CN112280086A - Novel light-transmitting superconducting automobile interior material and preparation method thereof - Google Patents

Novel light-transmitting superconducting automobile interior material and preparation method thereof Download PDF

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Publication number
CN112280086A
CN112280086A CN202011260305.8A CN202011260305A CN112280086A CN 112280086 A CN112280086 A CN 112280086A CN 202011260305 A CN202011260305 A CN 202011260305A CN 112280086 A CN112280086 A CN 112280086A
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interior material
tpo
light stabilizer
automotive interior
superconducting
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CN112280086B (en
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高金岗
李超
郭嘉
韩立业
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Suzhou Rui High Tech Materials Co ltd
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Suzhou Greentech Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/26Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/26Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Laminated Bodies (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)

Abstract

The invention relates to the technical field of high polymer materials, in particular to a novel light-transmitting superconducting automotive interior material and a preparation method thereof, wherein a surface treatment layer of the interior material is water-based polyurethane resin, a middle treatment layer of the interior material is a TPO (thermoplastic polyolefin) film, and a back treatment layer of the interior material is water-based polyolefin resin; the automotive interior material is transparent and clear, can be simply touched, pressed or slid if directly coated on the operation panel, has greatly improved vision and touch compared with the injection products in the current market, and better meets the design requirements of human body functions.

Description

Novel light-transmitting superconducting automobile interior material and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a novel light-transmitting superconducting automobile interior material and a preparation method thereof.
Background
In 1886, the first internal combustion engine powered automobile in the world was born, and the interior parts of the automobile were all made of traditional injection molding or coating materials, so that the automobile was single in appearance and lacked the feelings of vitality and science and technology. The concept of interior decoration is updated in 2009, and a large liquid crystal screen, an interior decoration atmosphere lamp and a starry sky ceiling appear, so that the idea is really applied in 2013.
However, when a general light-transmitting interior is used for an automotive interior, the following problems still exist:
1) the large liquid crystal screen is connected with the screen, so that the appearance is not attractive enough when the power supply is not switched on, and the traditional lack of science and technology and modern feeling are taken as the basis;
2) the interior decorative atmosphere lamp and other decorations are mostly made of PVC materials, and are difficult to meet the requirements on environmental protection;
3) traditional atmosphere discolours and decorates mainly to divide into two kinds, one kind is the decorative lamp area or the lamp strip of components of a whole that can function independently, and this kind not only environmental protection performance is general, and influences the pleasing to the eye of automotive interior daytime, and another kind is cloth art canopy or the atmosphere of moulding plastics is decorated, and these two kinds show the disappearance slightly in vision and sense of touch, and atmosphere decoration and operation are separately moreover, can not accomplish beautifully and use the coexistence.
Nowadays, more and more middle-grade and low-grade vehicles are popular among consumers, the interior materials are also very high-grade, and the PVC material is slowly replaced by TPO, PU and other environment-friendly materials. However, the conventional TPO products are mostly used for decoration of instrument panels, decorative panels and door panels, and mainly take black, brown and gray colors, and other colors in the market are recently activated, and although the TPO products are very superior in functionality and environmental protection performance, the TPO products are still slightly single in appearance. In addition, no transparent and superconducting automobile interior material made of TPO (thermoplastic polyolefin) is seen in the market, and most of the existing transparent and superconducting automobile interior materials are made of PVC (polyvinyl chloride) materials.
Disclosure of Invention
In order to solve the above technical problems, a first aspect of the present invention provides a novel transparent superconducting automotive interior material, wherein a surface treatment layer of the interior material is an aqueous polyurethane resin, an intermediate treatment layer of the interior material is a TPO film, and a back treatment layer of the interior material is an aqueous polyolefin resin.
As a preferable technical scheme, the density of the waterborne polyurethane resin is 1.04-1.09g/cm3(ii) a The viscosity of the aqueous polyurethane resin at 25 ℃ is 50-1500mPa & s.
As a preferable technical scheme, the preparation raw material of the TPO membrane at least comprises 40-60 parts of TPO particles, 15-30 parts of modified polyolefin, 0.2-1 part of antioxidant, 0.2-1 part of light stabilizer and 2-4 parts of pigment in parts by weight.
As a preferred technical scheme, the TPO particles have a melt index of 5-20g/10min at 170 ℃ and 2.16Kg load.
As a preferable technical scheme, the modified polyolefin is selected from one or more of modified polyethylene, modified polypropylene and modified polybutylene.
As a preferable technical scheme, the tensile strength of the modified polypropylene is 10-50 MPa.
In a preferred embodiment, the antioxidant is at least one selected from the group consisting of 1-hydroxy-3-methyl-4-isopropylbenzene, 2, 6-di-tert-butylphenol, 2, 6-di-tert-butyl-4-ethylphenol, 2, 6-di-tert-butyl-4-methylphenol, 2, 6-di-tert-butyl-4-n-butylphenol, 4-hydroxymethyl-2, 6-di-tert-butylphenol, and tert-butyl hydroxyanisole.
As a preferable technical scheme, the light stabilizer is a hindered amine light stabilizer.
As a preferable embodiment, the hindered amine light stabilizer is selected from one or more of light stabilizer 622, light stabilizer 770, light stabilizer 944, light stabilizer 783, light stabilizer 791, light stabilizer 3853, light stabilizer 292, and light stabilizer 123.
The second aspect of the present invention provides a method for preparing a novel transparent superconducting automotive interior material, the method at least comprising the steps of:
(1) putting TPO particles, modified polyolefin, an antioxidant, a light stabilizer and a pigment into a high-speed stirrer, uniformly mixing, performing melt extrusion by an extruder to form a TPO cast membrane, keeping the temperature of the TPO cast membrane at 150-220 ℃, and rolling the TPO cast membrane into a TPO membrane with the thickness of 0.5mm by using a double roller;
(2) printing and coating aqueous two-component polyurethane resin on the surface of the TPO membrane prepared in the step (1), and then drying at 100-120 ℃ to form a surface treatment layer;
(3) printing and coating water-based polyolefin resin on the other surface of the TPO membrane treated in the step (2), and drying at 100-120 ℃ to form a back treatment layer, thereby preparing the transparent superconducting automotive interior material.
Has the advantages that:
1. the invention provides a novel light-transmitting superconducting automotive interior material and a preparation method thereof, wherein the automotive interior material adopts specific TPO particles and is matched with specific pigments, a prepared TPO film layer has light-transmitting and superconducting effects, and then surface treatment and back treatment are respectively carried out on two surfaces of the TPO film layer, so that the prepared automotive interior material of the TPO material has the light-transmitting superconducting characteristic capable of carrying out simple touch screen operation, the application new field of the TPO material is increased, and the traditional application concept of the automotive interior is innovated.
2. The automotive interior material provided by the invention not only gives consideration to the scratch resistance, light aging resistance and handfeel flexibility of the TPO material, but also has the advantages of low cost, good flame retardant property, environmental friendliness, low VOC and low odor, can be continuously produced and recycled, and meets the strategic requirements of national sustainable development.
3. The automotive interior material is transparent and clear, can be simply touched, pressed or slid if directly coated on the operation panel, has greatly improved vision and touch compared with the injection products in the current market, and better meets the design requirements of human body functions.
Detailed Description
The disclosure may be understood more readily by reference to the following detailed description of preferred embodiments of the invention and the examples included therein. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. In case of conflict, the present specification, including definitions, will control.
The term "prepared from …" as used herein is synonymous with "comprising". The terms "comprises," "comprising," "includes," "including," "has," "having," "contains," "containing," or any other variation thereof, as used herein, are intended to cover a non-exclusive inclusion. For example, a composition, process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.
The conjunction "consisting of …" excludes any unspecified elements, steps or components. If used in a claim, the phrase is intended to claim as closed, meaning that it does not contain materials other than those described, except for the conventional impurities associated therewith. When the phrase "consisting of …" appears in a clause of the subject matter of the claims rather than immediately after the subject matter, it defines only the elements described in the clause; other elements are not excluded from the claims as a whole.
When an amount, concentration, or other value or parameter is expressed as a range, preferred range, or as a range of upper preferable values and lower preferable values, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether ranges are separately disclosed. For example, when a range of "1 to 5" is disclosed, the described range should be interpreted to include the ranges "1 to 4", "1 to 3", "1 to 2 and 4 to 5", "1 to 3 and 5", and the like. When a range of values is described herein, unless otherwise stated, the range is intended to include the endpoints thereof and all integers and fractions within the range.
The singular forms "a", "an" and "the" include plural referents unless the context clearly dictates otherwise. "optional" or "any" means that the subsequently described event or events may or may not occur, and that the description includes instances where the event occurs and instances where it does not.
Approximating language, as used herein throughout the specification and claims, is intended to modify a quantity, such that the invention is not limited to the specific quantity, but includes portions that are literally received for modification without substantial change in the basic function to which the invention is related. Accordingly, the use of "about" to modify a numerical value means that the invention is not limited to the precise value. In some instances, the approximating language may correspond to the precision of an instrument for measuring the value. In the present description and claims, range limitations may be combined and/or interchanged, including all sub-ranges contained therein if not otherwise stated.
In addition, the indefinite articles "a" and "an" preceding an element or component of the invention are not intended to limit the number requirement (i.e., the number of occurrences) of the element or component. Thus, "a" or "an" should be read to include one or at least one, and the singular form of an element or component also includes the plural unless the stated number clearly indicates that the singular form is intended.
In order to solve the above technical problems, a first aspect of the present invention provides a novel transparent superconducting automotive interior material, wherein a surface treatment layer of the interior material is an aqueous polyurethane resin, an intermediate treatment layer of the interior material is a TPO film, and a back treatment layer of the interior material is an aqueous polyolefin resin.
In a preferred embodiment, the density of the aqueous polyurethane resin is 1.04 to 1.09g/cm3(ii) a The viscosity of the aqueous polyurethane resin at 25 ℃ is 50-1500mPa & s.
In a preferred embodiment, the waterborne polyurethane resin of the present invention is commercially available from manufacturers including but not limited to Henzhen Hengzhui Fukui Co., Ltd.
In a preferred embodiment, the waterborne polyolefin resin is commercially available from a manufacturer including, but not limited to, Shanghai cast industries, Inc. under the model ACP-36.
In a preferred embodiment, the preparation raw material of the TPO membrane at least comprises 40-60 parts of TPO particles, 15-30 parts of modified polyolefin, 0.2-1 part of antioxidant, 0.2-1 part of light stabilizer and 2-4 parts of pigment in parts by weight.
In a more preferred embodiment, the preparation raw material of the TPO membrane at least comprises 45-56 parts by weight of TPO particles, 20-25 parts by weight of modified polyolefin, 0.2-0.6 part by weight of antioxidant, 0.5-1 part by weight of light stabilizer and 2.5-3.8 parts by weight of pigment.
In a most preferred embodiment, the preparation raw material of the TPO membrane at least comprises 50 parts by weight of TPO particles, 22 parts by weight of modified polyolefin, 0.3 part by weight of antioxidant, 0.7 part by weight of light stabilizer and 3 parts by weight of pigment.
TPO granules
In a preferred embodiment, the TPO particles of the invention have a melt index of 5 to 20g/10min at a temperature of 170 ℃ under a load of 2.16 Kg.
In a more preferred embodiment, the TPO particles of the invention have a melt index of 10 to 15g/10min at a temperature of 170 ℃ and a load of 2.16 Kg.
In a most preferred embodiment, the TPO pellets of this invention are commercially available from manufacturers including, but not limited to, Jiangsu Enpai New materials of limited technology under the designation AP 165W-C.
The melt index test standard described herein is ASTM-D1238.
Modified polyolefins
In a preferred embodiment, the modified polyolefin of the invention is selected from one or more of modified polyethylene, modified polypropylene, modified polybutylene.
In a more preferred embodiment, the modified polyolefin of the present invention is a modified polypropylene.
In a more preferred embodiment, the modified polypropylene according to the present invention has a tensile strength of from 10 to 50 MPa.
In a more preferred embodiment, the modified polypropylene according to the present invention has a tensile strength of from 20 to 40 MPa.
In a most preferred embodiment, the modified polypropylene according to the present invention has a tensile strength of 30 MPa.
The tensile strength test method of the present invention is ISO 527.
The modified polyolefins of the present invention are commercially available from a variety of sources including, but not limited to, Suzhou New zone warriod engineering plastics, Inc. under the designation PPTD 20.
According to the invention, TPO particles with specific melt index are mixed with the modified polyolefin for use, so that the scratch resistance, light aging resistance and handfeel flexibility of the TPO material are considered, and the automotive interior material also has the advantages of low cost, good flame retardant property, environmental protection, low VOC, low odor, continuous production and recyclability.
Antioxidant agent
In a preferred embodiment, the antioxidant is at least one selected from the group consisting of 1-hydroxy-3-methyl-4-isopropylbenzene, 2, 6-di-tert-butylphenol, 2, 6-di-tert-butyl-4-ethylphenol, 2, 6-di-tert-butyl-4-methylphenol, 2, 6-di-tert-butyl-4-n-butylphenol, 4-hydroxymethyl-2, 6-di-tert-butylphenol, and tert-butylhydroxyanisole.
In a more preferred embodiment, the antioxidant is 2, 6-di-tert-butyl-4-ethylphenol.
Light stabilizers
In a preferred embodiment, the light stabilizer is a hindered amine light stabilizer.
In a preferred embodiment, the hindered amine light stabilizer is selected from one or more of light stabilizer 622, light stabilizer 770, light stabilizer 944, light stabilizer 783, light stabilizer 791, light stabilizer 3853, light stabilizer 292, and light stabilizer 123.
In a most preferred embodiment, the hindered amine light stabilizer is light stabilizer 783.
Pigment (I)
In a preferred embodiment, the pigment of the present invention includes, but is not limited to, titanium dioxide, organic red, organic yellow, and phthalocyanine blue, and can be added according to actual needs.
In a preferred embodiment, the pigment of the present invention is phthalocyanine blue.
The phthalocyanine blue may be purchased commercially, including but not limited to from ataxia south sea optica ltd.
The transparent superconducting automotive interior material selects specific TPO particles and specific pigments for matching use, has good transparent effect and good definition, does not find surface difference when a light source is not started, has a conductive function, and is operable on a touch screen.
The second aspect of the present invention provides a method for preparing a novel transparent superconducting automotive interior material, the method at least comprising the steps of:
(1) putting TPO particles, modified polyolefin, an antioxidant, a light stabilizer and a pigment into a high-speed stirrer, uniformly mixing, performing melt extrusion by an extruder to form a TPO cast membrane, keeping the temperature of the TPO cast membrane at 150-220 ℃, and rolling the TPO cast membrane into a TPO membrane with the thickness of 0.5mm by using a double roller;
(2) printing and coating aqueous two-component polyurethane resin on the surface of the TPO membrane prepared in the step (1), and then drying at 100-120 ℃ to form a surface treatment layer;
(3) printing and coating water-based polyolefin resin on the other surface of the TPO membrane treated in the step (2), and drying at 100-120 ℃ to form a back treatment layer, thereby preparing the transparent superconducting automotive interior material.
The applicant finds in experiments that the invention preferentially selects polypropylene with tensile strength of 10-50MPa, controls the melt index of TPO particles within the range of 5-20g/10min, has good interaction with pigments, is beneficial to improving the compatibility among components, obtains a TPO film with light transmission and superconductivity effects, respectively performs surface treatment and back treatment on two surfaces of the TPO film, particularly combines with aqueous polyurethane resin and aqueous polyolefin resin, and prepares the automotive interior material with light transmission and superconductivity characteristics capable of performing simple touch screen operation, thereby increasing the application new field of the TPO material and innovating the traditional application concept of automotive interior.
The automotive interior material prepared by the invention is transparent and clear, and can be simply touched, pressed or slid if directly coated on the operation panel, so that the visual sense and the touch sense are greatly improved compared with the injection molding products in the current market, and the design requirements of human body functions are better met.
It should be noted that the following examples are only for illustrating the present invention and should not be construed as limiting the scope of the present invention, and that the insubstantial modifications and adaptations of the present invention by those skilled in the art based on the above disclosure are still within the scope of the present invention.
In addition, the raw materials used are commercially available from national chemical reagents, unless otherwise specified.
Examples
In order to better understand the above technical solutions, the following detailed descriptions will be provided with reference to specific embodiments. It should be noted that the following examples are only for illustrating the present invention and should not be construed as limiting the scope of the present invention, and that the insubstantial modifications and adaptations of the present invention by those skilled in the art based on the above disclosure are still within the scope of the present invention. In addition, the raw materials are commercially available and the extraction methods of the extract are all conventional extraction methods, if not otherwise specified.
Example 1
The novel transparent superconducting automotive interior material is provided, wherein a surface treatment layer of the interior material is made of water-based polyurethane resin, a middle treatment layer of the interior material is made of TPO (thermoplastic polyolefin) membrane, and a back treatment layer of the interior material is made of water-based polyolefin resin.
The waterborne polyurethane resin can be obtained by commercial purchase, and the manufacturer is Henzhen City Hengzhen Fukuyu Co.
The water-based polyolefin resin can be obtained commercially, and is manufactured by Shanghai Ganyuan Co., Ltd, with the model of ACP-36.
The TPO membrane is prepared from 50 parts by weight of TPO particles, 22 parts by weight of modified polyolefin, 0.3 part by weight of antioxidant, 0.7 part by weight of light stabilizer and 3 parts by weight of pigment.
The TPO particles are commercially available, and the manufacturer has limited science and technology for the new material Jiangsu Enpai, and the brand is AP 165W-C.
The modified polyolefin is modified polypropylene. The tensile strength of the modified polypropylene is 30 MPa. The modified polyolefin is commercially available from Suzhou New zone warriod engineering plastics, Inc. under the designation PPTD 20.
The antioxidant is 2, 6-di-tert-butyl-4-ethylphenol.
The light stabilizer is a hindered amine light stabilizer.
The hindered amine light stabilizer is a light stabilizer 783.
The pigment is phthalocyanine blue.
The phthalocyanine blue can be purchased commercially from the chemical industry ltd.
The preparation method of the novel transparent superconducting automotive interior material comprises the following steps:
(1) putting TPO particles, modified polyolefin, antioxidant, light stabilizer and pigment into a high-speed stirrer, uniformly mixing, performing melt extrusion by an extruder to form a TPO cast membrane, keeping the TPO cast membrane at 200 ℃, and rolling the TPO cast membrane into a TPO membrane with the thickness of 0.5mm by using a double roller;
(2) printing and coating aqueous two-component polyurethane resin on the surface of the TPO membrane prepared in the step (1), and then drying at 110 ℃ to form a surface treatment layer;
(3) printing and coating water-based polyolefin resin on the other surface of the TPO membrane treated in the step (2), and then drying at 110 ℃ to form a back treatment layer, thus obtaining the transparent superconducting automotive interior material.
Example 2
The novel transparent superconducting automotive interior material is provided, wherein a surface treatment layer of the interior material is made of water-based polyurethane resin, a middle treatment layer of the interior material is made of TPO (thermoplastic polyolefin) membrane, and a back treatment layer of the interior material is made of water-based polyolefin resin.
The waterborne polyurethane resin can be obtained by commercial purchase, and the manufacturer is Henzhen City Hengzhen Fukuyu Co.
The water-based polyolefin resin can be obtained commercially, and is manufactured by Shanghai Ganyuan Co., Ltd, with the model of ACP-36.
The TPO membrane is prepared from the following raw materials, by weight, 40 parts of TPO particles, 15 parts of modified polyolefin, 0.2 part of antioxidant, 0.2 part of light stabilizer and 2 parts of pigment.
The TPO particles are commercially available, and the manufacturer has limited science and technology for the new material Jiangsu Enpai, and the brand is AP 165W-C.
The modified polyolefin is modified polypropylene. The tensile strength of the modified polypropylene is 30 MPa. The modified polyolefin is commercially available from Suzhou New zone warriod engineering plastics, Inc. under the designation PPTD 20.
The antioxidant is 2, 6-di-tert-butyl-4-ethylphenol.
The light stabilizer is a hindered amine light stabilizer.
The hindered amine light stabilizer is a light stabilizer 783.
The pigment is phthalocyanine blue.
The phthalocyanine blue can be purchased commercially from the chemical industry ltd.
The preparation method of the novel transparent superconducting automotive interior material comprises the following steps:
(1) putting TPO particles, modified polyolefin, antioxidant, light stabilizer and pigment into a high-speed stirrer, uniformly mixing, performing melt extrusion by an extruder to form a TPO cast membrane, keeping the TPO cast membrane at 200 ℃, and rolling the TPO cast membrane into a TPO membrane with the thickness of 0.5mm by using a double roller;
(2) printing and coating aqueous two-component polyurethane resin on the surface of the TPO membrane prepared in the step (1), and then drying at 110 ℃ to form a surface treatment layer;
(3) printing and coating water-based polyolefin resin on the other surface of the TPO membrane treated in the step (2), and then drying at 110 ℃ to form a back treatment layer, thus obtaining the transparent superconducting automotive interior material.
Example 3
The novel transparent superconducting automotive interior material is provided, wherein a surface treatment layer of the interior material is made of water-based polyurethane resin, a middle treatment layer of the interior material is made of TPO (thermoplastic polyolefin) membrane, and a back treatment layer of the interior material is made of water-based polyolefin resin.
The waterborne polyurethane resin can be obtained by commercial purchase, and the manufacturer is Henzhen City Hengzhen Fukuyu Co.
The water-based polyolefin resin can be obtained commercially, and is manufactured by Shanghai Ganyuan Co., Ltd, with the model of ACP-36.
60 parts of TPO particles, 30 parts of modified polyolefin, 1 part of antioxidant, 1 part of light stabilizer and 4 parts of pigment.
The TPO particles are commercially available, and the manufacturer has limited science and technology for the new material Jiangsu Enpai, and the brand is AP 165W-C.
The modified polyolefin is modified polypropylene. The tensile strength of the modified polypropylene is 30 MPa. The modified polyolefin is commercially available from Suzhou New zone warriod engineering plastics, Inc. under the designation PPTD 20.
The antioxidant is 2, 6-di-tert-butyl-4-ethylphenol.
The light stabilizer is a hindered amine light stabilizer.
The hindered amine light stabilizer is a light stabilizer 783.
The pigment is phthalocyanine blue.
The phthalocyanine blue can be purchased commercially from the chemical industry ltd.
The preparation method of the novel transparent superconducting automotive interior material comprises the following steps:
(1) putting TPO particles, modified polyolefin, antioxidant, light stabilizer and pigment into a high-speed stirrer, uniformly mixing, performing melt extrusion by an extruder to form a TPO cast membrane, keeping the TPO cast membrane at 200 ℃, and rolling the TPO cast membrane into a TPO membrane with the thickness of 0.5mm by using a double roller;
(2) printing and coating aqueous two-component polyurethane resin on the surface of the TPO membrane prepared in the step (1), and then drying at 110 ℃ to form a surface treatment layer;
(3) printing and coating water-based polyolefin resin on the other surface of the TPO membrane treated in the step (2), and then drying at 110 ℃ to form a back treatment layer, thus obtaining the transparent superconducting automotive interior material.
Example 4
The novel transparent superconducting automotive interior material is provided, wherein a surface treatment layer of the interior material is made of water-based polyurethane resin, a middle treatment layer of the interior material is made of TPO (thermoplastic polyolefin) membrane, and a back treatment layer of the interior material is made of water-based polyolefin resin.
The waterborne polyurethane resin can be obtained by commercial purchase, and the manufacturer is Henzhen City Hengzhen Fukuyu Co.
The water-based polyolefin resin can be obtained commercially, and is manufactured by Shanghai Ganyuan Co., Ltd, with the model of ACP-36.
60 parts of TPO particles, 30 parts of modified polyolefin, 1 part of antioxidant, 1 part of light stabilizer and 4 parts of pigment.
The TPO particles are commercially available, and the manufacturer has limited science and technology for the new material Jiangsu Enpai, and the brand is AN 565W-A.
The modified polyolefin is modified polypropylene. The tensile strength of the modified polypropylene is 30 MPa. The modified polyolefin is commercially available from Suzhou New zone warriod engineering plastics, Inc. under the designation PPTD 20.
The antioxidant is 2, 6-di-tert-butyl-4-ethylphenol.
The light stabilizer is a hindered amine light stabilizer.
The hindered amine light stabilizer is a light stabilizer 783.
The pigment is phthalocyanine blue.
The phthalocyanine blue can be purchased commercially from the chemical industry ltd.
The preparation method of the novel transparent superconducting automotive interior material comprises the following steps:
(1) putting TPO particles, modified polyolefin, antioxidant, light stabilizer and pigment into a high-speed stirrer, uniformly mixing, performing melt extrusion by an extruder to form a TPO cast membrane, keeping the TPO cast membrane at 200 ℃, and rolling the TPO cast membrane into a TPO membrane with the thickness of 0.5mm by using a double roller;
(2) printing and coating aqueous two-component polyurethane resin on the surface of the TPO membrane prepared in the step (1), and then drying at 110 ℃ to form a surface treatment layer;
(3) printing and coating water-based polyolefin resin on the other surface of the TPO membrane treated in the step (2), and then drying at 110 ℃ to form a back treatment layer, thus obtaining the transparent superconducting automotive interior material.
Example 5
The novel transparent superconducting automotive interior material is provided, wherein a surface treatment layer of the interior material is made of water-based polyurethane resin, a middle treatment layer of the interior material is made of TPO (thermoplastic polyolefin) membrane, and a back treatment layer of the interior material is made of water-based polyolefin resin.
The waterborne polyurethane resin can be obtained by commercial purchase, and the manufacturer is Henzhen City Hengzhen Fukuyu Co.
The water-based polyolefin resin can be obtained commercially, and is manufactured by Shanghai Ganyuan Co., Ltd, with the model of ACP-36.
The TPO membrane is prepared from the raw materials of, by weight, 50 parts of TPO particles, 22 parts of polyolefin, 0.3 part of antioxidant, 0.7 part of light stabilizer and 3 parts of pigment.
The TPO particles are commercially available, and the manufacturer has limited science and technology for the new material Jiangsu Enpai, and the brand is AP 165W-C.
The polyolefin is polypropylene, and the manufacturer is Shanghai Bright engineering plastics Co., Ltd, and the brand is 3375 RM.
The antioxidant is 2, 6-di-tert-butyl-4-ethylphenol.
The light stabilizer is a hindered amine light stabilizer.
The hindered amine light stabilizer is a light stabilizer 783.
The pigment is phthalocyanine blue.
The phthalocyanine blue can be purchased commercially from the chemical industry ltd.
The preparation method of the novel transparent superconducting automotive interior material comprises the following steps:
(1) putting TPO particles, polyolefin, an antioxidant, a light stabilizer and a pigment into a high-speed stirrer, uniformly mixing, performing melt extrusion by an extruder to form a TPO cast membrane, keeping the temperature of the TPO cast membrane at 200 ℃, and rolling the TPO cast membrane into a TPO membrane with the thickness of 0.5mm by using a double roller;
(2) printing and coating aqueous two-component polyurethane resin on the surface of the TPO membrane prepared in the step (1), and then drying at 110 ℃ to form a surface treatment layer;
(3) printing and coating water-based polyolefin resin on the other surface of the TPO membrane treated in the step (2), and then drying at 110 ℃ to form a back treatment layer, thus obtaining the transparent superconducting automotive interior material.
Evaluation of Performance
1. Light transmittance: the automobile interior materials prepared in examples 1 to 5 were respectively subjected to light transmittance detection using a color quest XE Hunterlab according to the GB/T2410-2008 detection method, and the test results are shown in Table 1 below.
2. Definition: the images were respectively transmitted through the automobile interior materials prepared in examples 1 to 5, and the percentage of the normal images of the surface station was calculated, and the test results are shown in table 1 below.
3. Normal hiding property: the white plate and the black plate were used as bottom liners, and the products, which were the automobile interior materials prepared in examples 1 to 5, were placed under the two plates and visually observed for surface differences, with the test results shown in table 1 below.
4. Touch screen operability: the automotive interior materials prepared in examples 1 to 5 were respectively covered on the surface of a display screen, and touch control verification was performed to distinguish between 1-2 and 3 grades, where 3 grade was smooth operation, 2 grade was not smooth enough, 1 grade was not operable or only weakly responsive, and the test results are shown in table 1 below.
TABLE 1 test results
Light transmittance Definition of Normal hiding power Touch screen operability
Example 1 30% 60% 99% Grade 3
Example 2 25% 54% 98% Grade 3
Example 3 26% 56% 97% Grade 3
Example 4 17% 25% 83% Stage 2
Example 5 20% 30% 86% Stage 2
The foregoing examples are merely illustrative and serve to explain some of the features of the method of the present invention. The appended claims are intended to claim as broad a scope as is contemplated, and the examples presented herein are merely illustrative of selected implementations in accordance with all possible combinations of examples. Accordingly, it is applicants' intention that the appended claims are not to be limited by the choice of examples illustrating features of the invention. Also, where numerical ranges are used in the claims, subranges therein are included, and variations in these ranges are also to be construed as possible being covered by the appended claims.

Claims (10)

1. The novel transparent superconducting automotive interior material is characterized in that a surface treatment layer of the interior material is water-based polyurethane resin, a middle treatment layer of the interior material is a TPO (thermoplastic polyolefin) film, and a back treatment layer of the interior material is water-based polyolefin resin.
2. The novel transparent superconducting automotive interior material according to claim 1, wherein the density of the aqueous polyurethane resin is 1.04 to 1.09g/cm3(ii) a The viscosity of the aqueous polyurethane resin at 25 ℃ is 50-1500mPa & s.
3. The novel transparent superconducting automotive interior material according to claim 1, wherein the raw materials for preparing the TPO film at least comprise 40-60 parts by weight of TPO particles, 15-30 parts by weight of modified polyolefin, 0.2-1 part by weight of antioxidant, 0.2-1 part by weight of light stabilizer and 2-4 parts by weight of pigment.
4. The novel transparent superconducting automotive interior material according to claim 3, wherein said TPO particles have a melt index of 5 to 20g/10min at a temperature of 170 ℃ and a load of 2.16 Kg.
5. The novel transparent superconducting automotive interior material according to claim 3, wherein the modified polyolefin is selected from one or more of modified polyethylene, modified polypropylene and modified polybutylene.
6. The novel transparent superconducting automotive interior material according to claim 5, wherein the modified polypropylene has a tensile strength of 10 to 50 MPa.
7. The novel light-transmitting superconducting automotive interior material according to claim 3, wherein the antioxidant is at least one selected from the group consisting of 1-hydroxy-3-methyl-4-isopropylbenzene, 2, 6-di-tert-butylphenol, 2, 6-di-tert-butyl-4-ethylphenol, 2, 6-di-tert-butyl-4-methylphenol, 2, 6-di-tert-butyl-4-n-butylphenol, 4-hydroxymethyl-2, 6-di-tert-butylphenol and tert-butylhydroxyanisole.
8. The novel light-transmitting superconducting automotive interior material according to claim 3, characterized in that the light stabilizer is a hindered amine light stabilizer.
9. The novel light-transmitting superconducting automotive interior material according to claim 8, wherein the hindered amine light stabilizer is one or more selected from the group consisting of light stabilizer 622, light stabilizer 770, light stabilizer 944, light stabilizer 783, light stabilizer 791, light stabilizer 3853, light stabilizer 292, and light stabilizer 123.
10. The method for producing a novel light-transmitting superconducting automotive interior material according to any one of claims 1 to 9, comprising at least the steps of:
(1) putting TPO particles, modified polyolefin, an antioxidant, a light stabilizer and a pigment into a high-speed stirrer, uniformly mixing, performing melt extrusion by an extruder to form a TPO cast membrane, keeping the temperature of the TPO cast membrane at 150-220 ℃, and rolling the TPO cast membrane into a TPO membrane with the thickness of 0.5mm by using a double roller;
(2) printing and coating aqueous two-component polyurethane resin on the surface of the TPO membrane prepared in the step (1), and then drying at 100-120 ℃ to form a surface treatment layer;
(3) printing and coating water-based polyolefin resin on the other surface of the TPO membrane treated in the step (2), and drying at 100-120 ℃ to form a back treatment layer, thereby preparing the transparent superconducting automotive interior material.
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