CN112317189A - Simple pulse spraying device for spraying line of large die casting machine - Google Patents

Simple pulse spraying device for spraying line of large die casting machine Download PDF

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Publication number
CN112317189A
CN112317189A CN202011048739.1A CN202011048739A CN112317189A CN 112317189 A CN112317189 A CN 112317189A CN 202011048739 A CN202011048739 A CN 202011048739A CN 112317189 A CN112317189 A CN 112317189A
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CN
China
Prior art keywords
spraying
nozzle
base
simple pulse
casting machine
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011048739.1A
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Chinese (zh)
Inventor
张杨
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Yutaka Electronics Shanghai Co ltd
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Yutaka Electronics Shanghai Co ltd
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Publication date
Application filed by Yutaka Electronics Shanghai Co ltd filed Critical Yutaka Electronics Shanghai Co ltd
Priority to CN202011048739.1A priority Critical patent/CN112317189A/en
Publication of CN112317189A publication Critical patent/CN112317189A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/62—Arrangements for supporting spraying apparatus, e.g. suction cups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00—Manipulators not otherwise provided for
    • B25J11/0075—Manipulators for painting or coating

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention discloses a simple pulse spraying device for a spraying line of a large die casting machine, which comprises a connecting arm, wherein an angle inclined block is fixedly arranged on the upper surface of the connecting arm, a hose fixing clamp is fixedly arranged on the lower surface of the angle inclined block, a pipeline bracket is fixedly arranged on the surface of the hose fixing clamp, and a hose bracket is movably arranged on the surface of one end of the pipeline bracket. The simple pulse spraying device for the spraying line of the large die-casting machine, disclosed by the invention, belongs to the field of spraying devices, has the advantages that the simple pulse spraying nozzle is good in coating effect, strong in controllability and small in spraying amount, key parts are subjected to simple pulse spraying, the key parts of a die are repeatedly and uniformly coated, other point positions are continuously sprayed, the action of a robot is small, the spraying time is short, the spraying time is greatly saved, the production cost is reduced, the production efficiency in unit time is improved, the environment-friendly requirement is met, and the pipeline is prevented from being greatly broken due to the action and rubbed with the die when the robot acts.

Description

Simple pulse spraying device for spraying line of large die casting machine
Technical Field
The invention relates to the field of spraying devices, in particular to a simple pulse spraying device for a spraying line of a large die casting machine.
Background
The die casting machine is a machine for pressure casting, after a die casting aluminum product is removed from the die casting machine, a layer of release agent needs to be sprayed on a die through a robot and a spraying device, a coating is formed on the surface of the die, so that the aluminum water is prevented from forming adhesion, burning and the like on the surface of the die in the next cycle, the produced aluminum product has defects and is scrapped, the cold effect in the die begins to be improved along with the improvement of the die design and manufacturing technology, and a large amount of release agent does not need to be sprayed for cooling, at present, for the die of a casting machine, the release agent diluted by 80-150 times is usually sprayed by a continuous spraying mode, a large amount of release agent falls and is lost, only a small amount of release agent is remained on the die, the waste of the release agent and the pollution to the environment are caused, as is well known, the pulse generally refers to a pulse-like fluctuating electric shock (voltage or current), the main characteristics are waveform, amplitude, width and repetition frequency, the pulse is a signal which is generated in a short time in the whole signal period relative to a continuous signal, the concept of gap or pulse spraying is internationally provided, and the spraying mode is realized by certain ON/OFF control, so that the use of a parting agent can be greatly saved, the economic benefit is improved, and the environmental pollution can be reduced; the common sprayer in the market is of a special type, but only a small number of nozzles are used before pulse spraying, so that a universal sprayer is realized, but the spraying time is long, the number of robot actions is large, the production beat is long, and the efficiency is low, so that the device is designed and researched, and the actual production requirements are met.
Disclosure of Invention
The invention mainly aims to provide a simple pulse spraying device for a spraying line of a large die casting machine, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a simple pulse spraying device for a spraying line of a large die casting machine comprises a connecting arm, wherein an angle oblique block is fixedly arranged on the upper surface of the connecting arm, a hose fixing clamp is fixedly arranged on the lower surface of the angle oblique block, a hose support is fixedly arranged on the surface of the hose fixing clamp, a hose support is movably arranged at one end of the hose support, a sprayer is fixedly arranged at one end of the connecting arm, a base is fixedly arranged on the lower surface of the sprayer, the base comprises a nozzle mounting block and a blowing mounting block, a blowing nozzle is movably arranged on one side surface of the base, a hose is inserted into the hose support, a blowing mounting block is fixedly arranged on the lower surface of the sprayer, a nozzle mounting block is fixedly arranged on one side of the blowing mounting block on the lower surface of the sprayer, and a continuous spraying atomizing nozzle is fixedly arranged on one side surface of the nozzle mounting block, and a simple pulse spraying nozzle is fixedly arranged on one side of the surface of one side of the base, which is positioned on the continuous spraying atomizing nozzle.
Preferably, the nozzle mounting block is fixedly connected with the blowing mounting block through a bolt, the simple pulse spraying nozzle is fixedly connected with the base through a bolt, a small amount of stock solution of the release agent is sprayed through the simple pulse spraying nozzle, a key area is repeatedly and uniformly coated on the surface of a mold, a protective film is formed, the function of maximizing the stock solution of the release agent is improved, the spraying effect is improved, the spraying time is reduced, the product quality is improved, the cycle time of a production line is reduced, the yield of the production line in unit time is increased, the simple pulse spraying nozzle is good in coating effect, strong in controllability and small in spraying amount, the simple pulse spraying is carried out on the key area, the key part of the mold is repeatedly and uniformly coated, other points are continuously sprayed, the robot action is few, the spraying time is also few, the spraying time is greatly saved, the production cost is reduced, in addition, can directly reform transform on current continuous spraying ware, reform transform with low costsly, and reform transform the cycle weak point, can realize the dual-purpose of two kinds of spraying, only need adjustment procedure and robot action can realize relevant function, compare pulse spraying, at the cost of reforming transform, reform transform the convenience etc. and have the advantage very much.
Preferably, the upper surface of the base is fixedly provided with a floor, and the lower surface of the base is fixedly provided with a ceiling.
Preferably, the hose passes through pipeline support and angle sloping block fixed connection, and the pipeline of spraying passes through the pipeline support to be fixed at the angle sloping block, prevents that the robot when moving, the pipeline from moving to a large extent and taking place to break and cut with the mould and rub.
Preferably, the base is fixedly connected with the sprayer, and the nozzle mounting block is fixedly connected with the base through a bolt.
Preferably, the connecting arm is fixedly connected with the sprayer, and the simple pulse spraying nozzle is fixedly connected with the base through a bolt.
Compared with the prior art, the invention has the following beneficial effects:
in the invention, by arranging the simple pulse spraying nozzle, a small amount of the stock solution of the release agent is sprayed by the simple pulse spraying nozzle, the key area is repeatedly and uniformly coated on the surface of the die to form a protective film, the function of maximally improving the stock solution of the release agent is realized, the spraying effect is improved, the spraying time is reduced, the product quality is improved, the cycle time of a production line is reduced, the yield of the production line in unit time is increased, the simple pulse spraying nozzle has good coating effect, strong controllability and less spraying amount, the key area is simply and uniformly sprayed, the key area of the die is repeatedly and uniformly coated, the continuous spraying is adopted at other point positions, the actions of a robot are less, the spraying time is also less, the spraying time is greatly saved, the production cost is reduced, the production efficiency in unit time is improved, the environmental protection requirement is met, in addition, the improved spraying device has the advantages of being low in modification cost, convenient to modify and the like, and capable of preventing the pipeline from being broken and scraped with a die due to large-amplitude actions of the robot when the robot acts by fixing the sprayed pipeline on the angle sloping block through the pipeline support.
Drawings
FIG. 1 is a schematic view of the overall structure of a simple pulse spraying device of a spraying line of a large die casting machine according to the present invention;
FIG. 2 is a schematic partial cross-sectional view of a simple pulse spraying device for a spraying line of a large die casting machine according to the present invention;
FIG. 3 is a side view of the simple pulse spraying device of the spraying line of the large die casting machine.
In the figure: 1. an angle ramp block; 2. connecting arms; 3. a pipeline bracket; 301. a hose fixing clip; 302. a hose support; 4. a blowing nozzle; 5. continuously spraying an atomizing nozzle; 6. a nozzle mounting block; 7. A blowing installation block; 8. a simple pulse spraying nozzle; 9. a base; 10. a hose; 11. a top plate; 12. a floor; 13. a sprayer.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1-3, a simple pulse spraying device for a spraying line of a large die casting machine comprises a connecting arm 2, an angle sloping block 1 is fixedly mounted on the upper surface of the connecting arm 2, a hose fixing clamp 301 is fixedly mounted on the lower surface of the angle sloping block 1, a hose support 3 is fixedly mounted on the surface of the hose fixing clamp 301, a hose support 302 is movably mounted on the surface of one end of the hose support 3, a sprayer 13 is fixedly mounted on the end of the connecting arm 2, a base 9 is fixedly mounted on the lower surface of the sprayer 13, the base 9 comprises a nozzle mounting block 6 and a blowing mounting block 7, a blowing nozzle 4 is movably mounted on the surface of one side of the base 9, a hose 10 is inserted into the hose support 3, a blowing mounting block 7 is fixedly mounted on the lower surface of the sprayer 13, a nozzle mounting block 6 is fixedly mounted on one side of the blowing mounting block 7 on the lower surface of the sprayer 13, one side fixed surface of nozzle installation piece 6 installs continuous spraying atomizing nozzle 5, one side fixed surface that one side surface of base 9 is located continuous spraying atomizing nozzle 5 installs simple and easy pulse spray nozzle 8.
The nozzle mounting block 6 is fixedly connected with the blowing mounting block 7 through a bolt, the simple pulse spraying nozzle 8 is fixedly connected with the base 9 through a bolt, the simple pulse spraying nozzle 8 sprays a small amount of release agent stock solution, key areas are repeatedly and uniformly coated on the surface of a mold to form a protective film, the function of maximizing the release agent stock solution is improved, the spraying effect is improved, the spraying time is reduced, the product quality is improved, the cycle time of a production line is reduced, the yield of the production line in unit time is increased, the simple pulse spraying nozzle 8 is good in coating effect, strong in controllability and small in spraying amount, the simple pulse spraying is carried out on the keys, the key parts of the mold are repeatedly and uniformly coated, other point positions are continuously sprayed, the actions of a robot are few, the spraying time is also few, the spraying time is greatly saved, the production cost is reduced, the production efficiency, in addition, can directly reform transform on current continuous spraying ware 13, reform transform with low costsly, and reform transform the cycle weak point, can realize the dual-purpose of two kinds of spraying, only need adjustment procedure and robot action can realize relevant function, compare pulse spraying, at reform transform cost, reform transform the convenience etc. and have very advantages.
In this embodiment, a floor 12 is fixedly mounted on the upper surface of the base 9, and a ceiling 11 is fixedly mounted on the lower surface of the base 9.
In this embodiment, the hose 10 is fixedly connected with the angle sloping block 1 through the pipeline bracket 3, and the sprayed pipeline is fixed on the angle sloping block 1 through the pipeline bracket 3, so that the pipeline is prevented from being broken and scratched with a mold during the action of the robot.
In this embodiment, the base 9 is fixedly connected with the sprayer 13, and the nozzle mounting block 6 is fixedly connected with the base 9 through bolts.
In the present embodiment, the connecting arm 2 is fixedly connected with the sprayer 13, and the simple pulse spraying nozzle 8 is fixedly connected with the base 9 through a bolt.
The invention is a simple pulse spraying device for a spraying line of a large die casting machine, wherein a simple pulse spraying nozzle 8 is fixed on a connecting arm 2, the connecting arm 2 is connected with a robot through an angle sloping block 1, a blowing installation block 7 and a nozzle installation block 6 are connected together through a bolt to form a base 9 of a sprayer 13, a continuous spraying atomizing nozzle 5 is installed on the nozzle installation block 6, the simple pulse spraying nozzle 8 is installed on the base 9, the base 9 is connected through a bolt and installed on the nozzle installation block 6, a sprayed pipeline is fixed on the angle sloping block 1 through a pipeline support 3, the pipeline is prevented from being broken and rubbed with a die when the robot acts, a small amount of original liquid of a releasing agent is sprayed by the simple pulse spraying nozzle 8, the original liquid of the releasing agent is repeatedly and uniformly coated on the surface of the die in a key area, and the function of maximally lifting the original liquid of the releasing agent by a protective film is, promote the spraying effect, reduce the spraying time, improve product quality, reduce the cycle time of production line, increase its unit interval's output, simple and easy pulse spraying nozzle 8's coating effect is good, the controllability is strong, the spraying volume is few, go to carry out simple and easy pulse spraying to the key, realize that mould key position is even coating repeatedly, continuous spraying is adopted to other positions, the action of robot is few, the spraying time is also few, practice thrift the spraying time greatly, and reduction in production cost improves unit interval production efficiency, accord with the environmental protection requirement.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides a simple and easy pulse spraying device of large-scale die casting machine spraying line which characterized in that: including connecting arm (2), the last fixed surface of connecting arm (2) installs angle sloping block (1), the lower fixed surface of angle sloping block (1) installs hose fixation clamp (301), the fixed surface of hose fixation clamp (301) installs pipeline support (3), the one end surface movable mounting of pipeline support (3) has hose support (302), the one end fixed mounting of connecting arm (2) has sprayer (13), the fixed surface installs base (9) under sprayer (13), base (9) include nozzle installation piece (6) and blow installation piece (7), one side surface mounting of base (9) has blow shower nozzle (4), pipeline support (3) inside interlude has hose (10), the fixed surface of sprayer (13) installs the installation piece (7) of blowing, the lower surface of sprayer (13) is located one side fixed mounting that blows installation piece (7) and has nozzle installation piece (6), one side fixed surface of nozzle installation piece (6) installs continuous spraying atomizing nozzle (5), one side fixed mounting that one side surface of base (9) is located continuous spraying atomizing nozzle (5) has simple and easy pulse spray nozzle (8).
2. The simple pulse spraying device of the spraying line of the large die casting machine according to claim 1, which is characterized in that: the nozzle mounting block (6) is fixedly connected with the air blowing mounting block (7) through a bolt, and the simple pulse spraying nozzle (8) is fixedly connected with the base (9) through a bolt.
3. The simple pulse spraying device of the spraying line of the large die casting machine according to claim 2, characterized in that: the upper surface fixed mounting of base (9) has bottom plate (12), the lower fixed mounting of base (9) has sky board (11).
4. The simple pulse spraying device of the spraying line of the large die casting machine according to claim 3, characterized in that: the hose (10) is fixedly connected with the angle sloping block (1) through the pipeline bracket (3).
5. The simple pulse spraying device of the spraying line of the large die casting machine according to claim 4, characterized in that: the spray nozzle mounting block is characterized in that the base (9) is fixedly connected with the sprayer (13), and the nozzle mounting block (6) is fixedly connected with the base (9) through a bolt.
6. The simple pulse spraying device of the spraying line of the large die casting machine according to claim 5, characterized in that: the connecting arm (2) is fixedly connected with the sprayer (13), and the simple pulse spraying nozzle (8) is fixedly connected with the base (9) through a bolt.
CN202011048739.1A 2020-09-29 2020-09-29 Simple pulse spraying device for spraying line of large die casting machine Pending CN112317189A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011048739.1A CN112317189A (en) 2020-09-29 2020-09-29 Simple pulse spraying device for spraying line of large die casting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011048739.1A CN112317189A (en) 2020-09-29 2020-09-29 Simple pulse spraying device for spraying line of large die casting machine

Publications (1)

Publication Number Publication Date
CN112317189A true CN112317189A (en) 2021-02-05

Family

ID=74312984

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011048739.1A Pending CN112317189A (en) 2020-09-29 2020-09-29 Simple pulse spraying device for spraying line of large die casting machine

Country Status (1)

Country Link
CN (1) CN112317189A (en)

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