CN112295956A - Automatic magnetism measuring and code spraying sorting equipment for magnetic steel - Google Patents
Automatic magnetism measuring and code spraying sorting equipment for magnetic steel Download PDFInfo
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- CN112295956A CN112295956A CN202011142685.5A CN202011142685A CN112295956A CN 112295956 A CN112295956 A CN 112295956A CN 202011142685 A CN202011142685 A CN 202011142685A CN 112295956 A CN112295956 A CN 112295956A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/413—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material for metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The invention relates to the technical field of magnetic steel processing equipment, in particular to magnetic steel automatic magnetism measuring and code spraying sorting equipment which comprises a vibration feeding tray, a material separating mechanism, a material conveying mechanism, material carrying containers, material clamping jaws, a longitudinal moving mechanism, a linear driver, a first material containing barrel and a second material containing barrel, wherein the feeding end of the material separating mechanism is positioned at the discharging end of the vibration feeding tray, a plurality of material carrying containers are arranged at the working end of the material conveying mechanism in a surrounding manner, the discharging end of the material separating mechanism faces the feeding end of the material carrying containers, the first material containing barrel and the second material containing barrel are respectively positioned at two sides of the discharging end of the material conveying mechanism, the linear driver is positioned at the discharging end of the material conveying mechanism, the longitudinal moving mechanism is arranged at the working end of the linear driver, and the material clamping jaws are positioned at the working end of the longitudinal moving mechanism and fixedly connected with the material clamping jaws, the mass production greatly improves the working efficiency.
Description
Technical Field
The invention relates to the technical field of magnetic steel processing equipment, in particular to automatic magnetic steel magnetism measuring, code spraying and sorting equipment.
Background
The sintered Nd-Fe-B rare earth alloy magnetic steel consists of light rare earth elements and heavy rare earth elements. The magnetic sensor has different metal components, different magnetic properties and different purposes, and is mainly used in the fields of various sensors, instruments, electronics, electromechanics, medical treatment, teaching, automobiles, aviation, military technology and the like. In recent years, neodymium iron boron magnetic steel is widely used in the fields of information technology, automobiles, nuclear magnetic resonance, wind power generation, motors and the like as an energy-saving and environment-friendly sunward industry;
after the magnetic steel magnet is manufactured, the magnetic steel magnet needs to be further processed, the magnetic steel magnet comprises the processes of magnetism measurement, code spraying, sorting and the like, at present, most of the processes are independently completed by independent equipment, each process needs 1-2 workers, the automation degree is extremely low for subsequent processing processes, a large amount of labor cost needs to be consumed, in addition, each process and the processes need to be manually completed, and the processing efficiency is extremely low. Therefore, the automatic magnetic measuring, code spraying and sorting equipment for the magnetic steel is needed, automatic processing and mass production can be performed on the magnetic steel, and the working efficiency is greatly improved.
Disclosure of Invention
For solving the technical problem, the automatic magnetism measuring, code spraying and sorting equipment for the magnetic steel is provided, the technical scheme can be used for carrying out automatic processing and mass production on the magnetic steel, and the working efficiency is greatly improved.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an automatic magnetic measurement code spraying and sorting device for magnetic steel comprises a vibration feeding disc, a material separating mechanism, a material conveying mechanism, a material loading container, a material clamping jaw, a longitudinal moving mechanism, a linear driver, a first material containing barrel and a second material containing barrel;
the material separating mechanism is positioned between the vibrating feeding tray and the material conveying mechanism, the feeding end of the material separating mechanism is positioned at the discharging end of the vibrating feeding tray, the plurality of material carrying containers are arranged at the working end of the material conveying mechanism in a surrounding manner, the discharging end of the material separating mechanism faces the feeding end of the material carrying containers, the first material containing barrel and the second material containing barrel are respectively positioned at two sides of the discharging end of the material conveying mechanism, the linear driver is positioned at the discharging end of the material conveying mechanism, the working direction of the linear driver is perpendicular to the working direction of the material conveying mechanism, the longitudinal moving mechanism is arranged at the working end of the linear driver, and the material clamping jaws are positioned at the working end of the longitudinal moving mechanism and are fixedly connected with the longitudinal moving mechanism;
the material separation mechanism is provided with a material guiding barrel, the material guiding barrel is positioned at the feeding end of the material conveying mechanism, and the material separation mechanism is used for driving the magnetic steel to fall into the material carrying container through the material guiding barrel;
the material conveying mechanism is provided with a chain and is used for driving the material carrying container to move through the chain;
the material loading container is provided with a material loading cover which is used for temporarily loading the magnetic steel;
the material clamping jaw is provided with three claw heads, and the material clamping jaw is used for driving the three claw heads to mutually approach to clamp the outer edge of the magnetic steel;
the longitudinal moving mechanism is provided with a pushing plate and is used for driving the material clamping jaw to move longitudinally through the pushing plate;
the linear driver is provided with a base and is used for driving the longitudinal moving mechanism to horizontally and transversely move through the working block.
Preferably, the material separating mechanism further comprises a belt conveying mechanism, a material guiding plate, a first air cylinder and a second air cylinder, the material guiding plate is located at the top of the belt conveying mechanism and fixedly connected with the belt conveying mechanism, the material guiding plate is shaped, the bending part of the shape is located at the discharge end of the belt conveying mechanism, the material guiding cylinder is fixedly connected with the material guiding plate, the first air cylinder and the second air cylinder are respectively installed on two sides of the belt conveying mechanism, the first air cylinder and the second air cylinder are arranged along the working direction of the belt conveying mechanism, the second air cylinder is located at the discharge end of the belt conveying mechanism, the distance between the output end of the second air cylinder and the shape of the material guiding plate is the diameter of one magnetic steel, and the distance between the output end of the first air cylinder and the output end of the second air cylinder.
Preferably, the belt conveying mechanism comprises a support frame, a first synchronizing wheel, a second synchronizing wheel and a first servo motor, the first synchronizing wheel and the second synchronizing wheel are respectively installed at two ends of the support frame and rotatably connected with the support frame, the first synchronizing wheel and the second synchronizing wheel are connected through a synchronous belt in a transmission mode, the first servo motor is installed on the support frame, and the output end of the first servo motor is in transmission connection with the stress end of the first synchronizing wheel.
Preferably, the material conveying mechanism further comprises a chain wheel rack, a driving wheel, a driven wheel and a second servo motor, the driving wheel and the driven wheel are respectively located at two ends of the chain wheel rack and rotatably connected with the chain wheel rack, the driving wheel and the driven wheel are connected through a chain in a transmission mode, the second servo motor is installed on the chain wheel rack, and the output end of the second servo motor is connected with the stress end of the driving wheel.
Preferably, the action wheel is unanimous with the structure from the driving wheel, and the action wheel is including first gear, second gear and dwang, and first gear and second gear all overlap locate on the dwang and rather than fixed connection, dwang and sprocket frame rotatable coupling to the stress end and the output of second servo motor of dwang are connected.
Preferably, the material loading container further comprises a fixing plate, a material loading cover is mounted on the chain through the fixing plate and is in an ashtray shape, a groove is formed in the material loading cover in a surrounding mode, and the groove is used for enabling three claw heads of the material clamping jaws to penetrate through to clamp the magnetic steel tightly.
Preferably, the material clamping jaw further comprises a jaw frame, a third cylinder, a linkage head and a guide assembly, the guide assembly is located at the bottom of the jaw frame and is fixedly connected with the jaw frame, the third cylinder is installed in the jaw frame, the linkage head is installed at the output end of the third cylinder, the three jaw heads are all installed on the guide assembly and are rotatably connected with the guide assembly, and stress ends of the three jaw heads are all hinged to the linkage head.
Preferably, the guide assembly comprises a fixing ring, a first connecting rod, a second connecting rod and a third connecting rod, the fixing ring is located at the bottom of the claw frame and fixedly connected with the claw frame, the top ends of the first connecting rod, the second connecting rod and the third connecting rod are arranged around the fixing ring and fixedly connected with the fixing ring, and the bottom ends of the first connecting rod, the second connecting rod and the third connecting rod are hinged to the three claw heads respectively.
Preferably, the longitudinal moving mechanism further comprises a fourth cylinder and a back plate, the back plate is mounted at the working end of the linear actuator, the fourth cylinder is mounted at the bottom of the back plate, the push plate is located at the output end of the fourth cylinder and is fixedly connected with the output end of the fourth cylinder, a guide rod is arranged on the push plate, and the guide rod penetrates through the back plate and is in sliding connection with the back plate.
Preferably, the linear driver further comprises a base, a third synchronizing wheel, a fourth synchronizing wheel and a third servo motor, the chalk amount of the third synchronizing wheel and the chalk amount of the fourth synchronizing wheel are located at two ends of the base and rotatably connected with the base, the third synchronizing wheel and the fourth synchronizing wheel are connected through a synchronous belt in a transmission mode, the working block is connected with the base in a sliding mode, the force bearing end of the working block is connected with the synchronous belt, the third servo motor is installed on the base, and the force bearing end of the third servo motor is connected with the force bearing end of the fourth synchronizing wheel.
Compared with the prior art, the invention has the beneficial effects that: firstly, a worker places a batch of magnetic steels in a vibration feeding tray, the magnetic steels are in a round cake shape, then the vibration feeding tray starts to work, a plurality of magnetic steels sequentially enter a material separating mechanism from a discharging end of the vibration feeding tray, then the material separating mechanism starts to work, the material separating mechanism sequentially drives the plurality of magnetic steels to reach a working end of a material conveying mechanism, then a material guiding barrel separates a single magnetic steel, the single magnetic steel falls through the material guiding barrel until the single magnetic steel falls into a material carrying cover, then the material conveying mechanism starts to work, a magnetism measuring sensor and a code spraying device are arranged along the working direction of the material conveying mechanism, the material conveying mechanism drives the plurality of magnetic steels to reach the working end of the magnetism measuring sensor through the material carrying cover, the brand of the magnetism measuring sensor is REANOW, the model is CH-3600, the magnetism measuring sensor detects the magnetic steels and sends the detected values to an industrial computer, then the material conveying mechanism continues to work, the material conveying mechanism drives the magnetic steel to reach the working end of the code spraying device, if the numerical value of the magnetic steel meets the requirement, the code spraying device starts to work, the code spraying device is FUJIMA, the code spraying device is F201/F202/F204, then the material conveying mechanism continues to drive the magnetic steel to reach the working end of the material clamping jaw, then the longitudinal moving mechanism starts to work, the longitudinal moving mechanism drives the material clamping jaw to descend through a pushing plate until the magnetic steel is positioned between the three clamping jaws, then the material clamping jaw starts to work, the material clamping jaw drives the three clamping jaws to clamp the magnetic steel, the longitudinal moving mechanism drives the magnetic steel to ascend through the material clamping jaw, the magnetic steel which passes through the magnetism detection is driven to the top of the first material containing barrel through a linear driver, the material clamping jaw releases the magnetic steel, the magnetic steel falls into the first material containing barrel, and the magnetic steel which does not pass through the magnetism detection is driven to, the magnetic steel is loosened by the material clamping jaw and falls into the second material containing barrel;
1. through the arrangement of the material conveying mechanism and the material carrying container, the magnetic steel can be processed while being shifted;
2. through the setting of this equipment, can carry out automatic processing to the magnet steel, the mass production has improved work efficiency greatly.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the material separating mechanism of the present invention;
FIG. 3 is a top view of the material separation mechanism of the present invention;
FIG. 4 is a schematic perspective view of the belt conveyor of the present invention;
FIG. 5 is a schematic perspective view of the material conveying mechanism and the material loading container of the present invention;
FIG. 6 is a schematic perspective view of a driving wheel according to the present invention;
FIG. 7 is a schematic perspective view of the container of the present invention
FIG. 8 is a front view of the material jaw of the present invention;
FIG. 9 is a perspective view of a material jaw of the present invention;
FIG. 10 is a schematic perspective view of the longitudinal movement mechanism of the present invention;
fig. 11 is a schematic perspective view of the linear actuator of the present invention.
The reference numbers in the figures are:
1-vibrating the feeding tray;
2-a material separation mechanism; 2 a-a belt conveyor; 2a 1-scaffold; 2a2 — first synchronous wheel; 2a3 — second synchronizing wheel; 2a4 — first servomotor; 2 b-a primer plate; 2 c-a primer barrel; 2 d-a first cylinder; 2 e-a second cylinder;
3-a material conveying mechanism; 3 a-sprocket frame; 3 b-a driving wheel; 3b1 — first gear; 3b2 — second gear; 3b 3-rotating levers; 3 c-driven wheel; 3 d-a second servo motor; 3 e-a chain;
4-a material loading container; 4 a-a fixed plate; 4 b-a loading lid;
5-material clamping jaw; 5 a-a claw frame; 5 b-a third cylinder; 5 c-linkage head; 5 d-claw head; 5 e-a guide assembly; 5e 1-retaining ring; 5e2 — first link; 5e 3-second link; 5e 4-third link;
6-longitudinal moving mechanism; 6 a-a pushing plate; 6a 1-guide bar; 6 b-a fourth cylinder; 6 c-a back plate;
7-a linear drive; 7 a-a base; 7 b-a third synchronizing wheel; 7 c-a fourth synchronizing wheel; 7 d-a working block; 7 e-a third servo motor;
8-a first holding bucket;
9-second bucket.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 11, an automatic magnetic measuring and code spraying sorting device for magnetic steel comprises a vibration feeding disc 1, a material separating mechanism 2, a material conveying mechanism 3, a material carrying container 4, a material clamping jaw 5, a longitudinal moving mechanism 6, a linear driver 7, a first material containing barrel 8 and a second material containing barrel 9;
the material separating mechanism 2 is positioned between the vibrating feeding tray 1 and the material conveying mechanism 3, the feeding end of the material separating mechanism 2 is positioned at the discharging end of the vibrating feeding tray 1, the material carrying containers 4 are multiple, the multiple material carrying containers 4 are arranged at the working end of the material conveying mechanism 3 in a surrounding manner, the discharging end of the material separating mechanism 2 faces the feeding end of the material carrying containers 4, the first material containing barrel 8 and the second material containing barrel 9 are respectively positioned at two sides of the discharging end of the material conveying mechanism 3, the linear driver 7 is positioned at the discharging end of the material conveying mechanism 3, the working direction of the linear driver 7 is perpendicular to the working direction of the material conveying mechanism 3, the longitudinal moving mechanism 6 is installed at the working end of the linear driver 7, and the material clamping jaws 5 are positioned at the working end of the longitudinal moving mechanism 6 and fixedly connected with the longitudinal moving mechanism 6;
the material separation mechanism 2 is provided with a material guiding barrel 2c, the material guiding barrel 2c is positioned at the feeding end of the material conveying mechanism 3, and the material separation mechanism 2 is used for driving the magnetic steel to fall into the material carrying container 4 through the material guiding barrel 2 c;
the material conveying mechanism 3 is provided with a chain 3e, and the material conveying mechanism 3 is used for driving the material carrying container 4 to move through the chain 3 e;
the material loading container 4 is provided with a material loading cover 4b, and the material loading cover 4b is used for temporarily loading the magnetic steel;
the material clamping jaw 5 is provided with three jaw heads 5d, and the three jaw heads 5d are used for driving the three jaw heads 5d to mutually approach to clamp the outer edge of the magnetic steel;
the longitudinal moving mechanism 6 is provided with a pushing plate 6a, and the longitudinal moving mechanism 6 is used for driving the material clamping jaw 5 to move longitudinally through the pushing plate 6 a;
the linear driver 7 is provided with a base 7a, and the linear driver 7 is used for driving the longitudinal moving mechanism 6 to horizontally move through a working block 7 d;
firstly, a worker places a batch of magnetic steels in a vibration feeding tray 1, the magnetic steels are in a cake shape, then the vibration feeding tray 1 starts to work, a plurality of magnetic steels sequentially enter a material separation mechanism 2 from a discharge end of the vibration feeding tray 1, then the material separation mechanism 2 starts to work, the material separation mechanism 2 sequentially drives the plurality of magnetic steels to reach a working end of a material conveying mechanism 3, then a material guiding barrel 2c separates a single magnetic steel, the single magnetic steel falls through the material guiding barrel 2c until the single magnetic steel falls into a material carrying cover 4b, then the material conveying mechanism 3 starts to work, a magnetism measuring sensor and a code spraying device are arranged along the working direction of the material conveying mechanism 3, the material conveying mechanism 3 drives the plurality of magnetic steels to reach the working end of the magnetism measuring sensor through the material carrying cover 4b, the brand of the magnetism measuring sensor is REANOW, the model of the magnetism measuring sensor is CH-3600, the magnetism measuring sensor detects the magnetic steels and sends detected values to an industrial computer, then the material conveying mechanism 3 continues to work, the material conveying mechanism 3 drives the magnetic steel to reach the working end of the code spraying device, if the numerical value of the magnetic steel meets the requirement, the code spraying device starts to work, the brand of the code spraying device is FUJIMA, the model is F201/F202/F204, then the material conveying mechanism 3 continues to drive the magnetic steel to reach the working end of the material clamping jaw 5, then the longitudinal moving mechanism 6 starts to work, the longitudinal moving mechanism 6 drives the material clamping jaw 5 to descend through a pushing plate 6a until the magnetic steel is positioned among three clamping jaws 5d, then the material clamping jaw 5 starts to work, the material clamping jaw 5 drives the three clamping jaws 5d to clamp the magnetic steel, the longitudinal moving mechanism 6 drives the magnetic steel to ascend through the material clamping jaw 5, then the magnetic steel detected through magnetism measurement is driven to the top of the first material containing barrel 8 through a linear driver 7, and, in the first containing bucket 8 of magnet steel drop, the magnet steel that does not detect through magnetism survey at that time passes through the drive of linear actuator 7 to the top of second containing bucket 9, and material clamping jaw 5 loosens the magnet steel, and the magnet steel drops in the second containing bucket 9.
As shown in fig. 2 and fig. 3, the material separating mechanism 2 further includes a belt conveying mechanism 2a, a material guiding plate 2b, a first cylinder 2d and a second cylinder 2e, the material guiding plate 2b is located on the top of the belt conveying mechanism 2a and fixedly connected with the belt conveying mechanism 2a, the material guiding plate 2b is U-shaped, the bending part of the U-shape is located at the discharging end of the belt conveying mechanism 2a, a material guiding cylinder 2c is located at the discharging end of the belt conveying mechanism 2a and fixedly connected with the material guiding plate 2b, the first cylinder 2d and the second cylinder 2e are respectively installed at two sides of the belt conveying mechanism 2a, and the first cylinder 2d and the second cylinder 2e are arranged along the working direction of the belt conveying mechanism 2a, the second cylinder 2e is located at the discharging end of the belt conveying mechanism 2a, and the distance between the output end of the second cylinder 2e and the U-shaped position of the material guiding plate 2b is a diameter of a magnetic steel, the distance between the output end of the first cylinder 2d and the output end of the second cylinder 2e is the diameter of one magnetic steel;
the magnetic steel gets into belt conveyor 2 a's feed end by the discharge end of vibration charging tray 1, belt conveyor 2a begins work, belt conveyor 2a drives a plurality of magnetic steels and arranges the removal, when first magnetic steel contradicts the output of second cylinder 2e, the work end of first cylinder 2d stretches out and blocks the magnet steel at the back, then the output of second cylinder 2e returns and contracts, the magnetic steel receives the drive of belt conveyor 2a work end and falls into in drawing feed cylinder 2c, then the magnetic steel drops to carrying in the material lid 4b by drawing feed cylinder 2c again, draw feed plate 2b is used for restricting the shift position of magnetic steel.
As shown in fig. 4, the belt conveyor 2a includes a supporting frame 2a1, a first synchronizing wheel 2a2, a second synchronizing wheel 2a3 and a first servo motor 2a4, the first synchronizing wheel 2a2 and the second synchronizing wheel 2a3 are respectively mounted at two ends of the supporting frame 2a1 and rotatably connected with the supporting frame, the first synchronizing wheel 2a2 and the second synchronizing wheel 2a3 are connected through a synchronous belt, the first servo motor 2a4 is mounted on the supporting frame 2a1, and an output end of the first servo motor 2a4 is in transmission connection with a force receiving end of the first synchronizing wheel 2a 2;
the belt conveyor mechanism 2a begins to work, the output end of the first servo motor 2a4 drives the first synchronous wheel 2a2 to rotate, the first synchronous wheel 2a2 drives the magnetic steel to move through the synchronous belt, the second synchronous wheel 2a3 is used for supporting the synchronous belt and rotating in a matched mode, and the supporting frame 2a1 is used for fixed supporting.
As shown in fig. 5, the material conveying mechanism 3 further includes a sprocket frame 3a, a driving wheel 3b, a driven wheel 3c and a second servo motor 3d, the driving wheel 3b and the driven wheel 3c are respectively located at two ends of the sprocket frame 3a and rotatably connected therewith, the driving wheel 3b and the driven wheel 3c are in transmission connection through a chain 3e, the second servo motor 3d is installed on the sprocket frame 3a, and an output end of the second servo motor 3d is connected with a stressed end of the driving wheel 3 b;
the material conveying mechanism 3 begins to work, the output end of the second servo motor 3d drives the driving wheel 3b to rotate, the driving wheel 3b drives the material carrying container 4 to move through the chain 3e, the driven wheel 3c is used for supporting the chain 3e and rotating in a matched mode, and the chain wheel rack 3a is used for fixed support.
As shown in fig. 6, the driving pulley 3b and the driven pulley 3c have the same structure, the driving pulley 3b includes a first gear 3b1, a second gear 3b2 and a rotating rod 3b3, the first gear 3b1 and the second gear 3b2 are both sleeved on the rotating rod 3b3 and fixedly connected with the rotating rod 3b, the rotating rod 3b3 is rotatably connected with the sprocket frame 3a, and the force-bearing end of the rotating rod 3b3 is connected with the output end of the second servo motor 3 d;
the output end of the second servo motor 3d drives the rotating rod 3b3 to rotate, the rotating rod 3b3 drives the first gear 3b1 and the second gear 3b2 to rotate simultaneously, and the first gear 3b1 and the second gear 3b2 drive the loading container 4 to move through the chain 3 e.
As shown in fig. 7, the material-carrying container 4 further includes a fixing plate 4a, a material-carrying cover 4b is mounted on the chain 3e through the fixing plate 4a, the material-carrying cover 4b is shaped like an ashtray, a groove is circumferentially arranged on the material-carrying cover 4b, and the groove is used for clamping the magnetic steel by passing through three claw heads 5d of the material clamping claw 5;
the fixed plate 4a is used for fixed support, the material loading cover 4b is used for bearing the magnetic steel, and the material loading cover 4b is used for assisting the material clamping jaw 5 in taking out the magnetic steel.
As shown in fig. 8, the material clamping jaw 5 further includes a jaw frame 5a, a third cylinder 5b, a linkage head 5c and a guiding assembly 5e, the guiding assembly 5e is located at the bottom of the jaw frame 5a and is fixedly connected with the jaw frame 5a, the third cylinder 5b is installed in the jaw frame 5a, the linkage head 5c is installed at the output end of the third cylinder 5b, the three jaw heads 5d are all installed on the guiding assembly 5e and are rotatably connected with the guiding assembly 5e, and the stressed ends of the three jaw heads 5d are all hinged with the linkage head 5 c;
the material clamping jaw 5 begins to work, and the third cylinder 5b starts to overturn simultaneously through linkage head 5c pulling three claw head 5d, three claw head 5d atress back, and the output of three claw head 5d is close to each other and presss from both sides the magnet steel tightly, and guide assembly 5e is used for fixing claw head 5d, and claw frame 5a is used for the fixed stay.
As shown in fig. 9, the guide assembly 5e includes a fixing ring 5e1, a first link 5e2, a second link 5e3 and a third link 5e4, the fixing ring 5e1 is located at the bottom of the claw frame 5a and is fixedly connected with the claw frame 5a, the top ends of the first link 5e2, the second link 5e3 and the third link 3e4 are arranged around the fixing ring 5e1 and are fixedly connected with the fixing ring, and the bottom ends of the first link 5e2, the second link 5e3 and the third link 5e4 are respectively hinged with three claw heads 5 d;
the fixing ring 5e1 is used for fixed support, and the first link 5e2, the second link 5e3, and the third link 5e4 are used for guiding the rotational directions of the three claw heads 5 d.
As shown in fig. 10, the longitudinal moving mechanism 6 further includes a fourth cylinder 6b and a back plate 6c, the back plate 6c is installed at the working end of the linear actuator 7, the fourth cylinder 6b is installed at the bottom of the back plate 6c, the pushing plate 6a is located at the output end of the fourth cylinder 6b and is fixedly connected with the same, the pushing plate 6a is provided with a guide rod 6a1, and the guide rod 6a1 penetrates through the back plate 6c and is slidably connected with the same;
the longitudinal moving mechanism 6 starts to work, the output end of the fourth air cylinder 6b pushes the material clamping jaw 5 to descend through the pushing plate 6a, the guide rod 6a1 is used for limiting the moving direction of the pushing plate 6a, and the back plate 6c is used for fixing and supporting.
As shown in fig. 11, the linear actuator 7 further includes a base 7a, a third synchronous wheel 7b, a fourth synchronous wheel 7c and a third servo motor 7e, the chalk amounts of the third synchronous wheel 7b and the fourth synchronous wheel 7c are located at two ends of the base 7a and rotatably connected with the base, the third synchronous wheel 7b and the fourth synchronous wheel 7c are connected through a synchronous belt, a working block 7d is slidably connected with the base 7a, the force bearing end of the working block 7d is connected with the synchronous belt, the third servo motor 7e is mounted on the base 7a, and the force bearing ends of the third servo motor 7e and the fourth synchronous wheel 7c are connected;
the linear actuator 7 starts to work, the output end of the third servo motor 7e drives the fourth synchronous wheel 7c to rotate, the fourth synchronous wheel 7c drives the working block 7d to horizontally move along the base 7a through the synchronous belt, and the third synchronous wheel 7b is used for supporting the synchronous belt and is matched with the rotation.
The working principle of the invention is as follows: firstly, a worker places a batch of magnetic steels in a vibration feeding tray 1, the magnetic steels are in a round cake shape, then the vibration feeding tray 1 starts to work, a plurality of magnetic steels enter a feeding end of a belt type conveying mechanism 2a from a discharging end of the vibration feeding tray 1 in sequence, the belt type conveying mechanism 2a starts to work, the belt type conveying mechanism 2a drives the plurality of magnetic steels to be arranged and moved, when a first magnetic steel is abutted to an output end of a second air cylinder 2e, a working end of a first air cylinder 2d extends out to block the magnetic steel at the back, then the output end of the second air cylinder 2e retracts, the magnetic steels are driven by the working end of the belt type conveying mechanism 2a to fall into a material guiding barrel 2c, then the magnetic steels fall into a material carrying cover 4b from the material guiding barrel 2c, then the material conveying mechanism 3 starts to work, a magnetism measuring sensor and a code spraying device are arranged along the working direction of the material conveying, a chain 3e drives the magnetic steel to reach the working end of a magnetism measuring sensor through a material loading cover 4b, the brand of the magnetism measuring sensor is REANOW, the model is CH-3600, the magnetism measuring sensor detects the magnetic steel and sends the detected value to an industrial computer, then a material conveying mechanism 3 continues to work, the chain 3e drives the magnetic steel to reach the working end of a code spraying device, if the value of the magnetic steel meets the requirement, the code spraying device starts to work, the brand of the code spraying device is FUJIMA, the model is F201/F202/F204, then the chain 3e continues to drive the magnetic steel to reach the working end of a material clamping jaw 5, then a longitudinal moving mechanism 6 starts to work, the output end of a fourth cylinder 6b pushes the material clamping jaw 5 to descend through a pushing plate 6a until the magnetic steel is positioned among three clamping jaws 5d, then the material clamping jaw 5 starts to work in a linkage mode, the third cylinder 5b pulls the three clamping jaws 5d through heads, the upset begins simultaneously behind three claw 5d atress, the output of three claw 5d is close to mutually and presss from both sides the magnet steel tight, longitudinal movement mechanism 6 drives the magnet steel through material clamping jaw 5 and rises, the magnet steel that detects through surveying magnetism passes through the drive of linear actuator 7 to first containing bucket 8 tops at that time, material clamping jaw 5 loosens the magnet steel, the magnet steel falls in first containing bucket 8, the magnet steel that does not detect through surveying magnetism passes through the drive of linear actuator 7 to the top of second containing bucket 9 at that time, material clamping jaw 5 loosens the magnet steel, the magnet steel falls in the second containing bucket 9.
The device realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:
firstly, a worker places a batch of magnetic steels in a vibrating feeding tray 1;
step two, the vibration feeding disc 1 starts to work, and a plurality of magnetic steels enter the material separation mechanism 2 from the discharge end of the vibration feeding disc 1 in sequence;
step three, the material separation mechanism 2 starts to work, the material separation mechanism 2 sequentially drives a plurality of magnetic steels to reach the working end of the material conveying mechanism 3, then the material guide cylinder 2c separates a single magnetic steel, and the single magnetic steel falls through the material guide cylinder 2c until the single magnetic steel falls into the material carrying cover 4 b;
fourthly, the material conveying mechanism 3 starts to work, the material conveying mechanism 3 drives the magnetic steel to reach the working end of the magnetism measuring sensor through the material loading cover 4b, and the magnetism measuring sensor detects the magnetic steel and sends the detected value to the industrial computer;
fifthly, the material conveying mechanism 3 drives the magnetic steel to reach the working end of the code spraying device, and the code spraying device starts to work if the numerical value of the magnetic steel meets the requirement;
step six, the material conveying mechanism 3 continues to drive the magnetic steel to reach the working end of the material clamping jaw 5;
seventhly, the longitudinal moving mechanism 6 starts to work, and the longitudinal moving mechanism 6 drives the material clamping jaw 5 to descend through the pushing plate 6a until the magnetic steel is positioned between the three jaw heads 5 d;
step eight, the material clamping jaw 5 starts to work, the material clamping jaw 5 drives three jaw heads 5d to clamp the magnetic steel, and the longitudinal moving mechanism 6 drives the magnetic steel to ascend through the material clamping jaw 5;
step nine, magnetic steel detected through magnetism measurement is driven to the top of the first material containing barrel 8 through the linear driver 7, the magnetic steel is loosened by the material clamping jaw 5, and the magnetic steel falls into the first material containing barrel 8;
step ten, driving the magnetic steel which does not pass the magnetism detection to the top of the second material containing barrel 9 through the linear driver 7, loosening the magnetic steel by the material clamping jaw 5, and dropping the magnetic steel into the second material containing barrel 9.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The automatic magnetic measurement code-spraying sorting equipment for the magnetic steel is characterized by comprising a vibration feeding plate (1), a material separating mechanism (2), a material conveying mechanism (3), a material carrying container (4), a material clamping jaw (5), a longitudinal moving mechanism (6), a linear driver (7), a first material containing barrel (8) and a second material containing barrel (9);
the material separating mechanism (2) is positioned between the vibrating feeding tray (1) and the material conveying mechanism (3), the feeding end of the material separating mechanism (2) is positioned at the discharging end of the vibrating feeding tray (1), a plurality of material carrying containers (4) are arranged, the plurality of material carrying containers (4) are arranged at the working end of the material conveying mechanism (3) in a surrounding manner, the discharging end of the material separating mechanism (2) faces the feeding end of the material carrying containers (4), the first material containing barrel (8) and the second material containing barrel (9) are respectively positioned at two sides of the discharging end of the material conveying mechanism (3), the linear driver (7) is positioned at the discharging end of the material conveying mechanism (3), the working direction of the linear driver (7) is vertical to the working direction of the material conveying mechanism (3), the longitudinal moving mechanism (6) is arranged at the working end of the linear driver (7), and the material clamping jaw (5) is positioned at the working end of the longitudinal moving mechanism (6) and is fixedly connected with the working end;
the material separation mechanism (2) is provided with a material guiding barrel (2 c), the material guiding barrel (2 c) is positioned at the feeding end of the material conveying mechanism (3), and the material separation mechanism (2) is used for driving the magnetic steel to fall into the material carrying container (4) through the material guiding barrel (2 c);
the material conveying mechanism (3) is provided with a chain (3 e), and the material conveying mechanism (3) is used for driving the material loading container (4) to move through the chain (3 e);
the material loading container (4) is provided with a material loading cover (4 b), and the material loading cover (4 b) is used for temporarily loading the magnetic steel;
the material clamping jaw (5) is provided with three jaw heads (5 d), and the three jaw heads (5 d) are used for driving the three jaw heads (5 d) to mutually approach to clamp the outer edge of the magnetic steel;
the longitudinal moving mechanism (6) is provided with a pushing plate (6 a), and the longitudinal moving mechanism (6) is used for driving the material clamping jaw (5) to move longitudinally through the pushing plate (6 a);
the linear driver (7) is provided with a base (7 a), and the linear driver (7) is used for driving the longitudinal moving mechanism (6) to horizontally move through the working block (7 d).
2. The automatic magnetic steel magnetism measuring and code spraying sorting equipment as claimed in claim 1, wherein the material separating mechanism (2) further comprises a belt type conveying mechanism (2 a), a material guiding plate (2 b), a first air cylinder (2 d) and a second air cylinder (2 e), the material guiding plate (2 b) is located at the top of the belt type conveying mechanism (2 a) and fixedly connected with the belt type conveying mechanism, the material guiding plate (2 b) is U-shaped, the bending position of the U-shape is located at the discharging end of the belt type conveying mechanism (2 a), the material guiding barrel (2 c) is fixedly connected with the material guiding plate (2 b), the first air cylinder (2 d) and the second air cylinder (2 e) are respectively installed at two sides of the belt type conveying mechanism (2 a), and the first air cylinder (2 d) and the second air cylinder (2 e) are arranged along the working direction of the belt type conveying mechanism (2 a), the second cylinder (2 e) is positioned at the discharge end of the belt type conveying mechanism (2 a), the distance between the output end of the second cylinder (2 e) and the U-shaped position of the material guiding plate (2 b) is the diameter of one magnetic steel, and the distance between the output end of the first cylinder (2 d) and the output end of the second cylinder (2 e) is the diameter of one magnetic steel.
3. The automatic magnetic steel magnetism measuring and code spraying sorting equipment as claimed in claim 2, wherein the belt type conveying mechanism (2 a) comprises a support frame (2 a 1), a first synchronizing wheel (2 a 2), a second synchronizing wheel (2 a 3) and a first servo motor (2 a 4), the first synchronizing wheel (2 a 2) and the second synchronizing wheel (2 a 3) are respectively installed at two ends of the support frame (2 a 1) and rotatably connected with the support frame, the first synchronizing wheel (2 a 2) and the second synchronizing wheel (2 a 3) are connected through synchronous belt transmission, the first servo motor (2 a 4) is installed on the support frame (2 a 1), and an output end of the first servo motor (2 a 4) is in transmission connection with a stressed end of the first synchronizing wheel (2 a 2).
4. The automatic magnetic steel magnetism measuring and code spraying sorting equipment as claimed in claim 1, wherein the material conveying mechanism (3) further comprises a chain wheel rack (3 a), a driving wheel (3 b), a driven wheel (3 c) and a second servo motor (3 d), the driving wheel (3 b) and the driven wheel (3 c) are respectively located at two ends of the chain wheel rack (3 a) and rotatably connected with the chain wheel rack, the driving wheel (3 b) and the driven wheel (3 c) are in transmission connection through a chain (3 e), the second servo motor (3 d) is installed on the chain wheel rack (3 a), and an output end of the second servo motor (3 d) is connected with a stress end of the driving wheel (3 b).
5. The automatic magnetic steel magnetism measuring and code spraying sorting equipment as claimed in claim 4, wherein the driving wheel (3 b) and the driven wheel (3 c) are identical in structure, the driving wheel (3 b) comprises a first gear (3 b 1), a second gear (3 b 2) and a rotating rod (3 b 3), the first gear (3 b 1) and the second gear (3 b 2) are sleeved on the rotating rod (3 b 3) and fixedly connected with the rotating rod, the rotating rod (3 b 3) is rotatably connected with the chain wheel rack (3 a), and the stressed end of the rotating rod (3 b 3) is connected with the output end of the second servo motor (3 d).
6. The automatic magnetic steel magnetism measuring, code spraying and sorting equipment according to claim 1, wherein the material carrying container (4) further comprises a fixing plate (4 a), a material carrying cover (4 b) is mounted on the chain (3 e) through the fixing plate (4 a), the material carrying cover (4 b) is in an ashtray shape, a groove is formed in the material carrying cover (4 b) in an encircling mode and used for enabling three claw heads (5 d) of the material clamping jaw (5) to penetrate through to clamp the magnetic steel.
7. The automatic magnetic steel magnetism measuring, code spraying and sorting equipment according to claim 1 is characterized in that the material clamping jaw (5) further comprises a jaw frame (5 a), a third air cylinder (5 b), a linkage head (5 c) and a guide assembly (5 e), the guide assembly (5 e) is located at the bottom of the jaw frame (5 a) and is fixedly connected with the jaw frame, the third air cylinder (5 b) is installed in the jaw frame (5 a), the linkage head (5 c) is installed at the output end of the third air cylinder (5 b), the three jaw heads (5 d) are installed on the guide assembly (5 e) and are rotatably connected with the guide assembly, and stress ends of the three jaw heads (5 d) are hinged to the linkage head (5 c).
8. The automatic magnetic steel magnetism measuring and code spraying sorting equipment as claimed in claim 7, wherein the guide assembly (5 e) comprises a fixing ring (5 e 1), a first connecting rod (5 e 2), a second connecting rod (5 e 3) and a third connecting rod (5 e 4), the fixing ring (5 e 1) is located at the bottom of the claw frame (5 a) and fixedly connected with the claw frame, the top ends of the first connecting rod (5 e 2), the second connecting rod (5 e 3) and the 3e4 are arranged around the fixing ring (5 e 1) and fixedly connected with the fixing ring, and the bottom ends of the first connecting rod (5 e 2), the second connecting rod (5 e 3) and the third connecting rod (5 e 4) are hinged to the three claw heads (5 d).
9. The automatic magnetic steel magnetism measuring and code spraying sorting equipment as claimed in claim 1, wherein the longitudinal moving mechanism (6) further comprises a fourth air cylinder (6 b) and a back plate (6 c), the back plate (6 c) is installed at the working end of the linear driver (7), the fourth air cylinder (6 b) is installed at the bottom of the back plate (6 c), the pushing plate (6 a) is located at the output end of the fourth air cylinder (6 b) and fixedly connected with the same, a guide rod (6 a 1) is arranged on the pushing plate (6 a), and the guide rod (6 a 1) penetrates through the back plate (6 c) and is in sliding connection with the same.
10. The automatic magnetic steel magnetism measuring and code spraying sorting equipment as claimed in claim 1, wherein the linear driver (7) further comprises a base (7 a), a third synchronous wheel (7 b), a fourth synchronous wheel (7 c) and a third servo motor (7 e), the chalk amounts of the third synchronous wheel (7 b) and the fourth synchronous wheel (7 c) are located at two ends of the base (7 a) and rotatably connected with the base, the third synchronous wheel (7 b) and the fourth synchronous wheel (7 c) are connected through synchronous belt transmission, the working block (7 d) is slidably connected with the base (7 a), the force bearing end of the working block (7 d) is connected with the synchronous belt, the third servo motor (7 e) is installed on the base (7 a), and the force bearing ends of the third servo motor (7 e) and the fourth synchronous wheel (7 c) are connected.
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| CN202011142685.5A CN112295956A (en) | 2020-10-23 | 2020-10-23 | Automatic magnetism measuring and code spraying sorting equipment for magnetic steel |
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| CN202011142685.5A CN112295956A (en) | 2020-10-23 | 2020-10-23 | Automatic magnetism measuring and code spraying sorting equipment for magnetic steel |
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| Publication number | Priority date | Publication date | Assignee | Title |
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Application publication date: 20210202 |