CN112267205A - Four-side elastic force balance random cutting warp knitting fabric and knitting method - Google Patents

Four-side elastic force balance random cutting warp knitting fabric and knitting method Download PDF

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Publication number
CN112267205A
CN112267205A CN202011223276.8A CN202011223276A CN112267205A CN 112267205 A CN112267205 A CN 112267205A CN 202011223276 A CN202011223276 A CN 202011223276A CN 112267205 A CN112267205 A CN 112267205A
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China
Prior art keywords
guide bar
mode
threading
warp
fabric
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Pending
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CN202011223276.8A
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Chinese (zh)
Inventor
马海涛
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Shantou Runhai Industrial Co ltd
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Shantou Runhai Industrial Co ltd
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Priority to CN202011223276.8A priority Critical patent/CN112267205A/en
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/10—Open-work fabrics
    • D04B21/12—Open-work fabrics characterised by thread material
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D10B2401/061—Load-responsive characteristics elastic

Abstract

The invention discloses a four-side elastic force balance random cutting warp-knitted fabric which comprises a fabric body, wherein the fabric body comprises a first weaving line which is woven by a first guide bar GB1 in a motion mode that the yarn laying number is 1-0/1-2// and a full-penetration yarn threading mode; the second guide bar GB2 adopts the movement mode that the yarn laying number is 1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9/8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3// or more, 8, threading 8 second weaving lines woven in an empty threading mode; the third guide bar GB3 adopts the movement mode that the yarn laying number is 8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3/1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9// or more, 8, threading a third knitting line which is knitted in an 8-empty threading mode; and a fourth weaving line which is woven by the fourth guide bar GB4 in a full-threading mode in a motion mode that the yarn laying number is 0-2/3-1// is provided; the elastic force of the four sides of the fabric is uniform, the fabric can be cut at 360 degrees without curling, and the elastic force of the four sides of the cut fabric is still uniform.

Description

Four-side elastic force balance random cutting warp knitting fabric and knitting method
Technical Field
The invention relates to the technical field of warp-knitted fabrics, in particular to a four-side elastic force balance random cutting warp-knitted fabric.
Background
In the traditional knitting warp-knitted fabric, warp knitting is warp knitting, yarns are warp elastic force, the warp elastic force and the weft elastic force are uneven, the balance of the elastic force cannot be achieved in wearing, the comfort level is poor, and meanwhile, the warp-knitted fabric can be curled in cutting. Downstream enterprises using the fabric for production need to purchase edge-wrapping bands (particularly underwear enterprises) for anti-hemming sewing of cloth, so that the clothing cost is increased, and edge-wrapping band sewing workers and braid sewing equipment need to be equipped, wherein the edge-wrapping band sewing workers account for 10% of the labor cost of the clothing enterprises.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a four-side elastic force balance random cutting warp-knitted fabric to overcome the problems.
The four-side elastic force balance random cutting warp-knitted fabric comprises a fabric body, wherein the fabric body is formed by weaving a first guide bar GB1, a second guide bar GB2, a third guide bar GB3 and a fourth guide bar GB4 of a warp knitting machine, and the fabric body comprises a first knitting line which is woven by the first guide bar GB1 in a yarn laying digital number of 1-0/1-2// motion mode and a full-threading yarn threading mode; the second guide bar GB2 adopts the movement mode that the yarn laying number is 1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9/8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3// or more, 8, threading 8 second weaving lines woven in an empty threading mode; the third guide bar GB3 adopts the movement mode that the yarn laying number is 8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3/1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9// or more, 8, threading a third knitting line which is knitted in an 8-empty threading mode; and a fourth weaving line which is woven by the fourth guide bar GB4 in a full-threading mode in a motion mode that the yarn laying number is 0-2/3-1// is provided;
the first guide bar GB1 adopts a closed warp-flat structure, the fourth guide bar GB4 adopts a heavy warp structure, and the first guide bar GB1 and the fourth guide bar GB4 are symmetrical;
the second guide bar GB2 and the third guide bar GB3 both adopt a closed multi-needle change organization, and the second guide bar GB2 and the third guide bar GB3 are symmetrical.
In order to solve the above problems, the inventor has designed the technical scheme, when the fabric is manufactured, four guide bars (GB represents a guide bar) are needed, when the fabric is manufactured, 34 courses are provided for two guide bars, the more the courses represent the larger the swing shogging of the machine, the conventional warp knitting product is within 4 courses, so the requirement of the product on the precision of the machine is very high, and the most difficult is to design the operation cooperation among the four guide bars, in the technical scheme, the fabric is manufactured by the above cooperation of the first guide bar GB1, the second guide bar GB2, the third guide bar GB3 and the fourth guide bar GB4, the four-side elasticity of the fabric is uniform, the fabric can be cut at 360 degrees without curling, and the four-side elasticity of the fabric after cutting is uniform, therefore, downstream enterprises do not need to equip a hemming band sewing machine and a webbing sewing machine, and the production cost of the downstream enterprises is reduced, the production cost and the labor cost of the product are reduced by 20-25%, the production period of an enterprise is reduced, the production delivery period of a garment enterprise is shortened by 15-20%, a wrapping band is not needed to be used when the garment is produced, the fabric is more close and close to the garment, the fabric keeps uniform elasticity on four sides, the wearing comfort level is greatly improved, and the weaving efficiency is improved by 30% by changing the organizational structure.
Preferably, said second and third guide bars GB2 and GB3 are looped over each other by a braiding wheel forming a checkered pattern. In the technical scheme, the second guide bar GB2 and the third guide bar GB3 are symmetrical, the threading is 8-threading and 8-empty, and the grid patterns are formed by mutually looping knitting wheels in a closed multi-needle change tissue shogging method so as to achieve the ventilation effect.
Preferably, the first, second and third threads are made of chemical fiber or natural fiber, and the fourth thread is made of elastic fiber. In the technical scheme, the first knitting yarn, the second knitting yarn and the third knitting yarn are made of chemical fiber or natural fiber materials, the fourth knitting yarn is made of elastic fiber, balance distribution of the chemical fiber or natural fiber materials and the elastic fiber is perfectly realized, and the elastic fiber comprises spandex and polyolefin elastic fiber.
A knitting method of four-side elastic force balance random cutting warp knitting fabric is characterized in that a first guide bar GB1 of a warp knitting machine moves in a full-penetration yarn threading mode in a motion mode that a yarn laying number is 1-0/1-2/; the second guide bar GB2 of the warp knitting machine adopts a motion mode that the yarn laying number is 1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9/8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3// or more, 8, threading 8 and moving in an empty threading mode; the third guide bar GB3 of the warp knitting machine adopts the movement mode that the yarn laying number is 8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3/1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9// or more, 8, threading 8 and moving in an empty threading mode; the fourth guide bar GB4 of the warp knitting machine moves in a full-penetration threading mode in a motion mode that the yarn laying number is 0-2/3-1// or;
the first guide bar GB1 adopts a closed warp-flat structure, the fourth guide bar GB4 adopts a heavy warp structure, and the first guide bar GB1 and the fourth guide bar GB4 are symmetrical;
the second guide bar GB2 and the third guide bar GB3 both adopt a closed multi-needle change organization, and the second guide bar GB2 and the third guide bar GB3 are symmetrical.
The invention has the beneficial effects that: this surface fabric is made through the above-mentioned cooperation system of first sley bar GB1, second sley bar GB2, third sley bar GB3 and fourth sley bar GB4 among this technical scheme, this surface fabric four sides elasticity is even, can 360 degrees tailor can not the turn-ups, and the surface fabric four sides elasticity after tailorring is still even, consequently use this surface fabric, downstream enterprise's production no longer need be equipped with bordure area car sew worker and meshbelt car sewing equipment, reduce the manufacturing cost of downstream enterprise, product manufacturing cost and the human cost of 20% -25% total reduction, reduce enterprise production cycle simultaneously, the production delivery period that has shortened the clothing enterprise 15% -20%, when the production clothing, need not reuse bordure area, realize the more intimate subsides of surface fabric sense, the surface fabric keeps the four sides elasticity even simultaneously, the comfort level of wearing is greatly improved.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a drawing of a GB1 lapping in the present invention;
FIG. 2 is a drawing of a GB2 lapping in the present invention;
FIG. 3 is a drawing of a GB3 lapping in the present invention;
FIG. 4 is a drawing of a GB4 lapping in the present invention.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.
Example 1
As shown in fig. 1-4, the fabric body is comprised in the present embodiment, the fabric body is woven by a first guide bar GB1, a second guide bar GB2, a third guide bar GB3 and a fourth guide bar GB4 of a warp knitting machine, and the fabric body comprises a first weaving thread woven by the first guide bar GB1 in a motion mode with a yarn laying number of 1-0/1-2// and a full-penetration threading mode; the second guide bar GB2 adopts the movement mode that the yarn laying number is 1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9/8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3// or more, 8, threading 8 second weaving lines woven in an empty threading mode; the third guide bar GB3 adopts the movement mode that the yarn laying number is 8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3/1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9// or more, 8, threading a third knitting line which is knitted in an 8-empty threading mode; and a fourth weaving line which is woven by the fourth guide bar GB4 in a full-threading mode in a motion mode that the yarn laying number is 0-2/3-1// is provided;
the first guide bar GB1 adopts a closed warp-flat structure, the fourth guide bar GB4 adopts a heavy warp structure, and the first guide bar GB1 and the fourth guide bar GB4 are symmetrical;
the second guide bar GB2 and the third guide bar GB3 both adopt a closed multi-needle change organization, and the second guide bar GB2 and the third guide bar GB3 are symmetrical. The first guide bar GB1 adopts a closed warp flat structure to prevent the shell fabric from pilling.
In this embodiment, the second guide bar GB2 and the third guide bar GB3 are looped over each other by a braiding wheel to form a checkered pattern.
In this embodiment, the first, second, and third knitting yarns are made of chemical fiber or natural fiber, and the fourth knitting yarn is made of elastic fiber. The fourth bar GB4 (spandex or polyolefin elastic fiber) achieves a locking effect with a heavy warp knit so that the product is not deformed and a four-side stretch effect is achieved so that a person feels skin-friendly and feels comfortable when wearing the four-side stretch fabric.
In this embodiment, the yarn laying number is the most important and most common representation method of the weave structure (also referred to as a knitting structure) of the warp knitted fabric, and is mainly a weave structure of the warp knitted fabric formed by controlling the front and back shogging of a guide bar GB-guide needle by a shogging mechanism, the yarn laying number is written according to the front shogging rule, and is divided by a separation symbol "/" after one course, that is, the number between the course and the course is divided by "/", and the end of one pattern cycle is ended by "/". The warp knitting knitted fabric knitted by different lapping yarns has different structures: as long as one coil row in the yarn laying number is different, the weave structure of the knitted warp knitting fabric is different; if a plurality of stitch courses are different, the difference of the weave structures of the knitted warp knitting fabrics is larger; if the whole pattern circulation is different, the weave structure of the knitted warp knitting fabric is completely different; meanwhile, if the initial stitch courses of the pattern circulation are different, the weave structure of the knitted warp-knitted fabric is also different. In the case of using AA-grade raw materials in this example, this example is quite mature.
Example 2
A knitting method of four-side elastic force balance random cutting warp knitting fabric is characterized in that a first guide bar GB1 of a warp knitting machine moves in a full-penetration yarn threading mode in a motion mode that a yarn laying number is 1-0/1-2/; the second guide bar GB2 of the warp knitting machine adopts a motion mode that the yarn laying number is 1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9/8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3// or more, 8, threading 8 and moving in an empty threading mode; the third guide bar GB3 of the warp knitting machine adopts the movement mode that the yarn laying number is 8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3/1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9// or more, 8, threading 8 and moving in an empty threading mode; the fourth guide bar GB4 of the warp knitting machine moves in a full-penetration threading mode in a motion mode that the yarn laying number is 0-2/3-1// or;
the first guide bar GB1 adopts a closed warp-flat structure, the fourth guide bar GB4 adopts a heavy warp structure, and the first guide bar GB1 and the fourth guide bar GB4 are symmetrical;
the second guide bar GB2 and the third guide bar GB3 both adopt a closed multi-needle change organization, and the second guide bar GB2 and the third guide bar GB3 are symmetrical.
In this embodiment, the second guide bar GB2 and the third guide bar GB3 are looped over each other by a braiding wheel to form a checkered pattern.
In this embodiment, the first weaving line on the first guide bar GB1, the second weaving line on the second guide bar GB2 and the third weaving line on the third guide bar GB3 are made of chemical fiber or natural fiber material, and the fourth weaving line on the fourth guide bar GB4 is made of elastic fiber material. The fourth bar GB4 (spandex or polyolefin elastic fiber) achieves a locking effect with a heavy warp knit so that the product is not deformed and a four-side stretch effect is achieved so that a person feels skin-friendly and feels comfortable when wearing the four-side stretch fabric.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims (4)

1. The four-side elastic force balance random cutting warp-knitted fabric comprises a fabric body, wherein the fabric body is formed by weaving a first guide bar GB1, a second guide bar GB2, a third guide bar GB3 and a fourth guide bar GB4 of a warp knitting machine, and is characterized in that the fabric body comprises a first weaving line which is woven by the first guide bar GB1 in a yarn laying digital code movement mode of 1-0/1-2// and a full-penetration yarn threading mode; the second guide bar GB2 adopts the movement mode that the yarn laying number is 1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9/8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3// or more, 8, threading 8 second weaving lines woven in an empty threading mode; the third guide bar GB3 adopts the movement mode that the yarn laying number is 8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3/1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9// or more, 8, threading a third knitting line which is knitted in an 8-empty threading mode; and a fourth weaving line which is woven by the fourth guide bar GB4 in a full-threading mode in a motion mode that the yarn laying number is 0-2/3-1// is provided;
the first guide bar GB1 adopts a closed warp-flat structure, the fourth guide bar GB4 adopts a heavy warp structure, and the first guide bar GB1 and the fourth guide bar GB4 are symmetrical;
the second guide bar GB2 and the third guide bar GB3 both adopt a closed multi-needle change organization, and the second guide bar GB2 and the third guide bar GB3 are symmetrical.
2. The four-side stretch balance random cut warp knitting fabric as claimed in claim 1, wherein the second guide bar GB2 and the third guide bar GB3 are looped with each other by a knitting wheel to form a checkered pattern.
3. The four-side stretch force balance random cutting warp-knitted fabric according to claim 1, wherein the first, second and third knitted threads are made of chemical fiber or natural fiber, and the fourth knitted thread is made of elastic fiber.
4. The knitting method of the four-side elastic force balance random cutting warp knitting fabric is characterized in that a first guide bar GB1 of the warp knitting machine moves in a full-penetration yarn threading mode in a motion mode that the yarn laying number is 1-0/1-2/; the second guide bar GB2 of the warp knitting machine adopts a motion mode that the yarn laying number is 1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9/8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3// or more, 8, threading 8 and moving in an empty threading mode; the third guide bar GB3 of the warp knitting machine adopts the movement mode that the yarn laying number is 8-7/9-10/8-7/8-9/7-6/7-8/6-5/6-7/5-4/5-6/4-3/4-5/3-2/3-4/2-1/2-3/1-0/1-2/1-0/2-3/2-1/3-4/3-2/4-5/4-3/5-6/5-4/6-7/6-5/7-8/7-6/8-9// or more, 8, threading 8 and moving in an empty threading mode; the fourth guide bar GB4 of the warp knitting machine moves in a full-penetration threading mode in a motion mode that the yarn laying number is 0-2/3-1// or;
the first guide bar GB1 adopts a closed warp-flat structure, the fourth guide bar GB4 adopts a heavy warp structure, and the first guide bar GB1 and the fourth guide bar GB4 are symmetrical;
the second guide bar GB2 and the third guide bar GB3 both adopt a closed multi-needle change organization, and the second guide bar GB2 and the third guide bar GB3 are symmetrical.
CN202011223276.8A 2020-11-05 2020-11-05 Four-side elastic force balance random cutting warp knitting fabric and knitting method Pending CN112267205A (en)

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CN202011223276.8A CN112267205A (en) 2020-11-05 2020-11-05 Four-side elastic force balance random cutting warp knitting fabric and knitting method

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