CN112304984B - General quick positioning detection tool for welding structural member ray detection - Google Patents

General quick positioning detection tool for welding structural member ray detection Download PDF

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Publication number
CN112304984B
CN112304984B CN202010988121.7A CN202010988121A CN112304984B CN 112304984 B CN112304984 B CN 112304984B CN 202010988121 A CN202010988121 A CN 202010988121A CN 112304984 B CN112304984 B CN 112304984B
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Prior art keywords
angle
groove
base
detection
top block
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CN202010988121.7A
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CN112304984A (en
Inventor
胡保花
朱洪达
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Jiangxi Changhe Aviation Industries Co Ltd
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Jiangxi Changhe Aviation Industries Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
    • G01N23/04Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/30Accessories, mechanical or electrical features
    • G01N2223/33Accessories, mechanical or electrical features scanning, i.e. relative motion for measurement of successive object-parts

Abstract

The invention belongs to the technical field of radiation detection application, and particularly relates to a universal rapid positioning detection tool for radiation detection of a welding structure. This frock includes: the device comprises a base body, a base, a top block, a right-angle supporting surface and a groove; the base body is fixed in an included angle formed by the right-angle supporting surfaces and forms an included angle of 45 degrees with both supporting surfaces of the right-angle supporting surfaces, a groove is formed in the middle position of the included angle, and the width of an opening at the lowest end of the groove is larger than the outer diameter of the part, so that the ray incidence angle and the part fixing can be flexibly adjusted; each supporting surface is respectively provided with a top block; the bottom of each supporting surface is provided with 1 base.

Description

General quick positioning detection tool for welding structural member ray detection
Technical Field
The invention belongs to the technical field of radiation detection application, and particularly relates to a universal rapid positioning detection tool for radiation detection of a welding structure.
Background
A certain metal structural member is formed by welding round pipes with different lengths and different joints, and the space size is larger (see figure 1). When the welding line of the structural member is subjected to ray detection, a plurality of wood blocks with different sizes are adopted to support and position the parts; in addition, because the requirement of the ray incidence angle exists during the welding line detection, the parts are supported and positioned after the ray incidence angle is adjusted, the time is long, particularly the ray detection of the welding line of the triangular tube, the detection efficiency is seriously affected, and the requirement of batch detection of the parts cannot be met.
Disclosure of Invention
The purpose of the invention is that: the utility model provides a general quick location detection frock of welding structure ray detection can the quick adjustment ray incident angle, quick with the part location, improves work efficiency, reduces detection cost, has overcome the inconvenience of former part location operation and the problem of ray detection incident angle positioning difference.
The technical scheme of the invention is as follows:
general quick location detection frock of welded structure spare ray detection includes: the device comprises a base body, a base, a top block, a right-angle supporting surface and a groove;
the base body is fixed in an included angle formed by the right-angle supporting surfaces and forms an included angle of 45 degrees with both supporting surfaces of the right-angle supporting surfaces, a groove is formed in the middle position of the included angle, and the width of an opening at the lowest end of the groove is larger than the outer diameter of the part, so that the ray incidence angle and the part fixing can be flexibly adjusted; each supporting surface is respectively provided with a top block; the bottom of each supporting surface is provided with 1 base.
The upper surface of the base is herringbone; the included angle between the upper surface of each base and the horizontal plane is between 10 degrees and 15 degrees, so that the ray incidence angle and the fixed parts can be flexibly adjusted.
The opening width of the lowest end of the groove is 1mm-2mm larger than the outer diameter of the part.
The matrix consists of two triangular plates and two rectangular plates.
The groove and the top block are used for positioning the part.
The shape of the positioning block is matched with the angle of the part.
Two positioning blocks are arranged on the same supporting surface.
The invention has the advantages that: the device can be quickly installed and positioned, and the ray incidence angle can be quickly adjusted, so that the ray detection efficiency is improved, and the detection cost is reduced. The test proves that the detection efficiency is improved by more than 3 times, and the detection requirement of batch production of welding parts is met.
Drawings
FIG. 1 is a schematic view of a welded structure; 1 to 8: welding seams;
FIG. 2 is a schematic diagram of a detection tool; 1-basal body, 2-base, 3-top block, 4-top block, 5-groove and 6-supporting surface;
figures 3a, 3b and 3c are schematic illustrations of the implementation of the parts in three different placement modes.
Detailed Description
The present invention will be described in further detail below.
Referring to fig. 2, the universal rapid positioning detection tool for the radial detection of the welding structural part comprises a base body 1, a base 2, a first top block 3, a second top block 4, a groove 5 and a supporting surface 6.
The base body 1 consists of two triangular plates and two rectangular plates, and forms an included angle of 45 degrees with the two supporting surfaces; the two supporting surfaces form an included angle of 90 degrees, a groove is formed in the middle, the width of the opening at the lowest end of the groove is 1mm-2mm larger than the outer diameter of the part, and the radiation incidence angle and the part fixing are convenient to flexibly adjust; each supporting surface is respectively provided with 2 identical jacking blocks, and the angles of the appearance of the jacking blocks are matched with the included angles of the parts; 1 base is assembled at the bottom of each supporting surface, and the upper surface of the base is herringbone; the included angle between the upper surface of each base and the horizontal plane is 10-15 degrees, so that the ray incidence angle and the fixed parts can be flexibly adjusted.
Example 1, radial detection of weld No. 3 in fig. 1.
Finding the supporting surface of the assembly top block 4 shown in fig. 2 in the detection tool, placing the welding piece on the supporting surface of the tool device according to fig. 3a, and placing the part;
according to the radiation detection requirement, the horizontal position of a circular tube where the welding line is positioned is adjusted on the base 2, and the radiation incidence angle required during the detection of the welding line is adjusted;
after the part is positioned, carrying out transillumination arrangement on the weld joint No. 1, and then carrying out radiographic inspection on the weld joint.
Example 2 radiographic inspection of weld No. 5 of FIG. 1
Finding the groove 5 shown in the figure 2 in the detection tool, placing the welding part at the opening at the lowest end of the groove as shown in figure 3b, and placing the part;
according to the requirements of ray detection on the incident angle, the horizontal position of the round tube where the welding line is positioned in the groove 5 is adjusted, and the incident angle of the welding line is adjusted;
and after the part is positioned, carrying out transillumination arrangement on the weld joint No. 5, and carrying out radiographic inspection on the weld joint.
Example 3 radiographic inspection of weld seam number 2 of FIG. 1
Finding the supporting surface 6 of the assembly top block 3 shown in fig. 2 in the detection tool, placing the welding piece on the supporting surface of the tool device according to fig. 3c, and placing the part;
according to the radiation detection requirement, the horizontal position of a circular tube where the welding line is positioned is adjusted on the base 2, and the radiation incidence angle required during the detection of the welding line is adjusted;
after the part is positioned, carrying out transillumination arrangement on the weld joint No. 2, and then carrying out radiographic inspection on the weld joint.
The positioning detection of the tool comprises the following steps: step one, placing a part on a supporting surface according to a welding seam required to be detected by a welding structural member, and fixing the part on a top block or placing the part in a groove for positioning; step two, according to the requirement of the ray detection incident angle, adjusting the horizontal position of the circular tube where the welding line is positioned, and adjusting the ray incident angle of the welding line; and thirdly, performing transillumination arrangement on the detection weld joint, and then performing radiographic detection on the weld joint.

Claims (4)

1. General quick location detection frock of welded structure spare ray detection, its characterized in that includes: the device comprises a base body, a base, a top block, a right-angle supporting surface and a groove; the base body is fixed in an included angle formed by the right-angle supporting surfaces and forms an included angle of 45 degrees with both supporting surfaces of the right-angle supporting surfaces, a groove is formed in the middle position of the included angle, and the width of an opening at the lowest end of the groove is larger than the outer diameter of the part, so that the ray incidence angle and the part fixing can be flexibly adjusted; each supporting surface is respectively provided with a top block; the bottom of each supporting surface is provided with 1 base;
the upper surface of the base is herringbone; the included angle between the upper surface of each base and the horizontal plane is between 10 degrees and 15 degrees, so that the ray incidence angle and the fixed parts can be flexibly adjusted; the groove and the top block are used for positioning the part; the shape of the top block is matched with the angle of the part.
2. The tooling of claim 1, wherein the groove has a lowermost opening width greater than 1mm-2mm of the part outer diameter.
3. The tooling of claim 1, wherein the base body is comprised of two triangular plates and two rectangular plates.
4. The tooling of claim 1, wherein two top blocks are provided on the same support surface.
CN202010988121.7A 2020-09-18 2020-09-18 General quick positioning detection tool for welding structural member ray detection Active CN112304984B (en)

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Application Number Priority Date Filing Date Title
CN202010988121.7A CN112304984B (en) 2020-09-18 2020-09-18 General quick positioning detection tool for welding structural member ray detection

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Application Number Priority Date Filing Date Title
CN202010988121.7A CN112304984B (en) 2020-09-18 2020-09-18 General quick positioning detection tool for welding structural member ray detection

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CN112304984B true CN112304984B (en) 2023-06-27

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1195620A (en) * 1967-11-13 1970-06-17 Commissariat Energie Atomique Method of Inspection of Welds
US5402577A (en) * 1993-10-20 1995-04-04 Mcdonnell Douglas Corporation Radiographic inspection aid
CN103196928A (en) * 2013-03-26 2013-07-10 中国石油天然气集团公司 X-ray digital nondestructive detection device and method of welding seam of storage tank
CN108303434A (en) * 2017-10-18 2018-07-20 肖永鉴 A kind of minor diameter pipe industrial radiographic inspection special tooling
CN110082371A (en) * 2019-05-09 2019-08-02 贵州航天新力铸锻有限责任公司 Fusion reactor assembly supporting element welded pipe ray detection method and tooling
AU2020101035A4 (en) * 2019-12-20 2020-07-23 Jiangsu Ketai Testing Technology Service Co., Ltd. Positioning Fixture for Weld Detection

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1195620A (en) * 1967-11-13 1970-06-17 Commissariat Energie Atomique Method of Inspection of Welds
US5402577A (en) * 1993-10-20 1995-04-04 Mcdonnell Douglas Corporation Radiographic inspection aid
CN103196928A (en) * 2013-03-26 2013-07-10 中国石油天然气集团公司 X-ray digital nondestructive detection device and method of welding seam of storage tank
CN108303434A (en) * 2017-10-18 2018-07-20 肖永鉴 A kind of minor diameter pipe industrial radiographic inspection special tooling
CN110082371A (en) * 2019-05-09 2019-08-02 贵州航天新力铸锻有限责任公司 Fusion reactor assembly supporting element welded pipe ray detection method and tooling
AU2020101035A4 (en) * 2019-12-20 2020-07-23 Jiangsu Ketai Testing Technology Service Co., Ltd. Positioning Fixture for Weld Detection

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
某薄壁筒形壳体组合焊接检测技术;王攀锋;航空精密制造技术;40-44 *
胡保花.某复合材料结构件射线检测相关显示的分析与探讨. 2017年航空试验测试技术学术论文集.2017,第36卷84-87. *

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