CN112298952B

CN112298952B - High-speed board-splitting assembly front line segment of mobile phone power supply protection board

Info

Publication number: CN112298952B
Application number: CN202011068428.1A
Authority: CN
Inventors: 王钊; 陈国志; 王海涛; 吴建春
Original assignee: Guangdong Topstar Technology Co Ltd
Current assignee: Guangdong Topstar Technology Co Ltd
Priority date: 2020-09-29
Filing date: 2020-09-29
Publication date: 2022-06-14
Anticipated expiration: 2040-09-29
Also published as: CN112298952A

Abstract

The invention discloses a high-speed board-splitting assembly front line segment of a mobile phone power protection board, which comprises a plurality of welding carriers, a conveying assembly line, and a PCB board splitting machine and an FPC board splitting machine which are arranged side by side and beside the rear side of the conveying assembly line. The PCB dividing machine comprises a PCB material plate feeding line, a PCB milling machine, a first feeding and discharging robot, a first board loading robot, a plurality of first board dividing carriers and a first backflow conveying line; the FPC board dividing machine comprises an FPC board feeding line, an FPC die-cutting machine, a second feeding and discharging robot, a second board loading robot, a plurality of second board dividing carriers and a second backflow conveying line; the PCB milling machine is positioned beside the rear side of the starting end or the terminating end of the first backflow conveying line, and the feeding line of the PCB material plate is positioned beside the PCB milling machine; the FPC die-cutting machine is positioned beside the rear side of the starting end or the terminating end of the second backflow conveying line; so as to improve the production efficiency and have good consistency.

Description

High-speed board-splitting assembly front line segment of mobile phone power supply protection board

Technical Field

The invention relates to the field of production of mobile phone power supply protection plates, in particular to a high-speed board-splitting assembly front line segment of a mobile phone power supply protection plate.

Background

With the continuous development of economy and the continuous progress of society, various material consumer goods are provided for the life of people, and electronic products are one of the material consumer goods.

As is well known, smart phones, tablet computers, notebook computers, and the like all belong to electronic products. Wherein, for the smart mobile phone, the smart mobile phone can not be used in the mobile phone power protection board. In the production process of the mobile phone power protection board, a PCB (printed circuit board) and an FPC (flexible printed circuit board) are produced firstly; and then, placing a PCB and an FPC at a soldering tin device for spot welding operation, then carrying out spot gluing and UV curing, and finally carrying out burning, functional testing and the like.

However, in the existing production process of the mobile phone power protection board, because the PCB production equipment and the FPC production equipment are not connected into a continuous production system, the PCBs processed on the PCB material plate by the PCB production equipment are collected in a container, and the FPCs processed on the FPC material plate by the FPC production equipment are collected in a container; then the container with the PCB and the container with the FPC are transported to a soldering tin device, the FPC and the PCB are manually placed on a workbench of the soldering tin device, and the soldering tin device completes spot welding operation; this can prevent the FPC and PCB from being efficiently assembled together to flow continuously to the soldering apparatus, which has the disadvantages of poor continuity and low efficiency.

Therefore, a high-speed board-dividing assembly front segment of a mobile phone power protection board with good continuity and high efficiency is needed to overcome the above defects.

Disclosure of Invention

The invention aims to provide a high-speed board-splitting assembled front line section of a mobile phone power protection board, which has good consistency and high efficiency.

In order to achieve the purpose, the high-speed board splitting assembly front line section of the mobile phone power protection board comprises a plurality of welding carriers, a conveying assembly line for gradually conveying the welding carriers, and a PCB splitting machine and an FPC splitting machine which are arranged side by side along the conveying direction of the conveying assembly line and are positioned at the rear side of the conveying assembly line. The PCB dividing machine comprises a PCB flitch feeding line for feeding the PCB flitch, a PCB milling machine for milling the PCBs on the PCB flitch, a first feeding and discharging robot with a visual system, a first board loading robot with a visual system, a plurality of first dividing carriers and a first backflow conveying line for enabling the first dividing carriers to perform backflow conveying; the FPC board dividing machine comprises an FPC board feeding line for feeding an FPC board, an FPC die-cutting machine for cutting out FPCs on the FPC board one by one, a second feeding and discharging robot with a visual system, a second board loading robot with a visual system, a plurality of second board dividing carriers and a second backflow conveying line for enabling the second board dividing carriers to perform backflow conveying; the first backflow conveying line, the second backflow conveying line and the conveying assembly line are parallel to each other, the PCB milling machine is located beside the starting end or the ending end of the first backflow conveying line, the PCB flitch feeding line is located beside the PCB milling machine, the first loading and unloading robot is located at a position surrounded by the PCB milling machine, the PCB flitch feeding line and the first backflow conveying line, the first loading and unloading robot transfers a first unloaded board loading tool on the first backflow conveying line onto the PCB milling machine and then places the PCB flitch conveyed by the PCB flitch feeding line on the first board loading tool, the first loading and unloading robot further transfers the first board loading tool processed by the PCB milling machine and the PCB onto the first backflow conveying line, and the first board loading robot is located at a position between the first backflow conveying line and the conveying assembly line, the first board loading robot grabs the PCB at the first board distributing tool on the first return flow conveying line and assembles the PCB at a PCB assembling position preset by the welding tool on the conveying production line; the FPC die-cutting machine is located beside the rear side of the starting end or the terminating end of the second backflow conveying line, the FPC plate feeding line is located beside the FPC die-cutting machine, the second feeding and discharging robot is located at a position surrounded by the FPC die-cutting machine, the FPC plate feeding line and the second backflow conveying line, the second feeding and discharging robot transfers a second no-load plate carrier on the second backflow conveying line onto the FPC die-cutting machine and then places the FPC plate conveyed by the FPC plate feeding line on the second plate carrier, the second feeding and discharging robot further transfers the second plate carrier processed by the FPC die-cutting machine onto the second backflow conveying line together with the FPC, the second plate loading robot is located at a position between the second backflow conveying line and the conveying pipeline, and the second plate loading robot grabs the FPC at the second plate carrier on the second backflow conveying line and assembles the FPC on the conveying line And the FPC assembly position is preset by the welding carrier which is conveyed by the assembly line and is assembled with the PCB.

Preferably, the PCB board separator further includes a first vision device located correspondingly below the first board loading robot, and the first board loading robot assembles the PCB picked up by the first board loading tool on the first reflow conveying line at a PCB assembly position preset by the soldering tool on the conveying line under cooperation of the first vision device; the FPC board splitting machine further comprises a second vision device located below the second board loading robot correspondingly, and the second board loading robot assembles the FPC grabbed by the second board splitting carrier on the second reflow conveying line at an FPC assembling position preset by the welding carrier on the conveying production line under the cooperation of the second vision device.

Preferably, the PCB board separator further comprises a first storage device located beside the feeding line of the PCB material board, and the first feeding and discharging robot grabs and conveys the PCB material board placed in the reverse direction from the feeding line of the PCB material board and the board milling waste material on the first board separator to the first storage device; the FPC board dividing machine also comprises a second storage device positioned beside the FPC die-cutting machine and/or the feeding line of the FPC material plate, and the second feeding and discharging robot grabs and conveys the FPC material plate which is reversely conveyed by the feeding line of the FPC material plate and the die-cutting waste materials on the second board dividing carrier to the second storage device; and a third storage device corresponding to the first board loading robot and a fourth storage device corresponding to the second board loading robot are arranged beside the front side of the conveying assembly line, the first board loading robot grabs and sends unqualified PCBs on the first board loading tool to the third storage device, and the second board loading robot grabs and sends unqualified FPCs on the second board loading tool to the fourth storage device.

Preferably, the PCB board separator further includes a first lift-off mechanism disposed in the first reflow conveyance line and configured to lift one or more of all the first board carriers on the first reflow conveyance line off the first reflow conveyance line to allow the rest of all the first board carriers to continue to be conveyed forward, the first lift-off mechanism corresponding to the first loading and unloading robot; the FPC board separator also comprises a second jacking and separating mechanism which is arranged in the second reflow conveying line and used for jacking one or more of all second board dividing carriers on the second reflow conveying line away from the second reflow conveying line so as to allow the rest of all the second board dividing carriers to continue to convey forwards, and the second jacking and separating mechanism corresponds to the second loading and unloading robot; the first backflow conveying line and the second backflow conveying line are aligned or staggered with each other.

Preferably, the first and second return conveying lines are each an upper layer conveying line and a lower layer conveying line, a first lifting receiving conveying mechanism for receiving the first board separating tool to transfer between the upper layer and the lower layer is installed beside a terminating end of the first return conveying line, and a first transverse moving jacking mechanism for jacking the first board separating tool conveyed from the lower layer upwards after the first board separating tool is moved to a position close to the PCB milling machine by a preset transverse distance is installed beside a starting end of the first return conveying line; and a second lifting and carrying conveying mechanism used for carrying the second plate dividing carrier transferred between the upper layer and the lower layer is arranged beside the terminating end of the second backflow conveying line, and a second transverse moving and jacking mechanism used for jacking the second plate dividing carrier conveyed from the lower layer upwards after the second plate dividing carrier is transversely close to the FPC die-cutting machine for a preset distance is arranged beside the initiating end of the second backflow conveying line.

Preferably, the feeding direction of the feeding line of the PCB flitch is parallel to the conveying direction of the first reflow conveying line, and the discharging direction of the feeding line of the PCB flitch is perpendicular to the feeding direction.

Preferably, the PCB material plate feeding line comprises a cuboid frame, a material rack lifting mechanism, a material rack withdrawing mechanism, a buffer belt line, a hook plate mechanism and an upper and a lower layer material rack conveying lines, the frame is positioned beside the rear side of the PCB milling machine, the length direction of the frame is arranged along the conveying direction of the first backflow conveying line, the material rack conveying line is assembled in the frame, the material rack lifting mechanism and the material rack conveying line are arranged side by side along the length direction of the frame, the rack withdrawing mechanism is assembled on the frame and is positioned at the upper layer position of the rack conveying line, the buffer belt line is assembled on the frame and positioned beside the front side of the upper layer position of the rack conveying line, the conveying direction of the buffer belt line is arranged along the width direction of the frame, and the hook plate mechanism is assembled in the buffer belt line.

Preferably, the number of the working tables in the PCB milling machine is one or more, the working tables can be movably switched between a processing position and a loading position, the working tables are located right below the spindle mechanism of the PCB milling machine when moving to the processing position, and the working tables slide away from the spindle mechanism when moving to the loading position.

Preferably, die block in the FPC cross cutting machine is one or more, the die block can be in a processing position and the activity of a material loading position switches, the die block activity extremely lie in during the processing position under the top mould of FPC cross cutting machine, the die block activity extremely it slips to go up during the material loading position the top mould.

Preferably, the side of the welding carrier is further provided with a two-dimensional code, a positioning bushing and a flow direction identifier, and the two-dimensional code, the positioning bushing and the flow direction identifier are respectively located beside the PCB assembling position and the FPC assembling position.

Compared with the prior art, the method comprises the steps that by means of a first loading and unloading robot, after a first unloaded board separating carrier on a first backflow conveying line is transferred to a PCB milling machine, a PCB flitch conveyed by a PCB flitch feeding line is placed on the first board separating carrier, meanwhile, the first loading and unloading robot also transfers the first board separating carrier processed by the PCB milling machine and the PCB to the first backflow conveying line, and the first board loading robot grabs away the PCB at the first board separating carrier on the first backflow conveying line and assembles the PCB at a PCB assembling position preset by a welding carrier on a conveying line; similarly, the second feeding and discharging robot transfers the unloaded second board carrier on the second reflow conveying line to the FPC die-cutting machine and then places the FPC board conveyed by the feeding line of the FPC board on the second board carrier, the second feeding and discharging robot also transfers the second board carrier processed by the FPC die-cutting machine and the FPC to the second reflow conveying line, the FPC on the second board carrier on the second reflow conveying line is grabbed away and assembled at the FPC assembling position preset by the welding carrier which is conveyed by the conveying line and is assembled with the PCB, and the welding carrier assembled with the PCB and the FPC is continuously conveyed backwards by the conveying line so as to improve the continuity and the efficiency. Just because the PCB board separator and the FPC board separator are arranged side by side along the conveying direction of the conveying assembly line and are positioned beside the rear side of the conveying assembly line, the structure of the high-speed board-separating assembly front line section of the mobile phone power protection board is reasonable and compact, and the production speed can be greatly improved by matching the first loading and unloading robot, the second loading and unloading robot, the first board loading robot, the second board loading robot, the first backflow conveying line, the second backflow conveying line and the conveying assembly line.

Drawings

Fig. 1 is a schematic plan structure view of a high-speed board-splitting assembly front line segment of the mobile phone power protection board of the invention.

Fig. 2 is a schematic perspective view of a feeding line of a PCB material plate of the PCB plate separator in a line segment before high-speed board separation assembly of the mobile phone power protection board of the present invention.

Fig. 3 is a schematic perspective view of a PCB board milling machine of the PCB board splitting machine in a line segment before assembling the high-speed board splitting of the mobile phone power protection board of the present invention.

Fig. 4 is a schematic perspective view of a conveying line in a high-speed board dividing assembly front line segment of the mobile phone power protection board of the present invention and a first return conveying line of the PCB board dividing machine when they are assembled together.

Fig. 5 is a schematic perspective view of a first loading and unloading robot of a PCB board separator in a line segment before high-speed board separation assembly of the mobile phone power protection board of the present invention.

Fig. 6 is a schematic perspective view of a first board loading robot of a PCB board separator in a line segment before high-speed board separation assembly of the mobile phone power protection board of the present invention.

Fig. 7 is a schematic perspective view of an FPC cutting machine in a line segment before high-speed board-splitting assembly of the mobile phone power protection board of the present invention.

Fig. 8 is a schematic perspective view of the assembly of the conveying line in the high-speed board-splitting assembly front segment of the mobile phone power protection board and the second reflow conveying line of the FPC board-splitting machine according to the present invention.

Fig. 9 is a schematic perspective view of a second loading/unloading robot of the FPC board separator in the front line segment for high-speed separation assembly of the power protection board for mobile phone according to the present invention.

Fig. 10 is a schematic perspective view of a second loading/unloading robot of the FPC board separator in the front line segment for high-speed separation and assembly of the power protection board for mobile phone according to the present invention.

Fig. 11 is a schematic plan view of a welding carrier in a high-speed board-splitting assembly front segment of the mobile phone power protection board of the present invention.

Detailed Description

The preferred embodiments of the present invention will now be described with reference to the accompanying drawings, which are given by way of illustration.

Referring to fig. 1, 5, 6, 9 and 10, a high-speed board-dividing assembly front line segment 100 of a power protection board for a mobile phone according to the present invention includes a plurality of solder carriers 10, a conveying line 20 for conveying the solder carriers 10 step by step, and a PCB board divider 30 and an FPC board divider 40 which are arranged side by side along a conveying direction of the conveying line 20 (i.e., a direction indicated by an arrow a, and also a direction from left to right in fig. 1) and are located beside a rear side of the conveying line 20, and therefore, the PCB board divider 30 and the FPC board divider 40 are located beside the rear side of the conveying line 20, which facilitates manual maintenance and repair. The PCB board separator 30 comprises a PCB flitch feeding line 31 for feeding the PCB flitch, a PCB board milling machine 32 for milling the PCBs on the PCB flitch one by one, a first feeding and discharging robot 33 with a vision system 33a, a first board loading robot 34 with a vision system 34a, a plurality of first board separating tools 35, and a first reflow conveying line 36 for reflowing and conveying the first board separating tools 35; the FPC board separator 40 includes an FPC board feeding line 41 for feeding an FPC board, an FPC die cutter 42 for die-cutting individual FPCs on the FPC board, a second feeding and discharging robot 43 with a vision system 43a, a second board loading robot 44 with a vision system 44a, a plurality of second board dividing carriers 45, and a second reflow conveyance line 46 for reflowing and conveying the second board dividing carriers 45. The first reflow transferring line 36, the second reflow transferring line 46 and the transferring line 20 are parallel to each other, and preferably, the first reflow transferring line 36 and the second reflow transferring line 46 are aligned with each other, so that the arrangement is more reasonable and compact, and of course, the first reflow transferring line 36 and the second reflow transferring line 46 can be staggered according to actual needs, so that the disclosure is not limited thereto. The PCB milling machine 32 is located behind the starting end 36a of the first reflow soldering line 36, and of course, the PCB milling machine 32 may be located behind the terminating end 36b of the first reflow soldering line 36 according to actual needs; the PCB flitch feeding line 31 is located at a side of the PCB plate milling machine 32, such as but not limited to a rear side of the PCB plate milling machine 32 shown in fig. 1; the first loading and unloading robot 33 is located at a position surrounded by the PCB board milling machine 32, the PCB flitch loading line 31 and the first return flow conveying line 36, so that the PCB board milling machine 32, the PCB flitch loading line 31 and the first return flow conveying line 36 are within a working range of the first loading and unloading robot 33; after the first loading and unloading robot 33 transfers the unloaded first board separating carrier 35 on the first reflow conveying line 36 to the PCB board milling machine 32, the first loading and unloading robot 33 places the PCB board conveyed by the PCB board loading line 31 on the first board separating carrier 35, the first loading and unloading robot 33 also transfers the first board separating carrier 35 processed by the PCB board milling machine 32 and the PCB to the first reflow conveying line 36, and the first board separating carrier 35 with the PCB and the board milling waste materials grabbed away is conveyed to the first board loading robot 34 by the first reflow conveying line 36; the first board loading robot 34 is located at a position between the first return conveyor line 36 and the conveying line 20, so that the first return conveyor line 36 and the conveying line 20 are within the working range of the first board loading robot 34; the first board loading robot 34 grabs and assembles the PCB at the first board loading tool 35 on the first reflow conveying line 36 at the PCB assembly position 11 (see fig. 11) preset by the soldering tool 10 on the conveying line 20. The FPC die cutting machine 42 is located behind and beside the start end 46a of the second reflow transfer line 46, and of course, the FPC die cutting machine 42 may be located behind and beside the end 46b of the second reflow transfer line 46 according to actual needs; the FPC flitch feeding line 41 is located beside the FPC die-cutting machine 42, for example, but not limited to, at the right side of the FPC die-cutting machine 42 shown in fig. 1, and the second feeding and discharging robot 43 is located at a position surrounded by the FPC die-cutting machine 42, the FPC flitch feeding line 41, and the second reflow conveying line 46, so that the FPC die-cutting machine 42, the FPC flitch feeding line 41, and the second reflow conveying line 46 are located within a working range of the second feeding and discharging robot 43; after the second loading and unloading robot 43 transfers the empty second board dividing carrier 45 on the second reflow conveying line 46 to the FPC die cutter 42, the second loading and unloading robot 43 places the FPC boards conveyed by the FPC board loading line 41 on the second board dividing carrier 45, and the second loading and unloading robot 43 also transfers the second board dividing carrier 45 processed by the FPC die cutter 42 together with the FPCs to the second reflow conveying line 46. The second plating robot 44 is located at a position between the second reflow line 46 and the transfer line 20 such that the second reflow line 46 and the transfer line 20 are within the working range of the second plating robot 44; the second board loading robot 44 grabs the FPC at the second board dividing carrier 45 on the second reflow conveying line 46 and assembles the FPC at the FPC assembling position 12 (see fig. 11) preset by the PCB-assembled solder carrier 10 conveyed by the conveying line 20; because PCB flitch material loading line 31 and FPC flitch material loading line 41 are all located the rear side of conveying assembly line 20, make things convenient for the material loading more. Specifically, in fig. 1, the PCB board separator 30 further includes a first vision device 37 located below the first board loading robot 34, and the first board loading robot 34 assembles the PCB picked up by the first board loading tool 35 on the first reflow soldering line 36 at the PCB assembly position 11 preset by the soldering carrier 10 on the soldering line 20 under the cooperation of the first vision device 37; the FPC board separator 40 further includes a second vision device 47 located below the second board loading robot 44, and the second board loading robot 44 assembles the FPC picked up by the second board loading carrier 45 on the second reflow transport line 46 at the FPC assembly position 12 preset by the solder carrier 10 on the transport line 20 under the cooperation of the second vision device 47, so as to achieve the purpose of splicing and assembling the FPC and the PCB on the same solder carrier 10. More specifically, the following:

as shown in fig. 1, the PCB board dividing machine 30 further includes a first storage device 38 located beside the PCB board feeding line 31, the first feeding and discharging robot 33 captures the PCB boards fed from the PCB board feeding line 31 in a reversed direction and the board milling waste on the first board dividing carrier 35 to the first storage device 38, preferably, the first storage device 38 has two storage devices, one storage device is used for storing the PCB boards captured from the first feeding and discharging robot 33 in a reversed direction, and the other storage device is used for storing the board milling waste, but not limited thereto. The FPC board dividing machine 40 further includes a second storage device 48 located beside the FPC die cutting machine 42 and/or the FPC board feeding line 41, and the second feeding and discharging robot 43 grabs and conveys the FPC boards fed from the FPC board feeding line 41 in the reversed direction and the die cutting waste on the second board dividing carrier 45 to the second storage device 48, preferably, there are three second storage devices 48, one is used for storing the FPC boards fed from the second feeding and discharging robot 43 in the reversed direction, and the other two are used for storing the die cutting waste, but not limited thereto. A third storage device 21 corresponding to the first board loading robot 34 and a fourth storage device 22 corresponding to the second board loading robot 44 are arranged beside the front side of the conveying assembly line 20, the first board loading robot 34 grabs and delivers the unqualified PCBs on the first board loading tool 35 to the third storage device 21, and the second board loading robot 44 grabs and delivers the unqualified FPCs on the second board loading tool 45 to the fourth storage device 22. Specifically, the first loading and unloading robot 33 is used for determining whether the PCB flitch conveyed by the PCB flitch loading line 31 has reverse placement by means of the vision system 33a, if so, the PCB flitch is transferred to the first storage device 38, and if not, the PCB flitch is transferred to the first board dividing carrier 35 of the PCB milling machine 32; when the first loading and unloading robot 33 transfers the first board dividing carrier 35 at the PCB board milling machine 32, the PCB and the board milling waste materials to the first return flow conveying line 36, the first loading and unloading robot 33 takes the board milling waste materials by the way and puts the board milling waste materials into the corresponding first storage device 38; the first board loading robot 34 detects PCBs on the first board separating carrier 35 by means of the vision system 34a thereof, such as quality, shape, size, etc., and then precisely places the PCBs on the first board separating carrier 35 one by one in order at the corresponding PCB assembling positions 11 in the soldering carrier 10 conveyed by the conveying line 20 by means of the positioning function of the first vision device 37, and if the detected PCBs are unqualified, the unqualified PCBs are transferred into the third storage device 21 by the first board loading robot 34; the second feeding and discharging robot 43 is used for judging whether the FPC boards conveyed by the feeding line 41 of the FPC boards are placed upside down by means of the vision system 43a, if so, the FPC boards are transferred to the second storage device 48, and if not, the FPC boards are transferred to the second board dividing carrier 45 of the FPC board cutting machine 42; when the second loading and unloading robot 43 transfers the second board carrier 45 at the FPC die cutting machine 42, together with the FPC and the die cutting waste, to the second reflow conveying line 46, the second loading and unloading robot 43 takes the die cutting waste away by the way and puts the die cutting waste into the corresponding second storage device 48; the second board loading robot 44 detects the FPCs on the second board loading device 45 by means of the vision system 44a thereof, such as quality, shape, size, etc., and then precisely places the FPCs on the second board loading device 45 at the corresponding FPC assembling positions 12 in the PCB-mounted soldering carrier 10 conveyed by the conveying line 20 one by means of the positioning function of the second vision device 47, and if the detected FPCs are not qualified, the second board loading robot 44 transfers the unqualified FPCs to the fourth storage device 22, but not limited thereto.

As shown in fig. 1 and 4, the PCB board separator 30 further includes a first lift-off mechanism 39a disposed in the first reflow soldering line 36 and configured to lift one or more of all the first board carriers 35 on the first reflow soldering line 36 off the first reflow soldering line 36 to allow the rest of all the first board carriers 35 to continue to be transferred forward, wherein the first lift-off mechanism 39a corresponds to the first loading and unloading robot 33. Specifically, in fig. 4, the number of the first lifting mechanisms 39a is three and are spaced apart from each other along the conveying direction of the first return conveying line 36, each first lifting mechanism 39a is used for lifting one first pallet carrier 35 conveyed by the first return conveying line 36, and preferably, each first lifting mechanism 39a lifts up a corresponding first pallet carrier 35 to be separated from the first return conveying line 36; of course, the number of the first ejecting mechanisms 39a may also be one, two or four, and is not limited thereto; it is to be noted that; in order to prevent the first lift-off mechanism 39a from interfering with other first board carriers 35 conveyed by the first return conveyor line 36 after lifting off the first board carriers 35, the first lift-off mechanism 39a lifts up the first board carriers 35 placed on the first return conveyor line 36 from both sides of the first return conveyor line 36; in addition, since the first separation mechanism 39a separates the first board carrier 35 upward, it may be composed of a lifting driver providing lifting and lowering and a support bracket for supporting the first board carrier 35.

As shown in fig. 1 and 8, the FPC board separator 40 further includes a second lift-off mechanism 49a disposed in the second reflow soldering line 46 and configured to lift one or more of all the second board carriers 45 on the second reflow soldering line 46 off the second reflow soldering line 46 to allow the remaining second board carriers 45 to be continuously transferred forward, wherein the second lift-off mechanism 49a corresponds to the second loading and unloading robot 43. Specifically, in fig. 8, the number of the second lift-off mechanisms 49a is four and are spaced from each other along the conveying direction of the second reflow conveying line 46, each of the second lift-off mechanisms 49a is used for lifting off one of the second board carriers 45 conveyed by the second reflow conveying line 46, and preferably, each of the second lift-off mechanisms 49a lifts up its corresponding one of the second board carriers 45 upward to be detached from the second reflow conveying line 46; of course, the number of the second ejecting mechanisms 49a may also be one, two or three, and is not limited thereto; it is to be noted that; in order to prevent the second lift-off mechanism 49a from interfering with other second board carriers 45 conveyed by the second reflow conveying line 46 after the second lift-off mechanism 49a lifts up the second board carriers 45 loaded on the second reflow conveying line 46 from both sides of the second reflow conveying line 46; in addition, since the second separation mechanism 49a separates the second board carrier 45 upward, it may be composed of a lifting driver for providing lifting and a support bracket for supporting the second board carrier 45.

As shown in fig. 4, the first return conveyor line 36 is a two-layer upper and lower conveyor line, and a first lifting/lowering receiving and conveying mechanism 39b for receiving the first board dividing carrier 35 to be transferred between the upper and lower layers is installed beside the terminating end 36b of the first return conveyor line 36, so that the first lifting/lowering receiving and conveying mechanism 39b is responsible for transferring the first board dividing carrier 35 in the upper layer conveyor line to the lower layer conveyor line; a first traverse jacking mechanism 39c for jacking the first board dividing carrier 35 conveyed from the lower layer upwards after the first board dividing carrier 35 approaches the PCB board milling machine 32 by a preset transverse distance is installed beside the starting end 36a of the first return conveying line 36, so that the first loading and unloading robot 33 can grab and convey the unloaded first board dividing carrier 35 to the PCB board milling machine 32. For example, the first return conveying line 36 is a belt conveying line, and may be a chain conveying line according to actual needs, and since the first return conveying line 36 is an upper conveying line and a lower conveying line, power of the upper conveying line and the lower conveying line may be provided by the same power driver, or two power drivers may provide conveying power, that is, the upper conveying line and the lower conveying line are each provided by one power driver; in addition, the first lifting/lowering receiving/conveying mechanism 39b is constituted by a lifting/lowering driver and a belt conveyor line or a chain conveyor line for horizontal conveyance, since it is required to be lifted/lowered and horizontally conveyed; in addition, the first traverse jacking mechanism 39c needs to be laterally and jacked, so it can be composed of a transfer module for providing traverse and a jacking module for providing jacking, but not limited thereto. It should be noted that, when the first traverse jacking mechanism 39c is not provided, the first loading and unloading robot 33 directly conveys the unloaded first board dividing carrier 35 conveyed by the first reflow conveyance line 36 to the PCB milling machine 32.

As shown in fig. 8, the second reflow conveying lines 46 are respectively an upper layer conveying line and a lower layer conveying line, a second lifting receiving conveying mechanism 49b for receiving the second board carrier 45 to be transferred between the upper layer and the lower layer is installed beside the terminating end 46b of the second reflow conveying line 46, so that the second lifting receiving conveying mechanism 49b is responsible for transferring the second board carrier 45 in the upper layer conveying line to the lower layer conveying line; a second transverse jacking mechanism 49c for jacking the second board dividing carrier 45 conveyed from the lower layer upwards after the second board dividing carrier is close to the FPC die-cutting machine 42 by a preset transverse distance is installed beside the starting end 46a of the second backflow conveying line 46, so that the second loading and unloading robot 43 can grab and convey the unloaded second board dividing carrier 45 to the FPC die-cutting machine 42 conveniently. For example, the second reflow conveying line 46 is a belt conveying line, and certainly, a chain conveying line is selected according to actual needs, and since the second reflow conveying line 46 is a conveying line with upper and lower layers, power of the conveying line with upper and lower layers can be provided by the same power driver, and also can be provided by two power drivers, that is, the conveying line with upper layer and the conveying line with lower layer are respectively provided with conveying power by one power driver; in addition, the second lifting/lowering/receiving/conveying mechanism 49b is composed of a lifting/lowering drive unit and a belt conveyor line or chain conveyor line for horizontal conveyance, because it needs lifting/lowering and horizontal conveyance; in addition, the second traverse jacking mechanism 49c needs to traverse and jack, so it can be configured as a transverse transfer module and a jacking module for jacking, but not limited thereto. When the second traverse jacking mechanism 49c is not provided, the second loading and unloading robot 43 directly conveys the empty second board carrier 45 conveyed by the second reflow conveying line 46 to the FPC die cutting machine 42.

As shown in fig. 1, the feeding direction of the feeding line 31 of the PCB panel is parallel to the conveying direction of the first reflow conveying line 36, and the discharging direction of the feeding line 31 of the PCB panel is perpendicular to the feeding direction, so that the structure is compact and the occupied space is smaller, but not limited thereto. Specifically, in fig. 2, the PCB material feeding line 31 includes a rectangular parallelepiped frame 31a, a rack lifting mechanism 31b, a rack withdrawing mechanism 31c, a buffer belt line 31d, a hook plate mechanism 31e, and a rack conveying line 31f of upper and lower layers. The frame 31a is positioned beside the rear side of the PCB milling machine 32, and the length direction of the frame 31a is arranged along the conveying direction of the first reflow conveying line 36, and the directions of the frame and the first reflow conveying line are indicated by an arrow A in FIG. 1; the rack conveying line 31f is assembled in the frame 31a, the rack lifting mechanism 31B is arranged side by side with the rack conveying line 31f along the length direction of the frame 31a, the rack withdrawing mechanism 31c is assembled in the frame 31a and located at the upper position of the rack conveying line 31f, the buffer belt line 31d is assembled in the frame 31a and located beside the front side of the upper position of the rack conveying line 31f, the conveying direction of the buffer belt line 31d is arranged along the width direction of the frame 31a (namely, the direction indicated by the arrow B and the opposite direction), and the hook plate mechanism 31e is assembled in the buffer belt line 31 d; therefore, by means of the rack conveying line 31f, batch loading of the PCB flitches filled in the rack 31g is achieved, each rack 31g can accommodate 50 PCB flitches, each PCB flitch can be milled to obtain 60 PCBs, and the total number of the PCBs is 3000, so that the efficiency is high; by means of the rack lifting mechanism 31b, the rack 31g conveyed from the rack conveying line 31f to the rack lifting mechanism 31b is lifted up gradually, so that the hook plate mechanism 31e hooks a PCB (printed circuit board) stored in the rack 31g to the feeding position of the buffer belt line 31 d; with the aid of the rack withdrawing mechanism 31c, the racks 31g with all the hooked PCB material plates are delivered to the upper layer of the rack conveying line 31f, and the empty racks 31g are conveyed out by the rack conveying line 31f, so that the racks 31g can take the reloading operation. For example, the rack conveying line 31f is a belt conveying line, and is of course selected as a chain conveying line according to actual needs; in addition, the material rack conveying line 31f is divided into an upper layer and a lower layer, so that the power of the upper layer and the lower layer can be provided by the same power driver, or provided by two power drivers, and the invention is not limited thereto. Wherein, for preventing artifical mistake income board in order to ensure personnel's safety, can be equipped with safe grating or both hands button on frame 31a, in addition, still be equipped with the alarm device who is used for reminding artifical reloading. In addition, the buffer belt line 31d has an in-place stopping function, that is, the buffer belt line 31d has a detection sensor, when the detection sensor detects that the PCB flitch conveyed by the buffer belt line 31d is in place, the buffer belt line 31d stops conveying, and at the same time, the buffer belt line 31d can buffer 3 PCB flitches to provide a time of the loading rack 31g of 3 minutes, of course, two or four are buffered according to actual needs, so the invention is not limited thereto. It should be noted that the rack ejecting mechanism 31c needs to provide the action for ejecting the rack 31g, and may include an ejecting driver (such as, but not limited to, an air cylinder) for providing the ejecting power and an ejecting rack connected to the ejecting driver, and the ejecting driver drives the ejecting rack to move, so that the ejecting rack drives the rack 31g to eject the rack lifting mechanism 31 b; the hook plate mechanism 31e provides hook plate actuation, which may include a hook plate driver (such as but not limited to a pneumatic cylinder) for providing hook plate power and a hook plate connected to the hook plate driver, wherein the hook plate driver drives the hook plate to move, and the hook plate hooks the PCB material on the rack 31g to the buffer belt line 31 d; the stack lifting mechanism 31b may comprise a lifting driver for providing lifting and a lifting support bracket connected to the lifting driver, wherein the lifting driver drives the lifting support bracket to move, so that the stack 31 is gradually conveyed upwards by the lifting support bracket.

As shown in fig. 3, there are two working tables 32a in the PCB milling machine 32, the working tables 32a can be movably switched between a processing position and a loading position, when the working tables 32a are moved to the processing position, the working tables are located right below the spindle mechanism 32b of the PCB milling machine 32, and when the working tables 32a are moved to the loading position, the working tables slide off the spindle mechanism 32 b; so as to carry out double-station access by means of the double work tables 32a, thereby further improving the working efficiency. The number of the working tables 32a may be one or three according to actual needs, and is not limited thereto.

As shown in fig. 7, there are two bottom molds 42a in the FPC die cutting machine 42, the bottom molds 42a can be movably switched between a processing position and a loading position, the bottom molds 42a are located right below the top mold 42b of the FPC die cutting machine 42 when moving to the processing position, and the bottom molds 42a slide away from the top mold 42b when moving to the loading position, so as to perform double-station access by means of the double bottom molds 42a, thereby further improving the working efficiency. The number of the bottom molds 42a may be one or three, depending on actual needs, and is not limited thereto.

As shown in fig. 11, the side of the soldering carrier 10 is further provided with a two-dimensional code 14, a positioning bush 15 and a flow direction mark 16, the two-dimensional code 14, the positioning bush 15 and the flow direction mark 16 are respectively located at the sides of the PCB assembling position 11 and the FPC assembling position 12, so as to identify information corresponding to different soldering carriers 10 by means of the two-dimensional code 14, ensure the reliability of the positioning of the soldering carrier 10 by means of the positioning bush 15, prevent the soldering carrier 10 from being used reversely by means of the flow direction mark 16, and track and identify the positions of different soldering carriers 10 by means of the position identification point 13.

Compared with the prior art, after the unloaded first board separating device 35 on the first reflow conveying line 36 is transferred to the PCB board milling machine 32 by the first loading and unloading robot 33, the PCB board conveyed by the PCB board loading line 31 is placed on the first board separating device 35, meanwhile, the first loading and unloading robot 33 also transfers the first board separating device 35 processed by the PCB board milling machine 32 to the first reflow conveying line 36 together with the PCB, and the PCB at the first board separating device 35 on the first reflow conveying line 36 is grabbed away by the first board loading robot 34 and assembled at the PCB assembling position 11 preset by the soldering carrier 10 on the conveying line 20; similarly, the second loading and unloading robot 43 transfers the empty second board carrier 45 on the second reflow soldering line 46 to the FPC die cutter 42, and then places the FPC board conveyed from the FPC board loading line 41 on the second board carrier 45, the second loading and unloading robot 43 further transfers the second board carrier 45 processed by the FPC die cutter 42 together with the FPC to the second reflow soldering line 46, the second board loading robot 44 picks up and assembles the FPC at the second board carrier 45 on the second reflow soldering line 46 at the FPC assembly position 12 preset by the PCB-assembled soldering carrier 10 conveyed by the conveying line 20, and the conveying line 20 conveys the PCB-and-FPC-assembled soldering carrier 10 further backward to improve the continuity and efficiency. Just because the PCB board separator 30 and the FPC board separator 40 are arranged side by side along the conveying direction of the conveying line 20 and are located at the rear side of the conveying line 20, the structure of the line segment 100 before the high-speed board separation assembly of the mobile phone power protection board of the present invention is reasonable and compact, and the production speed can be greatly increased by the coordination of the first loading and unloading robot 33, the second loading and unloading robot 43, the first board loading robot 34, the second board loading robot 44, the first reflow conveying line 36, the second reflow conveying line 46 and the conveying line 20.

It should be noted that the conveying line 20 may be a belt conveying line or a chain conveying line, preferably a belt conveying line or a chain conveying line with two layers above and below, for the purpose of reflow conveying of the soldering carrier 10. In addition, in fig. 1, there are one first loading and unloading robot 33 and one second loading and unloading robot 43, three first plate loading robots 34 and four second plate loading robots 44, so that the first loading and unloading robot 33, the second loading and unloading robot 43, the first plate loading robot 34 and the second plate loading robot 44 do not need to travel during working, and the plate loading robot is suitable for a high-speed working occasion; of course, the number of the above-mentioned components may be other according to actual needs, so it is not limited thereto.

The above disclosure is only a preferred embodiment of the present invention, which is convenient for those skilled in the art to understand and implement, and certainly not to limit the scope of the present invention, therefore, the present invention is not limited by the claims and their equivalents.

Claims

1. A high-speed board-splitting assembly front line segment of a mobile phone power protection board is characterized by comprising a plurality of welding carriers, a conveying assembly line for enabling the welding carriers to be conveyed step by step, and a PCB board splitting machine and an FPC board splitting machine which are arranged side by side along the conveying direction of the conveying assembly line and are positioned beside the rear side of the conveying assembly line; the PCB dividing machine comprises a PCB flitch feeding line for feeding the PCB flitch, a PCB milling machine for milling the PCBs on the PCB flitch, a first feeding and discharging robot with a visual system, a first board loading robot with a visual system, a plurality of first dividing carriers and a first backflow conveying line for enabling the first dividing carriers to perform backflow conveying; the FPC board dividing machine comprises an FPC board feeding line for feeding FPC boards, an FPC die-cutting machine for cutting FPC boards one by one on the FPC boards, a second feeding and discharging robot with a vision system, a second board loading robot with a vision system, a plurality of second board dividing carriers and a second backflow conveying line for backflow conveying of the second board dividing carriers; the first backflow conveying line, the second backflow conveying line and the conveying assembly line are parallel to each other, the PCB milling machine is located beside the starting end or the ending end of the first backflow conveying line, the PCB flitch feeding line is located beside the PCB milling machine, the first loading and unloading robot is located at a position surrounded by the PCB milling machine, the PCB flitch feeding line and the first backflow conveying line, the first loading and unloading robot transfers a first unloaded board loading tool on the first backflow conveying line onto the PCB milling machine and then places the PCB flitch conveyed by the PCB flitch feeding line on the first board loading tool, the first loading and unloading robot further transfers the first board loading tool processed by the PCB milling machine and the PCB onto the first backflow conveying line, and the first board loading robot is located at a position between the first backflow conveying line and the conveying assembly line, the first board loading robot grabs the PCB at the first board distributing tool on the first return flow conveying line and assembles the PCB at a PCB assembling position preset by the welding tool on the conveying production line; the FPC die-cutting machine is located beside the rear side of the starting end or the terminating end of the second backflow conveying line, the FPC plate feeding line is located beside the FPC die-cutting machine, the second feeding and discharging robot is located at a position surrounded by the FPC die-cutting machine, the FPC plate feeding line and the second backflow conveying line, the second feeding and discharging robot transfers a second no-load plate carrier on the second backflow conveying line onto the FPC die-cutting machine and then places the FPC plate conveyed by the FPC plate feeding line on the second plate carrier, the second feeding and discharging robot further transfers the second plate carrier processed by the FPC die-cutting machine onto the second backflow conveying line together with the FPC, the second plate loading robot is located at a position between the second backflow conveying line and the conveying pipeline, and the second plate loading robot grabs the FPC at the second plate carrier on the second backflow conveying line and assembles the FPC on the conveying line And the FPC assembly position is preset by the welding carrier which is conveyed by the assembly line and is assembled with the PCB.

2. The mobile phone power protection panel high-speed panel splitting assembly front line segment of claim 1, wherein the PCB panel splitting machine further comprises a first vision device located correspondingly below the first panel loading robot, and the first panel loading robot assembles the PCB picked up by the first panel splitting tool on the first reflow conveying line at a PCB assembly position preset by the soldering tool on the conveying line under cooperation of the first vision device; the FPC board splitting machine further comprises a second vision device located below the second board loading robot correspondingly, and the second board loading robot assembles the FPC grabbed by the second board splitting carrier on the second reflow conveying line at an FPC assembling position preset by the welding carrier on the conveying production line under the cooperation of the second vision device.

3. The mobile phone power protection panel high-speed panel-splitting pre-assembly line segment of claim 1, wherein the PCB panel-splitting machine further comprises a first storage device located beside the feeding line of the PCB material panel, and the first feeding and discharging robot grabs and conveys the PCB material panel placed in the reverse direction from the feeding line of the PCB material panel and the panel-milling waste on the first panel-splitting tool to the first storage device; the FPC board dividing machine also comprises a second storage device positioned beside the FPC die-cutting machine and/or the feeding line of the FPC material plate, and the second feeding and discharging robot grabs and conveys the FPC material plate which is reversely conveyed by the feeding line of the FPC material plate and the die-cutting waste materials on the second board dividing carrier to the second storage device; and a third storage device corresponding to the first board loading robot and a fourth storage device corresponding to the second board loading robot are arranged beside the front side of the conveying assembly line, the first board loading robot grabs and sends unqualified PCBs on the first board loading tool to the third storage device, and the second board loading robot grabs and sends unqualified FPCs on the second board loading tool to the fourth storage device.

4. The mobile phone power protection panel high-speed panel splitting assembly front line segment of claim 1, wherein the PCB panel splitting machine further comprises a first lift-off mechanism disposed in the first reflow line and configured to lift one or more of all the first panel splitting carriers on the first reflow line away from the first reflow line so as to allow the rest of all the first panel splitting carriers to continue to be conveyed forward, the first lift-off mechanism corresponding to the first loading and unloading robot; the FPC board separator also comprises a second jacking and separating mechanism which is arranged in the second reflow conveying line and used for jacking one or more of all second board dividing carriers on the second reflow conveying line away from the second reflow conveying line so as to allow the rest of all the second board dividing carriers to continue to convey forwards, and the second jacking and separating mechanism corresponds to the second loading and unloading robot; the first backflow conveying line and the second backflow conveying line are aligned or staggered with each other.

5. The high-speed board-splitting pre-assembly line segment of the mobile phone power protection board according to claim 1, wherein the first and second return conveying lines are each a conveying line with two upper layers and a lower layer, a first lifting/receiving conveying mechanism for receiving the first board-splitting carrier to be transferred between the two upper layers and the lower layers is installed beside a terminating end of the first return conveying line, and a first traverse jacking mechanism for jacking the first board-splitting carrier conveyed from the lower layer upwards after approaching the PCB board milling machine for a preset distance; and a second lifting and carrying conveying mechanism used for carrying the second board dividing carrier transferred between an upper layer and a lower layer is installed beside the terminating end of the second backflow conveying line, and a second transverse moving and jacking mechanism used for jacking the second board dividing carrier conveyed by the lower layer upwards after the second board dividing carrier is close to the FPC die-cutting machine after being transversely preset for a distance is installed beside the starting end of the second backflow conveying line.

6. The mobile phone power protection panel high-speed board-splitting assembly front line segment as claimed in claim 1, wherein a feeding direction of the feeding line of the PCB material board is parallel to a conveying direction of the first reflow conveying line, and a discharging direction of the feeding line of the PCB material board is perpendicular to the feeding direction.

7. The mobile phone power protection panel high-speed board-splitting assembly front line segment of claim 6, wherein the PCB material feeding line comprises a rectangular frame, a material rack lifting mechanism, a material rack withdrawing mechanism, a buffer belt line, a hook plate mechanism, and an upper material rack conveying line and a lower material rack conveying line, the frame is located beside the rear side of the PCB milling machine, the length direction of the frame is arranged along the conveying direction of the first reflow conveying line, the material rack conveying line is assembled in the frame, the material rack lifting mechanism is arranged side by side with the material rack conveying line along the length direction of the frame, the material rack withdrawing mechanism is assembled in the frame and located at an upper position of the material rack conveying line, the buffer belt line is assembled in the frame and located beside the upper position of the material rack conveying line, and the conveying direction of the buffer belt line is arranged along the width direction of the frame, the hook plate mechanism is assembled in the cache belt line.

8. The mobile phone power protection panel high-speed panel-splitting assembly front line segment as claimed in claim 1, wherein one or more work tables are provided in the PCB panel milling machine, the work tables can be movably switched between a processing position and a loading position, the work tables are located right below a spindle mechanism of the PCB panel milling machine when moving to the processing position, and the work tables slide away from the spindle mechanism when moving to the loading position.

9. The high-speed board assembly front line section of dividing of cell-phone power protection shield according to claim 1, characterized in that, die block in the FPC cross cutting machine is one or more, the die block can be in a processing position and the activity of a material loading position switches, the die block activity extremely lie in during the processing position under the top mould of FPC cross cutting machine, the die block activity extremely when material loading position slided from the top mould.

10. The high-speed board-splitting pre-assembly line segment of the mobile phone power protection board as claimed in claim 1, wherein a two-dimensional code, a positioning bushing and a flow direction mark are further disposed on the side of the welding carrier, and the two-dimensional code, the positioning bushing and the flow direction mark are respectively located at the side of both the PCB assembly position and the FPC assembly position.