CN112318121A - Multi-station special machine and machining method thereof - Google Patents
Multi-station special machine and machining method thereof Download PDFInfo
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- CN112318121A CN112318121A CN202011118644.2A CN202011118644A CN112318121A CN 112318121 A CN112318121 A CN 112318121A CN 202011118644 A CN202011118644 A CN 202011118644A CN 112318121 A CN112318121 A CN 112318121A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Abstract
The invention discloses a multi-station special machine and a processing method thereof, which can realize the processing of milling grooves, drilling hinge pin holes, drilling counter bores and inner chamfers by one-time clamping, has high production benefit and high processing precision, and adopts a special tool clamp, can automatically clamp the rocker arms with different sizes and models, has good clamping stability and high control precision, the technical scheme is that the device comprises a rotating disk, a servo motor and a control unit, wherein the servo motor is used for driving the rotating disk to rotate, the rotary table is provided with five groups of tool fixtures which are circumferentially and uniformly arranged, each group of tool fixtures is correspondingly provided with a feeding and discharging station, a groove milling station, a drilling and reaming pin hole station, a drilling counter bore station and an inner chamfering station, each tool fixture comprises a bottom plate fixed on the rotary table, and a clamping mechanism, a positioning mechanism and a pressing mechanism which are respectively arranged on the bottom plate, and the rotary table is suitable for the technical field of rocker arm processing.
Description
Technical Field
The invention belongs to the technical field of rocker arm machining, and particularly relates to a multi-station special machine and a machining method thereof.
Background
The rocker arm of the automobile engine is used for driving the valve to open and close, the rocker arm structure is shown in fig. 13 and 14, in the machining process of the rocker arm clamp, the working procedures of milling a groove, drilling a hinge pin hole, drilling a counter bore, chamfering and the like need to be carried out, the existing machining mode is usually carried out by four persons operating four devices for separate machining, the production benefit is low, the labor cost is high, in addition, when the devices are replaced, secondary clamping is needed, and the machining precision is low; in addition, the existing machining equipment does not have an applicable tool clamp, the existing tool clamp for clamping the rocker arm is single, a simple compression mode is adopted usually, the existing tool clamp can only be used for machining the rocker arm with a single model or size, the tool clamp needs to be replaced when the rocker arms with different size models are replaced, the simple compression mode is adopted, manual control is needed to adjust the placement accuracy, and the machining accuracy is difficult to control.
Disclosure of Invention
The invention aims to provide a multi-station special machine and a machining method thereof, which can realize machining of milling grooves, drilling hinge pin holes, drilling counter bores and inner chamfers by one-time clamping, have high production benefit and high machining precision, adopt a special tool clamp, can automatically clamp rocker arms with different sizes and models, and have good clamping stability and high control precision.
The purpose of the invention is realized as follows: the utility model provides a multistation special plane, includes rotary disk, servo motor and the control unit, and servo motor is used for driving the rotation of rotary disk, its characterized in that: the rotary table is provided with five groups of tool fixtures which are circumferentially and uniformly arranged, each group of tool fixtures is correspondingly provided with a feeding station, a milling groove station, a drilling hinge pin hole station, a drilling counter hole station and an inner chamfer station, each tool fixture comprises a base plate fixed on the rotary table, a clamping mechanism, a positioning mechanism and a pressing mechanism, each clamping mechanism comprises a clamping assembly used for radial clamping and a driving assembly used for driving the clamping assembly to extend outwards and contract inwards, and a control unit is used for controlling the operating states of the servo motor and the tool fixtures.
The invention is further configured to: actuating mechanism includes transmission shaft and motor, the centre gripping subassembly includes rotatable base plate of installing the holder on the bottom plate and arranging the holder in, the centre gripping subassembly still includes the master gear, a plurality of pinion, a plurality of rack and a plurality of centre gripping ring piece, master gear and pinion are all installed on the base plate, and the pinion is installed in master gear week side along hoop equidistance, pinion and master gear intermeshing, still be equipped with a plurality of installation pieces that set up along the master gear hoop on the base plate, be equipped with the spout that is used for the rack installation in the installation piece, the no tooth side of rack is just along radially installing in the spout towards the spout, the toothed side of rack have the pinion and with pinion meshing, the outer end and the centre gripping ring piece of rack are connected fixedly.
The invention is further configured to: be equipped with the connecting axle between motor and the transmission shaft, be equipped with the coupling subassembly between connecting axle and the transmission shaft, the coupling subassembly includes slide bar and connecting rod, be equipped with on the connecting axle and supply connecting rod one end male first connecting hole, be equipped with on the slide bar and supply the connecting rod other end male second connecting hole, be equipped with the slide opening on the transmission shaft, slide bar one end is installed in the slide opening, the other end of slide bar is equipped with the terminal surface cam that is wavy undulation structure, be equipped with the dabber that radially runs through the connecting rod setting on the connecting rod, be equipped with on the both ends of dabber and contradict complex lug with terminal surface cam axial, still be equipped with a plurality of slivers that are used for restricting slide bar axial pivoted in the slide opening, be equipped with the spout with the slivers of slivers adaptation on the slide bar, the cover is equipped with the pressure cap of being connected with.
The invention is further configured to: the clamping seat is characterized in that a first mounting hole for allowing the bottom of the clamping seat to penetrate is formed in the bottom plate, a lock sleeve is further arranged at the bottom of the clamping seat, the clamping seat is axially limited in the first mounting hole through the lock sleeve, the clamping seat further comprises a supporting ring located above the bottom plate, and sliding gaskets are arranged between the supporting ring and the bottom plate and between the lock sleeve and the bottom plate.
The invention is further configured to: the bottom plate is also provided with a second mounting hole which is communicated with the first mounting hole in the radial direction, a locking assembly is arranged in the second mounting hole, the clamping seat is provided with annular teeth which are matched with the locking assembly, the locking assembly comprises an adjusting column, a return spring and a locking block which are sequentially arranged, the adjusting column is in threaded connection with the second mounting hole, the locking block is in sliding connection with the second mounting hole, the locking block is provided with teeth which are matched with the annular teeth, and the adjusting column is also provided with an electromagnet; when the electromagnet is electrified, the electromagnet generates magnetic force and is attracted with the locking block, and the teeth on the locking block are separated from the ring teeth; when the electromagnet is powered off, the teeth on the locking block are meshed with the ring teeth.
The invention is further configured to: the positioning mechanism comprises a positioning seat arranged on the bottom plate, a positioning pin arranged in the positioning seat and a lock pin arranged in the positioning seat, the positioning pin is in threaded connection with the positioning seat, the lock pin is vertically arranged relative to the positioning pin, and the lock pin is used for radially locking the positioning pin.
The invention is further configured to: the pressing mechanism comprises a rotary hydraulic cylinder, a pressing rod, a pressing sleeve and a pressing oil cylinder, the middle of the pressing rod is hinged to a piston rod of the rotary hydraulic cylinder, the pressing sleeve and the pressing oil cylinder are respectively arranged at two ends of the pressing rod, and the pressing mechanism further comprises an oil supply system which is used for supplying oil to the rotary hydraulic cylinder and the pressing oil cylinder.
The invention is further configured to: be equipped with the first pressure sensor who is used for detecting whether there is the work piece on the supporting ring, the tip of locating pin is equipped with the second pressure sensor who is used for detecting whether conflict with the locating pin of work piece, be equipped with the third pressure sensor who is used for detecting whether conflict with the work piece on the pressure cover, be equipped with the revolution speed sensor who is used for detecting transmission shaft rotation state in the holder, control system includes the PLC the control unit, first pressure sensor, the second pressure sensor, signal feedback to the PLC the control unit that third pressure sensor and revolution speed sensor will detect, and the running state of motor, the on-off state of electro-magnet, oil feeding system's fuel feeding state is also controlled by the PLC the control unit.
A processing method of a multi-station special machine comprises the following steps:
feeding: feeding a workpiece by a feeding and discharging station, and placing the workpiece in a corresponding tool clamp;
processing: the PLC control unit controls the servo motor to rotate by a preset angle every D seconds, and workpieces on the tool clamp sequentially enter a groove milling station, a pin hole drilling and reaming station, a counter bore drilling station and an inner chamfering station for machining;
blanking: and when the workpiece is rotated back to the feeding and discharging station by the rotating disc after being processed by the inner chamfering station, feeding is carried out again, and the workpiece rotates in sequence.
The invention is further configured to: the feeding stage comprises the following specific steps:
the control system is in a starting state, the first pressure sensor detects whether pressure is sensed, and if the pressure is sensed, the step two is carried out;
secondly, the PLC control unit controls the motor to rotate forwards, the rotating speed sensor starts to detect the rotating state of the transmission shaft after the motor rotates forwards continuously for M seconds, and when the rotating state is detected to be static within P seconds of the forward rotation of the motor, the step III is carried out; otherwise, entering the step seven; wherein the initial timing time of P is the same as the initial timing time of M, and is the time when the motor starts to rotate positively, and P is more than M;
thirdly, electrifying the electromagnet, separating the locking block from the clamping seat, driving the clamping seat to rotate forwards by the motor, and entering the fourth step when the second pressure sensor detects pressure within Y seconds after the electromagnet is continuously electrified; otherwise, entering the step seven;
the oil supply system supplies oil to the rotary hydraulic cylinder, the rotary hydraulic cylinder drives the pressure rod to press downwards, so that the pressing sleeve is pressed on the upper end of the workpiece, and when the third pressure sensor detects pressure within X seconds of supplying oil to the rotary hydraulic cylinder, the fifth step is performed; otherwise, entering the seventh step;
fifthly, the hydraulic cylinder stops supplying oil, the oil supply system supplies oil to the compaction oil cylinder, a piston rod of the compaction oil cylinder extends outwards, and when the third pressure sensor detects that the pressure reaches a preset value within Z seconds of supplying oil to the compaction oil cylinder, the step six is carried out; otherwise, go to step seven:
sixthly, the electromagnet is powered off, and the motor stops rotating forwards;
seventhly, the alarm module gives an alarm;
the blanking stage comprises the following specific steps:
s1, the oil supply system drives the rotary hydraulic cylinder to ascend and reset, and simultaneously drives the compaction oil cylinder to reset, and when the first pressure sensor detects that the pressure disappears, the step S2 is executed;
s2, the motor rotates reversely, the rotation speed sensor starts to detect the rotation state of the transmission shaft after the motor rotates reversely for N seconds, and when the rotation state is static, the step S3 is executed;
and S3, stopping the motor from reversing, and taking materials.
By adopting the technical scheme, the method has the following advantages: the multiple processes of milling the groove, drilling and reaming the pin hole, drilling the counter bore and chamfering the inner chamfer are combined, four devices which need to be operated by one person originally are needed, the labor cost and the management cost are directly reduced, and the production benefit is improved;
through the production of the multi-station special machine, the error caused by secondary clamping is reduced, and the product precision is improved;
the special tool clamp is suitable for clamping and mounting various rocker arms with different models and sizes, is more convenient to use, can realize automatic clamping, has high clamping precision, and reduces the manual error rate;
through automated control, improve the machining precision, improve the clamping precision, can realize self-holding, autogiration location, automatic compressing tightly, degree of automation is high, and control accuracy is high, can effectively improve the machining precision.
Drawings
Fig. 1 is a schematic top view of a multi-station special machine according to an embodiment of the present invention;
FIG. 2 is a schematic top view of a tooling fixture according to a first embodiment of the present disclosure;
FIG. 3 is a schematic cross-sectional view of a clamping mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic top view of the clamping assembly of FIG. 3 in accordance with the present invention;
FIG. 5 is a schematic structural view of the coupling assembly of FIG. 3 in accordance with the present invention;
FIG. 6 is a schematic view of the engagement structure of the end cam and the protrusion of FIG. 5 according to the present invention;
FIG. 7 is a schematic radial cross-sectional view of the locking assembly of FIG. 3 in accordance with the present invention;
FIG. 8 is a schematic cross-sectional view of a positioning mechanism according to an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a pressing mechanism according to an embodiment of the present invention;
fig. 10 is a control block diagram of a loading and clamping stage in the first embodiment of the present invention;
FIG. 11 is a control block diagram of a blanking stage in the first embodiment of the present invention;
FIG. 12 is a schematic structural view of a second clamping mechanism according to an embodiment of the present invention;
FIG. 13 is a schematic view of a workpiece according to the present invention;
FIG. 14 is a schematic view of the structure of FIG. 13 taken along line A-A in accordance with the present invention;
the reference numbers in the figures are: 100. rotating the disc; 200. a loading and unloading station; 300. a groove milling station; 400. drilling and reaming pin holes; 500. drilling a counter bore station; 600. an inner chamfering station; 1. a base plate; 2. a clamping mechanism; 3. a positioning mechanism; 4. a hold-down mechanism; 5. a clamping assembly; 6. a drive shaft; 7. a motor; 8. a holder; 9. a substrate; 10. a main gear; 11. a pinion gear; 12. a rack; 13. a clamping ring sheet; 14. mounting blocks; 15. a connecting shaft; 16. a coupling assembly; 17. a slide bar; 18. a connecting rod; 19. a slide hole; 20. an end cam; 21. a mandrel; 22. a bump; 23. a slide bar; 24. pressing the cap; 25. a baffle ring; 26. a return spring; 27. a lock sleeve; 28. a supporting ring; 29. a sliding gasket; 30. a locking assembly; 31. ring teeth; 32. an adjustment column; 33. a return spring; 34. a locking block; 35. an electromagnet; 36. positioning seats; 37. positioning pins; 38. a lock pin; 39. a rotary hydraulic cylinder; 40. a pressure lever; 41. pressing the sleeve; 42. and pressing the oil cylinder.
Detailed Description
The invention is further described in the following detailed description of embodiments in conjunction with the drawings, see fig. 1-14:
the first embodiment is as follows:
the utility model provides a multistation special plane, includes rotary disk 100, servo motor and the control unit, servo motor is used for driving rotary disk 100's rotation, be equipped with five groups of frock clamp that are the hoop and evenly set up on the carousel, every group frock clamp corresponds and is provided with unloading station 200, milling flutes station 300, bore hinge pinhole station 400, bore counter bore station 500 and interior chamfer station 600, frock clamp is including being fixed in bottom plate 1 on the carousel, set up respectively in 1 facial make-up of bottom plate and press from both sides mechanism 2, positioning mechanism 3, hold-down mechanism 4, 2 clamping mechanism are including the centre gripping subassembly 5 that is used for radial centre gripping and the drive assembly who is used for driving 5 overhanging and the internal contraction of centre gripping subassembly, the control unit is used for controlling servo motor and frock clamp's.
The loading and unloading station 200 can be used for manual loading and unloading and can also be used for loading and unloading by a manipulator; the groove milling station 300, the pin hole drilling station 400, the counter bore drilling station 500 and the inner chamfering station 600 all adopt the existing groove milling equipment, drilling equipment, counter bore drilling equipment and chamfering equipment, the specific equipment structures are all the existing devices, and the specific structures are not described in a tired manner; the multiple processes of milling the groove, drilling the hinge pin hole, drilling the counter bore and chamfering the inner chamfer are combined, four devices which need to be operated by four persons originally only need to be operated by one person, the labor cost and the management cost are directly reduced, and the production benefit is improved.
The driving mechanism comprises a transmission shaft 6 and a motor 7, the clamping assembly 5 comprises a clamping seat 8 which is rotatably arranged on the bottom plate 1 and a base plate 9 which is arranged in the clamping seat 8, the clamping assembly 5 also comprises a main gear 10, a plurality of auxiliary gears 11, a plurality of racks 12 and clamping ring pieces 13, the main gear 10 and the auxiliary gears 11 are both arranged on the base plate 9, the auxiliary gears 11 are circumferentially and equidistantly arranged on the peripheral side of the main gear 10, the auxiliary gears 11 are meshed with the main gear 10, a plurality of mounting blocks 14 arranged along the circumferential direction of the main gear 10 are further arranged on the base plate 9, sliding grooves for mounting the racks 12 are formed in the mounting blocks 14, the positions of the sliding grooves in each mounting block 14 in the axial height are staggered, the toothless sides of the racks 12 face the sliding grooves and are radially arranged in the sliding grooves, the toothed sides of the racks 12 face the auxiliary gears 11 and are meshed with the auxiliary gears 11, and the outer ends of the racks 12 are connected and fixed with the clamping ring pieces 13.
The transmission shaft 6 can be fixed on the upper side and the lower side of the base plate 9 in a mode of installing snap springs and the like, so that the transmission shaft 6 can be axially fixed, and a shaft sleeve can be arranged between the transmission shaft 6 and the base plate 9 to ensure the stable rotation of the transmission shaft 6; the motor 7 is used for driving the transmission shaft 6 to rotate, the transmission shaft 6 and the main gear 10 can be in key connection, the transmission shaft 6 drives the main gear 10 to rotate, the main gear 10 drives the pinion 11 to rotate, and then the pinion 11 drives the rack 12 to translate in the sliding groove of the mounting block 14, so that the radial inward movement or outward movement of the rack 12 is realized; the clamping ring piece is fixed on the outer end of the rack 12 in a welding or screw connection mode, when the rack 12 moves inwards, the clamping outer diameter formed by the clamping ring piece is reduced, and when the rack 12 moves outwards, the clamping outer diameter formed by the clamping ring piece 13 is increased, so that the clamping and fixing of the shaft hole of the workpiece are realized; the whole structure is simple, the control precision and the stability are good, wherein the mounting block 14 is fixed on the base plate 9, and the base plate 9 is also provided with a fixing shaft which is matched with the pinion 11 for mounting.
A connecting shaft 15 is arranged between the motor 7 and the transmission shaft 6, a coupling assembly 16 is arranged between the connecting shaft 15 and the transmission shaft 6, the coupling assembly 16 comprises a sliding rod 17 and a connecting rod 18, a first connecting hole for inserting one end of the connecting rod 18 is arranged on the connecting shaft 15, a second connecting hole for inserting the other end of the connecting rod 18 is arranged on the sliding rod 17, a sliding hole 19 is arranged on the transmission shaft 6, one end of the sliding rod 17 is arranged in the sliding hole 19, an end cam 20 with a wavy fluctuation structure is arranged at the other end of the sliding rod 17, a mandrel 21 radially penetrating through the connecting rod 18 is arranged on the connecting rod 18, protruding blocks 22 which are in axial abutting fit with the end cam 20 are arranged at two ends of the mandrel 21, a plurality of sliding strips 23 for limiting the axial rotation of the sliding rod 17 are further arranged in the sliding hole 19, a sliding groove matched with the sliding strips 23 is arranged on the sliding rod 17, a pressing cap 24 connected with the, the connecting rod 18 is sleeved with a return spring 26 which is positioned between the baffle ring 25 and the pressing cap 24.
The connecting shaft 15 is fixedly connected with a motor 7 shaft of the motor 7, the connecting rod 18 and the connecting shaft 15 can be fixed through a pin, and the reset spring 26 is used for improving the axial contact force between the sliding rod 17 and the connecting rod 18; under normal conditions, due to the interference between the lug 22 and the end cam 20 and under the axial acting force of the return spring 26, the connecting rod 18 can drive the sliding rod 17 to rotate circumferentially, i.e. drive the transmission shaft 6 to rotate circumferentially; when the clamping component 5 is in the state of the maximum outer diameter of the outward extending clamping or the state of the minimum outer diameter of the contraction, the rotation of the transmission shaft 6 is blocked, the connecting rod 18 is driven by the shaft of the motor 7 to have a rotating trend, at the moment, the lug 22 and the end cam 20 generate circumferential sliding, the lug 22 moves between the lowest end and the highest end of the end cam 20 relatively, and the sliding rod 17 is forced to move in the sliding groove in the circumferential direction; when the transmission shaft 6 is blocked in rotation, the motor 7 shaft can still keep normal rotation, and the motor 7 is prevented from being damaged due to the blocked rotation of the motor 7 shaft.
The bottom plate 1 is provided with a first mounting hole for the bottom of the clamping seat 8 to pass through, the bottom of the clamping seat 8 is further provided with a lock sleeve 27, the clamping seat 8 is axially limited at the first mounting hole through the lock sleeve 27, the clamping seat 8 further comprises a supporting ring 28 positioned above the bottom plate 1, and sliding gaskets 29 are arranged between the supporting ring 28 and the bottom plate 1 and between the lock sleeve 27 and the bottom plate 1.
The lock sleeve 27 and the clamping seat 8 can be in threaded connection and used for axially fixing the clamping seat 8; the supporting ring 28 and the clamping seat 8 are designed into a whole, the supporting ring 28 is used for placing a workpiece, and the sliding gasket 29 is made of wear-resistant materials and used for ensuring circumferential rotation between the clamping seat 8 and the base and reducing rotation resistance.
The bottom plate 1 is further provided with a second mounting hole which is communicated with the first mounting hole in the radial direction, a locking assembly 30 is arranged in the second mounting hole, a ring tooth 31 which is used for being matched with the locking assembly 30 is arranged on the clamping seat 8, the locking assembly 30 comprises an adjusting column 32, a return spring 33 and a locking block 34 which are sequentially arranged, the adjusting column 32 is in threaded connection with the second mounting hole, the locking block 34 is in sliding connection with the second mounting hole, the locking block 34 is provided with a tooth which is matched with the ring tooth 31, and the adjusting column 32 is further provided with an electromagnet 35; when the electromagnet 35 is electrified, the electromagnet 35 generates magnetic force and attracts the locking block 34, and the teeth on the locking block 34 are separated from the ring teeth 31; when the electromagnet 35 is de-energized, the teeth on the locking piece 34 engage with the ring teeth 31.
The adjusting column 32 is used for adjusting the elastic force of the return spring 33, the electromagnet 35 is installed on the inner end of the adjusting column 32, the locking block 34 is made of a material capable of being magnetically adsorbed, and when the motor 7 is required to drive the clamping seat 8 to integrally rotate, the electromagnet 35 is electrified; when the holder 8 needs to be kept in a static state, the electromagnet 35 is powered off; the rotation of the clamping seat 8 by the locking assembly 30 can be effectively controlled.
The positioning mechanism 3 comprises a positioning seat 36 mounted on the base plate 1, a positioning pin 37 arranged in the positioning seat 36, and a lock pin 38 arranged in the positioning seat 36, wherein the positioning pin 37 is in threaded connection with the positioning seat 36, the lock pin 38 is vertically arranged relative to the positioning pin 37, and the lock pin 38 is used for radially locking the positioning pin 37.
The positioning pin 37 can rotate relative to the positioning seat 36, and the extending position of the positioning pin 37 is adjusted, so that the installation angle of the workpiece is adjusted; the pin is used for radially extruding the positioning pin 37, so that the stability of the positioning pin 37 is improved, and the positioning precision is ensured.
The pressing mechanism 4 comprises a rotary hydraulic cylinder 39, a pressing rod 40, a pressing sleeve 41 and a pressing oil cylinder 42, the middle of the pressing rod 40 is hinged with a piston rod of the rotary hydraulic cylinder 39, the pressing sleeve 41 and the pressing oil cylinder 42 are respectively arranged at two ends of the pressing rod 40, and the pressing mechanism 4 further comprises an oil supply system which is used for supplying oil to the rotary hydraulic cylinder 39 and the pressing oil cylinder 42.
The oil supply system can be composed of an oil supply valve and an oil circuit, when the pressure lever 40 needs to be lifted, the oil supply system supplies oil to the rodless cavity of the rotary hydraulic cylinder 39, and when the pressure lever 40 needs to be pressed down, the oil supply system supplies oil to the rod cavity of the rotary hydraulic cylinder 39; when the piston rod of the compaction oil cylinder 42 needs to be extended and compacted, the oil supply system supplies oil to the rodless cavity of the compaction oil cylinder 42, and when the piston rod of the compaction oil cylinder 42 needs to be retracted and restored, the oil supply system supplies oil to the rod cavity of the compaction oil cylinder 42; wherein the rod cavity is the side with the piston rod in the cylinder; the hinged position between the pressing sleeve 41 and the pressing oil cylinder 42 relative to the pressing rod 40 is in a balanced state, when the pressing sleeve 41 props against a workpiece, a piston rod of the pressing oil cylinder 42 extends downwards to prop against a top block on the bottom plate 1, and the downward pressure of the pressing sleeve 41 is improved through the lever action, namely the pressing action is improved, so that the workpiece is prevented from being loosened in the machining process; and the rotary hydraulic cylinder 39 is adopted, so that the pressing sleeve 41 can be axially staggered with the clamping mechanism 2 when in the highest position, the workpiece can be conveniently put in and taken out, and the external mechanical arm can be conveniently used for loading and unloading.
Be equipped with the first pressure sensor who is used for detecting whether there is the work piece on the supporting ring 28, the tip of locating pin 37 is equipped with the second pressure sensor who is used for detecting whether the work piece contradicts with locating pin 37, be equipped with the third pressure sensor who is used for detecting whether contradict with the work piece on the pressure cover 41, be equipped with the rotational speed sensor who is used for detecting transmission shaft 6 rotation state in the holder 8, control system includes the PLC the control unit, first pressure sensor, the second pressure sensor, third pressure sensor and rotational speed sensor feed back the signal that detects to the PLC the control unit, and the running state of motor 7, the on-off state of electro-magnet 35, oil feeding system's fuel feeding state also is controlled by the PLC the control unit.
The sensing units feed detected signals back to the PLC control unit, the PLC control unit is used for controlling the driving units, and through the arrangement, automatic clamping, automatic positioning and automatic pressing can be achieved, and automatic control is achieved.
A processing method of a multi-station special machine comprises the following steps:
feeding: a workpiece is loaded from the loading and unloading station 200 and is placed in a corresponding tool clamp;
processing: the PLC control unit controls the servo motor to rotate for a preset angle every D seconds, and workpieces on the tool clamp sequentially enter a groove milling station 300, a pin hole drilling and reaming station 400, a counter bore drilling station 500 and an inner chamfering station 600 for machining; wherein D's specific numerical value can set up according to the actual demand, and rotatory preset angle can be for the angle of 100 single rotations 72 of rotary disk, when rotatory at every turn, can go on, the unloading, realizes the simultaneous processing of a plurality of work pieces.
Blanking: when the workpiece is rotated back to the loading and unloading station 200 by the rotating disc 100 after being processed by the inner chamfering station 600, unloading is performed, and loading is performed again, and the workpiece rotates in sequence.
The feeding stage comprises the following specific steps:
the control system is in a starting state, the first pressure sensor detects whether pressure is sensed, if the pressure is sensed, the workpiece is cut, and the step II is carried out;
secondly, the PLC control unit controls the motor 7 to rotate forwards, the rotating speed sensor starts to detect the rotating state of the transmission shaft 6 after the motor 7 rotates forwards continuously for M seconds, and when the rotating state is detected to be static within P seconds of the forward rotation of the motor 7, the step III is carried out; otherwise, entering the step seven; wherein the initial timing time of P is the same as the initial timing time of M, and is the time when the motor 7 starts to rotate positively, and P is more than M;
the rotating speed sensor detects the rotating speed after rotating forwards for M seconds, so that misjudgment caused by the static state of the transmission shaft 6 during starting is avoided; when the rotating state is not detected within P seconds, the clamping component 5 does not clamp the workpiece for a long time, and then abnormality exists; wherein M can be 1-3, P can be 10-60, and the numerical values of M and P can also be adjusted according to the actual processing requirement, and are not limited to the range;
thirdly, the electromagnet 35 is electrified, the locking block 34 is separated from the clamping seat 8, the motor 7 drives the clamping seat 8 to rotate forwards, and when the electromagnet 35 is continuously electrified for Y seconds and the second pressure sensor detects pressure, the fourth step is executed; otherwise, entering the step seven;
under a normal state, the locking block 34 is separated from the ring teeth 31 on the clamping seat 8, and as the clamping component 5 is clamped and fixed with the shaft hole of the workpiece, the motor 7 can drive the clamping seat 8 to integrally rotate until one end of the workpiece is abutted against the positioning mechanism 3, namely the second pressure sensor detects pressure; if the second pressure sensor does not detect the pressure for a long time, the surface is abnormal; wherein Y can be 5-20, and the specific value of Y can be adjusted according to the actual processing requirement, and is not limited to the range;
fourthly, the oil supply system supplies oil to the rotary hydraulic cylinder 39, the rotary hydraulic cylinder 39 drives the pressure rod 40 to press downwards, so that the pressure sleeve 41 is pressed on the upper end of the workpiece, and when the third pressure sensor detects pressure within X seconds of supplying oil to the rotary hydraulic cylinder 39, the fifth step is executed; otherwise, entering the seventh step;
similarly, in the normal pressing process of the rotary hydraulic cylinder 39, pressure is inevitably generated on the pressing sleeve 41, and if the pressure is not generated, the abnormality is indicated; wherein X can be 5-30 seconds, and the specific value of X can be adjusted according to the actual processing requirement, and is not limited to the range;
fifthly, the rotary hydraulic cylinder 39 stops supplying oil, the oil supply system supplies oil to the compaction oil cylinder 42, a piston rod of the compaction oil cylinder 42 extends outwards, and when the third pressure sensor detects that the pressure reaches a preset value within Z seconds of supplying oil to the compaction oil cylinder 42, the step six is carried out; otherwise, go to step seven:
when the third pressure sensor detects that the pressure reaches a preset value, the pressing is indicated to be in place, wherein Z can be 5-10 seconds, and the specific numerical value of Z can be adjusted according to the actual processing requirement, and is not limited to the range;
sixthly, the electromagnet 35 is powered off, and the motor 7 stops rotating forwards; wherein electro-magnet 35 cuts off the power supply for locking piece 34 plays the fixed effect of circumference to holder 8, avoids holder 8 to produce in the course of working and rotates, and causes the work piece to go to, thereby improves the precision of processing man-hour.
Seventhly, the alarm module gives an alarm;
the blanking stage comprises the following specific steps:
s1, the oil supply system drives the rotary hydraulic cylinder 39 to ascend and reset, and simultaneously drives the compaction oil cylinder 42 to reset, when the first pressure sensor detects that the pressure disappears, the compaction mechanism 4 is reset, and the step S2 is executed;
s2, the motor 7 rotates reversely, the rotation speed sensor starts to detect the rotation state of the transmission shaft 6 after the motor 7 rotates reversely for N seconds, when the rotation state is static, the clamping assembly 5 is reset, and the step S3 is carried out;
and S3, stopping the reverse rotation of the motor 7, and taking materials.
The control method realizes automatic clamping, automatic rotation positioning and automatic pressing of the work fixture on the workpiece, has high automation degree and high control precision, and can effectively improve the processing precision.
Example two:
the difference from the first embodiment is that: the clamping assembly 5 comprises an upper clamping assembly 5 and a lower clamping assembly 5 in an upper group and a lower group respectively, the transmission shaft 6 also comprises an upper transmission shaft 6 and a lower transmission shaft 6 in an upper group and a lower group respectively, a second coupling assembly 16 is arranged between the upper transmission shaft 6 and the lower transmission shaft 6, the structure of the second coupling assembly 16 is the same as that of the first coupling assembly, the elastic potential energy of a reset spring 26 in the second coupling assembly 16 is smaller than that of a reset spring 26 in the first coupling assembly 16, the outer diameter of an auxiliary gear 11 of the upper clamping assembly 5 is the same as that of an auxiliary gear 11 of the lower clamping assembly 5, and the outer diameter of a main gear 10 of the upper clamping assembly 5 is smaller than that of a main gear 10 of the lower clamping assembly 5.
The upper and lower groups of structure modes are adopted, and the structure is suitable for a structure with stepped holes in shaft holes, namely the stepped holes exist in the shaft holes of the existing part of products, so that the size of the upper shaft hole and the size of the lower shaft hole of the same product are different, the upper clamping assembly 5 can clamp the shaft hole with the smaller upper end, and the lower clamping assembly 5 is used for clamping the shaft hole with the larger lower end; the elastic potential energy of the return spring 26 in the first coupling component 16 is relatively large, that is, the generated axial force is relatively large, so that when the upper transmission shaft 6 rotates to the right position and is static, the lower transmission shaft 6 can continue to rotate along with the motor 7; the outer diameter of the main gear 10 of the upper clamping assembly 5 is smaller, the upper clamping assembly 5 is easier to extend outwards and clamp in place, and after the upper clamping assembly 5 is in place, the lower clamping assembly 5 can continue to operate; in addition, the upper and lower groups of structural modes are adopted, the fixture is also suitable for workpieces with conventional uniform-diameter shaft holes, when the fixture is used for clamping, the upper end of the shaft hole is firstly positioned and clamped, then the lower end of the shaft hole is positioned and clamped, the coaxiality between the shaft hole of the workpiece and the clamping seat 8 can be improved, and the machining precision is improved.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (10)
1. The utility model provides a multistation special plane, includes rotary disk (100), servo motor and the control unit, and servo motor is used for driving the rotation of rotary disk (100), its characterized in that: be equipped with five groups of frock clamp that are the hoop and evenly set up on the carousel, every group frock clamp correspondence is provided with goes up unloading station (200), milling flutes station (300), bore hinge pinhole station (400), bore counter bore station (500) and interior chamfer station (600), frock clamp is including being fixed in bottom plate (1) on the carousel, set up respectively on bottom plate (1) clamping mechanism (2), positioning mechanism (3), hold-down mechanism (4), clamping mechanism (2) are including being used for radial centre gripping's centre gripping subassembly (5) and being used for driving the drive assembly that centre gripping subassembly (5) are overhanging and the internal contraction, the control unit is used for controlling servo motor and frock clamp's running state.
2. The special multi-station machine according to claim 1, characterized in that: the driving mechanism comprises a transmission shaft (6) and a motor (7), the clamping assembly (5) comprises a clamping seat (8) rotatably arranged on the bottom plate (1) and a base plate (9) arranged in the clamping seat (8), the clamping assembly (5) further comprises a main gear (10), a plurality of auxiliary gears (11), a plurality of racks (12) and a plurality of clamping ring sheets (13), the main gear (10) and the auxiliary gears (11) are both arranged on the base plate (9), the auxiliary gears (11) are arranged on the peripheral side of the main gear (10) along the circumferential direction at equal intervals, the auxiliary gears (11) are mutually meshed with the main gear (10), a plurality of mounting blocks (14) arranged along the circumferential direction of the main gear (10) are further arranged on the base plate (9), sliding chutes for mounting the racks (12) are arranged in the mounting blocks (14), the non-tooth sides of the racks (12) face the sliding chutes and are arranged in the sliding chutes along the radial direction, the toothed sides of the racks (12) face the auxiliary gears (11) and are meshed, the outer end of the rack (12) is fixedly connected with the clamping ring piece (13).
3. The special multi-station machine according to claim 2, characterized in that: a connecting shaft (15) is arranged between the motor (7) and the transmission shaft (6), a coupling assembly (16) is arranged between the connecting shaft (15) and the transmission shaft (6), the coupling assembly (16) comprises a sliding rod (17) and a connecting rod (18), a first connecting hole for inserting one end of the connecting rod (18) is formed in the connecting shaft (15), a second connecting hole for inserting the other end of the connecting rod (18) is formed in the sliding rod (17), a sliding hole (19) is formed in the transmission shaft (6), one end of the sliding rod (17) is installed in the sliding hole (19), an end face cam (20) in a wavy undulating structure is arranged at the other end of the sliding rod (17), a mandrel (21) radially penetrating through the connecting rod (18) is arranged on the connecting rod (18), convex blocks (22) axially matched with the end face cam (20) are arranged at two ends of the mandrel (21), and a plurality of sliding strips (23) for limiting the axial rotation of the sliding, a sliding groove matched with the sliding strip (23) is formed in the sliding rod (17), a pressing cap (24) connected with the second connecting hole is sleeved on the connecting rod (18), a blocking ring (25) is further arranged at one end, located in the second connecting hole, of the connecting rod (18), and a return spring (26) located between the blocking ring (25) and the pressing cap (24) is sleeved on the connecting rod (18).
4. The special multi-station machine according to claim 3, characterized in that: be equipped with on bottom plate (1) and be used for supplying the first mounting hole that holder (8) bottom passed, holder (8) bottom still is equipped with lock sleeve (27), and holder (8) are spacing in first mounting hole department through lock sleeve (27) axial, and holder (8) still includes supporting ring (28) that are located bottom plate (1) top, all is equipped with sliding gasket (29) between supporting ring (28) and bottom plate (1) and between lock sleeve (27) and bottom plate (1).
5. The special multi-station machine according to claim 4, characterized in that: the bottom plate (1) is further provided with a second mounting hole which is communicated with the first mounting hole in the radial direction, a locking and rotating assembly (30) is arranged in the second mounting hole, a clamping seat (8) is provided with a ring tooth (31) which is used for being matched with the locking and rotating assembly (30), the locking and rotating assembly (30) comprises an adjusting column (32), a return spring (33) and a locking block (34) which are sequentially arranged, the adjusting column (32) is in threaded connection with the second mounting hole, the locking block (34) is in sliding connection with the second mounting hole, the locking block (34) is provided with a tooth which is matched with the ring tooth (31), and the adjusting column (32) is further provided with an electromagnet (35); when the electromagnet (35) is electrified, the electromagnet (35) generates magnetic force and is attracted with the locking block (34), and the teeth on the locking block (34) are separated from the ring teeth (31); when the electromagnet (35) is powered off, the teeth on the locking block (34) are meshed with the ring teeth (31).
6. The special multi-station machine according to claim 5, characterized in that: the positioning mechanism (3) comprises a positioning seat (36) arranged on the bottom plate (1), a positioning pin (37) arranged in the positioning seat (36) and a lock pin (38) arranged in the positioning seat (36), the positioning pin (37) is in threaded connection with the positioning seat (36), the lock pin (38) is vertically arranged relative to the positioning pin (37), and the lock pin (38) is used for radially locking the positioning pin (37).
7. The special multi-station machine according to claim 6, characterized in that: the pressing mechanism (4) comprises a rotary hydraulic cylinder (39), a pressing rod (40), a pressing sleeve (41) and a pressing oil cylinder (42), the middle of the pressing rod (40) is hinged to a piston rod of the rotary hydraulic cylinder (39), the pressing sleeve (41) and the pressing oil cylinder (42) are respectively arranged at two ends of the pressing rod (40), the pressing mechanism (4) further wraps an oil supply system, and the oil supply system is used for supplying oil into the rotary hydraulic cylinder (39) and the pressing oil cylinder (42).
8. The special multi-station machine according to claim 7, characterized in that: be equipped with the first pressure sensor who is used for detecting whether there is the work piece on supporting ring (28), the tip of locating pin (37) is equipped with the second pressure sensor who is used for detecting whether the work piece contradicts with locating pin (37), be equipped with the third pressure sensor who is used for detecting whether contradict with the work piece on pressure cover (41), be equipped with the rotational speed sensor who is used for detecting transmission shaft (6) rotation state in holder (8), control system includes PLC the control unit, first pressure sensor, the second pressure sensor, signal feedback to PLC the control unit that third pressure sensor and rotational speed sensor will detect, and the running state of motor (7), the on-off state of electro-magnet (35), oil feeding system's fuel feeding state is also controlled by PLC the control unit.
9. A machining method suitable for a multi-station special machine according to any one of claims 1 to 8, wherein: the method comprises the following steps:
feeding: a workpiece is loaded by a loading and unloading station (200) and is placed in a corresponding tool clamp;
processing: the PLC control unit controls the servo motor to rotate by a preset angle every D seconds, and workpieces on the tool clamp sequentially enter a groove milling station (300), a pin hole drilling and reaming station (400), a counter bore drilling station (500) and an inner chamfering station (600) for machining;
blanking: when the workpiece is rotated back to the feeding and discharging station (200) by the rotating disc (100) after being processed by the inner chamfering station (600), the workpiece is discharged, fed again and rotated in sequence.
10. The machining method of the special multi-station machine according to claim 9, characterized in that:
the feeding stage comprises the following specific steps:
the control system is in a starting state, the first pressure sensor detects whether pressure is sensed, and if the pressure is sensed, the step two is carried out;
secondly, the PLC control unit controls the motor (7) to rotate forwards, the rotating speed sensor starts to detect the rotating state of the transmission shaft (6) after the motor (7) rotates forwards continuously for M seconds, and when the rotating state is detected to be static within P seconds of the forward rotation of the motor (7), the step III is carried out; otherwise, entering the step seven; wherein the starting timing time of P is the same as that of M and is the time when the motor (7) starts to rotate forwards, and P is more than M;
thirdly, the electromagnet (35) is electrified, the locking block (34) is separated from the clamping seat (8), the motor (7) drives the clamping seat (8) to rotate forwards, and when the electromagnet (35) is continuously electrified for Y seconds and the second pressure sensor detects pressure, the fourth step is carried out; otherwise, entering the step seven;
fourthly, the oil supply system supplies oil to the rotary hydraulic cylinder (39), the rotary hydraulic cylinder (39) drives the pressure rod (40) to press down, so that the pressure sleeve (41) is pressed on the upper end of the workpiece, and when the third pressure sensor detects pressure within X seconds of supplying oil to the rotary hydraulic cylinder (39), the fifth step is carried out; otherwise, entering the seventh step;
fifthly, the rotary hydraulic cylinder (39) stops supplying oil, the oil supply system supplies oil to the compaction oil cylinder (42), a piston rod of the compaction oil cylinder (42) extends outwards, and when the third pressure sensor detects that the pressure reaches a preset value within Z seconds of supplying oil to the compaction oil cylinder (42), the operation goes to step six; otherwise, go to step seven:
sixthly, the electromagnet (35) is powered off, and the motor (7) stops rotating forwards;
seventhly, the alarm module gives an alarm;
the blanking stage comprises the following specific steps:
s1, the oil supply system drives the rotary hydraulic cylinder (39) to ascend and reset, simultaneously drives the compaction oil cylinder (42) to reset, and when the first pressure sensor detects that the pressure disappears, the step S2 is executed;
s2, the motor (7) rotates reversely, the rotation speed sensor starts to detect the rotation state of the transmission shaft (6) after the motor (7) rotates reversely for N seconds, and when the rotation state is static, the step S3 is carried out;
and S3, stopping the reverse rotation of the motor (7) and taking materials.
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| CN112975407A (en) * | 2021-02-23 | 2021-06-18 | 陈守志 | Rocker arm machining equipment and machining method thereof |
| CN112975406A (en) * | 2021-02-23 | 2021-06-18 | 陈守志 | Rocker arm machining equipment and machining method thereof |
| CN113199305A (en) * | 2021-04-21 | 2021-08-03 | 江苏铁科新材料股份有限公司 | Automatic plate part machining production line |
| CN113649808A (en) * | 2021-08-16 | 2021-11-16 | 郑州工业应用技术学院 | Integrated processing device for power bus wire clamp and using method thereof |
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| CN114367818A (en) * | 2021-12-21 | 2022-04-19 | 台州威德隆机械有限公司 | Four-station drilling and milling special machine for rocker arm and machining process of four-station drilling and milling special machine |
| CN114367818B (en) * | 2021-12-21 | 2022-11-18 | 台州威德隆机械有限公司 | Four-station drilling and milling special machine for rocker arm and machining process of four-station drilling and milling special machine |
| CN115338642A (en) * | 2022-10-19 | 2022-11-15 | 达州市全锦建材有限责任公司 | Fixed frock is used in drilling of door and window angle sign indicating number and tapping |
| CN115338642B (en) * | 2022-10-19 | 2022-12-20 | 达州市全锦建材有限责任公司 | Fixed frock is used in drilling of door and window angle sign indicating number and tapping |
| CN116117521A (en) * | 2023-03-13 | 2023-05-16 | 重庆福瑞斯自动化设备股份有限公司 | Machining device |
| CN117260269A (en) * | 2023-11-17 | 2023-12-22 | 赢信汇通(雅安)智能制造有限公司 | Hub tooling equipment and processing method |
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| CN117564721B (en) * | 2024-01-16 | 2024-04-02 | 杭州鑫泽源医疗科技有限公司 | Multi-station machining equipment for clamp head frame |
| CN117840774A (en) * | 2024-03-08 | 2024-04-09 | 新乡市豫北靖道汽车零部件有限公司 | Automobile steering gear nut machining equipment and machining method |
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