Bamboo softening device for processing steam type bamboo floor
Technical Field
The invention relates to the technical field of bamboo floor processing, in particular to a bamboo softening device for steam type bamboo floor processing.
Background
The bamboo floor is a new kind of building decorative materials, it takes natural high-quality bamboo as raw materials, through twenty several processes, remove the original juice of bamboo, through high-temperature high-pressure piecing together and pressing, pass the multilayer paint, oven dry of the infrared ray finally to get final product; the bamboo floor brings a green and fresh wind to the building material market by virtue of the advantages naturally endowed by the bamboo floor and a plurality of excellent performances after forming.
The existing bamboo softening device for processing the partial steam type bamboo floor has the defects that steam is not uniformly discharged in the softening process, so that partial bamboo is not softened completely, and redundant heat generated in the softening process is not recycled, so that the bamboo softening device is not environment-friendly enough.
Disclosure of Invention
The invention aims to provide a bamboo softening device for processing a steam type bamboo floor, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a bamboo softening device for processing a steam type bamboo floor comprises a water tank, wherein a cooking box is welded and installed on the outer surface of one side of the water tank, a mounting plate is welded and installed on the outer surfaces of the top of the water tank and the cooking box, a softening box is welded and installed on the outer surface of the top of the mounting plate, a softening pipe is rotatably installed in the softening box, an opening is formed in the softening pipe, a filter screen is fixedly installed in the opening, a limiting block is welded and installed on the outer wall of the softening pipe, an air leakage plate is welded and installed at one end of the limiting block, a sliding sleeve is movably sleeved on the outer wall of the softening pipe, a positioning rod is welded and installed on the outer wall of the sliding sleeve, the positioning rod is welded and installed on the inner wall of the softening box, an air pipe is welded and installed on the inner wall of the softening box, a spray head is fixedly installed on the outer wall of the air pipe, a transition box is welded and installed on the outer surface of one side of the softening box, a guide plate is fixedly installed in the transition box, a rotating pipe is installed in the transition box, one end of the rotating pipe penetrates through the softening box, is fixedly connected with the softening pipe and is communicated with the inside of the softening box, fan blades are welded and installed on the outer wall of the rotating pipe, an air inlet is formed in the rotating pipe, part of steam is directly added into the softening pipe through the air inlet and the rotating pipe, the softening pipe blows the steam from the bottom of the bamboo to the bamboo through the opening, the softening effect is improved, the softening pipe is more stable in rotation due to the matching of the sliding sleeve and the positioning rod, the contact surface of the bamboo and the steam can be larger, the time required by softening is further reduced, the working efficiency of the device is enhanced, a slag falling plate is welded and installed inside the cooking box, a slag storage box is arranged at the bottom of the slag falling plate, a partition plate is welded and installed inside the cooking box, a hot gas compression pump is welded and installed on the outer surface of the top of the mounting plate, a hot gas pipe is fixedly connected with the input end of the hot gas pipe, and extends to the inside the cooking box, the output end of the hot gas compression pump is fixedly connected with a spray pipe, one end of the spray pipe extends into the transition box, a submersible pump is welded and installed at the bottom of the inner side of the water tank, the input end of the submersible pump is fixedly connected with a water suction pipe, the output end of the submersible pump is fixedly connected with a water discharge pipe, two groups of pipeline grooves are formed in the installation plate, one end of the water discharge pipe penetrates through the water tank and the pipeline grooves to extend into the softening box and is fixedly installed with the outer wall of the air pipe, the water discharge pipe is communicated with the inner part of the air pipe, a water discharge pipe is welded and installed on the outer wall of the water discharge pipe, one end of the water discharge pipe penetrates through the water tank to extend into the cooking box, adjustable valves are arranged on the water discharge pipe and the water discharge pipe, through the matching use of the water tank, the submersible pump, the water suction pipe and the water discharge pipe, the cleaning effect in the softening box can be achieved, the situation that the individual spray heads are blocked due to too many impurities generated when bamboo materials are softened is avoided, the condition that a single spray head is blocked to generate uneven contact between hot steam and bamboo materials is avoided, the condition that the bamboo materials are not softened uniformly is further avoided, a supporting piece is welded on the inner wall of one side of a water tank, an air outlet coil pipe is welded on the outer surface of the top of the supporting piece, one end of the air outlet coil pipe penetrates through the water tank and another group of pipeline grooves and extends into the mounting plate, a hole through which the air outlet coil pipe can penetrate is formed in an air pipe, one end of the air outlet coil pipe is communicated with the inside of the mounting plate, the other end of the air outlet coil pipe penetrates through the supporting piece and extends to the outer wall of one side of the water tank, the steam flows out through the air outlet coil pipe, the air outlet coil pipe exchanges heat with the water in the water tank, the preheating effect of the water in the water tank is facilitated, the next processing is facilitated, the environmental protection performance of the device is further improved, a separation box is welded on the outer surface of one side of the water tank, and a separation net is fixedly installed in the separation box, the outer surface of one side of the softening box is welded and provided with a liquid discharge pipe, one end of the liquid discharge pipe extends into the softening box, the outer surface of the front side of the transition box is welded and provided with an air adding pipe, one end of the air adding pipe extends into the softening box and is welded and installed with the outer wall of the air pipe, the air adding pipe is communicated with the inner part of the air pipe, the start of a hot air compression pump is controlled, the hot air compression pump is started to compress steam through the hot air pipe and blow away fan blades through a spray pipe, the generated impact force is realized by rotating the rotating pipe, part of the steam is added into the air pipe through the air adding pipe, the air pipe softens bamboo wood through a spray head, the added steam can be sprayed to the bamboo wood more uniformly, the condition that the bamboo wood is softened incompletely and individually due to nonuniform steam outlet is avoided, the time required by softening is indirectly reduced, one side of the softening box is provided with an opening, the opening is hinged with a closing cover, the outer wall of the closing cover is welded with a control handle, and the outer wall of the control handle is sleeved with a heat insulation sleeve.
Preferably, a combustion air pipe is fixedly arranged on the outer surface of one side of the cooking box and communicated with the inside of the cooking box, a filter box is welded on the outer surface of one side of the cooking box, the other end of the combustion air pipe extends into the filter box, mounting blocks are fixedly arranged on the inner walls of two sides of the filter box, the number of the mounting blocks is four, every two of the mounting blocks are in a group, a clamping groove is formed in one side of each group of the mounting blocks, a filter screen is arranged in the filter box, two ends of the filter screen extend into the clamping grooves, the filter screen is clamped and mounted with the mounting blocks, an air release pipe is fixedly arranged on the outer surface of the top of the filter box and communicated with the inside of the filter box, one end of the air release pipe is connected with equipment needing to be heated, hot air generated by the combustion objects in the cooking box is added into the filter box through the combustion air pipe, automatic filtration is carried out through the filter screen, then the hot air is discharged through the air release pipe, and the hot air generated by the combustion objects in the cooking box can be filtered, the heat is conveniently utilized, the environmental protection performance of the device is effectively enhanced, and the loss of the heat is avoided.
Preferably, the outer surface of the rear side of the cooking box is welded with an ignition pipe and communicated with the inside of the cooking box, and the ignition pipe is provided with a stop valve.
Preferably, the top surface welding of transition box installs the exhaust fan, the input fixedly connected with hose of exhaust fan, the output fixedly connected with exhaust tube of exhaust fan, the one end of exhaust tube extends to the inside of softening the case and communicates with each other with tracheal inside, control the start-up of exhaust fan after softening the completion, the start-up of exhaust fan is breathed in to the trachea through the exhaust tube, the trachea carries out quick absorption discharge with steam through the shower nozzle, can effectually absorb the bamboo timber heat after softening the completion in the case, the condition that can scald the workman has when having avoided getting the material on the one hand, the cooperation of on the other hand hose can utilize unnecessary heat once more, further the environmental protection performance of this device has been strengthened.
Preferably, the inboard bottom welded mounting of cooking box has the slide, and the spout has been seted up to the inside of slide, and slidable mounting has the slider in the spout, deposits the bottom and the slider fixed mounting of sediment box, deposits sediment box and cooking box slidable mounting, and the front side welded mounting who deposits the sediment box has the handle, and the cover is equipped with the radiation shield on the handle.
Preferably, the front side outer surface of water tank inlays and installs the observation window, and the outer wall of observation window is pasted and is fixed with the scale label, and the rear side outer surface fixed mounting of water tank has inlet tube and outlet pipe, and inlet tube and outlet pipe all communicate with each other with the inside of water tank, and the knob lid is installed to the equal screw thread in one end of inlet tube and outlet pipe.
Preferably, the front outer surface of the cooking box is hinged with a door, the front outer surface of the door is welded with an opening and closing handle, and the outer wall of the opening and closing handle is sleeved with a heat insulation sleeve.
Preferably, the maintenance door is hinged to the outer surface of the front side of the filter box, the handle is welded to the outer surface of the front side of the maintenance door, and the heat-proof sleeve is sleeved on the outer wall of the handle.
Compared with the prior art, the invention has the beneficial effects that:
(1) this bamboo timber softening installation is used in processing of steam formula bamboo floor, through the soften pipe, the stopper, leak the aerofoil, the trachea, shower nozzle and the cooperation of air entrainment pipe are used, can erupt steam more even to the bamboo timber will add, avoided the inhomogeneous condition that causes the indifferent bamboo timber softening of steam air-out, indirect reduction soften required time, through the steam compression pump, the steam pipe, spray tube and air entrainment pipe's cooperation is used, can compress hot steam, when erupting steam's compression, with the transition box, can rotate the drive with the soften pipe when rotating tube and flabellum match, can become the contact surface of bamboo timber and steam bigger, further reduction softens required time, the work efficiency of this device has been strengthened.
(2) This bamboo timber softening installation is used in processing of steam type bamboo floor, through the burning trachea, the filter box, the installation piece, the cooperation of filter screen and bleeder line is used, can filter the production steam of the incasement burning thing of cooking, conveniently utilize the heat, the effectual environmental protection performance who has strengthened this device, thermal loss has been avoided, cooperation through exhaust fan and exhaust tube is used, can effectually soften the bamboo timber heat after the incasement is softened and accomplishes and absorb, the condition that can scald the workman when having avoided getting the material on the one hand, the cooperation of on the other hand hose can utilize unnecessary heat once more, further the environmental protection performance of this device has been strengthened.
(3) This bamboo timber softening installation is used in steam type bamboo floor processing, through the water tank, the immersible pump, the cooperation of pipe and the bleeder line that absorbs water is used, can carry out cleaning performance with softening the incasement, the impurity that has produced when having avoided the bamboo timber to soften leads to too much the condition that will individuality shower nozzle blockked up, the condition that individuality shower nozzle blockked up production steam and bamboo timber contact unevenness has been avoided, further the inhomogeneous condition of softening has been avoided, through the separation box, the cooperation of separation net and fluid-discharge tube is used, can filter the water that the steam produced or abluent water and utilize, the waste of water resource has been avoided, cooperation through outlet coil pipe is used, can utilize the steam that softens the incasement outflow, conveniently preheat the effect with the water in the water tank, convenient processing on next step, further the feature of environmental protection of this device has been improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic side view of the air leakage plate of the present invention;
FIG. 4 is a schematic view of the left side of the softening tank of the present invention;
FIG. 5 is an enlarged view of portion A of the present invention;
FIG. 6 is an enlarged view of section B of the present invention;
FIG. 7 is an enlarged view of the section C of the present invention.
In the figure: 1 water tank, 2 cooking box, 3 mounting plate, 4 softening box, 5 softening pipe, 6 limiting block, 7 air leakage plate, 8 sliding sleeve, 9 positioning rod, 10 air pipe, 11 spray head, 12 transition box, 13 rotating pipe, 14 fan blade, 15 slag dropping plate, 16 slag storage box, 17 baffle, 18 hot air compression pump, 19 hot air pipe, 20 spray pipe, 21 submersible pump, 22 water suction pipe, 23 water discharge pipe, 24 water discharge pipe, 25 air outlet coil pipe, 26 separation box, 27 separation net, 28 liquid discharge pipe, 29 combustion air pipe, 30 filter box, 31 mounting block, 32 filter screen, 33 air discharge pipe, 34 ignition pipe, 35 exhaust fan, 36 air discharge pipe, 37 slide plate and 38 air feed pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a bamboo softening device for processing a steam type bamboo floor comprises a water tank 1, a cooking box 2 is welded and installed on the outer surface of one side of the water tank 1, a mounting plate 3 is welded and installed on the outer surfaces of the tops of the water tank 1 and the cooking box 2, a softening box 4 is welded and installed on the outer surface of the top of the mounting plate 3, a softening pipe 5 is rotatably installed inside the softening box 4, an opening is formed in the softening pipe 5, a filter screen is fixedly installed in the opening, a limiting block 6 is welded and installed on the outer wall of the softening pipe 5, an air leakage plate 7 is welded and installed at one end of the limiting block 6, a sliding sleeve 8 is movably sleeved on the outer wall of the softening pipe 5, a positioning rod 9 is welded and installed on the outer wall of the sliding sleeve 8, the positioning rod 9 is welded and installed with the inner wall of the softening box 4, an air pipe 10 is welded and installed on the inner wall of the softening box 4, a spray head 11 is fixedly installed on the outer wall of the air pipe 10, a transition box 12 is welded and installed on the outer surface of one side of the softening box 4, a guide plate is fixedly arranged inside the transition box 12, a rotating pipe 13 is rotatably arranged inside the transition box 12, one end of the rotating pipe 13 penetrates through the softening box 4, is fixedly connected with the softening pipe 5 and is communicated with the inside of the softening box, fan blades 14 are welded on the outer wall of the rotating pipe 13, an air inlet is formed in the rotating pipe 13, a slag falling plate 15 is welded inside the cooking box 2, a slag storage box 16 is arranged at the bottom of the slag falling plate 15, a partition plate 17 is welded inside the cooking box 2, a hot air compression pump 18 is welded on the outer surface of the top of the mounting plate 3, a hot air pipe 19 is fixedly connected with the input end of the hot air compression pump 18, one end of the hot air pipe 19 extends into the cooking box 2, a spray pipe 20 is fixedly connected with the output end of the hot air compression pump 18, one end of the spray pipe 20 extends into the transition box 12, a submersible pump 21 is welded on the bottom of the inner side of the water tank 1, and a water suction pipe 22 is fixedly connected with the input end of the submersible pump 21, the output end of the submersible pump 21 is fixedly connected with a drain pipe 23, two groups of pipe channels are arranged on the mounting plate 3, one end of the drain pipe 23 penetrates through the water tank 1 and one group of pipe channels to extend into the softening tank 4 and is fixedly mounted with the outer wall of the air pipe 10, the drain pipe 23 is communicated with the inner part of the air pipe 10, a drain pipe 24 is welded on the outer wall of the drain pipe 23, one end of the drain pipe 24 penetrates through the water tank 1 to extend into the cooking tank 2, adjustable valves are arranged on the drain pipe 23 and the drain pipe 24, a support member is welded on the inner wall of one side of the water tank 1, an air outlet coil 25 is welded on the outer surface of the top of the support member, one end of the air outlet coil 25 penetrates through the water tank 1 and the other group of pipe channels to extend into the mounting plate 3, a hole through which the air outlet coil 25 can penetrate is arranged on the air pipe 10, one end of the air outlet coil 25 is communicated with the inner part of the mounting plate 3, and the other end of the air outlet coil 25 penetrates through the support member to extend to the outer wall of one side of the water tank 1, separation box 26 is installed to one side surface welding of water tank 1, separation box 26's inside fixed mounting has separation net 27, soften one side surface welding of case 4 and install fluid-discharge tube 28, the one end of fluid-discharge tube 28 extends to the inside of softening case 4, the front side surface welding of transition box 12 installs filler pipe 38, filler pipe 38's one end extends to the inside of softening case 4 and installs with trachea 10's outer wall welding, filler pipe 38 communicates with each other with trachea 10's inside, the opening has been seted up to one side of softening case 4, the articulated cover of closing of installing on the opening, the outer wall welding that closes the cover installs control handle, control handle's outer wall cover is equipped with insulating cover.
The outer surface of one side of the cooking box 2 is fixedly provided with a combustion air pipe 29 and communicated with the inside of the cooking box 2, the outer surface of one side of the cooking box 2 is welded with a filter box 30, the other end of the combustion air pipe 29 extends into the filter box 30, the inner walls of the two sides of the filter box 30 are fixedly provided with mounting blocks 31, the number of the mounting blocks 31 is four and is pairwise one, one side of one group of the mounting blocks 31 is provided with a clamping groove, the inside of the filter box 30 is provided with a filter screen 32, the two ends of the filter screen 32 extend into the clamping groove, the filter screen 32 is clamped with the mounting blocks 31, the outer surface of the top of the filter box 30 is fixedly provided with an air discharge pipe 33 and is communicated with the inside of the filter box, the outer surface of the rear side of the cooking box 2 is welded with an ignition pipe 34 and is communicated with the inside of the ignition pipe 34, the exhaust fan 35 is welded on the outer surface of the top of the transition box 12, the input end of the exhaust fan 35 is fixedly connected with a hose, an exhaust pipe 36 is fixedly connected to the output end of the exhaust fan 35, one end of the exhaust pipe 36 extends into the softening box 4 and is communicated with the interior of the air pipe 10, a sliding plate 37 is welded and installed at the bottom of the inner side of the cooking box 2, a sliding groove is formed in the sliding plate 37, a sliding block is slidably installed in the sliding groove, the bottom of the residue storage box 16 is fixedly installed with the sliding block, the residue storage box 16 is slidably installed with the cooking box 2, a handle is welded and installed at the front side of the residue storage box 16, a heat insulation sleeve is sleeved on the handle, an observation window is embedded and installed on the outer surface of the front side of the water tank 1, a scale label is pasted and fixed on the outer wall of the observation window, a water inlet pipe and a water outlet pipe are fixedly installed on the outer surface of the rear side of the water tank 1, the water inlet pipe and the water outlet pipe are both communicated with the interior of the water tank 1, a knob cover is installed on the water inlet pipe and one end of the water outlet pipe in a threaded manner, a door is hinged and installed on the outer surface of the front side of the cooking box 2, an opening and closing handle is welded and closing handle is installed on the outer surface of the front side of the door, the outer wall cover of the handle that opens and shuts is equipped with the insulation cover, and the front side outer surface of filter cartridge 30 articulates installs the maintenance door, and the front side outer surface welding of maintenance door installs the handle, and the outer wall cover of handle is equipped with heat-proof cover
The working principle is as follows: the cover is opened by controlling the handle, bamboo is placed on the limiting block 6 after the cover is opened, the cover is closed, the opening and closing handle is controlled to open the door, coal is placed on the slag falling plate 15, the door is closed, the stop valve on the ignition pipe 34 is controlled to be closed, the coal is ignited by using the igniter, the submerged pump 21 is controlled to be started, the submerged pump 21 is started to add water into the cooking box 2 through the water suction pipe 22, the water on the partition plate 17 is heated and cooked by the fire of the coal to generate steam, the hot gas compression pump 18 is controlled to be started when the water is heated to a certain degree, the steam is compressed by the hot gas pipe 19 when the hot gas compression pump 18 is started, then the steam is blown off to the fan blades 14 through the spray pipe 20, the generated impact force is that the rotating pipe 13 rotates, a part of the steam is added into the gas pipe 10 through the gas adding pipe 38, the gas pipe 10 softens the bamboo through the spray head 11, and simultaneously the rotation of the rotating pipe 13 drives the softening pipe 5 to rotate, steam of another part passes through the air inlet and in the directly adding demineralization tube 5 of rotating tube 13, demineralization tube 5 blows off steam from the bottom of bamboo timber to the bamboo timber through the opening, the softening effect has been improved, sliding sleeve 8 and locating lever 9's cooperation makes demineralization tube 5 rotate more firm, steam flows out through outlet coil pipe 25, outlet coil pipe 25 carries out the heat transfer with the water in the water tank 1, convenient direct cooking, the equipment that needs the heating is connected to the one end with gas release pipe 33, the steam that the thing produced in cooking box 2 adds in filter box 30 through combustion air pipe 29, carry out automatic filtration through filter screen 32, then discharge steam through gas release pipe 33, control exhaust fan 35's start-up after softening accomplishes, exhaust fan 35's start-up is breathed in to trachea 10 through exhaust tube 36, trachea 10 carries out quick absorption discharge with steam through shower nozzle 11.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.