CN112275940B

CN112275940B - Tank body processing system of powder tank truck

Info

Publication number: CN112275940B
Application number: CN202011092097.5A
Authority: CN
Inventors: 张创; 孙加龙
Original assignee: 芜湖中集瑞江汽车有限公司; 中集车辆(集团)股份有限公司
Current assignee: CIMC Vehicles Group Co Ltd; Wuhu Cimc Ruijiang Automobile Co Ltd
Priority date: 2020-10-13
Filing date: 2020-10-13
Publication date: 2022-04-19
Anticipated expiration: 2040-10-13
Also published as: CN112275940A

Abstract

The invention provides a tank body processing system of a powder tank truck, which comprises a rolling device, a welding device and a conveying device, wherein the rolling device is arranged on the tank body; the upper end of the welding device is provided with a connecting guide rail extending along the longitudinal direction; the conveying device comprises a support frame fixed above the rolling device and a bearing mechanism arranged on the support frame; the supporting mechanism is obliquely arranged in the longitudinal direction to upwards support the inner wall of the tank body in bending; the bearing mechanism is connected to the support frame and the connecting guide rail in a longitudinally slidable mode, and the tank body after the bending is completed can be conveyed to the welding device in a longitudinal mode. Utilize the bearing mechanism directly to carry the jar body after the edge rolling on edge rolling device to welding set on, need not the jar body that the manual work spent too much time at every turn goes on fixed or the location, send the operating efficiency height. Can move the edge rolling device body to welding set rapidly, can not cause edge rolling device and welding set's stop operation time overlength, the continuity is good between the process, has improved the production efficiency of jar body.

Description

Tank body processing system of powder tank truck

Technical Field

The invention relates to the technical field of powder tank truck production, in particular to a tank body processing system of a powder tank truck.

Background

The powder tank semi-trailer is a special vehicle used in cement factories, cement warehouses, large-scale construction sites and other places, and is used for loading and transporting bulk powder such as cement, stone powder, flour, chemical powder and the like. The tank body of the powder tank semi-trailer is processed by steel plates through procedures of rolling, welding and the like.

In the prior art, a steel plate is rolled by a plate rolling machine to obtain a tank body with a preset shape, the tank body is lifted by a traveling crane in a matching manner, so that the tank body is transferred from the plate rolling machine to a welding device, and the tank body is welded by the welding device. The mode of transporting the jar body is hoisted to the driving, when hoist and mount at every turn, all need driving and jar body counterpoint cooperation, often need artifical cooperation location or fixed for continuity is poor between the process, leads to production efficiency low.

Disclosure of Invention

The invention aims to provide a tank body processing system of a powder tank truck, which aims to improve the production efficiency of a tank body.

In order to solve the technical problems, the invention adopts the following technical scheme:

according to one aspect of the invention, the invention provides a tank body processing system of a powder tank truck, which comprises a rolling device, a welding device and a conveying device; the rolling device is used for bending and rolling the plate to form a conical tank body; the welding device is used for welding the welding seam of the bent and rolled tank body; the welding device is arranged along the longitudinal direction, and the upper end of the welding device is provided with a connecting guide rail extending along the longitudinal direction; the conveying device comprises a support frame fixed above the rolling device and a bearing mechanism arranged on the support frame; the supporting mechanism is obliquely arranged in the longitudinal direction and is matched with the conical structure of the tank body so as to upwards support the inner wall of the tank body in bending and rolling, so that the bottom welding seam of the tank body after bending and rolling longitudinally extends; the support frame with connect the guide rail and counterpoint the cooperation on vertical, bearing mechanism along vertical slidable connect the support frame with connect on the guide rail, can with the jar body after the completion of curling along vertical transport extremely welding set is last.

In some embodiments, the supporting mechanism comprises a supporting beam which is obliquely arranged along the longitudinal direction, and a plurality of supporting units which are arranged on the supporting beam at intervals along the length direction of the supporting beam; each group of the supporting units comprises a plurality of rolling members arranged at intervals along the transverse direction; all the rolling pieces can abut against the inner wall of the tank body; the lower end of the supporting beam is rotatably connected to the supporting frame around a transverse axis so as to be capable of overturning relative to the supporting frame.

In some embodiments, two of the rolling members of at least one set of the supporting units are symmetrically arranged in a lateral direction.

In some embodiments, the rolling member is rotatable about its axis; the axes of the rolling parts are positioned on the same cambered surface, so that all the rolling parts can be abutted against the inner wall of the tank body.

In some embodiments, the delivery device further comprises a walking frame slidably connected to the support frame; one end of the bearing mechanism, which faces the welding device, is connected to the walking frame so as to be driven by the walking frame to move longitudinally.

In some embodiments, an end of the supporting mechanism facing the welding device is rotatably connected to the walking frame around a transverse axis, and a supporting driving unit is disposed between the supporting mechanism and the walking frame and can drive the supporting mechanism to lift and lower so as to adjust the inclination angle of the supporting mechanism.

In some embodiments, the rolling device comprises a rolling frame, and a rolling mechanism arranged on the rolling frame and used for bending the plate upwards into a conical tank body; one end of the support frame, which is back to the welding device, is connected to the rolling frame, and the other end of the support frame is suspended in the air; the support frame is positioned above the rolling mechanism.

In some embodiments, the welding device comprises a welding frame, an upper bracket, a lower bracket, a clamping mechanism and a welding mechanism; the welding frame is arranged along the longitudinal direction; the upper bracket is arranged on the welding frame to bear the tank body in transportation; the connecting guide rail is arranged above the upper bracket; the upper bracket is configured to be positioned inside the tank body when the tank body is welded; the lower bracket is arranged on the welding frame; the lower bracket is positioned below the upper bracket, and a gap is formed between the lower bracket and the upper bracket; when the tank body is welded, the lower support is arranged on the outer side of the tank body to support the tank body, and a welding seam to be welded of the tank body longitudinally extends into the gap; the clamping mechanisms are arranged on the lower support and are positioned on two transverse sides of the lower support, and the upper ends of the clamping mechanisms are higher than the lower support so as to bear the periphery of the tank body when the tank body is welded; the welding mechanism is arranged on the upper support, is positioned in the tank body and is used for welding a to-be-welded weld of the tank body.

In some embodiments, the clamping mechanisms are symmetrically arranged in the transverse direction, and each clamping mechanism comprises a clamping shaft extending in the longitudinal direction, a plurality of clamping units arranged on the clamping shaft, and a clamping driving unit for driving the clamping shaft to rotate; the clamping shaft is rotatably connected to the lower bracket around the axis of the clamping shaft; the holding and clamping unit is used for supporting the periphery of the tank body.

In some embodiments, the weld carriage includes a weld carriage body, a weld nest, and a weld carriage drive assembly; the welding frame main body is rotatably connected to the welding seat around a vertical axis, and the welding frame driving assembly is used for driving the welding frame main body to rotate; the upper support and the lower support are connected to the welding frame main body.

According to the technical scheme, the invention has at least the following advantages and positive effects:

in the invention, the upper end of the welding device is provided with a connecting guide rail extending along the longitudinal direction; the conveying device comprises a support frame fixed above the rolling device and a bearing mechanism arranged on the support frame; the bearing mechanism is obliquely arranged in the longitudinal direction and is matched with the conical structure of the tank body so as to upwards support the inner wall of the tank body in bending and rolling, so that the bottom welding seam of the tank body after bending and rolling longitudinally extends; the support frame is counterpointed the cooperation with connecting the guide rail on vertical, and bearing mechanism is connected on support frame and connecting the guide rail along vertical slidable, can be with the jar body after the curling completion along vertically carry to welding set on. Utilize the bearing mechanism directly to carry the jar body after the edge rolling on edge rolling device to welding set on, need not the jar body that the manual work spent too much time at every turn goes on fixed or the location, send the operating efficiency height. Can move the edge rolling device body to welding set rapidly, can not cause edge rolling device and welding set's stop operation time overlength, the continuity is good between the process, has improved the production efficiency of jar body.

Further, the bearing mechanism can be supported on the inner wall of the tank body in the tank body rolling and transporting process, so that the tank body is effectively prevented from deforming due to falling, and the regularity of the tank body is ensured. The whole process that the jar body was carried on welding set at the edge rolling device, is supported by bearing mechanism, and the effectual position and the angle of having avoided the jar body change, guarantee the counterpoint precision of the jar body between edge rolling operation and the welding operation, guaranteed the precision and the quality of the jar body of welding completion.

Drawings

FIG. 1 is a schematic structural view of an embodiment of the can body processing system of the present invention.

FIG. 2 is a schematic view of a can body processing system according to an embodiment of the present invention.

FIG. 3 is a schematic view of a can body processing system in use with a seaming apparatus according to the present invention.

FIG. 4 is another schematic view of a can body processing system according to an embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a second mounting seat of the rolling device according to the embodiment of the invention.

Fig. 6 is an enlarged view at a in fig. 4.

Figure 7 is a schematic illustration of a walking frame and support mechanism in an embodiment of the can body processing system of the present invention.

Figure 8 is a schematic illustration of a support mechanism of an embodiment of the can body processing system of the present invention.

Fig. 9 is a schematic view of a welding apparatus according to an embodiment of the can body processing system of the present invention.

Fig. 10 is a schematic view of a partial structure of a welding apparatus of an embodiment of the can body processing system of the present invention.

Fig. 11 is a partial schematic view of the welding apparatus of fig. 9.

Fig. 12 is a partial schematic view of the welding apparatus of fig. 10.

FIG. 13 is a schematic structural diagram of a clasping unit of an embodiment of the can body processing system of the present invention.

Fig. 14 is a schematic structural view of a welding mechanism of an embodiment of the can body processing system of the present invention.

The reference numerals are explained below:

100. a rolling device; 110. rolling a round rack; 120. a rolling mechanism; 121. a first mounting seat; 122. a second mounting seat; 1221. a fixed part; 1222. a movable portion; 1223. turning over the air cylinder; 123. a roller; 1231. an active roller; 1232. a driven roller; 124. a rotary drive assembly; 1241. a first gear; 1242. a rolling plate driving motor; 1243. a main gear; 1251. a telescopic rod; 1252. a shaft sleeve;

200. a conveying device; 210. a support frame; 211. supporting the side frame; 212. a support beam; 213. supporting the guide rail; 220. a walking frame; 221. a walking longitudinal beam; 222. a walking beam; 230. a support mechanism; 231. a support beam; 232. a rolling member; 233. a connecting plate; 234. a holding drive unit;

300. a welding device; 310. welding a frame; 311. a welding frame main body; 312. welding a base; 313. a weld carriage drive assembly; 3131. a gear plate; 3132. a driving gear; 3133. welding a driving motor; 320. an upper bracket; 321. welding the side frame; 322. pressing a plate; 323. connecting the guide rails; 330. a lower bracket; 331. a support plate; 340. a clamping mechanism; 341. clamping a shaft; 342. a clamping unit; 3421. a clamping sleeve; 3422. clamping arms are embraced; 3423. a riding wheel; 3424. reinforcing ribs; 343. a clamp driving unit; 350. a welding mechanism; 351. welding the guide rail; 352. welding the sliding plate; 353. welding the assembly; 3531. welding the sliding block; 3532. welding the gun head; 3533. a lifting drive unit; 3534. a wire feeding motor; 3535. a guide elbow; 3536. a camera; 354. welding a drive assembly; 3541. a displacement rack; 3542. a displacement motor;

900. and (5) a tank body.

Detailed Description

Exemplary embodiments that embody features and advantages of the invention are described in detail below in the specification. It is to be understood that the invention is capable of other embodiments and that various changes in form and details may be made therein without departing from the scope of the invention and the description and drawings are to be regarded as illustrative in nature and not as restrictive.

In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be construed as limiting the present application. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

Referring to fig. 1, the present embodiment provides a can body processing system, which includes a rolling device 100, a conveying device 200, and a welding device 300. The rolling device 100 is used for rolling a plate material into a cylindrical can 900, and the conveying device 200 conveys the rolled can 900 to the welding device 300 so as to weld a weld on the can 900 formed by rolling on the welding device 300.

In this embodiment, the tank body processing system is mainly used for processing the tank body 900 of the powder tanker, and the rolling device 100 processes the plate material into the conical tank body 900.

In this embodiment, the length direction of the can body processing system is taken as the longitudinal direction, and the width direction is taken as the transverse direction.

FIG. 2 is a schematic view of a can body processing system according to an embodiment of the present invention. FIG. 3 is a schematic view of a can body processing system in use with a seaming apparatus according to the present invention.

Referring to fig. 2 and 3, the embodiment provides a rolling device 100, which includes a rolling frame 110 and a rolling mechanism 120 disposed on the rolling frame 110. The rolling mechanism 120 is used for rolling and bending the sheet material into components with different shapes, such as a cylindrical component, an elliptical component, an arc component, and the like.

The rolling stand 110 extends in a longitudinal direction for supporting the rolling mechanism 120.

Referring to fig. 2 to 4, the rolling mechanism 120 includes a first mounting seat 121 and a second mounting seat 122 arranged on the rolling frame 110 at intervals longitudinally, a plurality of rollers 123 rotatably connected between the first mounting seat 121 and the second mounting seat 122 about their axes, and a rotary driving assembly 124 for driving the rollers 123 to rotate.

The rollers 123 are respectively two driving rollers 1231 symmetrically arranged in the transverse direction and driven rollers 1232 arranged above the driving rollers 1231, and the axes of the rollers 123 extend along the longitudinal direction. The plurality of rollers 123 cooperate to roll and crimp the sheet material.

In this embodiment, the rotation driving assembly 124 drives the two driving rollers 1231 to synchronously rotate in the same direction, and the axis of the driven roller 1232 coincides with the symmetry planes of the two driving rollers 1231; a gap for rolling is arranged between the driving roller 1231 and the driven roller 1232; the sheet is bent by the roll between the driving roll 1231 and the driven roll 1232. The continuous rolling of the roll 123 causes the sheet material to be continuously bent to form a regular cylindrical or conical cylinder.

The driving roller 1231 and the driven roller 1232 are rotatably connected to the first mounting seat 121 and the second mounting seat 122 respectively at two ends. The driving roller 1231 and the driven roller 1232 are coupled to the first mounting seat 121 and the second mounting seat 122 through bearings or bushings.

Referring to fig. 5, the first mounting seat 121 and the second mounting seat 122 are vertically disposed to support the roller 123.

The second mounting seat 122 includes a fixed portion 1221 and a movable portion 1222, the fixed portion 1221 is fixed on the roll-up frame 110, and the movable portion 1222 is rotatably connected above the fixed portion 1221 around a longitudinal axis, so that the movable portion 1222 can be opened outwards in a direction away from the first mounting seat 121.

In this embodiment, the upper end of the movable portion 1222 is provided with an installation cavity with an open upper end, the fixing portion 1221 includes two vertical plates disposed at a horizontal interval, and the lower ends of the vertical plates are located in the installation cavity and rotatably connected to the movable portion 1222 through corresponding rotating shafts.

The movable portion 1222 is connected to a flipping cylinder 1223 for driving the movable portion 1222 to rotate. In this embodiment, one end of the turnover cylinder 1223 is connected to a side of the movable portion 1222 away from the first mounting seat 121, and the other end of the turnover cylinder 1223 is connected to the fixed portion 1221 or the rolling frame 110. In some embodiments, the tumble cylinder 1223 may be attached on either side of the movable portion 1222 in the lateral direction.

The end of the driving roller 1231 facing away from the first mounting seat 121 is connected to the fixing portion 1221. The end of the driven roller 1232, which is away from the first mounting seat 121, is connected to the movable part 1222, and can be separated from the movable part 1222, so that after the movable part 1222 is opened outwards, one end of the driven roller 1232 is suspended, the end of the gap between the driving roller 1231 and the driven roller 1232 is released, and the curled can body 900 can be moved out of the end of the driven roller 1232.

In some embodiments, the ends of the driving roller 1231 and the driven roller 1232 connected to the second mounting seat 122 are both connected to the movable portion 1222, and the movable portion 1222 rotates to open the ends of the driving roller 1231 and the driven roller 1232.

In this embodiment, the rolling mechanism 120 further includes a lifting driving assembly for driving the driven roller 1232 to move vertically, so as to adjust the gap between the driven roller 1232 and the driving roller 1231, thereby enabling the device to be applicable to rolling plate treatment of plates with different thicknesses, and further improving the application range of the device. And can loosen the extrusion to the can body 900 after the rolling is finished, so that the can body 900 can be moved out after the rolling is finished.

The lifting driving assembly comprises a lifting cylinder (not shown in the figure), a telescopic rod 1251 and two shaft sleeves 1252; the two shaft sleeves 1252 are respectively sleeved at two ends of the driven roller 1232; two ends of the lifting cylinder are respectively connected with the upper end of the first mounting seat 121 and a shaft sleeve 1252; the two ends of the telescopic rod 1251 are respectively connected with the upper end of the movable part 1222 and the other shaft sleeve 1252; the lifting cylinder stretches and retracts to drive the driven roller 1232 to move up and down, the gap distance between the driven roller 1232 and the driving roller 1231 is adjusted, and the telescopic rod 1251 is driven to stretch and retract through the movement of the driven roller 1232.

In some embodiments, the telescoping rod 1251 may also be a lifting cylinder.

In this embodiment, the sleeve 1252 of the telescopic rod 1251 is rotatably connected to the telescopic rod 1251 around a transverse axis, and due to the scalability of the telescopic rod 1251 and the rotation of the sleeve 1252, the axis of the sleeve 1252 can be kept horizontal during the outward opening of the movable portion 1222, so as to be disengaged from the driven roller 1232. Specifically, the telescopic rod 1251 is located between two vertical plates of the movable portion 1222.

In some embodiments, the sleeve 1252 and the driven roller 1232 on the driven roller 1232 have a gap therebetween to facilitate separation of the roller and the sleeve 1252.

In other embodiments, the junction of the roller and the sleeve 1252 is tapered to facilitate separation of the roller and the sleeve 1252.

Fig. 6 is an enlarged view at a in fig. 4.

Referring to fig. 6, the rotation driving assembly 124 is disposed on a side of the first mounting seat 121 opposite to the second mounting seat 122, and is connected to the driving roller 1231 in a transmission manner to drive the driving roller 1231 to rotate.

In this embodiment, the rotary drive assembly 124 includes two first gears 1241, a second gear (not shown), and a roll driving motor 1242. The two first gears 1241 are respectively fixedly sleeved on one driving roller 1231, and the second gear shaft is rotatably connected to the first mounting base 121 and is simultaneously meshed with the two first gears 1241. The output shaft of the rolling plate driving motor 1242 is sleeved with a main gear 1243, and the main gear 1243 is engaged with one of the first gears 1241 to drive the driving roller 1231 to rotate.

In some embodiments, the two drive rollers 1231 are coupled by a pulley or a sprocket.

In this embodiment, the rolling plate driving motor 1242 is started, the plate is penetrated through a gap formed between the driving roller 1231 and the driven roller 1232, the rolling plate driving motor 1242 drives the first gear 1241 to rotate, the second gear is driven to rotate, the second gear rotates to drive the other first gear 1241 to rotate, and then the two driving rollers 1231 are driven to rotate synchronously in the same rotating direction, the driving roller 1231 transmits power to the driven roller 1232 through the plate in the rotating process, the driving roller 1231 and the driven roller 1232 act on the plate in a mutually matched manner to process the rolling plate of the plate, the tank 900 formed by the rolling plate is supported by the supporting mechanism 230, and the welding seam to be welded formed after the rolling is completed is located at the bottom of the tank 900. I.e. the weld to be welded is located on the symmetry plane of the two active rollers 1231.

Referring again to fig. 2 and 3, the present embodiment provides a conveying device 200 for conveying the tank 900 after the rolling process, mainly the tank 900 of the powder tanker, to the welding device 300 during the production process of the tank 900 after the rolling on the rolling device 100.

The conveying device 200 comprises a supporting frame 210, a walking frame 220 slidably connected to the supporting frame 210, and a supporting mechanism 230 carried on the walking frame 220; the supporting mechanism 230 is used to support the inner wall of the tank 900 and can move with the walking frame 220. After the sheet material is rolled and processed into a conical cylinder on the rolling device 100, the conical cylinder is carried by the supporting mechanism 230 and moved to the downstream welding device 300 to be welded under the driving of the traveling frame 220.

Referring again to fig. 2 and 3, in the present embodiment, the supporting frame 210 is located above the rolling mechanism 120. One end of the support frame 210, which faces away from the welding device 300, is connected to the edge rolling frame 110, and the other end of the support frame 210 is suspended. So that the can 900 can be moved from the free end of the support frame 210 toward the welding device 300 after being supported on the supporting mechanism 230.

The support frame 210 includes two support side frames 211 arranged at intervals in the lateral direction, a plurality of support cross members 212 connected between the two support side frames 211, and support rails 213 fixed to the support cross members 212.

In some embodiments, the support side frames 211 and the support cross members 212 may be an integral body formed by other structures arranged longitudinally, and the support rails 213 are fixed to the combined structure thereof.

In this embodiment, the supporting side frame 211 is located above the rolling device 100, and the length direction of the supporting side frame 211 is arranged along the longitudinal direction. The support cross member 212 is connected to the bottom of the opposite face of the support side frame 211 such that a slide groove, which is open at the upper portion and is at least longitudinally adjacent to one side of the welding apparatus 300, is formed between the two support side frames 211.

The support rails 213 are fixed to the upper surface of the support beam 212 in the longitudinal direction, and the upper ends of the support rails 213 are lower than the upper ends of the support side frames 211, so that the support rails 213 are positioned in the slide grooves formed by the two support side frames 211.

In this embodiment, two support rails 213 are provided at a lateral interval for supporting the traveling frame 220. One end of the support rail 213 facing the welding device 300 is flush with the support side frame 211 to ensure that the walking frame 220 can move from the support rail 213 to the welding device 300 more smoothly, so as to move the rounded can 900 to be welded to the welding device 300 smoothly.

Referring to fig. 7, the walking frame 220 is supported on the supporting rail 213 and can move on the supporting rail 213 along the longitudinal direction to drive the supporting mechanism 230 to move.

The traveling frame 220 includes two traveling longitudinal beams 221 arranged at a lateral interval, and a traveling cross beam 222 vertically connected to the two traveling longitudinal beams 221. The traveling longitudinal beams 221 are disposed in the lateral direction and slidably connected above the support rails 213.

In this embodiment, the traveling longitudinal beam 221 is longitudinally disposed on the support rail 213 and is positioned in the sliding groove formed by the support side frame 211 to move longitudinally on the support rail 213.

In some embodiments, the walking stringers 221 are sleeved on the support rails 213 via corresponding bushings.

A walking driving mechanism (not shown) is disposed between the walking frame 220 and the supporting frame 210, and is used for driving the walking frame 220 to move relative to the supporting frame 210.

In this embodiment, the traveling driving mechanism includes a rack fixed to the support frame 210 along the longitudinal direction, a traveling motor fixed to the traveling frame 220, and a gear connected to an output shaft of the traveling motor, and the gear is engaged with the rack. The traveling motor drives the gear to rotate, and the gear moves relative to the rack, so as to drive the traveling frame 220 to move relative to the support frame 210.

In some embodiments, corresponding racks are provided on the welding device 300 to enable the walking frame 220 to move on the welding device 300 downstream.

In other embodiments, the walking frame 220 has a sufficient length such that after the walking frame 220 moves to the welding device 300, a portion of the walking frame is still on the supporting frame 210, such that the walking frame 220 can move on the welding device 300.

The length of the walking frame 220 is greater than or equal to the length of the supporting mechanism 230, and the walking frame 220 is connected to the same longitudinal end of the supporting mechanism 230, so as to prevent the walking frame 220 from tilting in the longitudinal direction after the supporting mechanism 230 supports the tank 900.

Referring to fig. 7 and 8, the supporting unit 230 is disposed in a longitudinal direction and is inclined in the longitudinal direction to support the inner wall of the can 900 upward. The inclination angle of the supporting mechanism 230 is configured to keep the welding seam at the bottom of the can body 900 horizontal after the can body 900 is supported on the supporting mechanism 230, and the supporting mechanism 230 is driven by the walking frame 220 to move longitudinally onto the welding device 300, so as to keep the welding seam at the bottom of the can body 900 horizontal, and the can body 900 does not need to be turned over after moving onto the welding device, thereby facilitating the welding of the can body 900.

In this embodiment, the supporting mechanism 230 includes a supporting beam 231 disposed above the rolling device 100, and a plurality of sets of supporting units spaced on the supporting beam 231 along the length direction of the supporting beam 231. Each set of support units comprises a plurality of rolling members 232, all of the rolling members 232 are distributed along the arc surface to support the inner wall of the can body 900.

In this embodiment, the rolling members 232 are rotatably connected to the support beam 231, the rotation axis of the rolling members 232 is parallel to the length direction of the support beam 231, and all the rolling members 232 are distributed along the arc surface to support the inner wall of the tank 900. The tank 900 after being rolled up is prevented from being deformed due to the fact that the tank 900 falls down due to self weight in the process of rolling up the plate and the process of transporting the plate.

The supporting beam 231 is obliquely arranged in the longitudinal direction, specifically, the supporting beam 231 is obliquely arranged on a vertical plane passing through the axis of the tank body 900, so that the supporting beam 231 is matched with the taper of the tank body 900 of the powder tanker, and the tank body 900 can be effectively supported by the supporting unit on the supporting beam 231 during transportation and rolling.

In this embodiment, two supporting beams 231 are arranged at intervals along the transverse direction, and the two supporting beams 231 are connected by corresponding connecting rods. In the length direction from the second mounting seat 122 to the first mounting seat 121, the angle of inclination of the support beam 231 is made to be equal to the taper of the tank 900.

The rotation axis of the rolling member 232 is parallel to the length direction of the supporting beam 231, so that when the tank 900 is in a process of rolling and rotating along the circumferential direction, the contact between the inner wall of the tank 900 and the rolling member 232 is rolling contact, the friction force between the tank 900 and the supporting mechanism 230 is reduced, the abrasion between the tank 900 and the supporting mechanism 230 is reduced, the regularity of the tank 900 is ensured, and the service life of the supporting mechanism 230 is prolonged.

The two horizontal sides of the two support beams 231 are flush with the two horizontal sides of the walking frame 220, so that the support beams 231 have larger width, the support beams 231 are more stable in the horizontal direction, the support beams 231 are not easy to shake in the horizontal direction, and the support beams 231 support the tank body 900 more stably.

In this embodiment, the support beam 231 is provided with a plurality of connecting plates 233, and the plurality of connecting plates 233 are arranged at intervals along the length direction of the support beam 231; two ends of the rolling member 232 of each set of supporting units are respectively rotatably connected with a connecting plate 233. The rolling member 232 is a cylindrical roller. When the upper part of the tank 900 is obliquely supported on the supporting mechanism 230, the rolling member 232 is a cylindrical roller, and the rolling member 232 does not move along the length direction of the supporting beam 231, so that the tank 900 is effectively prevented from moving down along the length direction of the supporting beam 231, and the supporting stability is ensured.

In some embodiments, the rolling members 232 are rotatably coupled to the support beam 231 by respective coupling sockets, and the rolling members 232 may be rollers. The rollers are attached to the joist 231 about an axis parallel to the length of the joist 231.

The rolling member 232 can rotate about its own axis; the axes of the rolling members 232 are located on the same arc surface, so that all the rolling members 232 abut against the inner wall of the can body 900.

In this embodiment, the connecting plate 233 extends upwardly and longitudinally outwardly beyond the joist 231, the extension being used to mount the rollers 232.

Two rolling members 232 in at least one group of supporting units are symmetrically arranged in the transverse direction to form symmetrical support for two transverse sides of the tank body 900, and after the tank body 900 is supported on the supporting mechanism 230, the tank body 900 cannot be toppled towards one side due to uneven stress, so that the stability of supporting two sides of the tank body 900 is ensured, and the tank body 900 cannot be subjected to center deviation in the transportation and rounding processes. And can guarantee that the welding seam to be welded is located at the bottom of the tank body 900 after the tank body 900 is completely curled, and when the tank body 900 is moved to the downstream welding device 300, the tank body 900 does not need to be turned over and positioned, which is beneficial to the rapid operation of welding operation.

In this embodiment, all the rolling members 232 are symmetrically arranged in the transverse direction, so that the stress of the tank 900 in the longitudinal direction is balanced, the stress of the support beam 231 is balanced, the support beam 231 does not shake in the longitudinal direction, and the support of the tank 900 is more stable.

The plurality of rolling members 232 of the plurality of groups of supporting units can support the tank body 900 from a plurality of positions, so that the stress of the inner wall of the tank body 900 is more dispersed, the stress concentration between the tank body 900 and each rolling member 232 is avoided, the local stress of the tank body 900 is smaller, the tank body 900 is supported more stably, and the local deformation of the tank body 900 is effectively avoided.

The rolling members 232 of adjacent support units are laterally offset. Reasonable support is carried out in the tank body 900, deformation of the tank body 900 due to no support in local parts or overlarge stress in local parts is avoided, and regularity of the inner wall of the tank body 900 is guaranteed.

In this embodiment, the rolling members 232 of the adjacent supporting units are connected to the connecting plate 233 in a staggered manner in the transverse direction, and corresponding connecting holes are uniformly formed in the same connecting plate 233 so as to connect the rolling members 232 at both longitudinal sides of the connecting plate 233, so that the connecting plate 233 is uniformly stressed.

All the rolling members 232 are connected together at intervals through the connecting plates 233, so that the rolling members 232 and the connecting plates 233 are integrated, the integral structure is more stable, and stress is dispersed.

The plurality of rolling members 232 of each set of supporting units are connected between the two connecting plates 233 at intervals in the lateral direction. The rolling members 232 are connected by the connecting plate 233, so that it is convenient to mount different numbers of rolling members 232 on the connecting plate 233.

In this embodiment, the lower end of the supporting mechanism 230 is rotatably connected to the walking frame 220 around a horizontal axis, and a supporting driving unit 234 is disposed between the supporting mechanism 230 and the walking frame 220, and can drive the supporting mechanism 230 to move up and down, so as to adjust the inclination angle of the supporting mechanism 230. Specifically, the lower end of the support beam 231 of the supporting mechanism 230 is rotatably connected to the supporting frame 210 about a transverse axis so as to be able to turn with respect to the supporting frame 210. Thereby adjusting the tilt angle of the racking mechanism 230. So as to ensure that the welding seam at the bottom of the tank body is horizontal in the process of rolling and transporting the tank body. And can move the jar body to welding set 300 after, can vertically overturn downwards to place the jar body on welding set 300, make supporting mechanism 230 and jar body separation.

In this embodiment, the end of the supporting mechanism 230 facing the downstream welding device 300 is rotatably connected to the traveling frame 220 through a rotating shaft. Specifically, the joist 231 or the connection plate 233 is rotatably connected to the walking frame 220.

In this embodiment, the support driving unit 234 is a cylinder having one end connected to the traveling frame 220 and the other end connected to the link plate 233 of the support mechanism 230 at a position intermediate in the lateral direction of the link plate 233.

The supporting mechanism 230 conveys the can body 900 from the rolling device 100 to the welding device 300 along the longitudinal direction, after the can body 900 is fixed by the corresponding structure conveyed to the welding device 300, the piston rod of the supporting driving unit 234 contracts, the supporting mechanism 230 is separated from the can body 900, the can body 900 is conveyed to the welding device 300 from the rolling device 100 smoothly, and the conveying efficiency is high.

In the invention, the supporting beam 231 is obliquely arranged in the longitudinal direction so as to adapt to the taper direction of the tank body 900 to support the tank body 900 with a conical structure, thereby effectively avoiding the tank body 900 from falling and the tank body 900 from shaking during bending, effectively avoiding the tank body 900 from deforming and ensuring the integral structure of the tank body 900.

The support bracket 210 is arranged in the longitudinal direction; the walking frame 220 is connected to the supporting frame 210 in a longitudinal sliding manner; the supporting mechanism 230 is supported above the walking frame 220 for supporting the inner wall of the tank 900 upward. Utilize bearing mechanism 230 to support the inner wall of jar body 900, jar body 900 is fixed in on the bearing mechanism 230 back, can remove along with bearing mechanism 230 together to carry jar body 900 to welding set 300 from the edge rolling device 100, can avoid jar body 900 to take place the tenesmus in-process that removes, and the effectual jar body 900 of avoiding takes place to warp.

The supporting mechanism 230 is higher than the supporting frame 210 and the walking frame 220, the supporting mechanism 230 is inclined in the vertical plane, the inclined angle of the supporting mechanism 230 is configured to be, after the tank 900 is supported on the supporting mechanism 230, the welding seam at the bottom of the tank 900 is kept horizontal, so that the bottom of the tank 900 can horizontally move to the welding device 300, and the stability of the movement of the tank 900 and the alignment and matching of the welding seam are facilitated.

Each group of supporting units comprises a plurality of rolling members 232 arranged at intervals along the transverse direction, and the rolling members 232 can rotate around the axes of the rolling members 232; the axes of the rolling members 232 are located on the same arc surface, so that all the rolling members 232 abut against the inner wall of the can body 900. After the tank body 900 is bent, the rolling part 232 is supported inside the tank body 900, the tank body 900 can be effectively prevented from falling down, shaking of the tank body 900 can be avoided, the tank body 900 continues to be bent on the rolling part 232, the tank body 900 and the rolling part 232 are in rolling contact, abrasion of the tank body 900 is reduced, and smoothness and regularity of the inner wall of the tank body 900 are guaranteed.

Fig. 9 is a schematic view of a welding apparatus according to an embodiment of the can body processing system of the present invention. Fig. 10 is a schematic view of a partial structure of a welding apparatus of an embodiment of the can body processing system of the present invention.

Referring to fig. 9 and 10, the present embodiment provides a welding apparatus 300 for welding a weld to be welded of a can body 900 after a rolling process. The welding device 300 includes a welding frame 310, an upper bracket 320 and a lower bracket 330 mounted on the welding frame 310, a clamping mechanism 340 mounted on the lower bracket 330, and a welding mechanism 350 mounted on the upper bracket 320. After the can 900 to be welded is moved to the welding device 300, the upper support 320 and the welding mechanism 350 are located inside the can 900, and the lower support 330 and the clasping mechanism 340 are located outside the can 900. The lower bracket 330 and the clamping mechanism 340 support the tank 900, and the welding mechanism 350 welds the weld at the bottom of the tank 900.

Fig. 11 is a partial schematic view of the welding apparatus of fig. 9.

Referring to fig. 11, in the present embodiment, the welding stand 310 includes a welding stand main body 311, a welding seat 312, and a welding stand driving assembly 313. The welding frame main body 311 is rotatably connected to the welding seat 312 around a vertical axis, and the welding frame driving assembly 313 is used for driving the welding frame main body 311 to rotate.

In this embodiment, the welding stand driving assembly 313 includes a gear plate 3131, a driving gear 3132, and a welding driving motor 3133. The pinion plate 3131 is horizontally disposed and rotatably coupled to the welded seat 312 about a vertical axis, and a lower end of the welding holder main body 311 is coupled above the pinion plate 3131, so that the welding holder main body 311 can rotate together with the pinion plate 3131. The welding driving motor 3133 is fixed on the welding seat 312, and the driving gear 3132 is sleeved on a rotating shaft of the welding driving motor 3133. The driving gear 3132 is engaged with the toothed plate 3131 to rotate the toothed plate 3131.

In some embodiments, the lower end of the welding frame body 311 is connected to the welding seat 312, and the gear plate 3131 is horizontal and sleeved on the outer circumference of the welding frame body 311.

In this embodiment, the upper bracket 320 and the lower bracket 330 are both disposed along the longitudinal direction, the same longitudinal end of the upper bracket 320 and the lower bracket 330 is fixedly connected to the welding frame main body 311, and the other end is suspended. The free ends of the upper and

lower holders

320 and 330 are disposed corresponding to the upstream rolling device 100 to carry the can body 900 to be welded, which is moved from the rolling device 100 in the longitudinal direction. After the welding seam to be welded of the can body 900 to be welded is welded on the welding device 300, the holder main body 311 is rotated so that the free end of the upper holder 320 and the upstream rounding device 100 are misaligned, and thus the welded can body 900 can be horizontally drawn out from the free ends of the upper holder 320 and the lower holder 330 to move the can body 900 to be welded out of the welding device 300.

Fig. 12 is a partial schematic view of the welding apparatus of fig. 10.

Referring to fig. 12, the upper bracket 320 includes two welding side frames 321 arranged laterally at a distance, a pressing plate 322 slidably connected to each welding side frame 321, and a pressing plate driving assembly (not shown) for driving the pressing plate 322 to slide relative to the welding side frames 321.

The pressing plate driving assembly can drive the pressing plate 322 to slide downwards relative to the welding side frame 321 so as to press the bottom of the can body 900 on the lower bracket 330.

The pressing plates 322 are symmetrically arranged along the transverse direction, the pressing plates 322 move downwards, and the bottom end of the tank body 900 close to the welding seam is pressed on the lower support 330.

In this embodiment, the upper end of the upper frame 320 is provided with a connecting rail 323 for receiving the traveling frame 220 and the holding mechanism 230 which are moved from the upstream edge rolling device 100. The connecting rails 323 are provided on the two welding side frames 321, respectively. The welding-side frame 321 extends in a longitudinal direction, and the connecting rail 323 is provided on the welding-side frame 321 in the longitudinal direction.

The traveling frame 220 and the racking mechanism 230 are supported on the inner wall of the can 900 to be welded and move the can 900 to be welded in the longitudinal direction from the upstream edge rolling device 100 to the can 900 welding so that the upper frame 320 is located inside the can 900.

Referring to fig. 9 and 10, the lower bracket 330 is positioned below the upper bracket 320, and the upper bracket 320 and the lower bracket 330 have a gap in the vertical direction. Because the upper rack 320 and the lower rack 330 are suspended at the same longitudinal side, the gap between the upper rack 320 and the lower rack 330 is open at both sides of the suspended end. So that the lower support 330 can support the can 900 on the outer side of the can 900 when the can 900 is moved from the rolling device 100 for welding, the weld of the can 900 to be welded longitudinally extends in the gap between the upper support 320 and the lower support 330.

The gap between the upper frame 320 and the lower frame 330 extends longitudinally, the weld to be welded at the bottom of the can 900 extends longitudinally, and the can 900 can be directly welded in the longitudinal direction by the welding mechanism 350 without being turned between the upper frame 320 and the lower frame 330.

In this embodiment, a supporting plate 331 is disposed at the top end of the lower bracket 330, and a welding groove (not shown) extending along the longitudinal direction is formed on the upper surface of the supporting plate 331. The supporting plate 331 is located right below the interval between the two welding side frames 321 and is arranged corresponding to the two pressing plates 322, so that when the pressing plates 322 move downwards, the bottom end of the can body 900 is pressed on the supporting plate 331, and the to-be-welded seam of the can body 900 is located at the welding groove. When the welding mechanism 350 is used for welding the welding seams to be welded in the longitudinal direction, the welding seams to be welded are located above the welding groove, the welding position can be effectively prevented from being directly contacted with the supporting plate 331, the tank body 900 and the supporting plate 331 are prevented from being welded together, the supporting plate 331 and the lower bracket 330 are effectively prevented from being damaged, and the service lives of the supporting plate 331 and the lower bracket 330 are prolonged.

Referring to fig. 9 and 10 again, the clasping mechanism 340 is disposed on the lower bracket 330 and located at two lateral sides of the lower bracket 330, and the upper end of the clasping mechanism 340 is higher than the lower bracket 330 to bear the outer circumference of the can 900 when the can 900 is welded.

In this embodiment, the two clasping mechanisms 340 are symmetrically arranged in the transverse direction, and the two clasping devices symmetrically support the tank 900 to prevent the tank 900 from shaking.

The clasping mechanism 340 comprises a clasping shaft 341 extending along the longitudinal direction, a plurality of clasping units 342 arranged on the clasping shaft 341, and a clasping driving unit 343 for driving the clasping shaft 341 to rotate; the clamping shaft 341 is rotatably connected to the lower bracket 330 around its own axis; the clasping unit 342 is used to support the outer circumference of the can 900. The axis of the clasping shaft 341 is arranged along the longitudinal direction, the clasping units 342 are connected to the clasping shaft 341 along the longitudinal direction at intervals, and the lower ends of the clasping units 342 are fixed to the clasping shaft 341 so as to be capable of being driven by the clasping shaft 341 to turn over for a certain angle.

In this embodiment, after the can 900 is moved from the upstream edge rolling device 100 to the welding device 300, the supporting mechanism 230 rotates downward, so that the can 900 slowly descends until the bottom end of the can 900 abuts against the supporting plate 331. Meanwhile, the clasping driving unit 343 drives the clasping shaft 341 to rotate, so that the clasping units 342 on the two sides of the lower bracket 330 approach each other and abut against the outer side of the tank 900 to support and bear the tank 900, thereby preventing the bottom of the tank 900 from deforming and simultaneously limiting the tank 900 from sliding in the transverse direction. Then, the pressing plate 322 moves downward to press the bottom of the can 900 against the supporting plate 331.

Referring to fig. 13, in the present embodiment, the clamping unit 342 includes a clamping sleeve 3421 fixedly sleeved on the clamping shaft 341, a clamping arm 3422 having a lower end fixed to the clamping sleeve 3421, and a supporting roller 3423 rotatably connected to an upper end of the clamping arm 3422; the riding wheel 3423 is used to support the outer circumference of the tank 900. The supporting roller 3423 is rotatably connected to the holding arm 3422 around the longitudinal axis, so that the friction with the outer side surface of the tank 900 is rolling friction in the descending process of the tank 900, the friction between the tank 900 and the holding unit 342 is reduced, the two sides of the tank 900 are parallel to each other in stress, and the tank 900 is prevented from tilting.

The supporting roller 3423 of the holding arm 3422 extends beyond the holding arm 3422 towards one side of the upper support 320, so that the supporting roller 3423 can abut against the outer side of the can 900. In some implementations, the idler 3423 can be replaced with a roller.

In this embodiment, the holding arms 3422 are arc structures protruding away from the lower bracket 330, and are adapted to the shape of the outer peripheral wall of the can 900, so as to prevent the holding arms 3422 from contacting the outer peripheral wall of the can 900, thereby ensuring that the supporting roller 3423 abuts against the can 900.

Two holding arms 3422 are longitudinally arranged on each group of holding unit 342 at intervals, and a plurality of reinforcing ribs 3424 are arranged between the two holding arms 3422 at intervals along the length direction thereof, so as to improve the structural strength of the holding arms 3422.

In this embodiment, the stiffening ribs 3424 are cylindrical in configuration, and in some embodiments, the stiffening ribs 3424 are plate-like in configuration.

The idler 3423 is rotatably connected between the two clamp arms 3422 about a longitudinal axis. Specifically, the outer circumference of the supporting roller 3423 is a circular or circular arc structure, and the supporting roller 3423 is connected between the two holding arms 3422 through a rotating shaft.

Referring to fig. 14, the welding mechanism 350 includes a welding rail 351 fixed to the welding side frame 321, a welding slider 352 slidably coupled to the welding rail 351, a welding assembly 353 disposed on the welding slider 352, and a welding driving assembly 354 for driving the welding slider 352 to longitudinally slide.

The welding mechanism 350 is slidably attached to one of the welding side frames 321 in the longitudinal direction and is located in the gap between the welding side frames 321. In this embodiment, the welding guide rails 351 are fixed to one welding-side frame 321 and located on the opposite surfaces of the two welding-side frames 321, and the welding guide rails 351 are provided in two in the up-down direction, so that the movement of the welding slider 352 is smooth.

The welding driving assembly 354 is used for driving the welding sliding plate 352 to move along the longitudinal direction, so that the welding assembly 353 moves along with the welding sliding plate 352 to weld the longitudinal welding seam to be welded on the tank 900 by using the longitudinal movement of the welding assembly 353.

In this embodiment, the welding driving assembly 354 includes a displacement rack 3541 fixed on the welding guide rail 351 and a displacement motor 3542 fixed on the welding slide 352; a displacement gear is fixed on an output shaft of the displacement motor 3542 and meshed with the displacement rack 3541, so that the welding sliding plate 352 is driven to move by the rotation of the displacement motor 3542.

In some embodiments, the weld drive assembly 354 may be a lead screw, belt, or the like.

The welding assembly 353 comprises a welding slider 3531 connected to the welding sliding plate 352 in a vertically slidable manner, a welding gun head 3532 fixedly connected to the welding slider 3531, and a lifting drive unit 3533 for driving the welding slider 3531 to move.

When a to-be-welded weld of the tank 900 is welded, the lifting drive unit 3533 drives the welding slider 3531 to move downwards, so that the welding torch head 3532 moves downwards along with the welding slider 3531 and approaches the to-be-welded weld to weld the weld. After the welding machine is completed, the lifting driving unit 3533 drives the welding gun head 3532 to move upwards.

In this embodiment, the welding sliding plate 352 is further provided with a slider seat (not shown in the figure), the welding slider 3531 is connected to the slider seat along the vertical direction in a slidable manner, the lifting driving unit 3533 is a motor, and the lifting driving unit 3533 is connected to the welding slider 3531 through a screw rod to drive the welding slider 3531 to lift.

In some embodiments, the lifting driving unit 3533 is a cylinder, and the welding slider 3531 is driven to lift by the cylinder.

In this embodiment, the welding slide 352 is further provided with a wire feeding disc (not shown) for providing a welding wire to the welding torch head 3532, a wire feeding motor 3534 for driving the wire feeding disc to rotate, and a guiding elbow 3535 for guiding the welding wire is provided on the welding torch head 3532. One end of the welding wire on the wire feeding disc is wound on the wire feeding disc, and the other end of the welding wire is close to the welding gun head 3532 through the guide of the guide elbow 3535.

In this embodiment, a camera 3536 is further installed on the welding gun head 3532, and the angle of the camera 3536 is adjustable, so that image information of the seam inside the tank 900 can be acquired, and a worker can see the welding condition inside the tank 900 clearly, thereby ensuring the welding quality.

In this embodiment, after the tank 900 is fixed by the clamping mechanism 340 and the pressing plate 322, the lifting driving unit 3533 drives the welding slider 3531 to move downward, the welding slider 3531 drives the welding gun head 3532 to move downward to a preset position, and the welding seam of the tank 900 is welded by the welding gun head 3532. During welding, the wire feeding motor 3534 drives the wire feeding disc to continuously feed wires. The welding driving assembly 354 drives the welding sliding plate 352 to move longitudinally along the welding guide rail 351 and drives the welding gun head 3532 to move transversely, so that the welding processing of the seam of the tank body 900 is realized.

The welding jig 310 is disposed in a longitudinal direction; the upper holder 320 and the lower holder 330 are mounted on the welding jig 310; the lower support 330 is positioned below the upper support 320, and the lower support 330 has a gap with the upper support 320; when the can body 900 is welded, the lower bracket 330 is positioned at the outer side of the can body 900 to support the can body 900, and the welding seam of the can body 900 extends longitudinally in the gap. During welding, the tank 900 is moved from one longitudinal end of the welding frame 310 to the welding frame 310, so that the tank 900 is sleeved outside the upper bracket 320, the bottom end of the tank 900 abuts against the lower bracket 330, and a welding seam to be welded of the tank 900 is welded by the welding mechanism 350.

The clasping mechanism 340 is disposed on the lower bracket 330 and located on both lateral sides of the lower bracket 330, and the upper end of the clasping mechanism 340 is higher than the lower bracket 330 so as to be carried on the outer periphery of the can 900 when the can 900 is welded. Utilize to embrace and press from both sides mechanism 340 and support the both sides of jar body 900, the effectual jar body 900 of avoiding rocks along transverse direction, stability when guaranteeing jar body 900 welding, effectual assurance welding quality.

In the present invention, the upper end of the welding apparatus 300 has a connecting rail 323 extending in a longitudinal direction; the conveying device 300 comprises a support frame 210 fixed above the rolling device 100 and a holding mechanism 230 arranged on the support frame 210; the supporting mechanism 230 is obliquely arranged in the longitudinal direction and is matched with the conical structure of the tank body 900 so as to upwards support the inner wall of the tank body 900 in bending, so that the bottom welding seam of the tank body 900 after bending is longitudinally extended; the supporting frame 210 and the connecting rail 323 are aligned and matched in the longitudinal direction, and the supporting mechanism 230 is connected to the supporting frame 210 and the connecting rail 323 in a slidable manner in the longitudinal direction, and can convey the can body 900 after the bending is completed to the welding device 300 in the longitudinal direction. The can body 900 which is rolled on the rolling device 100 is directly conveyed to the welding device 300 by the supporting mechanism 230, so that the can body 900 does not need to be fixed or positioned by spending much time every time, and the conveying operation efficiency is high. The rolling device 100 can be rapidly moved to the welding device 300, the stopping time of the rolling device 100 and the welding device 300 is not too long, the continuity between the working procedures is good, and the production efficiency of the tank body 900 is improved.

Further, the supporting mechanism 230 can be supported on the inner wall of the tank 900 during the process of rolling and transporting the tank 900, thereby effectively preventing the tank 900 from deforming due to falling, and ensuring the regularity of the tank 900. The tank 900 is supported by the supporting mechanism 230 in the whole process of conveying the tank to the welding device 300 by the rolling device 100, so that the position and the angle of the tank 900 are effectively prevented from changing, the alignment precision of the tank 900 between the rolling operation and the welding operation is ensured, and the precision and the quality of the welded tank 900 are ensured.

While the present invention has been described with reference to several exemplary embodiments, it is understood that the terminology used is intended to be in the nature of words of description and illustration, rather than of limitation. As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.

Claims

1. The utility model provides a jar body system of processing of powder tank car which characterized in that includes:

the rolling device is used for bending and rolling the plate to form a conical tank body;

the welding device is used for welding the bent tank body; the welding device is arranged along the longitudinal direction, and the upper end of the welding device is provided with a connecting guide rail extending along the longitudinal direction;

the conveying device comprises a support frame fixed above the rounding device and a bearing mechanism arranged on the support frame; the supporting mechanism is obliquely arranged in the longitudinal direction and is matched with the conical structure of the tank body so as to upwards support the inner wall of the tank body in bending and rolling, so that the bottom welding seam of the tank body after bending and rolling longitudinally extends; the support frame with connect the guide rail and counterpoint the cooperation on vertical, bearing mechanism along vertical slidable connect the support frame with connect on the guide rail, can with the jar body after the completion of curling along vertical transport extremely welding set is last.

2. The can body processing system of claim 1 wherein said bearer mechanism comprises a bearer beam disposed obliquely in a longitudinal direction, and a plurality of support units disposed on said bearer beam at intervals along a length direction of said bearer beam; each group of the supporting units comprises a plurality of rolling members arranged at intervals along the transverse direction; all the rolling pieces can abut against the inner wall of the tank body; the lower end of the supporting beam is rotatably connected to the supporting frame around a transverse axis so as to be capable of overturning relative to the supporting frame.

3. The can body processing system of claim 2 wherein two of said rollers in at least one of said sets of support units are symmetrically disposed in a lateral direction.

4. A can body processing system as claimed in claim 2, wherein said rolling member is rotatable about its axis; the axes of the rolling parts are positioned on the same cambered surface, so that all the rolling parts can be abutted against the inner wall of the tank body.

5. The can body processing system of claim 1 wherein said conveyor further comprises a traveling carriage slidably connected to said support frame; one end of the bearing mechanism, which faces the welding device, is connected to the walking frame so as to be driven by the walking frame to move longitudinally.

6. The can body processing system of claim 5 wherein an end of said support mechanism facing said welding device is pivotally connected to said carriage about a transverse axis, and a support drive unit is disposed between said support mechanism and said carriage for driving said support mechanism to raise and lower to adjust the tilt angle of said support mechanism.

7. The can body processing system of claim 1 wherein said rounding device comprises a rounding frame, a rounding mechanism disposed on said frame for bending the sheet material upwardly into a conical can body; one end of the support frame, which is back to the welding device, is connected to the rolling frame, and the other end of the support frame is suspended in the air; the support frame is positioned above the rolling mechanism.

8. The can body processing system of claim 1, wherein said welding device comprises:

a welding frame arranged along the longitudinal direction;

the upper bracket is arranged on the welding frame to bear the tank body in transportation; the connecting guide rail is arranged above the upper bracket; the upper bracket is configured to be positioned inside the tank body when the tank body is welded;

the lower bracket is arranged on the welding frame; the lower bracket is positioned below the upper bracket, and a gap is formed between the lower bracket and the upper bracket; when the tank body is welded, the lower support is arranged on the outer side of the tank body to support the tank body, and a welding seam to be welded of the tank body longitudinally extends into the gap;

the clamping mechanisms are arranged on the lower support and positioned on two transverse sides of the lower support, and the upper ends of the clamping mechanisms are higher than the lower support so as to bear the periphery of the tank body when the tank body is welded;

and the welding mechanism is arranged on the upper bracket, is positioned in the tank body and is used for welding a to-be-welded weld of the tank body.

9. The can body processing system of claim 8, wherein the clamping mechanisms are symmetrically arranged along the transverse direction, and each clamping mechanism comprises a clamping shaft extending along the longitudinal direction, a plurality of clamping units arranged on the clamping shaft, and a clamping driving unit for driving the clamping shaft to rotate; the clamping shaft is rotatably connected to the lower bracket around the axis of the clamping shaft; the holding and clamping unit is used for supporting the periphery of the tank body.

10. The can body processing system of claim 8 wherein said weld carriage comprises a weld carriage body, a weld seat, and a weld carriage drive assembly; the welding frame main body is rotatably connected to the welding seat around a vertical axis, and the welding frame driving assembly is used for driving the welding frame main body to rotate; the upper support and the lower support are connected to the welding frame main body.