CN112317084A

CN112317084A - Water-based collagen draws raw materials processing apparatus

Info

Publication number: CN112317084A
Application number: CN202011343984.5A
Authority: CN
Inventors: 不公告发明人
Original assignee: Hefei Infinity Medical Instrument Co ltd
Current assignee: Hefei Infinity Medical Instrument Co ltd
Priority date: 2020-11-25
Filing date: 2020-11-25
Publication date: 2021-02-05

Abstract

The invention relates to the technical field of collagen processing, in particular to a water-based collagen extraction raw material processing device which comprises a base, wherein a tank body is fixedly arranged on the base through bolts, and a liquid inlet pipe communicated with external liquid supply equipment is arranged at the upper end of the tank body. The beneficial effects are that: the raw material processing device designed by the invention can integrally and effectively cut or smash materials step by step through the transverse cutter, the extrusion wheel, the first cutting edge and the second cutting edge, so that the materials reach the specified crushing degree, the effective contact area between the materials and liquid is effectively improved, the materials and the liquid are conveniently and fully mixed, and the materials discharged by the discharge pipe can reach the standard meeting the subsequent processing requirements after the final mixing of the stirring paddle is finished.

Description

Water-based collagen draws raw materials processing apparatus

Technical Field

The invention relates to the technical field of collagen processing, in particular to a device for processing a water-based collagen extraction raw material.

Background

Collagen is an important biopolymer and is widely applied in the fields of medicine, food, cosmetics, feed preparation and the like. At present, collagen is mainly extracted from plant or animal tissues, and raw materials need to be treated before extraction so as to ensure that the raw materials can be in sufficient contact with a solution for extraction. The in-process to collagen raw materials processing is mainly through multiple equipment coprocessing at present to carry out the transportation of material through the manual work in the course of working, thereby lead to the human cost high, and need set up a large amount of interim storage facilities and deposit temporarily, consequently the cooperative work ability of multiple equipment is relatively poor, and the production operation degree of difficulty is big, is difficult to ensure the efficiency of production.

The problem can be effectively solved if the novel device which can be integrated to rapidly complete the raw material treatment of the collagen through one device is invented, and the device for treating the raw material for extracting the water-based collagen is provided.

Disclosure of Invention

The present invention is directed to an apparatus for processing an aqueous collagen extraction raw material, which solves the above problems of the prior art.

In order to achieve the purpose, the invention provides the following technical scheme: a water-based collagen extraction raw material processing device comprises a base, wherein a tank body is fixedly arranged on the base through bolts, a liquid inlet pipe communicated with external liquid supply equipment is arranged at the upper end of the tank body, a discharge pipe communicated with the tank body is arranged at the lower end of the tank body, and an electromagnetic valve is arranged on the discharge pipe;

the side surface of the tank body is provided with an extrusion box, an inlet pipe is fixedly arranged on the extrusion box through a bolt, a feeding seat is integrally formed on the inlet pipe, a first material channel communicated with the inlet pipe is formed in the extrusion box, a first push rod is fixedly arranged at the upper end of the inlet pipe through the bolt, an extrusion plate inserted into the inlet pipe and used for pushing materials is driven by the output end of the first push rod, at least one pair of main shell bodies are fixedly arranged on the inlet pipe through the bolt, a second push rod is fixedly arranged on the main shell bodies through the bolt, a push plate inserted into the main shell bodies is driven by the output end of the second push rod, a transverse cutter inserted into the inlet pipe and used for cutting the materials is fixedly arranged on the push plate through the bolt, and a first limiting scraper blade used for scraping and brushing the transverse cutter is fixedly arranged in the main;

the material conveying device comprises a first material channel, a squeezing box, a conveying pipe, a material conveying motor, a conveying auger and a crushing box, wherein at least three pairs of squeezing wheels corresponding to the first material channel are arranged on the squeezing box from top to bottom through bearings, each pair of squeezing wheels are meshed and connected with each other, the squeezing box is provided with the squeezing motor for driving the squeezing wheels through bolts, each squeezing wheel corresponds to an independent squeezing motor, the bottom of the squeezing box is integrally formed with the conveying pipe, the conveying pipe is fixedly provided with the material conveying motor through bolts, the output end of the material conveying motor drives the conveying auger inserted into the conveying pipe, and the crushing box is arranged between the squeezing box and a;

a second material channel is arranged in the middle of the crushing box, a first butt joint pipe fixedly mounted with the material conveying pipe through a bolt is arranged at the bottom of the second material channel, a second butt joint pipe communicated with the second material channel is arranged at the upper end of the crushing box, the second butt joint pipe is connected with the tank body through a bolt, a crushing driving motor is fixedly mounted at the bottom of the crushing box through a bolt, a rotating shaft inserted into the crushing box is driven by the output end of the crushing driving motor, a first cutting edge corresponding to the second material channel is fixedly mounted on the rotating shaft through a bolt, and a second limiting scraper corresponding to the first cutting edge and used for scraping materials is arranged on the crushing box;

the tank body is fixedly provided with a main motor through a bolt, the output end of the main motor drives a stirring paddle inserted into the tank body, the top of the tank body is fixedly provided with a guide seat through a bolt, a rotating seat is rotatably arranged on the guide seat, a second cutting edge is fixedly arranged on the rotating seat through a bolt, a gear ring is integrally formed on the rotating seat, an auxiliary motor is fixedly arranged on the tank body through a bolt, and the output end of the auxiliary motor drives a driving wheel meshed and connected with the gear ring;

the tank body is fixedly provided with a liquid level detection sensor through a bolt, the tank body is fixedly provided with a controller through a bolt, and the controller is respectively connected with the electromagnetic valve, the auxiliary motor, the main motor, the liquid level measuring sensor, the crushing driving motor, the material conveying motor, the extruding motor, the second push rod and the first push rod through wires.

Preferably, a heating device is fixedly mounted at the bottom of the tank body through a bolt, a heat output end of the heating device is connected with a heat conduction column inserted into the tank body, the heating device is electrically connected with the controller, and a temperature detection sensor electrically connected with the controller is fixedly mounted in the tank body.

Preferably, the controller is an S7-200 PLC device, and the first push rod and the second push rod are single-rod double-acting hydraulic rods.

Preferably, the tank body is connected with the discharge pipe through a tapered connecting pipe, and the first cutting edges on the two rotating shafts are arranged in a staggered mode.

Compared with the prior art, the invention has the beneficial effects that: the raw material processing device designed by the invention can integrally and effectively cut or smash materials step by step through the transverse cutter, the extrusion wheel, the first cutting edge and the second cutting edge, so that the materials reach the specified crushing degree, the effective contact area between the materials and liquid is effectively improved, the materials and the liquid are conveniently and fully mixed, and the materials discharged by the discharge pipe can be ensured to reach the standard meeting the subsequent processing requirements after the final mixing of the stirring paddle is finished.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a sectional view of the feed tube and the crush box of the present invention installed;

FIG. 3 is a structural cross-sectional view of the crush box of the present invention;

fig. 4 is a sectional view showing the internal structure of the can body according to the present invention.

In the figure: 1. a base; 2. a discharge pipe; 3. an electromagnetic valve; 4. a heating device; 5. a controller; 6. a tank body; 7. a liquid inlet pipe; 8. an auxiliary motor; 9. a main motor; 10. a liquid level detection sensor; 11. a crushing box; 12. a pulverization driving motor; 13. a delivery pipe; 14. a material conveying motor; 15. an extrusion motor; 16. extruding the box; 17. a second push rod; 18. a main housing; 19. a feed pipe; 20. a first push rod; 21. a feeding seat; 22. a pressing plate; 23. a transverse cutter; 24. pushing the plate; 25. an extrusion wheel; 26. a first limiting scraper blade; 27. a first material passage; 28. conveying the auger; 29. a first cutting edge; 30. a second limiting scraper plate; 31. a rotating shaft; 32. a second material passage; 33. a second pair of adapter tubes; 34. a first docking pipe; 35. a driving wheel; 36. a guide seat; 37. a ring gear; 38. a rotating seat; 39. a second cutting edge; 40. a heat-conducting column; 41. and (4) a stirring paddle.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art without creative efforts based on the technical solutions of the present invention belong to the protection scope of the present invention.

Referring to fig. 1 to 4, the present invention provides a technical solution: a water-based collagen extraction raw material processing device comprises a base 1, wherein a tank body 6 is fixedly arranged on the base 1 through bolts, a liquid inlet pipe 7 communicated with external liquid supply equipment is arranged at the upper end of the tank body 6, a discharge pipe 2 communicated with the tank body 6 is arranged at the lower end of the tank body 6, and an electromagnetic valve 3 is arranged on the discharge pipe 2;

a squeezing box 16 is arranged on the side surface of the tank body 6, a feeding pipe 19 is fixedly arranged on the squeezing box 16 through a bolt, a feeding seat 21 is integrally formed on the feeding pipe 19, a first material channel 27 communicated with the feeding pipe 19 is arranged in the extrusion box 16, a first push rod 20 is fixedly arranged at the upper end of the feeding pipe 19 through a bolt, and the output end of the first push rod 20 drives a squeezing plate 22 inserted into the feed pipe 19 for pushing the material, at least one pair of main housings 18 are fixedly mounted on the feed pipe 19 through bolts, and the main shell 18 is fixedly provided with a second push rod 17 through a bolt, the output end of the second push rod 17 drives a push plate 24 inserted into the main shell 18, a transverse cutting knife 23 inserted into the feeding pipe 19 for cutting the material is fixedly mounted on the push plate 24 through a bolt, and a first limiting scraping blade 26 for scraping and brushing the transverse cutting knife 23 is fixedly mounted in the main shell 18 through a bolt;

at least three pairs of extrusion wheels 25 corresponding to the first material channel 27 are arranged on the extrusion box 16 from top to bottom through bearings, each pair of extrusion wheels 25 are mutually meshed and connected, an extrusion motor 15 for driving the extrusion wheels 25 is arranged on the extrusion box 16 through bolts, each extrusion wheel 25 corresponds to an independent extrusion motor 15, a conveying pipe 13 is integrally formed at the bottom of the extrusion box 16, a material conveying motor 14 is fixedly arranged on the conveying pipe 13 through bolts, a conveying auger 28 inserted into the conveying pipe 13 is driven by the output end of the material conveying motor 14, and a crushing box 11 is arranged between the extrusion box 16 and the tank body 6;

a second material channel 32 is arranged in the middle of the crushing box 11, a first butt joint pipe 34 fixedly installed with the material conveying pipe 13 through a bolt is arranged at the bottom of the second material channel 32, a second butt joint pipe 33 communicated with the second material channel 32 is arranged at the upper end of the crushing box 11, and the second butt joint pipe 33 is connected with the tank body 6 through a bolt, the bottom of the crushing box 11 is fixedly provided with a crushing driving motor 12 through a bolt, and the output end of the crushing driving motor 12 drives a rotating shaft 31 inserted into the crushing box 11, a first cutting edge 29 corresponding to the second material channel 32 is fixedly arranged on the rotating shaft 31 through a bolt, and the crushing box 11 is provided with a second limiting scraper 30 which is used for scraping materials and corresponds to the first cutting edge 29, the tank body 6 and the discharge pipe 2 are connected through a taper connecting pipe, and the first cutting edges 29 on the two rotating shafts 31 are arranged in a staggered manner.

The tank body 6 is fixedly provided with a main motor 9 through bolts, the output end of the main motor 9 drives a stirring paddle 41 inserted into the tank body 6, the top of the tank body 6 is fixedly provided with a guide seat 36 through bolts, a rotating seat 38 is rotatably arranged on the guide seat 36, a second cutting edge 39 is fixedly arranged on the rotating seat 38 through bolts, a gear ring 37 is integrally formed on the rotating seat 38, the tank body 6 is fixedly provided with an auxiliary motor 8 through bolts, and the output end of the auxiliary motor 8 drives a driving wheel 35 in meshed connection with the gear ring 37;

a liquid level detection sensor 10 is fixedly installed on the tank body 6 through a bolt, a controller 5 is fixedly installed on the tank body 6 through a bolt, and the controller 5 is electrically connected with the electromagnetic valve 3, the auxiliary motor 8, the main motor 9, the liquid level adding and detecting sensor 10, the crushing driving motor 12, the material conveying motor 14, the extruding motor 15, the second push rod 17 and the first push rod 20 through wires;

the bottom of the tank body 6 is fixedly provided with a heating device 4 through a bolt, the heat output end of the heating device 4 is connected with a heat conduction column 40 inserted into the tank body 6, the heating device 4 is electrically connected with a controller 5, a temperature detection sensor electrically connected with the controller 5 is fixedly arranged in the tank body 6, the controller 5 is an S7-200 type PLC device, and the first push rod 20 and the second push rod 17 are single-rod double-acting hydraulic rods.

The working principle is as follows: when the device is used, firstly, materials for extracting collagen are sent into a feeding pipe 19 through a feeding seat 21, then a first push rod 20 drives an extrusion plate 22 to push the materials to move downwards, a protective barrel is integrally formed above the extrusion plate 22, so that the materials can be effectively prevented from entering the upper side of the extrusion plate 22, when the materials are extruded into a position corresponding to a main shell 18, a second push rod 17 drives the push plate 24 to do linear reciprocating motion, so that the materials are effectively cut by using a transverse cutter 23 arranged on the push plate 24, the materials are cut into pieces, a first limiting scraper 26 can effectively scrape the materials adhered to the transverse cutter 23 in the cutting process, so that the materials are prevented from being clamped into the main shell 18, the cut materials continue to move downwards under the driving of the first push rod 20 and enter between extrusion wheels 25, and the materials can only pass downwards at the meshing position of the extrusion wheels 25, the materials are crushed by the extrusion force between the gear teeth meshed with each other by the extrusion wheels 25, the materials can more conveniently enter between the gear teeth of the extrusion wheels 25 through the primary cutting treatment of the transverse cutter 23, after the materials are extruded by the meshing positions between the extrusion wheels 25, part of the materials are continuously remained between the gear teeth and are continuously and repeatedly extruded into the extrusion positions along with the rotation of the extrusion wheels 25, the materials extruded to be sufficiently crushed are easier to separate from the gear teeth, meanwhile, the materials continuously move downwards along the first material channels 27 under the action of the extrusion force and the gravity force of the first push rod 20 continuously extruding new materials and sequentially pass through each pair of extrusion wheels 25 to finally enter the conveying pipe 13, in addition, the first push rod 20 returns to the highest point when moving to the lowest point, the materials in the feeding seat 21 can enter the feeding pipe 19 at the moment, and after the feeding pipe 19 is filled with the materials, the extrusion plates 22 are driven by the first push rod 20 again to extrude the materials into the first materials In the feed channel 27. Conveying belt motor 14 can drive and carry auger 28 rotatory to the material that will get into in the conveyer pipe 13 squeezes into second material passageway 32, the material will continue upwards to move along second material passageway 32 under the effect of the extrusion force that carries auger 28 and finally get into in jar body 6, and the in-process of material motion in second material passageway 32, it is rotatory that crushing driving motor 12 will drive pivot 31, thereby utilize pivot 31 to drive first cutting edge 29 and carry out repeated cutting to the material, thereby make the material cut up, the spacing scraper blade 30 of in-process second in the cutting can effectually avoid the material to get into inoperative position, second cutting edge 29 is the blade that rectangle setting or fan-shaped set up. The corresponding liquid is firstly injected into the tank body 6 through the liquid inlet pipe 7, when the material is sent into the tank body 6 from the second material channel 32, the main motor 9 drives the stirring paddle 41 to rotate, so that the material can be scattered, the rotating direction of the stirring paddle 41 is opposite to that of the rotating seat 38, the second cutting edge 39 arranged on the rotating seat 38 is attached to the upper end and the lower end of the blade arranged on the stirring paddle 41, so that the material positioned in the stirring paddle 41 can be cut again by utilizing each staggering between the second cutting edge 39 and the blade, the quick planning and further cutting of the material can be effectively realized, and the material and the liquid can be discharged through the discharging pipe 2 after being fully mixed, so that the subsequent extraction processing can be realized. The device is when using, the effect that can integrate is through cross-cut 23, the extrusion wheel 25, first cutting edge 29 and second cutting edge 39 are progressively cutd up or are smashed the material, thereby make the material reach appointed broken degree, the effectual effective area of contact who has improved between material and the liquid, be convenient for abundant mixing between material and the liquid, and can ensure to reach the standard that satisfies follow-up processing needs by arranging material pipe 2 exhaust material after 41 final mixings of stirring rake are accomplished, compare the tradition and need multiple equipment combination and need the artifical collagen raw materials processing mode that carries out the material transfer to have higher operating efficiency, consequently, very high use value has.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An aqueous collagen extraction raw material processing apparatus, includes base (1), its characterized in that: a tank body (6) is fixedly arranged on the base (1) through bolts, a liquid inlet pipe (7) communicated with external liquid supply equipment is arranged at the upper end of the tank body (6), a material discharging pipe (2) communicated with the tank body (6) is arranged at the lower end of the tank body (6), and an electromagnetic valve (3) is arranged on the material discharging pipe (2);

the side of the jar body (6) is provided with extrusion case (16), and has inlet pipe (19) through bolt fixed mounting on extrusion case (16), integrated into one piece has feed holder (21) on inlet pipe (19), and offers first material passageway (27) with inlet pipe (19) intercommunication in extrusion case (16), there is first push rod (20) upper end of inlet pipe (19) through bolt fixed mounting, and the output drive of first push rod (20) has stripper plate (22) that is used for promoting the material in inserting inlet pipe (19), there is at least a pair of main casing body (18) on inlet pipe (19) through bolt fixed mounting, and has second push rod (17) through bolt fixed mounting on main casing body (18), the output drive of second push rod (17) has push pedal (24) that inserts in main casing body (18), and has on push pedal (24) through bolt fixed mounting and inserts in inlet pipe (19) and be used for carrying out the cross-edge cutter (23) that the material cut A first limiting scraping blade (26) for scraping and brushing the transverse cutting blade (23) is fixedly arranged in the main shell (18) through a bolt;

at least three pairs of extrusion wheels (25) corresponding to the first material channel (27) are installed on the extrusion box (16) from top to bottom through bearings, each pair of extrusion wheels (25) are meshed with each other and connected, an extrusion motor (15) used for driving the extrusion wheels (25) is installed on the extrusion box (16) through bolts, each extrusion wheel (25) corresponds to one independent extrusion motor (15), a conveying pipe (13) is integrally formed at the bottom of the extrusion box (16), a material conveying motor (14) is fixedly installed on the conveying pipe (13) through bolts, a conveying auger (28) inserted into the conveying pipe (13) is driven by the output end of the material conveying motor (14), and a crushing box (11) is arranged between the extrusion box (16) and the tank body (6);

a second material channel (32) is arranged in the middle of the crushing box (11), a first butt joint pipe (34) fixedly installed with the material conveying pipe (13) through a bolt is arranged at the bottom of the second material channel (32), a second butt joint pipe (33) communicated with the second material channel (32) is arranged at the upper end of the crushing box (11), the second butt joint pipe (33) is connected with the tank body (6) through a bolt, the bottom of the crushing box (11) is fixedly provided with a crushing driving motor (12) through a bolt, and the output end of the crushing driving motor (12) drives a rotating shaft (31) inserted into the crushing box (11), a first cutting edge (29) corresponding to the second material channel (32) is fixedly arranged on the rotating shaft (31) through a bolt, a second limiting scraper (30) which corresponds to the first cutting edge (29) and is used for scraping materials is arranged on the crushing box (11);

the tank body (6) is fixedly provided with a main motor (9) through bolts, the output end of the main motor (9) drives a stirring paddle (41) inserted into the tank body (6), the top of the tank body (6) is fixedly provided with a guide seat (36) through bolts, the guide seat (36) is rotatably provided with a rotating seat (38), the rotating seat (38) is fixedly provided with a second cutting edge (39) through bolts, the rotating seat (38) is integrally formed with a gear ring (37), the tank body (6) is fixedly provided with an auxiliary motor (8) through bolts, and the output end of the auxiliary motor (8) drives a driving wheel (35) meshed with the gear ring (37);

the utility model discloses a feed pump, including jar body (6), controller (5), solenoid valve (3), auxiliary motor (8), main motor (9), liquid level, extrusion motor (15), second push rod (17) and first push rod (20), the last liquid level detection sensor (10) of having through bolt fixed mounting of jar body (6), and the last controller (5) of having through bolt fixed mounting of jar body (6), controller (5) add through the wire respectively with solenoid valve (3), auxiliary motor (8), main motor (9), liquid level survey sensor (10), smash driving motor (12), defeated material motor (14), extrusion motor (15), second.

2. The apparatus for processing an aqueous collagen extraction raw material according to claim 1, wherein: the bottom of the tank body (6) is fixedly provided with a heating device (4) through a bolt, the heat output end of the heating device (4) is connected with a heat conduction column (40) inserted into the tank body (6), the heating device (4) is electrically connected with the controller (5), and the tank body (6) is internally fixedly provided with a temperature detection sensor electrically connected with the controller (5).

3. The apparatus for processing an aqueous collagen extraction raw material according to claim 1, wherein: the controller (5) is an S7-200 type PLC device, and the first push rod (20) and the second push rod (17) are both single-rod double-acting hydraulic rods.

4. The apparatus for processing an aqueous collagen extraction raw material according to claim 1, wherein: the tank body (6) is connected with the discharge pipe (2) through a taper connecting pipe, and the first cutting edges (29) on the two rotating shafts (31) are arranged in a staggered mode.