CN112282790A - Slurry stirring self-injection equipment - Google Patents

Slurry stirring self-injection equipment Download PDF

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Publication number
CN112282790A
CN112282790A CN202010972095.9A CN202010972095A CN112282790A CN 112282790 A CN112282790 A CN 112282790A CN 202010972095 A CN202010972095 A CN 202010972095A CN 112282790 A CN112282790 A CN 112282790A
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CN
China
Prior art keywords
slurry
stirring
equipment
automatic
chamber
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Pending
Application number
CN202010972095.9A
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Chinese (zh)
Inventor
赵瑜
沈明轩
王超林
毕靖
韦韬
李佳申
杨进强
全大国
滕明阳
丁丁
王化俗
张坤鹏
杨再荣
郑坤
赵奎
曾鹏
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Guizhou University
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Guizhou University
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Publication date
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Priority to CN202010972095.9A priority Critical patent/CN112282790A/en
Publication of CN112282790A publication Critical patent/CN112282790A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)

Abstract

The invention discloses slurry stirring self-injection equipment, which comprises a slurry stirring machine, slurry pumping equipment, automatic slurry spraying equipment and a detachable truss vehicle, wherein the slurry stirring machine is arranged on the slurry pumping equipment; the slurry stirring machine, the slurry pumping equipment and the automatic slurry spraying equipment are all fixed at the top of the detachable truss vehicle; the slurry mixing machine is used for mixing and stirring cement, sand, water and additives in a preset proportion, the slurry pumping equipment conveys slurry to the automatic slurry spraying equipment through the slurry conveying pipe, and the automatic slurry spraying equipment is used for grouting according to engineering requirements. The slurry stirring self-injection equipment is novel equipment integrating stirring, slurry storage and grouting, is simple and reasonable in structural design and convenient to operate and use, solves the problem of low grouting efficiency caused by the simultaneous use of multiple equipment, and compared with the prior art, has the advantages of convenience in operation and use, low maintenance cost, high efficiency, difficulty in damage, long service life and reusability, has important application prospect and practical significance, and is suitable for popularization and use.

Description

Slurry stirring self-injection equipment
Technical Field
The invention relates to the technical field of soil mass tunnels, in particular to slurry stirring self-injection equipment.
Background
With the rapid development of economy in China, in order to enable the traffic infrastructure to keep pace with the economic development, the construction projects of large-scale national industrial facilities such as a plurality of high-speed railways, subways, expressways and the like are planned in China, and tunnel construction plays a role in controlling the construction of communication vehicles on the projects. Because the stratum of the soil body tunnel is weak, the stratum structure is easily damaged after being disturbed, and engineering problems such as cracks, uneven sinking, collapse and the like are formed. In order to ensure the safety of various facilities and promote the stability of soil bodies in the construction process, the soil bodies need to be quickly grouted and reinforced, and the current grouting technology has high cost and low efficiency.
Disclosure of Invention
In order to solve the problems existing in the background technology, the construction site can make pulping and grouting more rapid, and efficient and standard operation can be realized. The invention provides the slurry stirring self-injection equipment which has simple and reasonable structural design and convenient operation and use, can solve the problems of high labor cost, unstable slurry preparation quality, low grouting speed, low efficiency and the like in engineering construction, can greatly improve the efficiency of grouting work and reduce the cost, and has important application prospect and practical significance.
The invention relates to slurry stirring self-injection equipment which comprises a slurry stirring machine, slurry pumping equipment, automatic slurry spraying equipment and a detachable truss vehicle, wherein the slurry stirring machine is arranged on the slurry pumping equipment;
the slurry stirring machine, the slurry pumping equipment and the automatic slurry spraying equipment are all fixed at the top of the detachable truss vehicle; the slurry mixing machine is used for mixing and stirring cement, sand, water and additives in a preset proportion, the slurry pumping equipment conveys slurry to the automatic slurry spraying equipment through the slurry conveying pipe, and the automatic slurry spraying equipment is used for grouting according to engineering requirements.
As the preferred technical scheme, the detachable truss vehicle comprises a vehicle body truss, wheels and axles, wherein the wheels are installed on the vehicle body truss, and the axles are connected with the wheels.
As the preferred technical scheme, the slurry stirring machine, the slurry pumping equipment and the automatic slurry spraying equipment are fixed at the top of the detachable truss vehicle through bolts.
As a preferred technical scheme, the slurry mixer comprises a stirring mechanism and a storage chamber, the stirring mechanism comprises a stirring chamber and a stirring motor, a rotating shaft is installed in the stirring chamber, the rotating shaft is connected with a plurality of rotating plates, the output end of the stirring motor is coaxially connected with the rotating shaft, at least one feeding port and at least one water inlet are arranged above the stirring chamber, the lower part of the stirring chamber is communicated with the storage chamber through a feeding pipeline, a control valve is arranged on the feeding pipeline, a water level measuring instrument is installed in the stirring chamber, a slurry outlet is arranged below the storage chamber, and a slurry outlet is connected with a first slurry conveying pipe through the slurry outlet to pump slurry out to the slurry pumping equipment.
The slurry pumping equipment comprises a motor, a motor small rotating wheel, a belt, a pressurizing chamber and a large rotating wheel; the output end of the motor is connected with the small motor rotating wheel, the small motor rotating wheel is connected with the large rotating wheel through a belt, the large rotating wheel is installed on the pressurizing chamber, the large rotating wheel rotates to pressurize the inside of the pressurizing chamber, the pressurizing chamber is communicated with the first slurry conveying pipe to receive slurry conveyed by the slurry stirring machine, and the pressurizing chamber conveys the slurry to automatic slurry spraying equipment through a second slurry conveying pipe.
As the preferred technical scheme, automatic whitewashing equipment includes slurry flow controller, slurry flow control valve, whitewashing portion, slip casting pipe, only starch stopper, pressure gauge, only starch stopper is installed on the slip casting pipe, the pressure gauge line connection slurry flow controller for survey rock stratum or soil body cavity pressure numerical value and with numerical value transmission extremely in real time slurry flow controller, slurry flow controller surveys rock stratum or soil body cavity pressure numerical value through analysis pressure gauge, calculates the slip casting volume, slurry flow controller line connection flow control valve is used for control flow control valve aperture is in order to control out the slip casting volume, slurry flow controller line connection the portion of whitewashing is controlled the portion of whitewashing pump sending slurry, carries out the slip casting through the slip casting pipe.
According to the preferable technical scheme, when the pressure of a gap in the rock stratum or the soil body is close to constant (plus or minus 5-25 Pa), the slurry stirring machine is automatically closed; when the pressure is constant, the grout stopping plug is closed, and the grout pumping equipment and the automatic grout spraying equipment are closed.
Has the advantages that:
the slurry stirring self-injection equipment is novel equipment integrating stirring, slurry storage and grouting, is simple and reasonable in structural design and convenient to operate and use, solves the problem of low grouting efficiency caused by the simultaneous use of multiple equipment, and compared with the prior art, has the advantages of convenience in operation and use, low maintenance cost, high efficiency, difficulty in damage, long service life and reusability, has important application prospect and practical significance, and is suitable for popularization and use.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a general layout of a slurry stirring self-injection apparatus of the present invention;
FIG. 2 is a schematic view of a log mixer of the slurry mixing self-injection apparatus of the present invention;
FIG. 3 is a schematic diagram of a slurry pumping machine of the slurry stirring self-injection device of the invention;
FIG. 4 is a diagram of an automatic filling machine of the slurry stirring self-filling apparatus of the present invention;
FIG. 5 is a diagram of a moving trolley of the slurry stirring self-injection device.
The device comprises a slurry mixer, a slurry pumping device, an automatic slurry spraying device, a detachable truss vehicle, a feed inlet 111, a water level measuring instrument 112, a control valve 113, a slurry outlet 114, a bolt 115, a water inlet 116, a stirring chamber 117, a rotor 118, a rotating shaft 119, a storage chamber 120, a slurry conveying pipe 121, a motor 210, a small motor rotor 211, a belt 212, a pressurizing chamber 213, a data line 214, a data connector 215, a large rotor 216, a slurry flow controller 310, a slurry flow control valve 311, a slurry spraying part 312, a slurry injecting guide pipe 313, a slurry stopper 314, a pressure gauge 315, a rock stratum or soil body 410, a vehicle truss 510, wheels 511 and an axle 512.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The invention will now be further described with reference to the accompanying drawings.
As shown in fig. 1 to 5, the slurry stirring self-pouring device of the invention comprises a slurry stirring machine a, a slurry pumping device B, an automatic slurry spraying device C and a detachable truss vehicle D.
The slurry mixing machine A, the slurry pumping equipment B and the automatic slurry spraying equipment C are fixed at the top of the detachable truss vehicle D through bolts; the slurry mixing machine A mixes and stirs various materials such as cement, sand, water, additives and the like, the slurry pumping equipment B conveys slurry to the automatic slurry spraying equipment C through a slurry conveying pipe, and the automatic slurry spraying equipment C performs grouting according to engineering requirements.
The slurry stirring machine of the slurry stirring self-injection equipment comprises a stirring motor 110, a feed inlet 111, a water level measuring instrument 112, a control valve 113, a slurry outlet 114, a bolt 115, a water inlet 116, a stirring chamber 117, a rotating sheet 118, a rotating shaft 119, a storage chamber 120 and a slurry conveying pipe 121. The slurry mixing machine A is fixed on a detachable truss vehicle truss through a bolt 115; the stirring motor 110 is connected 118 with the rotor through a rotating shaft 119; the raw material enters the stirring chamber 117 from the feed inlet 111, water enters from the water inlet 116, and the water and the colloidal material are mixed and stirred; the slurry flows into the storage chamber 120 through the control valve 113 and is pumped out of the slurry outlet 114 through the slurry feed pipe 121.
The slurry pumping device B of the slurry stirring self-injection device consists of a motor 210, a motor small rotating wheel 211, a belt 212, a pressure chamber 213, a data line 214, a data joint 215 and a large rotating wheel 216. The motor 210 is integrally connected to a pressurizing chamber 213 via a belt 212 to connect a motor small wheel 211 and a motor large wheel 216, and slurry is transferred to the automatic guniting device C through a slurry pipe 121.
The automatic guniting equipment C of the slurry stirring and self-grouting equipment consists of a slurry flow controller 310, a slurry flow control valve 311, a guniting part 312, a grouting guide pipe 313, a grout stopping plug 314 and a pressure gauge 315; the slurry flow controller 310 of the automatic guniting equipment C measures the pressure value of a gap in a rock stratum or a soil body 410 through an analysis pressure measuring instrument 315, calculates the grouting amount, automatically opens a slurry flow control valve 311, pumps slurry through a guniting part 312, and performs grouting through a grouting guide pipe 313; the pressure gauge 315 communicates pressure data in real time to the slurry flow controller 310 via the data line 214, continuously correcting the amount of grouting.
When the pressure of the gap in the rock stratum or the soil body 410 is close to constant, the slurry stirring machine A is automatically closed; when the pressure is constant, the slurry stop plug 314 is closed, and the slurry pumping equipment B and the automatic slurry spraying equipment C are closed.
The detachable truss vehicle of the slurry stirring self-injection equipment consists of a vehicle body truss 510, wheels 511 and an axle 512.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims (7)

1. The utility model provides a slurry stirring is from annotating equipment which characterized in that: comprises a slurry stirring machine, a slurry pumping device, an automatic slurry spraying device and a detachable truss vehicle;
the slurry stirring machine, the slurry pumping equipment and the automatic slurry spraying equipment are all fixed at the top of the detachable truss vehicle; the slurry mixing machine is used for mixing and stirring cement, sand, water and additives in a preset proportion, the slurry pumping equipment conveys slurry to the automatic slurry spraying equipment through the slurry conveying pipe, and the automatic slurry spraying equipment is used for grouting according to engineering requirements.
2. The slurry stirring self-injection apparatus according to claim 1, characterized in that: the detachable truss vehicle comprises a vehicle body truss, wheels and a vehicle axle, wherein the wheels are installed on the vehicle body truss, and the vehicle axle is connected with the wheels.
3. The slurry stirring self-injection apparatus according to claim 1, characterized in that: the slurry stirring machine, the slurry pumping equipment and the automatic slurry spraying equipment are fixed at the top of the detachable truss vehicle through bolts.
4. The slurry stirring self-injection apparatus according to claim 1, characterized in that: the slurry mixing machine comprises a stirring mechanism and a storage chamber, the stirring mechanism comprises a stirring chamber and a stirring motor, a rotating shaft is installed in the stirring chamber, a plurality of rotating plates are connected with the rotating shaft, the output end of the stirring motor is coaxially connected with the rotating shaft, at least one feed inlet and at least one water inlet are arranged above the stirring chamber, a feed pipeline is arranged below the stirring chamber and communicated with the storage chamber, a control valve is arranged on the feed pipeline, a water level measuring instrument is installed in the stirring chamber, a slurry outlet is arranged below the storage chamber, and a first slurry conveying pipe is connected with the slurry outlet to pump slurry pumping equipment.
5. The slurry stirring self-injection apparatus according to claim 4, wherein: the slurry pumping equipment comprises a motor, a motor small rotating wheel, a belt, a pressurizing chamber and a large rotating wheel; the output end of the motor is connected with the small motor rotating wheel, the small motor rotating wheel is connected with the large rotating wheel through a belt, the large rotating wheel is installed on the pressurizing chamber, the large rotating wheel rotates to pressurize the inside of the pressurizing chamber, the pressurizing chamber is communicated with the first slurry conveying pipe to receive slurry conveyed by the slurry stirring machine, and the pressurizing chamber conveys the slurry to automatic slurry spraying equipment through a second slurry conveying pipe.
6. The slurry stirring self-injection apparatus according to claim 5, characterized in that: automatic whitewashing equipment includes slurry flow controller, slurry flow control valve, whitewashing portion, slip casting pipe, ends thick liquid stopper, pressure gauge, it installs to end the thick liquid stopper on the slip casting pipe, pressure gauge line connection slurry flow controller for measuring cavity pressure numerical value in rock stratum or the soil body and in real time with numerical value transmission extremely slurry flow controller, slurry flow controller is through the cavity pressure numerical value in analysis pressure gauge survey rock stratum or the soil body, calculates the slip casting volume, slurry flow controller line connection flow control valve is used for control the flow control valve aperture is in order to control out the slip casting volume, slurry flow controller line connection slurry spraying portion, control whitewashing portion pump sending slurry, carries out the slip casting through the slip casting pipe.
7. The slurry stirring self-injection apparatus according to claim 6, characterized in that: when the pressure of the gap in the rock stratum or the soil body is close to constant, the slurry stirring machine is automatically closed; when the pressure is constant, the grout stopping plug is closed, and the grout pumping equipment and the automatic grout spraying equipment are closed.
CN202010972095.9A 2020-09-16 2020-09-16 Slurry stirring self-injection equipment Pending CN112282790A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010972095.9A CN112282790A (en) 2020-09-16 2020-09-16 Slurry stirring self-injection equipment

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Application Number Priority Date Filing Date Title
CN202010972095.9A CN112282790A (en) 2020-09-16 2020-09-16 Slurry stirring self-injection equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113236357A (en) * 2021-06-17 2021-08-10 贵州大学 Remote movable filling system and method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113236357A (en) * 2021-06-17 2021-08-10 贵州大学 Remote movable filling system and method

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Application publication date: 20210129