CN112270757A - Pipeline three-dimensional state monitoring method and device based on space curve - Google Patents

Pipeline three-dimensional state monitoring method and device based on space curve Download PDF

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Publication number
CN112270757A
CN112270757A CN202010995270.6A CN202010995270A CN112270757A CN 112270757 A CN112270757 A CN 112270757A CN 202010995270 A CN202010995270 A CN 202010995270A CN 112270757 A CN112270757 A CN 112270757A
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pipeline
state
dimensional
space curve
module
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CN112270757B (en
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汪勇
杨凯镟
邓志成
方超
孙猛
沈铭科
程卫国
郭荣
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Shanghai Power Equipment Research Institute Co Ltd
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    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00Three dimensional [3D] modelling, e.g. data description of 3D objects
    • G06T17/20Finite element generation, e.g. wire-frame surface description, tesselation

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Abstract

The invention discloses a pipeline three-dimensional state monitoring method and a device based on a space curve, the method establishes an equipment object physical model through an equipment coding method, and realizes interactive display of the equipment object three-dimensional model and a performance state through an equipment object display method; the method for interactively displaying the three-dimensional model of the equipment object and the performance state of the equipment in real time is realized through the equipment object display device, so that a user can better sense the state of the equipment object and can accept the selection of an input visual angle of the user, and the technology for interactively displaying the three-dimensional model and the equipment state of the complex pipeline equipment in the industrial field in the whole life period is realized.

Description

Pipeline three-dimensional state monitoring method and device based on space curve
Technical Field
The invention relates to a pipeline three-dimensional state monitoring method and device based on a space curve, in particular to a complex pipeline system equipment object three-dimensional state display method and device in the industrial field.
Background
During the use of industrial pipelines, it is often necessary to monitor their status. Especially for complex industrial plants, which may consist of thousands of pipes, the monitoring of the operating physical conditions is a very cumbersome process. The complexity of the equipment object, especially the variable parameter characteristics such as elbow, welding seam, material and the like, brings huge workload to the three-dimensional modeling of the equipment object.
In the use process of the complex pipeline system, the physical states of the pipeline, such as temperature, pressure and the like, cannot be observed and sensed intuitively by equipment operation and maintenance personnel, which brings great challenges to the operation and maintenance of the complex pipeline system. The inconsistency between the physical model and the state parameters of the equipment object brings difficulty to the corresponding display of the physical and the parameters of the equipment object.
The existing pipeline state monitoring method and system usually adopt the method of coding different parts of the pipeline, and then the state of the different parts of the complex pipeline system is monitored in a numerical list mode on a computer terminal, or in a plane color mode on the computer terminal.
Such a method has two drawbacks: firstly, the condition of pipeline state abnormity is difficult to find by directly adopting a numerical mode user; secondly, the corresponding relation between the pipeline state and the actual spatial position of the pipeline is not obvious. The complexity of the device object poses challenges to the method of device object presentation. The device appearance is to be described on the device object.
The existing three-dimensional modeling software such as 3DS Max, UG and SolidWorks can carry out three-dimensional modeling on equipment, still stays in the technical means of three-dimensional solid modeling analysis, can not dynamically display three-dimensional objects and object cloud pictures of the equipment in an online mode, and can not monitor and dynamically display the state of the three-dimensional objects in real time.
The three-dimensional modeling software adopts a three-dimensional entity or a three-dimensional space curved surface to represent the space form of a real design pipeline, and then the state of the pipeline is rendered onto the entity or the curved surface by different colors. This method requires a large amount of computer CPU computation, and is too costly to implement, especially for complex industrial pipeline systems.
Disclosure of Invention
The embodiment of the invention provides a pipeline state monitoring method and a monitoring device based on a three-dimensional physical model, which solve the problem that the real-time state of equipment is rapidly displayed on the equipment physical model.
In order to solve the above technical problem, the present invention provides a method for monitoring a three-dimensional state of a pipeline, the method comprising:
the physical modeling method of the equipment object comprises the following steps: modeling different part characteristics (wall thickness, material, welding seam and the like) of the pipeline, coding different parts of the pipeline, and establishing related static attributes and dynamic attributes; the attribute state of the corresponding part can be obtained through code retrieval;
the point-line-plane method is adopted: and displaying the physical modeling objects of the equipment in a point form, and connecting the equipment in a line form. The relationship between devices is represented by broken parallel lines.
Acquiring the static attribute state of the equipment: the positions of the different parts of the device in space are indicated in the form of X, Y, Z absolute coordinates.
Acquiring the dynamic attribute state of the equipment: and a parameter list of state parameters A, B, C and the like is adopted to represent the real-time state value of the equipment.
And coding the adjacent equipment points to be connected according to the equipment coding logic through the static attribute of the equipment, and establishing the physical appearance shape of the equipment.
And then, displaying the numerical state of the real equipment entity modeling through equipment coding, and displaying the equipment state corresponding to the appearance of the entity equipment.
In order to solve the above technical problem, the present invention further provides an apparatus display method, including:
and establishing a logic sequence of the equipment entity modeling through equipment coding. For logically unconnected, device entity shapes are further detailed by the device static properties being unconnected. If the pipelines which are not connected with each other are displayed at the terminal by adopting the disconnected three-dimensional space curve;
and establishing the appearance of the equipment state through the dynamic attributes of the equipment, and representing the variation range of the equipment state parameters by adopting color variation.
In order to solve the technical problem, the invention further provides a pipeline three-dimensional display device, which comprises a server side and a client side. The server-side device is deployed at a server or a cloud, and comprises:
and the data configuration module is used for establishing the static characteristic parameters of the equipment.
And the data modeling module is used for establishing a static analysis model of the equipment.
And the data analysis module is used for establishing an equipment dynamic analysis model.
And the data storage module is used for storing static data and dynamic data of the equipment.
In order to solve the above technical problem, the three-dimensional pipeline display device according to the present invention further provides a three-dimensional pipeline display client device, which includes:
and the data display module displays the equipment codes and the attribute parameters.
And the asynchronous data synchronization module is used for realizing the separation and display of dynamic and static parameters of the equipment and dynamically refreshing the data module in real time.
And the data temporary storage module is used for pre-reading and processing the dynamic and static parameters of the equipment. The pipeline state display module is used for reading the latest data from the pipeline state data storage module at intervals, so that the access response speed of the pipeline state display module is higher;
by adopting the scheme of the invention, the display of the three-dimensional model and the characteristic parameters of the equipment three-dimensional object state is well supported, and the equipment state parameters can be effectively displayed on the basis of displaying the equipment object while the display of the equipment physical model is ensured. According to the scheme, the user experience effect of equipment monitoring is improved, and the response rate of the display state of the equipment is improved.
Drawings
FIG. 1 is a schematic flow chart of a method for modeling a three-dimensional state of a pipeline according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of a method for modeling a three-dimensional state of a pipeline according to another embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a pipeline three-dimensional state monitoring apparatus according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a pipeline three-dimensional state monitoring device according to another embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
Embodiment one-pipe state monitoring method
1.1, according to the embodiment of the invention, a pipeline state display method and device based on a three-dimensional physical model are provided, so that the rapid display of the pipeline equipment state on the three-dimensional physical model is realized, the restriction of the prior art on the capability of rapidly displaying the equipment state on the equipment physical model is broken, and the equipment state monitoring performance is effectively improved:
1.2, the first aspect of the invention provides a method for monitoring the three-dimensional state of a pipeline, which comprises the following steps:
the method comprises the steps of numbering different parts of a pipeline by acquiring physical states of the different parts of the pipeline, and retrieving and acquiring the physical states of the corresponding parts by using the numbers;
displaying the spatial position of the pipeline on a display terminal by adopting a three-dimensional space curve, and expressing different numerical values of the states of all parts of the pipeline by adopting different colors for monitoring the physical state of the pipeline;
the three-dimensional space curve displayed by the terminal displays the corresponding equipment state through amplification, reduction and rotation;
for the pipelines which are not connected with each other, displaying the disconnected three-dimensional space curve at a terminal;
1.3, with reference to the first aspect, in an implementation manner of the first aspect, the spatiotemporal state data of the pipeline device may be implemented by a temporary storage module.
1.4, displaying the physical state of different parts of the pipeline along with time change by a series of pictures through a display terminal;
1.5, for the parts which can not obtain the physical state, replacing the physical state by a plurality of similar calculated values of the parts which can obtain the physical state;
1.6, adjusting the thickness of a three-dimensional space curve, and representing pipelines with different diameters;
adjusting the color interval of the three-dimensional space curve, and representing pipelines with different wall thicknesses;
1.7, function switching can be realized through instruction triggering, and physical states of different categories are monitored;
the spatial state of the pipeline is effectively displayed through the selection of the initial position, the visual angle and the posture of the pipeline.
And 1.8, the state information of the system equipment comprises but is not limited to the temperature, the pressure, the flow, the stress, the service life and the like of the pipeline.
1.9, through a temporary storage function of the display terminal, reading the latest data from the pipeline state data storage module at intervals, so that the access response speed of the pipeline state display module is higher;
1.10, monitoring different physical states of different parts of the pipeline through color gradient;
monitoring different time states of different parts of the pipeline through dynamic refreshing of colors;
monitoring abnormal states of different parts of the pipeline by deepening colors and adding a beam of ambient light, and representing the pipeline with abnormal characteristics of the different parts;
representing pipelines with different fault characteristics at different positions through the smoke state among the augmented reality three-dimensional space curves; second embodiment-pipe State monitoring terminal device
2.1A second aspect of the invention provides an apparatus for three-dimensional condition monitoring of a pipeline
The pipeline state acquisition module is used for coding different positions and acquiring the physical state of the corresponding position according to the coding;
the pipeline state storage module is used for respectively storing different states of different positions of the pipeline;
the pipeline equipment state display module enables a system to read the equipment range and the display requirement according to the instruction of a user and displays the pipeline state through a terminal;
and 2.2, effectively acquiring the equipment state through an external equipment or system sensing module.
Acquiring the original state of the pipeline, wherein the data of the original state of the pipeline is from the physical state information of the pipeline corresponding to the design drawing;
acquiring the historical state of the pipeline, wherein the data of the historical state of the pipeline is from the physical state information of the pipeline acquired from different positions of the portable handheld equipment;
acquiring the real-time state of the pipeline, wherein the data of the pipeline comes from the result of real-time data calculated by a mechanism model;
acquiring the real-time state of the pipeline, wherein the data of the pipeline is obtained by combining real-time data with a result calculated by an artificial intelligence algorithm model trained by historical data;
and 2.3, a pipeline state data storage module is used for effectively storing the state of the equipment.
Establishing an equipment physical database through physical modeling and coding of the pipeline equipment; and important physical parameters of different parts are stored by encoding physical data of different positions of the pipeline.
Establishing an equipment state database through modeling and coding of the state of the pipeline equipment; and storing different important state parameters of the pipeline according to the physical data codes of different positions of the pipeline.
Establishing a pipeline equipment code, a pipeline equipment physical model and a pipeline equipment real-time state mapping relation, and searching and storing the real-time state of the corresponding part by using the serial number;
2.4, realizing multi-level perception of the pipeline state by switching pipeline lenses
Any vectorization model perception of the pipeline state is realized through an amplifying button, and the details of the pipeline are checked;
by reducing the buttons, the global model perception of the pipeline state is realized, and the overall and peripheral structures of the pipeline are checked;
the multi-angle perception of the pipeline state is realized by rotating the button, and the structure of the pipeline is checked in multiple angles;
2.5, realizing the state perception of the pipeline equipment by switching the range of the pipeline equipment
Three-dimensional perception of automatically browsing the state of the monomer pipeline is realized through monomer function navigation;
the three-dimensional perception of automatically browsing the multi-body pipeline state is realized through the check function navigation;
three-dimensional perception of automatically browsing all pipeline states is realized through global function navigation;
2.6, realizing the state perception of the selected pipeline by selecting a button;
the perspective perception of the selected pipeline state is realized through hiding the button;
browsing and checking the three-dimensional panoramic perception of the pipeline state according to an arbitrarily set route through a roaming function;
browsing and checking the three-dimensional panoramic perception of the state of the pipeline according to a default route of the system by an automatic navigation function;
2.7. in one exemplary embodiment, in combination with performing the first possible implementation method, the method further comprises: three-dimensional solid modeling is carried out on different parts of the pipeline, three-dimensional modeling is carried out on equipment states of the different parts of the pipeline, and the states of the different parts of the pipeline are obtained in a data retrieval mode. And displaying the space entity state and the physical state of the pipeline equipment in the space through data query and retrieval.
Example III pipeline State monitoring method
In another exemplary embodiment, in connection with performing the second possible implementation method, the method further includes: three-dimensional solid modeling is carried out on different parts of the pipeline, three-dimensional modeling is carried out on equipment states of the different parts of the pipeline, and the states of the different parts of the pipeline are obtained in a data retrieval mode. Through data query and retrieval, for the data set result which cannot be queried, the physical state of the adjacent points which can be obtained in the space is adopted, and the physical state of the position required by pipeline calculation is shown through a numerical calculation method.
Fourth embodiment-pipeline State monitoring terminal device
4.1, in further exemplary embodiments, there is provided a pipeline three-dimensional condition monitoring apparatus, the apparatus further comprising: the device comprises a pipeline state acquisition module, a pipeline state storage module and a pipeline state display module.
4.2, in another exemplary embodiment, a pipeline three-dimensional condition monitoring device is provided, the method further comprising: the device comprises a pipeline state acquisition module, a pipeline state storage module, a pipeline state temporary storage module and a pipeline state display module.

Claims (20)

1. A pipeline three-dimensional state monitoring method based on a space curve is characterized by comprising the following steps:
acquiring physical states of different parts of a pipeline, marking the different parts of the pipeline, and retrieving and acquiring the physical states of the corresponding parts by using the marks;
displaying the spatial position of the pipeline on a display terminal by adopting a three-dimensional space curve, and expressing different numerical values of real-time running states of all parts of the pipeline by adopting different colors for monitoring the real-time distribution of the physical state of the pipeline;
the three-dimensional space curve displayed by the terminal can be amplified, reduced and rotated.
2. The pipeline three-dimensional state monitoring method based on the space curve as claimed in claim 1, characterized in that the method further comprises: and for the pipelines which are not connected with each other, displaying the disconnected three-dimensional space curve at a terminal.
3. The pipeline three-dimensional state monitoring method based on the space curve as claimed in claim 1, characterized in that the method further comprises: the display terminal displays the physical state of different parts of the pipeline along with time by a series of pictures.
4. The pipeline three-dimensional state monitoring method based on the space curve as claimed in claim 1, characterized in that the method further comprises: for the part which can not obtain the physical state, the calculated values of a plurality of parts which can obtain the physical state are adopted to replace the physical state.
5. The pipeline three-dimensional state monitoring method based on the space curve as claimed in claim 1, characterized in that the method further comprises: the thickness of the three-dimensional space curve can be adjusted to represent pipelines with different diameters; the color of the three-dimensional space curve can be set to represent the pipelines with different wall thicknesses.
6. The pipeline three-dimensional state monitoring method based on the space curve as claimed in claim 1, characterized in that the method further comprises: the monitoring of the different classes of physical states can be switched by instructions.
7. A pipeline three-dimensional state monitoring device based on a space curve is characterized by comprising:
the pipeline state acquisition module is used for coding different positions and acquiring the real-time physical state of the corresponding part according to the coding;
the pipeline state data storage module is used for storing pipeline states at different positions;
a pipeline state display module for displaying the pipeline state by the method of claim 1.
8. The pipeline three-dimensional state monitoring device based on the space curve as claimed in claim 7, wherein the module comprises:
and the pipeline state data temporary storage module is used for reading the latest data from the pipeline state data storage module at intervals, so that the access response speed of the pipeline state display module is higher.
9. The three-dimensional pipeline state monitoring device based on the space curve as claimed in claim 7, wherein the module further comprises:
and the pipeline state display interaction module is used for a monitor to observe the state of the monitored pipeline from different angles and positions.
10. The pipeline three-dimensional state monitoring device based on the space curve as claimed in claim 7, wherein: the pipeline state display module is realized by adopting a Virtual Reality (VR) or Augmented Reality (AR) technology.
11. The three-dimensional pipeline state monitoring device based on the spatial curve as claimed in claim 7 or claim 9, wherein: and performing interaction by adopting a gesture perception or posture recognition mode.
12. The pipeline three-dimensional state monitoring device based on the space curve as claimed in claim 7, wherein: and the data of the pipeline state acquisition module is from the handheld device to acquire physical states of different positions.
13. The pipeline three-dimensional state monitoring device based on the space curve as claimed in claim 7, wherein: and the data of the pipeline state acquisition module is obtained from the result of the measurement result after the formula calculation.
14. The three-dimensional pipeline state monitoring device based on the spatial curve as claimed in claim 7 or claim 9, wherein: the pipeline state display interaction module can select a certain part of the pipeline and directly read the state value of the part.
15. The three-dimensional pipeline state monitoring device based on the space curve as claimed in claim 7, wherein the module further comprises:
and the pipeline state abnormity alarm module gives an alarm when the pipeline state exceeds a certain limit, and the pipeline at the abnormal position is highlighted by adopting a special color.
16. The pipeline three-dimensional state monitoring device based on the space curve as claimed in claim 7, wherein: and the pipeline state display module can selectively display the state of only one part of the pipelines.
17. The three-dimensional pipeline state monitoring device based on the space curve as claimed in claim 7, wherein the module further comprises:
the pipeline space position information management module can be used for adding, deleting, modifying and searching the three-dimensional space position of the pipeline.
18. The three-dimensional pipeline state monitoring device based on the space curve as claimed in claim 7, wherein the module further comprises:
and the pipeline physical state calculation module can be used for analyzing and calculating the physical state which cannot be directly obtained.
19. The three-dimensional pipeline state monitoring device based on the space curve as claimed in claim 7, wherein the module further comprises:
the storage device stores a pipeline equipment drawing program, and the pipeline equipment drawing program generates three-dimensional view data of the pipeline equipment when being executed by the processing unit and stores the three-dimensional view data in the storage device database.
20. The pipeline three-dimensional state monitoring device based on the space curve as claimed in claim 10, wherein: and the pipeline state display interaction module is used for displaying the input result of the data from the touch sensor or the mouse sensor.
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