CN112299339B - Toner filling method - Google Patents

Toner filling method Download PDF

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Publication number
CN112299339B
CN112299339B CN202011141150.6A CN202011141150A CN112299339B CN 112299339 B CN112299339 B CN 112299339B CN 202011141150 A CN202011141150 A CN 202011141150A CN 112299339 B CN112299339 B CN 112299339B
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Prior art keywords
filling
frame
limiting
supporting
driving
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CN202011141150.6A
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Chinese (zh)
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CN112299339A (en
Inventor
温书
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Ordos Dorangol Biotechnology Co ltd
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Ordos Dorangol Biotechnology Co ltd
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Priority to CN202011141150.6A priority Critical patent/CN112299339B/en
Publication of CN112299339A publication Critical patent/CN112299339A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00—Closing bottles, jars or similar containers by applying caps
    • B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
    • B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
    • B65G47/1428—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container rotating movement
    • B65G47/1435—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container rotating movement using the centrifugal effect to arrange or orientate the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/84—Star-shaped wheels or devices having endless travelling belts or chains, the wheels or devices being equipped with article-engaging elements
    • B65G47/846—Star-shaped wheels or wheels equipped with article-engaging elements
    • B65G47/847—Star-shaped wheels or wheels equipped with article-engaging elements the article-engaging elements being grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Abstract

The invention discloses a method for filling toner, which comprises the following steps: s1, conveying filling bottles: placing empty filling bottles on a supporting sliding plate at the top of the mounting bracket, and transporting the filling bottles through an equidistant adjustable feeding mechanism; s2, filling toner: filling toner into the advancing filling bottle through a continuous filling mechanism; s3, placing a sealing cover: automatically placing the sealing cover on the top of the filling bottle through an equidistant uniform placing mechanism; s4, tightening a sealing cover: screwing a sealing cover at the top of the filling bottle through a transferring and screwing mechanism to complete the filling of the toner, and transferring the bottle filled with the toner to a subsequent conveying line; s5, detecting and packaging: the toner bottle on the conveying line is manually detected, and the qualified toner is packaged into a packaging box, so that the toner production is completed.

Description

Toner filling method
Technical Field
The invention relates to the technical field of skin care, in particular to a method for filling toner.
Background
The cosmetics refer to chemical industry products or fine chemical products which are scattered on any parts of the surface of a human body, such as skin, hair, nails, lips and teeth, by smearing, spraying or other similar methods so as to achieve the purposes of cleaning, maintaining, beautifying, modifying and changing the appearance, or correcting the smell of the human body and keeping a good state, wherein the toner is a very common cosmetic, and a filling device is required to be used in the production process of the toner;
the in-process that filling device carries out the filling to toner needs the manual work to place the bottle lid, and the linear velocity of filling line receives operating personnel's proficiency restriction can't promote, and the bottle lid puts the intensity of labour of process very big, and operating personnel can be very tired after long-time work, normally puts the linear velocity that must descend the filling line for guaranteeing the bottle lid to lead to the production efficiency of toner to reduce, reduce the economic benefits of enterprise.
Disclosure of Invention
In order to achieve the purpose, the invention provides the following technical scheme: the filling method of the toner is characterized by comprising the following steps:
s1, conveying filling bottles: placing empty filling bottles on a supporting sliding plate at the top of the mounting bracket, and transporting the filling bottles through an equidistant adjustable feeding mechanism;
s2, filling toner: filling toner into the advancing filling bottle through a continuous filling mechanism;
s3, placing a sealing cover: automatically placing the sealing cover on the top of the filling bottle through an equidistant uniform placing mechanism;
s4, tightening a sealing cover: screwing a sealing cover at the top of the filling bottle through a transferring and screwing mechanism to complete the filling of the toner, and transferring the bottle filled with the toner to a subsequent conveying line;
s5, detecting and packaging: the toner bottle on the conveying line is manually detected, and the qualified toner is packaged into a packaging box, so that the toner production is completed.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. an equidistant uniform placing mechanism is arranged, an upper belt pulley is driven to rotate through a rear belt pulley, a rear driving wheel is driven to rotate through a lower belt pulley, a driving vertical shaft is driven to rotate through the rear driving wheel, a centrifugal disc in a storage box is further driven to rotate, a bottle cap of the centrifugal disc enters a discharging chute under the action of centrifugal force, the material is neatly discharged in the discharging chute under the guide of a limiting guide rail, the bottle cap is driven to rotate through an arc-shaped block and a clamping silica gel block, the clamping silica gel block is clamped through the acting force of an arc-shaped spring on a limiting clamping plate, the position of the bottle cap is adjusted at the same time, the bottle cap does not rotate under the limitation of a limiting column, the clamping silica gel block continues to rotate under the drive of the arc-shaped block, the clamping silica gel block is compressed under the reaction force of the bottle cap, and the bottle cap passes through a gap between the two clamping silica gel blocks and falls along the limiting column, and is buckled to the top of the filling bottle;
through the cooperation of each subassembly of equidistant at the uniform velocity of putting mechanism, realized putting automatically of bottle lid, avoided operating personnel's proficiency to the influence of filling line speed, make the filling line keep fast-speed operation all the time, reduced the operating personnel's of filling in-process intensity of labour, improved the economic benefits of enterprise.
2. Through rotating the adjusting bolt of unloading chute both sides, and then adjust the distance between two limit rail, ensure that the bottle lid can slide down along the middle part of unloading chute all the time, after limit rail's position control was accomplished, rotate and press from both sides tight dish and remove along the threaded rod, make the movable clamp frame keep away from the fixed clamp frame under isolation spring's effect, thereby adjust the minimum interval between two tight silica gel blocks of clamp, make and press from both sides tight silica gel block and can press from both sides tightly the bottle lid of different diameters, the use commonality of equidistant at the uniform velocity pendulum mechanism has been improved.
3. The continuous filling mechanism is arranged, the liquid storage tank is driven to rotate through the mounting rotary table, the supporting transverse pipe, the supporting slide rod and the mounting vertical box are driven to rotate through the liquid storage tank, the supporting slide rod overcomes the elastic force of a compression spring and extends out of the supporting transverse pipe in the rotating process through the matching of the L-shaped auxiliary block and the guide arc-shaped frame, the mounting vertical box is driven to linearly displace at one end along the top of the mounting support under the guide of the guide arc-shaped frame, the top of the downward pressing guide rod is contacted with the top cambered surface of the limiting lug on the L-shaped support frame, the downward pressing guide rod overcomes the elastic force of the supporting spring and drives the lifting slide block, the liquid guide vertical pipe and the injection pipe to gradually move downwards and insert the injection pipe into the filling bottle, the injection pipe is gradually extracted from the filling bottle under the action of the supporting spring, and before the center of the bottom end of the injection pipe is staggered with the center of the filling bottle mouth, the injection pipe completely withdraws from the interior of the filling bottle, meanwhile, the metering pump is closed, the L-shaped auxiliary block gradually moves to the tail end of the guide arc-shaped frame along with the continuous rotation of the mounting turntable, and the support sliding rod retracts into the support transverse pipe again under the action of the compression spring, so that the filling of the toner is completed;
through applying extra rotation for the installation carousel, make the syringe can be along with the filling bottle in carrying together the motion, and then carry out the filling at the in-process that the filling bottle was marchd to it, the effectual step of avoiding traditional filling in-process filling process to stop the line has ensured the continuous operation of filling line, has improved the efficiency of filling.
4. The adjustable feeding mechanism with the equal distance is arranged, the screw thread adjusting handle is rotated to drive the linkage pressing plate to move downwards, the linkage pressing plate drives the driving inclined block to move downwards, the driven inclined block drives the pushing plate to approach to the middle of the supporting sliding plate along with the descending of the driving inclined block, and the conveying belt drives the V-shaped silica gel clamping block to approach to the middle of the supporting sliding plate;
the adjustment of the interval between two V type silica gel fixture blocks has been realized to the outside that makes centre gripping that V type silica gel fixture block can be inseparable and filling bottle prevents that the filling bottle from taking place to rock in the transportation, makes the transportation of filling bottle more steady, carries out the centre gripping to the filling bottle through fixed position's V type silica gel fixture block simultaneously, can fix the position in the filling bottle transportation, makes the distance that remains the same throughout between two filling bottles.
In conclusion, through the cooperation among the equidistant adjustable feeding mechanism, the continuous filling mechanism and the equidistant uniform placing mechanism, the operation of the continuous filling mechanism and the equidistant uniform placing mechanism is powered in the operation process of the equidistant adjustable feeding mechanism, and the transmission among the equidistant adjustable feeding mechanism, the continuous filling mechanism and the equidistant uniform placing mechanism is equal ratio transmission, so that the positions of filling bottles in the transportation process are relatively fixed with the outlet of the injection tube and the falling point of the bottle cap after the equipment is adjusted, thereby effectively avoiding the equipment from being broken down and ensuring the continuous high-speed operation of a filling line.
5. A transferring and tightening mechanism is arranged, the filling bottles are driven to move forwards continuously through the buffer belt, the mounting vertical shaft is driven to rotate through the rotating motor, the vertical shaft is arranged to drive the limiting chuck and the planet carrier to synchronously rotate, the filling bottles are driven to move along the edge part of the transfer disc through the rotating disc and the clamping grooves on the limiting chuck, meanwhile, the planet carrier drives the driving gear shaft, the driving jack and the tightening block to carry out turnover along the edge part of the transfer disc, the gear ring is continuously meshed with the driving gear shaft to drive the transfer disc to rotate, thereby leading the tightening block to rotate while revolving along the transfer disc, driving the tightening block to press downwards in the rotating process of the driving top and contacting with the top of the bottle cap, the bottle cap at the top of the filling bottle is screwed down, and after the filling bottle moves to the other side of the transfer disc, the filling bottle is guided out of the transfer disc through the guide arc-shaped rod for subsequent packaging;
through the cooperation of transporting each subassembly in screwing up the mechanism, when carrying out the switching-over to the filling bottle in transit, screw up the bottle lid of filling bottle, because the position of the draw-in groove corresponds each other on screwing up piece and the spacing chuck, can realize screwing up the automatic positioning between piece and the bottle lid to the bottle lid that makes the filling bottle is screwed up the process and can be gone on in succession, has optimized the process of screwing up of bottle lid.
In conclusion, the equidistant adjustable feeding mechanism, the continuous filling mechanism, the equidistant uniform placing mechanism and the transferring and tightening mechanism are matched, so that the continuous filling process is realized, the filling line always keeps efficient operation, and the production process of the toner is optimized.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a flow chart of the steps of filling toner according to the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of the gear ring mounting arrangement of the present invention;
FIG. 4 is a schematic view of the structure of the adjusting sleeve of the present invention;
FIG. 5 is a schematic structural view of an equidistant adjustable feeding mechanism of the invention;
FIG. 6 is a schematic diagram of the construction of the continuous filling mechanism of the present invention;
FIG. 7 is a schematic view of the construction of the elevator slide assembly of the present invention;
FIG. 8 is a schematic structural diagram of an equidistant uniform-speed placing mechanism of the present invention;
FIG. 9 is a schematic view of the construction of the present invention limiting the installation of the clamping plate;
FIG. 10 is a schematic view of the structure of the guide square bar installation of the present invention;
FIG. 11 is a schematic structural view of the transfer screw mechanism of the present invention;
fig. 12 is a schematic view of the structure of the inside of the mounting cover of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1, the filling of toner comprises the following steps:
s1, conveying filling bottles: placing empty filling bottles on a supporting sliding plate 2 at the top of a mounting bracket 1, and transporting the filling bottles through an equidistant adjustable feeding mechanism 3;
s2, filling toner: toner is filled into the advancing filling bottle through the continuous filling mechanism 4;
s3, placing a sealing cover: the sealing cover is automatically placed on the top of the filling bottle through an equidistant uniform placing mechanism 5;
s4, tightening a sealing cover: the sealing cover at the top of the filling bottle is screwed down through the transferring and screwing mechanism 6 to complete the filling of the toner, and the bottle filled with the toner is transferred to a subsequent conveying line;
s5, detecting and packaging: the toner bottle on the conveying line is manually detected, and the qualified toner is packaged into a packaging box, so that the toner production is completed.
As shown in fig. 2-12, the equidistant adjustable feeding mechanism 3 includes a driving motor 301, a driving roller 302, a conveying belt 303, a V-shaped silica gel fixture block 304, a fixed cross bar 305, a limiting circular tube 306, a buffer spring 307, a buffer frame 308, a limiting roller 309, an installation rectangular box 310, a buffer bracket 311, a return spring 312, a pushing plate 313, a driven oblique block 314, a driving oblique block 315, a linkage pressing plate 316, a protective shell 317, a thread adjusting handle 318 and an adjusting roller 319;
the four corners of the bottom end of the mounting bracket 1 are respectively provided with a driving motor 301 through bolts, the input end of the driving motor 301 is electrically connected with the output end of commercial power, the output shaft of the driving motor 301 corresponding to the top end of the supporting sliding plate 2 is fixedly sleeved with driving rollers 302, the outer sides of the two driving rollers 302 at one side of the supporting sliding plate 2 are wrapped with conveying belts 303, and the outer sides of the conveying belts 303 are uniformly bonded with V-shaped silica gel clamping blocks 304 at equal intervals;
the top end of the support sliding plate 2 is welded with a fixed cross bar 305 corresponding to the inner area of the conveying belt 303, one side of the fixed cross bar 305 is uniformly embedded and provided with a limiting circular tube 306 at equal intervals, one end inside the limiting circular tube 306 is fixedly connected with a buffer spring 307, one end of the buffer spring 307 is fixedly connected with a buffer frame 308 corresponding to the inner side of the limiting circular tube 306, and the tail end of the buffer frame 308 is rotatably connected with a limiting roller 309;
the other side of the fixed cross bar 305 is uniformly embedded with an installation rectangular box 310 in an equidistance manner, the inner side of the installation rectangular box 310 is connected with a buffer support 311 in a sliding manner, the two ends of one side of the buffer support 311 are fixedly connected with a reset spring 312 corresponding to the position inside the installation rectangular box 310, the position of one end of the buffer support 311 corresponding to the other side of the fixed cross bar 305 is provided with a push plate 313, the top end of the push plate 313 is uniformly embedded with a driven inclined block 314 in an equidistance manner, the top end of the driven inclined block 314 is movably connected with a driving inclined block 315, the top ends of a plurality of driving inclined blocks 315 are welded with a linkage pressing plate 316, the positions of the two sides of the support sliding plate 2 corresponding to the top of the conveying belt 303 are welded with a protective shell 317, the middle part of the top end of the linkage pressing plate 316 is rotatably connected with a thread adjusting handle 318, the position of one side of the push plate 313 corresponding to one side of the limit roller 309 is uniformly rotatably connected with an adjusting roller 319, the limit roller 309 and the adjusting roller 319 are tightly attached to the inner side of the conveying belt 303, the threaded adjusting handle 318 penetrates through the top of the protective shell 317, and the threaded adjusting handle 318 is in threaded connection with the protective shell 317;
the positions of the V-shaped silica gel fixture blocks 304 on the two conveyer belts 303 are corresponding to each other, the inclined surfaces between the driven inclined block 314 and the driving inclined block 315 are tightly attached, the driven inclined block 314 and the driving inclined block 315 are in sliding connection, the screw thread adjusting handle 318 is rotated to drive the linkage pressing plate 316 to move downwards, the linkage pressing plate 316 drives the driving inclined block 315 to move downwards, the driven inclined block 314 drives the pushing plate 313 to move towards the middle part of the supporting sliding plate 2 along with the descending of the driving inclined block 315, the V-shaped silica gel clamping block 304 is driven to approach to the middle part by the conveying belt 303, and as the total length of the conveying belt 303 is not changed, during the process that the conveyer belt 303 is drawn towards the middle of the support sliding plate 2, the conveyer belt 303 on the other side of the fixed cross bar 305 applies a force to the buffer frame 308 through the limiting roller 309 and points to the middle of the support sliding plate 2, thereby compressing the buffer spring 307, so as to ensure that the conveying belt 303 keeps a tight state in the adjusting process;
the distance between the two V-shaped silica gel clamping blocks 304 is adjusted, so that the V-shaped silica gel clamping blocks 304 can be tightly clamped with the outer side of the filling bottle, the filling bottle is prevented from shaking in the transportation process, the transportation process of the filling bottle is more stable, meanwhile, the filling bottle is clamped through the V-shaped silica gel clamping blocks 304 with fixed positions, the positions of the filling bottle in the transportation process can be fixed, and the two filling bottles are always kept at equal distances;
a continuous filling mechanism 4 is arranged on one side surface of one end of the mounting bracket 1, and toner is filled into the bottle correspondingly in the moving process of the bottle, so that the continuous filling is ensured;
the continuous filling mechanism 4 comprises a supporting circular table 401, a mounting turntable 402, a liquid storage tank 403, a liquid adding port 404, a horizontal supporting pipe 405, a supporting slide rod 406, a compression spring 407, a vertical mounting box 408, a rectangular vertical groove 409, a lifting slide block 410, a supporting spring 411, a liquid guide vertical pipe 412, an injection pipe 413, a downward pressing guide rod 414, a liquid guide hose 415, a metering pump 416, an L-shaped supporting frame 417, a limiting lug 418, a guide arc-shaped frame 419 and an L-shaped auxiliary block 420;
a supporting circular truncated cone 401 is arranged at one side position of one end of the mounting support 1, the supporting circular truncated cone 401 is rotatably connected with a mounting rotary table 402 through a rotating slide rail, a liquid storage tank 403 is fixedly connected to the middle of the top end of the mounting rotary table 402 through a bolt, a liquid adding port 404 is fixedly connected to one side of the top end of the liquid storage tank 403, supporting transverse pipes 405 are uniformly and fixedly connected to the top of the outer side of the liquid adding port 404 in the circumferential direction at equal intervals, a supporting slide rod 406 is slidably connected to the inner side of the supporting transverse pipe 405, and a compression spring 407 is sleeved at the outer side of the supporting slide rod 406 corresponding to the inner side position of the supporting transverse pipe 405;
an installation vertical box 408 is connected to the position, corresponding to the middle position of the top end of the support sliding plate 2, of one end of the support sliding rod 406 through a screw, a rectangular vertical groove 409 is formed in the middle of one side of the installation vertical box 408, a lifting slide block 410 is connected to the middle of the inner side of the installation vertical box 408 in a sliding mode, a support spring 411 is fixedly connected to the edge of the bottom end of the lifting slide block 410, a liquid guide vertical pipe 412 is connected to the middle of the bottom end of the support spring 411, and an injection pipe 413 is connected to the position, corresponding to the outer side of the installation vertical box 408, of the bottom end of the liquid guide vertical pipe 412 through a screw thread;
a lower pressing guide rod 414 is fixedly connected to the middle position of the top end of the lifting slider 410 of the protective shell 317, a liquid guide hose 415 is fixedly connected to one side of the lifting slider 410 corresponding to the inside of the rectangular vertical groove 409, a metering pump 416 is fixedly connected to the position, corresponding to the top end of the mounting turntable 402, of the tail end of the liquid guide hose 415, the metering pump 416 is communicated with the inner wall of the liquid storage tank 403 through a pipeline, and the input end of the metering pump 416 is electrically connected with the output end of commercial power;
the top end of the protective shell 317 positioned on one side of the supporting sliding plate 2 is connected with an L-shaped supporting frame 417 through a bolt, the top of the L-shaped supporting frame 417 is welded with a limiting lug 418 corresponding to the top end of the lower pressing guide rod 414, the top end of the protective shell 317 positioned on the other side of the supporting sliding plate 2 is welded with a guide arc frame 419, one side of the vertical mounting box 408 is welded with an L-shaped auxiliary block 420 corresponding to the bottom end of the supporting sliding rod 406, four side surfaces of the lifting sliding block 410 are respectively tightly attached to the inner wall of the vertical mounting box 408, and the liquid guide hose 415 is communicated with the inner cavity of the liquid guide vertical pipe 412;
the height of the top end of the downward pressing guide rod 414 is controlled by the bottom end cambered surface of the limiting lug 418, the distance between the L-shaped auxiliary block 420 and the liquid storage tank 403 is controlled by the guiding cambered frame 419, the liquid storage tank 403 is driven to rotate by the mounting turntable 402, the horizontal supporting pipe 405, the horizontal supporting rod 406 and the vertical mounting box 408 are driven to rotate by the liquid storage tank 403, the supporting rod 406 overcomes the elastic force of the compression spring 407 and extends out of the horizontal supporting pipe 405 in the rotation process through the matching of the L-shaped auxiliary block 420 and the guiding cambered frame 419, the vertical mounting box 408 is driven to linearly displace at one end along the top of the mounting bracket 1 under the guiding of the guiding cambered frame 419, after the bottom end circle center of the injection tube 413 is coincided with the circle center of the filling bottle mouth, the top of the downward pressing guide rod 414 is contacted with the top cambered surface of the limiting lug 418 on the L-shaped supporting frame 417, the downward pressing guide rod 414 overcomes the elastic force of the supporting spring 411 to drive the lifting slide block 410, the vertical liquid guiding tube 412 and the injection tube 413 to gradually move downwards, the injection tube 413 is inserted into the filling bottle, the injection tube 413 continues to move forwards after the downward pressing guide rod 414 reaches the lowest point of the arc surface, the injection tube 413 is gradually pulled out of the filling bottle under the action of the supporting spring 411, the injection tube 413 completely exits the inside of the filling bottle before the center of a circle at the bottom end of the injection tube 413 is staggered with the center of a circle at the mouth of the filling bottle, the metering pump 416 is closed at the same time, the L-shaped auxiliary block 420 gradually moves to the tail end of the guide arc-shaped frame 419 along with the continuous rotation of the mounting turntable 402, and the supporting slide rod 406 retracts into the supporting transverse pipe 405 again under the action of the compression spring 407, so that the filling of the toner is completed;
by applying additional rotation to the mounting turntable 402, the injection tube 413 can move along with the conveyed filling bottles, so that the filling bottles are filled in the advancing process, the step of stopping the filling process in the traditional filling process is effectively avoided, the continuous operation of the filling line is ensured, and the filling efficiency is improved;
one side surface of the other end of the mounting bracket 1 is provided with equidistant uniform placing mechanisms 5, and bottle caps are uniformly placed on the tops of the filling bottles;
the equidistant uniform-speed swinging mechanism 5 comprises a supporting square frame 501, a storage box 502, a centrifugal disc 503, a driving vertical shaft 504, a driving bevel gear 505, a rotating horizontal shaft 506, a supporting vertical plate 507, a driven bevel gear 508, a connecting short shaft 509, an adjusting sleeve 510, a fixed clamping frame 511, an arc-shaped block 512, a clamping silica gel block 513, a guiding square rod 514, a movable clamping frame 515, a threaded rod 516, a clamping disc 517, a blanking chute 518, an adjusting bolt 519, a limiting guide rail 520, a blanking groove 521, a limiting clamping plate 522, an arc-shaped spring 523, a protective cover 524, a mounting bottom plate 525, a limiting column 526, an isolation spring 527 and a limiting thin ring 528;
a supporting square frame 501 is arranged on one side face of the other end of the mounting support 1, a storage box 502 is welded at the top end of the supporting square frame 501, a centrifugal disc 503 is rotatably connected to the bottom end of the inner side of the storage box 502, a driving vertical shaft 504 is fixedly connected to the middle of the bottom end of the centrifugal disc 503, a driving bevel gear 505 is sleeved in the middle of the outer side of the driving vertical shaft 504, a rotating transverse shaft 506 is connected to the middle of one side face of the supporting square frame 501 through a bearing, a supporting vertical plate 507 is sleeved in the middle of the outer side of the rotating transverse shaft 506, and a driven bevel gear 508 is sleeved at the position, corresponding to the top of the driving bevel gear 505, on the outer side of the rotating transverse shaft 506;
a connecting short shaft 509 is welded at one end of a rotating transverse shaft 506, an adjusting sleeve 510 is installed on the outer side of one end of the connecting short shaft 509 through a screw, a fixed clamping frame 511 is welded at one end of the adjusting sleeve 510, a guiding square rod 514 is welded in the middle of one side of the fixed clamping frame 511, a movable clamping frame 515 is movably connected at one end of the outer side of the guiding square rod 514, arc-shaped blocks 512 are welded in the circumferential direction at equal intervals on the outer sides of the fixed clamping frame 511 and the movable clamping frame 515, a clamping silica gel block 513 is embedded and installed in the middle of one side of each arc-shaped block 512, an original threaded rod 516 is welded in the middle of one end of the guiding square rod 514, and a clamping disc 517 is connected at the position, corresponding to one end of the movable clamping frame 515, on the outer side of the threaded rod 516 through a thread;
a discharging chute 518 is welded at the position, corresponding to the top of the rotating cross shaft 506, of one side of the storage box 502, two ends of two sides of the discharging chute 518 are connected with adjusting bolts 519 through threads, one end of each adjusting bolt 519 is connected with a limiting guide rail 520 in a rotating mode, a discharging trough 521 is arranged in the middle area, corresponding to the position between the fixed clamping frame 511 and the movable clamping frame 515, of the tail end of the discharging chute 518, a limiting clamping plate 522 is hinged at the position, corresponding to one side of the discharging trough 521, of the bottom of one side of the discharging chute 518, an arc-shaped spring 523 is fixedly connected to one side of the limiting clamping plate 522, and one end of the arc-shaped spring 523 is fixedly connected with the side face of the discharging chute 518;
the bottom end of the blanking chute 518 is welded with a protective cover 524 corresponding to the outer side positions of the fixed clamping frame 511 and the movable clamping frame 515, the bottom of the outer side of the protective cover 524 is welded with an installation bottom plate 525, two sides of the bottom end of the installation bottom plate 525 are both provided with limiting columns 526 through threaded connection, an isolating spring 527 is adjusted at the position of the outer side of the guide square rod 514 corresponding to the position between the fixed clamping frame 511 and the movable clamping frame 515, limiting thin rings 528 are welded on the adjacent surfaces of the fixed clamping frame 511 and the movable clamping frame 515, a supporting vertical plate 507 is connected with the rotating transverse shaft 506 through a bearing, and the bottom of the supporting vertical plate 507 is welded on one side of the installation support 1;
the driving bevel gear 505 and the driven bevel gear 508 are meshed with each other, the adjusting bolts 519 are respectively positioned at two sides of the limiting guide rail 520, the diameter of the limiting thin ring 528 is smaller than that of the fixed clamping frame 511 and the movable clamping frame 515, the distance between the two limiting columns 526 is smaller than that between the two clamping silica gel blocks 513, and by rotating the adjusting bolts 519 at two sides of the blanking chute 518, thereby adjusting the distance between the two limit guide rails 520, ensuring that the bottle cap can slide down along the middle part of the feeding chute 518 all the time, after the position adjustment of the position-limiting guide rail 520 is completed, the rotary clamping disk 517 moves along the threaded rod 516, so that the movable clamping frame 515 is far away from the fixed clamping frame 511 under the action of the isolation spring 527, therefore, the minimum distance between the two clamping silica gel blocks 513 is adjusted, so that the clamping silica gel blocks 513 can clamp bottle caps with different diameters, and the use universality of the equidistant uniform-speed placing mechanism 5 is improved;
the rear belt pulley 11 drives the upper belt pulley 12 to rotate, the lower belt pulley 13 drives the rear driving wheel 14 to rotate, the rear driving wheel 14 drives the driving vertical shaft 504 to rotate, further drives the centrifugal disc 503 in the storage box 502 to rotate, so that the bottle caps of the centrifugal disc 503 enter the discharging chute 518 under the action of centrifugal force, are regularly discharged in the discharging chute 518 under the guide of the limiting guide rail 520, the driving bevel gear 505 drives the driven bevel gear 508 to rotate, the driven bevel gear 508 drives the rotating horizontal shaft 506 and all components mounted on the rotating horizontal shaft 506 to rotate, the arc-shaped blocks 512 and the clamping silica gel blocks 513 drive the bottle caps to rotate, the clamping silica gel blocks 513 are clamped under the action of the limiting clamping plate 522 by the arc-shaped spring 523, the position of the bottle caps is adjusted, and the bottle caps do not rotate under the limitation of the limiting columns 526, the clamping silica gel blocks 513 continue to rotate under the drive of the arc-shaped blocks 512, and the clamping silica gel blocks 513 compress under the reaction force of the bottle cap, so that the bottle cap passes through the gap between the two clamping silica gel blocks 513, falls down along the limiting columns 526 and is buckled to the top of the filling bottle;
a buffer belt 15 is arranged in the middle of the tail end of the supporting sliding plate 2, and a transferring and screwing mechanism 6 is arranged at the tail end of the buffer belt 15 and is used for screwing the placed bottle caps on the production bottles and transferring the bottles;
the transfer tightening mechanism 6 comprises a mounting circular frame 601, a transfer disc 602, a rotating motor 603, a mounting vertical shaft 604, a rotating disc 605, a limiting chuck 606, a limiting ring 607, a guide arc rod 608, a mounting cover 609, an arc-shaped guide frame 610, a mounting vertical pipe 611, a gear ring 612, a planet carrier 613, a jacking spring 614, a driving gear shaft 615, a driving jack 616 and a tightening block 617;
the tail end of the buffer belt 15 is provided with a mounting round frame 601, the top end of the mounting round frame 601 is welded with a transfer disc 602, the middle of the bottom end of the mounting round frame 601 is connected with a rotating motor 603 through a screw, the input end of the rotating motor 603 is electrically connected with the output end of commercial power, the top end of the output shaft of the rotating motor 603 corresponds to the top end of the transfer disc 602 and is fixedly connected with a mounting vertical shaft 604, the position, corresponding to the top of the inner side of the transfer disc 602, of the outer side of the mounting vertical shaft 604 is sleeved with a rotating disc 605, the top end of the rotating disc 605 is fixedly connected with a limiting chuck 606, and the position, corresponding to the top of the limiting chuck 606, of the outer side of the mounting vertical shaft 604 is sleeved with a limiting ring 607;
a guide arc-shaped rod 608 is welded on one side of the outlet of the transfer disc 602, an installation cover 609 is welded on the edge of the top end of the transfer disc 602, an arc-shaped guide frame 610 is welded on the edge of the top end of the inner side of the installation cover 609, an installation vertical pipe 611 is welded in the middle of the top end of the inner side of the installation cover 609, and a gear ring 612 is installed on the edge of the bottom end of the outer side of the installation vertical pipe 611 through bolts;
a planet carrier 613 is adjusted at the top of the outer side of the mounting vertical shaft 604, a jacking spring 614 is movably connected with the edge of the top end of the planet carrier 613, a driving gear shaft 615 is movably connected with the top end of the jacking spring 614, a driving top 616 is fixedly connected with the top end of the driving gear shaft 615, a screwing block 617 is rotatably connected in the middle of the bottom end of the driving gear shaft 615 corresponding to the bottom of the planet carrier 613 through a rotating shaft, a rubber non-slip pad is bonded at the top end of the rotating disc 605, V-shaped clamping grooves are uniformly formed in the circumferential direction of the edge of the top end of the limiting chuck 606, and the bottom surface of the limiting ring 607 is tightly attached to the top end of the limiting chuck 606;
the driving gear shaft 615 is movably connected with the planet carrier 613, the tightening block 617 can slide along the edge of the planet carrier 613 in the vertical direction, a rubber sheet is adhered to the bottom end of the tightening block 617, the driving gear shaft 615 is meshed with the gear ring 612, the filling bottles are driven to move forward by the buffer belt 15, the mounting vertical shaft 604 is driven to rotate by the rotating motor 603, the limiting chuck 606 and the planet carrier 613 are driven to rotate synchronously by the mounting vertical shaft 604, the filling bottles are driven to move along the edge of the transfer plate 602 by the rotating plate 605 and the clamping grooves on the limiting chuck 606, the driving gear shaft 615, the driving crown 616 and the tightening block 617 are driven to rotate along the edge of the transfer plate 602 by the planet carrier 613, the driving crown 616 is driven to rotate while rotating along the transfer plate 602, and the driving crown 616 drives the tightening block 617 to press down in the rotating process, the filling bottle is tightly screwed on the top of the bottle cap, and after the filling bottle moves to the other side of the transfer disc 602, the filling bottle is guided out of the transfer disc 602 through the guide arc-shaped rod 608 for subsequent packaging;
through the matching of all components in the transferring and tightening mechanism 6, the bottle caps of the filling bottles are tightened while the filling bottles in transportation are reversed, and the tightening blocks 617 correspond to the clamping grooves in the limiting chucks 606, so that the automatic positioning between the tightening blocks 617 and the bottle caps can be realized, the bottle cap tightening process of the filling bottles can be continuously carried out, and the bottle cap tightening process is optimized;
a front driving wheel 7 is sleeved on the outer side of an output shaft of a driving motor 301 positioned at one end of the mounting bracket 1, an upper driving wheel 8 is rotatably connected to the top of the mounting bracket 1 at a position corresponding to one side of the supporting circular truncated cone 401 through a rotating shaft, and the front driving wheel 7 and the upper driving wheel 8 are driven through a gear belt;
the bottom of the upper driving wheel 8 is fixedly connected with a lower driving wheel 9, the middle part of the bottom end of the mounting turntable 402 is fixedly connected with a front driving wheel 10 through a rotating shaft, and the lower driving wheel 9 and the front driving wheel 10 are driven through a gear belt;
the rear belt pulley 11 is sleeved on the outer side of an output shaft of the driving motor 301 at the other end of the mounting support 1, a position, corresponding to one side of the supporting square frame 501, of the top of the mounting support 1 is rotatably connected with an upper belt pulley 12 through a rotating shaft, transmission is performed between the rear belt pulley 11 and the upper belt pulley 12 through a gear belt, a lower belt pulley 13 is fixedly connected to the bottom end of the upper belt pulley 12, a rear driving wheel 14 is fixedly connected to the bottom end of the driving vertical shaft 504, and transmission is performed between the lower belt pulley 13 and the rear driving wheel 14 through the gear belt.
The working principle and the using process of the invention are as follows: in the practical application process of the invention, in the process of filling the toner, firstly, the equipment is adjusted according to the size of a bottle to be filled, the screw thread adjusting handle 318 is rotated to drive the linkage pressing plate 316 to move downwards, the linkage pressing plate 316 drives the driving inclined block 315 to move downwards, the driven inclined block 314 drives the pushing plate 313 to approach to the middle of the supporting sliding plate 2 along with the descending of the driving inclined block 315, and then the pushing plate is pushed forwards through the adjusting roller 319 at one side of the supporting sliding plate 2, and simultaneously the buffer bracket 311 in the rectangular mounting box 310 is driven to move forwards, so that the reset spring 312 is compressed, the V-shaped silica gel clamping block 304 is driven to approach to the middle through the conveying belt 303, and because the total length of the conveying belt 303 is not changed, in the process that the conveying belt 303 approaches to the middle of the supporting sliding plate 2, the conveying belt 303 at the other side of the fixed cross bar 305 applies a force pointing to the middle of the buffer bracket 308 through the limiting roller 309, thereby compressing the buffer spring 307, so as to ensure that the conveying belt 303 keeps a tight state in the adjusting process;
the distance between the two V-shaped silica gel clamping blocks 304 is adjusted, so that the V-shaped silica gel clamping blocks 304 can be tightly clamped with the outer side of the filling bottle, the filling bottle is prevented from shaking in the transportation process, the transportation process of the filling bottle is more stable, meanwhile, the filling bottle is clamped through the V-shaped silica gel clamping blocks 304 with fixed positions, the positions of the filling bottle in the transportation process can be fixed, and the two filling bottles are always kept at equal distances;
in the rotation process of the driving motor 301, the upper driving wheel 8 is driven to rotate by the front driving wheel 7, the front driving wheel 10 is driven to rotate by the lower driving wheel 9, the mounting turntable 402 is driven to rotate by the front driving wheel 10, the components mounted on the mounting turntable 402 are driven to synchronously rotate while the mounting turntable 402 rotates, in the process that the conveyor belt 303 and the V-shaped silica gel fixture block 304 drive the filling bottles to move forwards, the mounting turntable 402 rotates synchronously along with the conveyor belt 303, the liquid storage tank 403 is driven to rotate by the mounting turntable 402, the horizontal supporting pipe 405, the sliding supporting rod 406 and the vertical mounting box 408 are driven to rotate by the liquid storage tank 403, in the process that the vertical mounting box 408 is close to the mounting bracket 1, the sliding supporting rod 406 extends out of the horizontal supporting pipe 405 against the elasticity of the compression spring 407 in the rotation process through the matching of the L-shaped auxiliary block 420 and the arc-shaped guide frame 419, and the vertical mounting box 408 is guided by the arc-shaped guide frame 419 to perform one-end linear displacement along the top of the mounting bracket 1, after the center of the bottom end circle of the injection tube 413 coincides with the center of the opening of the filling bottle, the metering pump 416 is started to convey the toner in the liquid storage box 403 into the liquid guide hose 415, and the toner is injected into the filling bottle through the liquid guide vertical tube 412 and the injection tube 413, while the center of the bottom end circle of the injection tube 413 coincides with the center of the opening of the filling bottle, the top of the pressing guide rod 414 contacts with the top arc surface of the limit bump 418 on the L-shaped support frame 417, under the guide of the arc surface, the pressing guide rod 414 overcomes the elastic force of the support spring 411 to drive the lifting slide block 410, the liquid guide vertical tube 412 and the injection tube 413 to gradually move downwards, and the injection tube 413 is inserted into the filling bottle, and continues to move forwards after the pressing guide rod 414 reaches the lowest point of the arc surface, the injection tube 413 is gradually pulled out from the filling bottle under the action of the support spring 411, before the center of the bottom end of the injection pipe 413 is staggered with the center of the bottle opening of the filling bottle, the injection pipe 413 completely exits the inside of the filling bottle, the metering pump 416 is closed at the same time, the L-shaped auxiliary block 420 gradually moves to the tail end of the guide arc-shaped frame 419 along with the continuous rotation of the mounting turntable 402, the support sliding rod 406 is retracted into the support transverse pipe 405 again under the action of the compression spring 407, and then the filling of the toner is completed;
through exerting extra rotation for installation carousel 402, make injection pipe 413 can be along with the filling bottle together motion in the transport, and then carry out the filling to it at the in-process that the filling bottle was marchd, the effectual step of avoiding traditional filling in-process filling process to stop the line has ensured the continuous operation of filling line, has improved the efficiency of filling.
After the toner is filled, the toner is driven by the conveying belt 303 and the V-shaped silica gel fixture block 304 to continuously advance to place the bottle cap on a filling bottle, before the bottle cap is placed, the constant-speed placing mechanism 5 needs to be adjusted in a constant distance, the adjusting bolts 519 on two sides of the blanking chute 518 are rotated according to the diameter of the bottle cap, the distance between the two limiting guide rails 520 is adjusted, the bottle cap is ensured to slide downwards along the middle of the blanking chute 518 all the time, after the position adjustment of the limiting guide rails 520 is completed, the clamping disc 517 is rotated to move along the threaded rod 516, the movable clamping frame 515 is far away from the fixed clamping frame 511 under the action of the isolating spring 527, the minimum distance between the two clamping silica gel blocks 513 is adjusted, the clamping silica gel blocks 513 can clamp the bottle caps with different diameters, and the universality of the constant-speed placing mechanism 5 is improved;
in the process that the conveying belt 303 continues to move, the upper belt pulley 12 is driven to rotate by the rear belt pulley 11, the rear driving wheel 14 is driven to rotate by the lower belt pulley 13, the driving vertical shaft 504 is driven to rotate by the rear driving wheel 14, and further the centrifugal disc 503 in the storage box 502 is driven to rotate, so that the bottle caps of the centrifugal disc 503 enter the blanking chute 518 under the action of centrifugal force, and are discharged in the blanking chute 518 in order under the guide of the limit guide rail 520, the driven bevel gear 508 is driven to rotate by the driving bevel gear 505 while the vertical shaft 504 is driven to rotate, the rotating horizontal shaft 506 and all components mounted on the rotating horizontal shaft are driven to rotate by the driven bevel gear 508, after the bottle caps fall onto the limit thin ring 528 from the middle part of the blanking chute 521, the bottle caps are driven to rotate by the arc-shaped blocks 512 and the clamping silica gel blocks 513 along with the continuous rotation of the fixed clamping frame 511 and the movable clamping frame 515, after one side of the bottle cap is contacted with the limiting clamping plate 522, the clamping silica gel block 513 is clamped by the acting force of the arc spring 523 on the limiting clamping plate 522, the position of the bottle cap is adjusted, the limiting clamping plate 522 is pushed away by the bottle cap along with the continuous previous movement of the bottle cap, when the bottle cap continues to move to the bottommost point, the bottom of the outer side of the bottle cap is contacted with the limiting column 526, the bottle cap does not rotate any more under the limitation of the limiting column 526, the clamping silica gel block 513 continues to rotate under the driving of the arc block 512, the clamping silica gel block 513 is compressed under the reaction force of the bottle cap, and the bottle cap passes through the gap between the two clamping silica gel blocks 513, falls along the limiting column 526 and is buckled on the top of a filling bottle;
through the matching of all components of the equidistant uniform placement mechanism 5, the automatic placement of the bottle caps is realized, the influence of the proficiency of operators on the linear speed of the filling line is avoided, the filling line can always keep running at a high speed, the labor intensity of the operators in the filling process is reduced, and the economic benefit of enterprises is improved;
after the filling bottles are conveyed to the tail end of the supporting sliding plate 2, the filling bottles are driven to move forwards continuously through the buffer belt 15, the mounting vertical shaft 604 is driven to rotate through the rotating motor 603, the limiting chuck 606 and the planet carrier 613 are driven to rotate synchronously through the mounting vertical shaft 604, the filling bottles are driven to move along the edge of the transfer disc 602 through the clamping grooves on the rotating disc 605 and the limiting chuck 606, the driving gear shaft 615, the driving top 616 and the tightening blocks 617 are driven to rotate along the edge of the transfer disc 602 through the planet carrier 613, the driving gear shaft 615 rotates while the gear shaft 615 rotates, the gear ring 612 and the driving gear shaft 615 are driven to rotate through continuous meshing, the tightening blocks 617 rotate while rotating along the transfer disc 602, and when the top of the driving top 616 is contacted with the bottom of the arc-shaped guide frame 610, the driving top 616 drives the tightening blocks 617 to press down in the rotating process and is contacted with the top of the bottle cap, thereby screwing the bottle caps at the tops of the filling bottles, guiding the filling bottles out of the transfer disc 602 through the guide arc-shaped rod 608 after the filling bottles move to the other side of the transfer disc 602, and performing subsequent packaging;
through the cooperation of transporting each subassembly in screwing up mechanism 6, when reversing to the filling bottle in transit, screw up the bottle lid of filling bottle, because the position of screwing up piece 617 and spacing chuck 606 on the draw-in groove corresponds each other, can realize screwing up the automatic positioning between piece 617 and the bottle lid to the bottle lid screwing up process that makes the filling bottle can go on in succession, has optimized the screwing up process of bottle lid.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The filling method of the toner is characterized by comprising the following steps:
s1, conveying filling bottles: placing empty filling bottles on a supporting sliding plate (2) at the top of a mounting bracket (1), and transporting the filling bottles through an equidistant adjustable feeding mechanism (3);
s2, filling toner: the toner is filled into the advancing filling bottle through a continuous filling mechanism (4);
s3, placing a sealing cover: the sealing cover is automatically placed on the top of the filling bottle through an equidistant uniform placing mechanism (5);
s4, tightening a sealing cover: the sealing cover at the top of the filling bottle is screwed down through the transferring and screwing mechanism (6) to complete the filling of the toner, and the bottle filled with the toner is transferred to a subsequent conveying line;
s5, detecting and packaging: manually detecting the toner bottle on the conveying line, and packaging the qualified toner into a packaging box to finish the production of the toner;
the top end of the mounting bracket (1) is welded with a supporting sliding plate (2), the top end of the supporting sliding plate (2) is provided with an equidistant adjustable feeding mechanism (3), so that bottles to be filled are conveyed forwards at equal intervals, and the device can be used for clamping bottles with different diameters;
the equidistant adjustable feeding mechanism (3) comprises a driving motor (301), a driving roller (302), a conveying belt (303), a V-shaped silica gel clamping block (304), a fixed cross rod (305), a limiting circular tube (306), a buffer spring (307), a buffer frame (308), a limiting roller (309), an installation rectangular box (310), a buffer frame (311), a reset spring (312), a push plate (313), a driven inclined block (314), a driving inclined block (315), a linkage pressing plate (316), a protective shell (317), a thread adjusting handle (318) and an adjusting roller (319);
the mounting bracket is characterized in that driving motors (301) are mounted at four corners of the bottom end of the mounting bracket (1) through bolts, the input ends of the driving motors (301) are electrically connected with the output end of a mains supply, driving rollers (302) are fixedly sleeved at positions, corresponding to the top ends of the supporting sliding plates (2), of output shafts of the driving motors (301), conveying belts (303) are wrapped at the outer sides of the two driving rollers (302) positioned on one sides of the supporting sliding plates (2), and V-shaped silica gel clamping blocks (304) are uniformly bonded at the outer sides of the conveying belts (303) at equal intervals;
the top end of the supporting sliding plate (2) is welded with a fixed cross rod (305) corresponding to the inner area of the conveying belt (303), limiting round pipes (306) are uniformly embedded into one side of the fixed cross rod (305) at equal intervals, one end inside the limiting round pipe (306) is fixedly connected with a buffer spring (307), one end of the buffer spring (307) corresponds to the inner side of the limiting round pipe (306), a buffer frame (308) is fixedly connected with the inner side of the limiting round pipe (306), and the tail end of the buffer frame (308) is rotatably connected with a limiting roller (309);
the installation rectangular box (310) is installed in the equal-distance uniform embedding of the other side of the fixed cross rod (305), the inner side of the installation rectangular box (310) is connected with a buffer support (311) in a sliding mode, two ends of one side of the buffer support (311) correspond to the inner position of the installation rectangular box (310) and are fixedly connected with a reset spring (312), one end of the buffer support (311) is welded with a push plate (313) corresponding to the position of the other side of the fixed cross rod (305), driven inclined blocks (314) are installed in the equal-distance uniform embedding of the top end of the push plate (313), the top ends of the driven inclined blocks (314) are movably connected with driving inclined blocks (315), linkage pressing plates (316) are welded at the top ends of the driving inclined blocks (315), protective shells (317) are welded at the positions, corresponding to the top of the conveying belt (303), and thread adjusting handles (318) are rotatably connected in the middle of the top ends of the linkage pressing plates (316), an adjusting roller (319) is uniformly and rotatably connected to one side of the pushing plate (313) corresponding to one side of the limiting roller (309);
a continuous filling mechanism (4) is arranged on one side face of one end of the mounting support (1), and toner is filled into the corresponding bottle in the moving process of the bottle, so that the continuous filling is ensured;
the continuous filling mechanism (4) comprises a supporting circular table (401), an installation turntable (402), a liquid storage tank (403), a liquid adding port (404), a horizontal supporting pipe (405), a supporting slide rod (406), a compression spring (407), a vertical installation box (408), a rectangular vertical groove (409), a lifting slide block (410), a supporting spring (411), a liquid guiding vertical pipe (412), an injection pipe (413), a downward pressing guide rod (414), a liquid guiding hose (415), a metering pump (416), an L-shaped supporting frame (417), a limiting bump (418), a guiding arc-shaped frame (419) and an L-shaped auxiliary block (420);
a supporting circular truncated cone (401) is arranged at one side position of one end of the mounting support (1), the supporting circular truncated cone (401) is rotatably connected with a mounting rotary table (402) through a rotating slide rail, the middle of the top end of the mounting rotary table (402) is fixedly connected with a liquid storage tank (403) through a bolt, one side of the top end of the liquid storage tank (403) is fixedly connected with a liquid adding port (404), horizontal supporting pipes (405) are uniformly and fixedly connected with the outside of the liquid adding port (404) in the circumferential direction at equal intervals, a supporting slide rod (406) is slidably connected to the inside of each horizontal supporting pipe (405), and a compression spring (407) is sleeved at the outside of each supporting slide rod (406) corresponding to the inside of each horizontal supporting pipe (405);
an installation vertical box (408) is connected to the position, corresponding to the middle position of the top end of the support sliding plate (2), of one end of the support sliding rod (406) through a screw, a rectangular vertical groove (409) is formed in the middle of one side of the installation vertical box (408), a lifting slide block (410) is connected to the middle of the inner side of the installation vertical box (408) in a sliding mode, a support spring (411) is fixedly connected to the edge of the bottom end of the lifting slide block (410), a liquid guide vertical pipe (412) is connected to the middle of the bottom end of the support spring (411), and an injection pipe (413) is connected to the position, corresponding to the outer side of the installation vertical box (408), of the bottom end of the liquid guide vertical pipe (412) through a thread;
a lower pressing guide rod (414) is fixedly connected to the middle position of the top end of a lifting sliding block (410) of the protective shell (317), a liquid guiding hose (415) is fixedly connected to the inside of a rectangular vertical groove (409) corresponding to one side of the lifting sliding block (410), a metering pump (416) is fixedly connected to the position of the top end of an installation rotating disc (402) corresponding to the tail end of the liquid guiding hose (415), the metering pump (416) is communicated with the inner wall of a liquid storage tank (403) through a pipeline, and the input end of the metering pump (416) is electrically connected with the output end of a mains supply;
be located there are L type support frame (417) on protective housing (317) top of support slide (2) one side through bolted connection, there is spacing lug (418) on the corresponding push down guide arm (414) top position department in L type support frame (417) top, is located there is guide arc frame (419) on protective housing (317) top welding of support slide (2) opposite side, the installation is erected box (408) one side and is corresponded and to be supported slide bar (406) bottom position department welding and have L type auxiliary block (420).
2. The toner filling method according to claim 1, wherein the limiting roller (309) and the adjusting roller (319) are tightly attached to the inner side surface of the conveying belt (303), the threaded adjusting handle (318) penetrates through the top of the protective shell (317), and the threaded adjusting handle (318) is in threaded connection with the protective shell (317);
two V type silica gel fixture block (304) position on conveyer belt (303) corresponds each other, driven sloping block (314) and the inclined plane between drive sloping block (315) closely laminate, and be sliding connection between driven sloping block (314) and the drive sloping block (315).
3. The method for filling toner according to claim 2, wherein four sides of the lifting slider (410) are respectively and tightly attached to the inner wall of the vertical mounting box (408), and the liquid guide hose (415) is communicated with the inner cavity of the liquid guide vertical tube (412);
the height of the top end of the downward pressing guide rod (414) is controlled by the bottom arc surface of the limiting bump (418), and the distance between the L-shaped auxiliary block (420) and the liquid storage tank (403) is controlled by the guide arc-shaped frame (419).
4. The method for filling toner according to claim 3, wherein an equidistant uniform placement mechanism (5) is arranged on one side surface of the other end of the mounting bracket (1) to uniformly place bottle caps on the tops of filling bottles;
the equidistant uniform-speed placing mechanism (5) comprises a supporting square frame (501), a storage box (502), a centrifugal disc (503), a driving vertical shaft (504), a driving bevel gear (505), a rotating horizontal shaft (506), a supporting vertical plate (507), a driven bevel gear (508), a connecting short shaft (509), an adjusting sleeve (510), a fixed clamping frame (511), an arc-shaped block (512), a clamping silica gel block (513), a guiding square rod (514), a movable clamping frame (515), a threaded rod (516), a clamping disc (517), a discharging chute (518), an adjusting bolt (519), a limiting guide rail (520), a discharging groove (521), a limiting clamping plate (522), an arc-shaped spring (523), a protective cover (524), an installation bottom plate (525), a limiting column (526), an isolation spring (527) and a limiting thin ring (528);
a supporting square frame (501) is arranged on one side face of the other end of the mounting support (1), a storage box (502) is welded at the top end of the supporting square frame (501), a centrifugal disc (503) is rotatably connected to the bottom end of the inner side of the storage box (502), a driving vertical shaft (504) is fixedly connected to the middle of the bottom end of the centrifugal disc (503), a driving bevel gear (505) is sleeved at the middle of the outer side of the driving vertical shaft (504), a rotating transverse shaft (506) is connected to the middle of one side face of the supporting square frame (501) through a bearing, a supporting vertical plate (507) is sleeved at the middle of the outer side of the rotating transverse shaft (506), and a driven bevel gear (508) is sleeved at the position, corresponding to the top of the driving bevel gear (505), of the outer side of the rotating transverse shaft (506);
the clamping device is characterized in that a connecting short shaft (509) is welded at one end of the rotating transverse shaft (506), an adjusting sleeve (510) is installed on the outer side of one end of the connecting short shaft (509) through a screw, a fixed clamping frame (511) is welded at one end of the adjusting sleeve (510), a guiding square rod (514) is welded at the middle of one side of the fixed clamping frame (511), a movable clamping frame (515) is movably connected at one end of the outer side of the guiding square rod (514), arc-shaped blocks (512) are welded at equal intervals in the circumferential direction of the outer sides of the fixed clamping frame (511) and the movable clamping frame (515), a clamping silica gel block (513) is embedded and installed in the middle of one side of each arc-shaped block (512), a threaded rod (516) is welded at the middle of one end of the guiding square rod (514), and a clamping disc (517) is connected at a position, corresponding to one end of the movable clamping frame (515) on the outer side of the threaded rod (516);
a discharging chute (518) is welded at the position, corresponding to the top of the rotating transverse shaft (506), of one side of the storage box (502), two ends of two sides of the discharging chute (518) are connected with adjusting bolts (519) through threads, one end of each adjusting bolt (519) is connected with a limiting guide rail (520) in a rotating mode, a discharging chute (521) is arranged in the middle area between the tail end of the discharging chute (518) and the corresponding fixed clamping frame (511) and the movable clamping frame (515), a limiting clamping plate (522) is hinged at the position, corresponding to one side of the discharging chute (521), of the bottom of one side of the discharging chute (518), one side of the limiting clamping plate (522) is fixedly connected with an arc spring (523), and one end of the arc spring (523) is fixedly connected with the side face of the discharging chute (518);
unloading chute (518) bottom corresponds fixed clamp frame (511) and activity clamp frame (515) outside position department welding has protection casing (524), protection casing (524) outside bottom welding has mounting plate (525), mounting plate (525) bottom both sides all have spacing post (526) through threaded connection, position department has isolation spring (527) between corresponding fixed clamp frame (511) in direction square bar (514) outside and activity clamp frame (515), spacing ringlet (528) have all been welded to fixed clamp frame (511) and activity clamp frame (515) looks proximal surface.
5. The toner filling method according to claim 4, wherein the supporting risers (507) are connected with the rotating transverse shaft (506) through bearings, and the bottoms of the supporting risers (507) are welded on one side of the mounting bracket (1);
the driving bevel gear (505) and the driven bevel gear (508) are meshed with each other, the adjusting bolts (519) are respectively located on two sides of the limiting guide rail (520), the diameter of the limiting thin ring (528) is smaller than that of the fixed clamping frame (511) and the movable clamping frame (515), and the distance between the two limiting columns (526) is smaller than that between the two clamping silica gel blocks (513).
6. The toner filling method according to claim 5, wherein a buffer belt (15) is installed in the middle of the tail end of the supporting slide plate (2), and a transfer tightening mechanism (6) is arranged at the tail end of the buffer belt (15) to tighten the placed bottle caps on the filling bottles and simultaneously transfer the bottles;
the transfer tightening mechanism (6) comprises a mounting round frame (601), a transfer disc (602), a rotating motor (603), a mounting vertical shaft (604), a rotating disc (605), a limiting chuck (606), a limiting ring (607), a guiding arc-shaped rod (608), a mounting cover (609), an arc-shaped guiding frame (610), a mounting vertical pipe (611), a gear ring (612), a planet carrier (613), a jacking spring (614), a driving gear shaft (615), a driving top (616) and a tightening block (617);
the buffer belt is characterized in that an installation round frame (601) is arranged at the tail end of the buffer belt (15), a transfer disc (602) is welded at the top end of the installation round frame (601), the middle of the bottom end of the installation round frame (601) is connected with a rotating motor (603) through a screw, the input end of the rotating motor (603) is electrically connected with the output end of commercial power, the top end of an output shaft of the rotating motor (603) is fixedly connected with an installation vertical shaft (604) corresponding to the top end of the transfer disc (602), a rotating disc (605) is sleeved at the position, corresponding to the top of the inner side of the transfer disc (602), of the outer side of the installation vertical shaft (604), a limiting chuck (606) is fixedly connected with the top end of the rotating disc (605), and a limiting ring (607) is sleeved at the position, corresponding to the top of the limiting chuck (606), of the outer side of the installation vertical shaft (604);
a guide arc-shaped rod (608) is welded on one side of an outlet of the transfer disc (602), an installation cover (609) is welded on the edge of the top end of the transfer disc (602), an arc-shaped guide frame (610) is welded on the edge of the top end of the inner side of the installation cover (609), an installation vertical pipe (611) is welded in the middle of the top end of the inner side of the installation cover (609), and a gear ring (612) is installed on the edge of the bottom end of the outer side of the installation vertical pipe (611) through bolts;
the installation vertical shaft (604) outside top is adjusted and is had planet carrier (613), planet carrier (613) top limit swing joint has jack-up spring (614), jack-up spring (614) top swing joint has drive gear axle (615), drive gear axle (615) top fixedly connected with drive top (616), drive gear axle (615) bottom middle part corresponds planet carrier (613) bottom position department and is connected with through the pivot rotation and screws up piece (617).
7. The method for filling toner according to claim 6, wherein a rubber non-slip pad is bonded to the top end of the rotating disc (605), V-shaped clamping grooves are uniformly formed in the circumferential direction of the edge of the top end of the limiting chuck (606), and the bottom surface of the limiting ring (607) is tightly attached to the top end of the limiting chuck (606);
the driving gear shaft (615) is movably connected with the planet carrier (613), the tightening block (617) can slide along the edge of the planet carrier (613) in the vertical direction, a rubber sheet is adhered to the bottom end of the tightening block (617), and the driving gear shaft (615) is meshed with the gear ring (612);
a front driving wheel (7) is sleeved on the outer side of an output shaft of a driving motor (301) positioned at one end of the mounting support (1), an upper driving wheel (8) is rotatably connected to the position, corresponding to one side of the supporting circular truncated cone (401), of the top of the mounting support (1) through a rotating shaft, and the front driving wheel (7) and the upper driving wheel (8) are driven through a gear belt;
the bottom of the upper driving wheel (8) is fixedly connected with a lower driving wheel (9), the middle part of the bottom end of the mounting turntable (402) is fixedly connected with a front driving wheel (10) through a rotating shaft, and the lower driving wheel (9) and the front driving wheel (10) are driven through a gear belt;
the rear belt pulley (11) is sleeved on the outer side of an output shaft of a driving motor (301) at the other end of the mounting support (1), a position, corresponding to one side of the supporting square frame (501), of the top of the mounting support (1) is rotatably connected with an upper belt pulley (12) through a rotating shaft, transmission is performed between the rear belt pulley (11) and the upper belt pulley (12) through a gear belt, a lower belt pulley (13) is fixedly connected to the bottom end of the upper belt pulley (12), a rear driving wheel (14) is fixedly connected to the bottom end of the driving vertical shaft (504), and transmission is performed between the lower belt pulley (13) and the rear driving wheel (14) through the gear belt.
CN202011141150.6A 2020-10-22 2020-10-22 Toner filling method Active CN112299339B (en)

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CN113336168A (en) * 2021-06-16 2021-09-03 姚森来 Snail stock solution extract midway adding mechanism in skin care product production
CN114920193B (en) * 2022-05-16 2023-12-19 山东泰东环保科技股份有限公司 Filling equipment suitable for chemical industry enterprise liquid material

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