CN112252391A - Milling wheel assembly of multi-toothed plate and double-wheel slot milling machine - Google Patents
Milling wheel assembly of multi-toothed plate and double-wheel slot milling machine Download PDFInfo
- Publication number
- CN112252391A CN112252391A CN202011141185.XA CN202011141185A CN112252391A CN 112252391 A CN112252391 A CN 112252391A CN 202011141185 A CN202011141185 A CN 202011141185A CN 112252391 A CN112252391 A CN 112252391A
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- Prior art keywords
- tooth
- milling
- wheel
- standard
- teeth
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000003801 milling Methods 0.000 title claims abstract description 83
- 238000007790 scraping Methods 0.000 claims abstract description 10
- 239000004677 Nylon Substances 0.000 claims abstract description 9
- 229920001778 nylon Polymers 0.000 claims abstract description 9
- 238000005299 abrasion Methods 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 11
- 239000011435 rock Substances 0.000 description 5
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003564 dental alloy Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/02—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
- E02F5/08—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging wheels turning round an axis
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/188—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels with the axis being horizontal and transverse to the direction of travel
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/20—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels with tools that only loosen the material, i.e. mill-type wheels
- E02F3/205—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels with tools that only loosen the material, i.e. mill-type wheels with a pair of digging wheels, e.g. slotting machines
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/22—Component parts
- E02F3/24—Digging wheels; Digging elements of wheels; Drives for wheels
- E02F3/241—Digging wheels; Digging elements of wheels; Drives for wheels digging wheels
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/22—Component parts
- E02F3/24—Digging wheels; Digging elements of wheels; Drives for wheels
- E02F3/248—Cleaning the wheels or emptying the digging elements mounted on the wheels, e.g. in combination with spoil removing equipment
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/02—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
- E02F5/14—Component parts for trench excavators, e.g. indicating devices travelling gear chassis, supports, skids
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/28—Small metalwork for digging elements, e.g. teeth scraper bits
- E02F9/2808—Teeth
- E02F9/2816—Mountings therefor
- E02F9/2833—Retaining means, e.g. pins
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/28—Small metalwork for digging elements, e.g. teeth scraper bits
- E02F9/2866—Small metalwork for digging elements, e.g. teeth scraper bits for rotating digging elements
Abstract
The invention relates to the technical field of engineering machinery, in particular to a milling wheel assembly of a multi-toothed plate and a double-wheel slot milling machine. Comprises a hub, a toothed plate, a conical tooth, a standard tooth, a U-shaped groove, a nylon pin, a mud scraping plate and a milling wheel frame. The hub surface is equipped with a plurality of pinion racks, is equipped with three continuous milling teeth on every pinion rack, including conical tooth and standard tooth, and conical tooth and standard tooth alternate distribution. The invention adopts the multi-toothed plate milling wheel assembly with the conical teeth and the standard teeth and the double-wheel slot milling machine, so that the wheel is not easy to stick in a soft and hard mixed stratum, and the working efficiency is improved. The adaptability to the stratum is improved, the milling wheel does not need to be frequently replaced in the complex and changeable stratum, the time for replacing the milling wheel and moving the main machine is reduced, a large amount of labor cost and time cost are saved, the milling efficiency is improved, meanwhile, the abrasion loss of the milling teeth is reduced, and the service life of the milling teeth is prolonged.
Description
Technical Field
The invention relates to the technical field of engineering machinery, in particular to a milling wheel assembly of a multi-toothed plate and a double-wheel slot milling machine.
Background
The underground diaphragm wall is a new technology which is rapidly developed and widely applied in foundation construction engineering and underground concealed engineering in recent decades. The underground continuous wall has the characteristics of large wall rigidity, good integrity, high seepage-proofing performance, short construction period, reliable quality, wide applicable foundation range and the like due to integral casting of the wall, and is more and more widely applied to the aspects of urban rail transit, water conservancy reservoirs, port construction, high-rise buildings and the like. The double-wheel slot milling machine is special equipment for processing the underground continuous wall.
In the construction process of the double-wheel slot milling machine, different types of milling wheels can be selected for use aiming at complicated and changeable stratum construction. When the standard gear milling wheel is constructed in a hard stratum, the milling teeth are seriously abraded, the consumption is large, the phenomena of tooth breakage and serious tooth plate abrasion easily occur, and the construction efficiency is extremely low; when the conical tooth milling wheel is constructed in a softer stratum, because the conical tooth alloy head is smaller, the conical tooth milling wheel is very easy to cut into the stratum, the conical tooth tip is not easy to scrape the stratum, the construction efficiency is low, and when the conical tooth milling wheel is constructed in a viscous stratum, because the teeth of the conical tooth milling wheel are densely arranged, the wheel is easily stuck. For the milling wheel with only a single type of milling wheel teeth, if the milling wheels with different types are selected according to strata with different properties, the milling wheels need to be frequently replaced, so that a large amount of time is wasted, the labor intensity is increased, and the construction efficiency is seriously reduced.
Disclosure of Invention
The invention aims to provide a milling wheel assembly of a multi-toothed plate and a double-wheel slot milling machine aiming at the defects of the existing double-wheel slot milling machine, and solves the problems of easy wheel pasting of the milling wheel, short service life, low construction efficiency, high labor intensity of personnel and the like.
In order to solve the technical problems, the technical scheme of the invention is as follows: including wheel hub, end cover, pinion rack, toper tooth, standard tooth, U-shaped groove, nylon round pin, mud scraper and milling wheel carrier, the wheel hub surface is equipped with a plurality of pinion racks, is equipped with three continuous milling tooth on every pinion rack, including toper tooth and standard tooth. Taper teeth and standard teeth are arranged according to the following ratio of 1: the number ratios of 1 are distributed on the wheel hub alternately, and the running tracks of the conical teeth and the standard teeth are overlapped. The toothed plate is provided with a U-shaped groove, and the conical teeth and the standard teeth are fixed in the U-shaped groove through nylon pins. The hub is rotationally arranged on the milling wheel frame, and the milling wheel frame comprises a mud scraping plate. The mud scraping plate is arranged between two adjacent milling wheel assemblies, the detachable milling wheel assemblies are detachably mounted on the milling wheel frames, and the side wall of the mud scraping plate is close to the side wall of the toothed plate.
The running tracks of the conical teeth and the standard teeth are overlapped, the tooth tip height of the standard teeth is higher than that of the conical teeth, and the range of height difference is 10-20 mm.
The cutting angle range of the conical tooth is 50-60 degrees, and the middle value is 55 degrees in a normal state; the cutting angle of the gauge tooth ranges from 80 to 90 °, taking a median value of 85 ° in the normal state.
The toothed plate is provided with a U-shaped groove, and the conical teeth and the standard teeth are detachably fixed in the U-shaped groove through nylon pins. According to different conditions of the stratum, different sequences of the conical teeth and the standard teeth are adjusted, and the conical teeth and the standard teeth can also be installed on the same toothed plate.
The lateral wall of pinion rack is equipped with the mud scraper, and when milling wheel subassembly milled the work, the mud scraper cleared up the earth of adhesion on the board tooth lateral wall simultaneously.
The invention has the beneficial effects that:
the invention can solve the problems of easy wheel pasting of the milling wheel, short service life, low construction efficiency, high labor intensity of personnel and the like.
Drawings
Fig. 1 is a schematic structural diagram of a milling wheel assembly of a multi-toothed plate and a milling wheel of a double-wheel slot milling machine according to the invention;
fig. 2 is a schematic structural diagram of a milling wheel assembly of a multi-toothed plate and a double-wheel slot milling machine according to the present invention.
Detailed Description
The technical scheme of the invention is further explained by combining the attached drawings.
As shown in fig. 1 and 2, the multi-toothed plate milling wheel assembly and the double-wheel slot milling machine of the present invention comprise a hub 1, an end cover 2, a toothed plate 3, a tapered tooth 4, a standard tooth 5, a U-shaped groove 6, a nylon pin 7, a mud scraper 8 and a milling wheel frame 9.
As shown in fig. 1 and 2, an end cover 2 is arranged on one side of a hub 1, the end cover 2 is connected with the hub 1 through bolts, and then the end cover 2 is fixed on one side of the hub 1 to prevent the side surface of the hub 1 from entering large milling rock debris. 1 surface of wheel hub is equipped with a plurality of pinion racks 3, is equipped with three continuous milling teeth on every pinion rack 3, including conical tooth 4 and standard tooth 5, conical tooth 4 and standard tooth 5 press 1: 1, along the direction of rotation of hub 1, the conical teeth 4 on the same toothed plate 3 are located in front of the standard teeth 5. When a softer stratum is milled, the stronger scraping capability of the standard teeth 5 is mainly utilized, and the milling efficiency is high; when milling hard stratum, the conical alloy head at the end part of the conical tooth 4 has good rock breaking capacity, the conical plate tooth 4 can generate pre-breaking to the stratum after milling, a large number of cracks are generated, the standard tooth 5 is milled after the conical plate tooth 4 is milled, milling resistance is reduced, meanwhile, the hard alloy head at the end part of the standard tooth 5 is wider, the stratum can be scraped better, and milling efficiency is improved. The conical teeth 4 on the toothed plate 3 are located in front of the standard teeth 5, which is a preferable scheme, but not limited to this, and the two types of milling teeth can be installed in no sequence, i.e. front and back, for different types of strata. The running tracks of the conical tooth 4 and the standard tooth 5 are overlapped, the tooth tip height of the standard tooth 5 is higher than that of the conical tooth 4, the height difference delta h ranges from 10 mm to 20mm, and the standard tooth 5 can better utilize a crack generated after the conical tooth 4 is milled during milling. The height difference delta h is too small, so that the conical teeth 4 cannot be fully utilized to pre-crush cracks generated by rocks; the height difference delta h is too large, the milling depth of the standard teeth 5 is larger, when the pre-crushed rock is milled, the lower complete and hard rock is milled, the resistance is larger, the milling efficiency is low, and the standard teeth 5 are seriously abraded; the specific height difference is selected according to actual working conditions and stratum types. Be provided with U type groove 6 on pinion rack 3, conical tooth 4 and standard tooth 5 are fixed in U type groove 6 in through nylon round pin 7, prevent to mill the tooth and drop. The hub 1 is rotatably arranged on a milling wheel frame 9, and the milling wheel frame 9 comprises a mud scraping plate 8. A plurality of mud scrapers 8 are demountable installation on milling wheel carrier 9, and mud scrapers 8 pass through the bolt screw with milling wheel carrier 9 and are connected, and every mud scraper 8 sets up between two adjacent milling wheel subassemblies, and demountable installation is on milling wheel carrier 9, and the lateral wall of mud scraper 8 is pressed close to the lateral wall of pinion rack 3. When the milling wheel assembly is used for milling, the mud scraping plate 8 is used for simultaneously cleaning the mud adhered to the side wall of the plate tooth 3, the mud is prevented from completely wrapping the toothed plate 3, the milling wheel assembly is prevented from losing milling capacity due to the mud adhesion, the milling wheel assembly is prevented from being interrupted due to the fact that the milling wheel is required to be replaced or cleaned, the working efficiency of the milling wheel assembly is greatly improved, and the construction cost is reduced.
Claims (4)
1. The utility model provides a milling wheel subassembly and double round slot milling machine of multi-tooth board, includes wheel hub (1), end cover (2), pinion rack (3), toper tooth (4), standard tooth (5), U-shaped groove (6), nylon round pin (7), mud scraper (8) and milling wheel frame (9), and its characterized in that wheel hub (1) surface is equipped with a plurality of pinion racks (3), is equipped with three continuous milling teeth on every pinion rack (3), including toper tooth (4) and standard tooth (5), toper tooth (4) and standard tooth (5) are according to 1: the number of 1 distributes on wheel hub (1) than the phase-to-phase, the orbit of toper tooth (4) and standard tooth (5) overlaps mutually, be provided with U type groove (6) on pinion rack (3), toper tooth (4) and standard tooth (5) are fixed in U type groove (6) through nylon round pin (7), wheel hub (1) rotates and sets up on milling wheel carrier (9), milling wheel carrier (9) are including mud scraping plate (8), mud scraping plate (8) set up between two adjacent milling wheel subassemblies, detachable installs on milling wheel carrier (9), the lateral wall of pinion rack (3) is pressed close to the lateral wall of mud scraping plate (8).
2. The cutterhead assembly and double-wheel slotter of a multi-toothed plate as claimed in claim 1, wherein: the running tracks of the conical teeth (4) and the standard teeth (5) are overlapped, the tooth tip height of the standard teeth (5) is higher than that of the conical teeth (4), and the range of height difference is 10-20 mm.
3. The cutterhead assembly and double-wheel slotter of a multi-toothed plate as claimed in claim 1, wherein: the cutting angle range of the conical tooth (4) is 50-60 degrees, and the middle value is 55 degrees in a normal state; the cutting angle of the gauge tooth (5) is in the range of 80-90 DEG, and the median value is 85 DEG in a normal state.
4. The cutterhead assembly and double-wheel slotter of a multi-toothed plate as claimed in claim 1, wherein: be provided with U type groove (6) on pinion rack (3), in conical tooth (4) and standard tooth (5) are fixed in U type groove (6) through nylon round pin (7) detachable, according to the different situations in stratum, adjust the different order of conical tooth (4) and standard tooth (5), also can install conical tooth (4) and standard tooth (5) on same pinion rack.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011141185.XA CN112252391A (en) | 2020-10-22 | 2020-10-22 | Milling wheel assembly of multi-toothed plate and double-wheel slot milling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011141185.XA CN112252391A (en) | 2020-10-22 | 2020-10-22 | Milling wheel assembly of multi-toothed plate and double-wheel slot milling machine |
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CN112252391A true CN112252391A (en) | 2021-01-22 |
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CN202011141185.XA Pending CN112252391A (en) | 2020-10-22 | 2020-10-22 | Milling wheel assembly of multi-toothed plate and double-wheel slot milling machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE1029463B1 (en) * | 2021-06-04 | 2023-01-10 | Tom Dominique Herman Smet | Improved tiller and drum with forward inclined milling element |
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2020
- 2020-10-22 CN CN202011141185.XA patent/CN112252391A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE1029463B1 (en) * | 2021-06-04 | 2023-01-10 | Tom Dominique Herman Smet | Improved tiller and drum with forward inclined milling element |
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Legal Events
Date | Code | Title | Description |
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PB01 | Publication | ||
PB01 | Publication | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20210122 |
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WD01 | Invention patent application deemed withdrawn after publication |