 701. and (5) a limiting strip.

Detailed Description

The invention is further described below with reference to the accompanying drawings.

Example one

Referring to fig. 6, the invention relates to a koji receiving device, which comprises a frame 1, a koji receiving conveyor line 2, a koji turning mechanism 3, a koji pushing mechanism 4 and a koji block output line 7; the yeast receiving conveying line 2 is arranged on the rack 1 and used for conveying yeast blocks 10; the bending mechanism 3 is arranged beside the bending conveying line 2 and is used for turning the bending blocks 10; the koji pushing mechanism 4 is arranged on the other side, opposite to the koji turning mechanism, of the koji receiving conveying line and is used for pushing koji blocks on the koji receiving conveying line to the koji turning mechanism 3; and a bent block output line 7 is connected with the bent turning mechanism 3 and used for conveying the turned bent blocks. The starter connecting device is connected with a starter making machine, and a starter block made by the starter making machine is stably conveyed on a starter connecting conveying line; when the bent block reaches the bent block pushing mechanism, the bent block is pushed to the bent block turning mechanism by the bent block pushing mechanism, and then the bent block is turned by 90 degrees by the bent block turning mechanism, namely the square bent block is turned to be vertically placed; the moisture in the koji blocks is ensured to be uniform, and the influence on the subsequent fermentation of the koji blocks caused by too fast moisture loss is avoided; the turned koji blocks are stably conveyed on a koji block output line, and then the koji blocks are stacked on corresponding koji frames by a subsequent koji stacking device, and finally the koji frames are transported to a koji room for fermentation. Compared with the traditional manual bending, the bending device reduces the labor intensity of workers, avoids the long-term work of the workers in a severe working environment of a bending room, and has the advantages of simple structure, convenient operation and high automation degree; in addition, this device still is provided with and pushes away bent mechanism and turns over bent mechanism, can overturn to the bent piece to guarantee that the inside moisture of bent piece is even, avoid bent piece moisture to scatter and disappear too fast, influence the fermentation of bent piece epilogue.

Referring to fig. 2, the curved conveyor line 2 of the present embodiment includes a link plate 21, and a drive sprocket 22 and a driven sprocket 23 disposed at both ends of the link plate 21, the drive sprocket 22 being connected to a first motor 25 via a first reducer 24. The first motor drives the driving chain wheel to rotate through the first speed reducer, so as to drive the driven chain wheel and the chain plate to synchronously operate, and the bent blocks on the chain plate are conveyed; this scheme is carried the bent piece through the mode that the link joint was carried, has simple structure, conveying capacity is big, intensity is high, application scope is wide, carry characteristics such as steady and be convenient for wash.

Referring to fig. 2 and 3, the bending pushing mechanism 4 of the present embodiment includes two right-angle pushing plates 41 disposed beside the chain plate and a pushing cylinder 42, and the movable end of the pushing cylinder 42 is connected to the right-angle pushing plates 41. The pushing cylinder extends out to push the bent block on the chain plate to the turnover mechanism, so that the bent block is convenient to turn over, and the bent pushing mechanism is simple in structure and easy to maintain; if a straight material pushing plate is adopted, the bent block is inevitably inclined in the pushing process of the bent block, so that the material pushing plate adopts a right-angle material pushing plate, the bent block is prevented from deviating in the pushing process, and the bent block is ensured to be turned and conveyed in the subsequent process.

Referring to fig. 4 and 6, the bending mechanism 3 of the present embodiment includes a bending bracket and a second rotating shaft 33 connected to the bending bracket, and the second rotating shaft 33 is connected to a second motor 35 through a second speed reducer 34; the turning support is a square plate 31, four sides of the square plate are provided with extending auxiliary plates 32, and included angles between the auxiliary plates 32 and the square plate 31 are right angles. After the bent piece is carried to the bent mechanism that turns over, the second motor passes through the drive of second speed reducer and turns over bent support and rotate 90, turns over the bent piece of square for erectting to put, guarantees that the inside moisture of bent piece is even, avoids bent piece moisture to scatter and disappear too fast, influences the fermentation of bent piece epilogue. The bend turning support is ingenious in design, and the bend blocks on the bend turning support can be turned by 90 degrees and then placed on the bend block output line after being turned by 90 degrees each time.

Referring to fig. 2, the meander output line 7 of this embodiment comprises a timing belt 71, a driving pulley 72 and a driven pulley arranged at both ends of the timing belt, the driving pulley 72 being connected to a third motor 74 via a third reducer 73. The mode of conveying by adopting the synchronous belt has the characteristics of high precision, high accuracy, stable operation, high transmission efficiency, large transmission ratio, wide conveying range and the like, and can stably convey the bent blocks.

Referring to fig. 2, the present embodiment is provided with stopper rods 75 at both sides of the timing belt 71; the synchronous belt 71 is provided with a limit strip 701 matched with the width of the crank block. The position precision of the bent block in the conveying process is ensured; meanwhile, the limit strips can guarantee that the bent blocks are conveyed on the synchronous belt at equal intervals, and the bent blocks can be conveniently grabbed by a subsequent bent-code device.

Example two

Referring to fig. 1 and 5, in the first embodiment, a cleaning mechanism is arranged below the chain plate where the driving sprocket 22 is located, and a material receiving opening 8 and a material containing barrel 9 are sequentially arranged below the cleaning mechanism. The cleaning mechanism comprises a first rotating shaft 51 and a brush 52 arranged on the surface of the first rotating shaft 51, wherein a chain wheel 53 is arranged at the end part of the first rotating shaft, and the chain wheel 53 is connected with the driving chain wheel 22 through a chain 54. The bent block is conveyed and pushed on the chain plate, the chain plate is difficult to avoid adhering the residue of the bent block, the residue is accumulated to excessively increase the weight of the chain plate, the flatness of the chain plate can be influenced, and further the conveying of the bent block is influenced. Therefore, the cleaning mechanism is arranged below the chain plate to clean residues on the chain plate, and the smooth conveying of the bent blocks is ensured. In addition, the cleaned residue falls into the material containing barrel through the material receiving port for storage, thereby facilitating the recycling of the residue of the yeast and ensuring the cleanness of the site. The chain cleaning machine is ingenious in design, the driving chain wheel is used as power, additional power does not need to be arranged, the driving chain wheel rotates, the chain is driven to rotate through the chain, the first rotating shaft is further driven to rotate, and the brush on the first rotating shaft cleans the chain plate.

EXAMPLE III

Referring to fig. 3, in the first embodiment, a lifting mechanism is arranged below the buckling mechanism 4; the lifting mechanism comprises a lifting cylinder 6, the fixed end of the lifting cylinder is connected with the rack 1, and the movable end of the lifting cylinder is connected with a material pushing cylinder 42. If only one right-angle pushing plate is arranged, the bent blocks on the chain plates cannot interfere with each other; when two and above right angle scraping wings, the right angle scraping wings can interfere the bent piece on the link joint and carry, consequently through setting up elevating system, goes up and down to pushing away bent mechanism, interference problem between bent piece and the right angle scraping wings when avoiding having a plurality of right angle scraping wings. The lifting mechanism is simple in design structure, and only needs to lift the material pushing cylinder through the lifting cylinder to drive the right-angle material pushing plate to lift along with the material pushing cylinder, so that the bent blocks can enter the adjacent right-angle material pushing plates through the right-angle material pushing plates.

The working principle is as follows: connecting the starter receiving device with a starter making machine, and stably conveying the starter blocks made by the starter making machine on a starter receiving conveying line; when the koji block reaches the koji pushing mechanism, the koji pushing mechanism pushes the koji block to the koji turning mechanism; then the bent block is turned by 90 degrees by a bent turning mechanism, namely the square bent block is turned to be vertically placed; on the bent piece output line was placed to the bent piece after the upset, spacing plays limiting displacement to bent piece, also guarantees simultaneously that the equidistance of bent piece is carried on the synchronous belt, and the bent piece is snatched to the sign indicating number song device of the epilogue of being convenient for.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A flexure device, comprising:

a frame (1);

the bending conveying line (2) is arranged on the rack (1) and is used for conveying the bending blocks (10);

the bending mechanism (3) is arranged beside the bending conveying line (2) and is used for turning the bending blocks (10);

the bending pushing mechanism (4) is arranged on the other side, opposite to the bending turning mechanism, of the bending receiving conveying line and used for pushing the bending blocks on the bending receiving conveying line to the bending turning mechanism (3);

and a bent block output line (7) connected with the bent turning mechanism (3) and used for conveying the turned bent blocks.

2. The connecting device according to claim 1, characterized in that the connecting conveyor line (2) comprises a chain plate (21) and a driving sprocket (22) and a driven sprocket (23) which are arranged at both ends of the chain plate (21), wherein the driving sprocket (22) is connected with a first motor (25) through a first speed reducer (24).

3. A bending device according to claim 2, wherein a sweeping mechanism is arranged below the chain plate where the driving chain wheel (22) is located, and a receiving opening (8) and a containing barrel (9) are arranged below the sweeping mechanism in sequence.

4. A coupling device according to claim 3, characterized in that the sweeping means comprise a first shaft (51) and a brush (52) arranged on the surface of the first shaft (51), the end of the first shaft being provided with a chain wheel (53), the chain wheel (53) being connected to the driving chain wheel (22) by means of a chain (54).

5. A bending device according to claim 1, wherein the bending mechanism (4) comprises at least one right-angle pushing plate (41) arranged beside the chain plate and a pushing cylinder (42), and the movable end of the pushing cylinder (42) is connected with the right-angle pushing plate (41).

6. A kind of yeast connecting device according to claim 5, characterized by, the said propelling yeast mechanism (4) has lifting gears below;

the lifting mechanism comprises a lifting cylinder (6), the fixed end of the lifting cylinder is connected with the rack (1), and the movable end of the lifting cylinder is connected with a material pushing cylinder (42).

7. The connecting device according to claim 1, wherein the bending mechanism (3) comprises a bending bracket and a second rotating shaft (33) connected with the bending bracket, and the second rotating shaft (33) is connected with a second motor (35) through a second speed reducer (34);

the turning support is a square plate (31), the four sides of the square plate are provided with extending auxiliary plates (32), and included angles between the auxiliary plates (32) and the square plate (31) are right angles.

8. A bending apparatus according to claim 1, wherein the bending block output line (7) comprises a timing belt (71), a driving pulley (72) and a driven pulley arranged at both ends of the timing belt, the driving pulley (72) is connected with a third motor (74) through a third speed reducer (73).

9. A coupling device according to claim 8, characterized in that the timing belt (71) is provided with stop rods (75) on both sides.

10. A bending device according to claim 8, wherein the timing belt (71) is provided with limit strips (701) which are matched with the width of the bending block at equal intervals.