Background
In the existing logistics warehouse, when an ex-warehouse bin of a confluence sheet is ex-warehouse, the ex-warehouse bin needs to reach a confluence conveying line cache way first, and when one ex-warehouse bin of the confluence sheet reaches the confluence conveying line cache way, the confluence sheet exclusively occupies the confluence conveying line cache way. And when all the ex-warehouse bins under the confluence sheet reach the confluence conveying line cache way, conveying all the ex-warehouse bins under the confluence sheet to a rechecking table for ex-warehouse, and releasing the confluence conveying line cache way at the same time. The time length that the confluence collection list occupies the confluence conveying line cache way is determined by the number of different storage logic areas needing confluence, and when the storage logic areas are too many, the confluence conveying line cache way cannot be released for a long time. At present, the mode that occupies confluence transfer chain buffer memory way is used to carry out confluence set single confluence, and a large amount of confluence transfer chain buffer memory ways need to be laid in the storehouse for guarantee the production efficiency in storehouse, area occupied is big, the storage space in storehouse is wasted.
Disclosure of Invention
In view of the above, one technical problem to be solved by the present disclosure is to provide a logistics sorting method, apparatus, warehousing system and storage medium.
According to an aspect of the present disclosure, there is provided a logistics sorting method, including: judging whether the ex-warehouse articles corresponding to the article confluence set ex-warehouse task are stored in a plurality of warehousing logic areas or not; if yes, generating at least one segmented logic area group based on the plurality of warehousing logic areas; wherein the segmented logical group of regions comprises a plurality of picking logical regions; generating a group picking task corresponding to the segmented logical group and executing the group picking task; after the execution of the group picking task is finished, at least one item picking device corresponding to the group picking task is conveyed to a confluence area; and if all the article picking devices corresponding to all the group picking tasks are conveyed to the merging area, conveying all the article picking devices to a rechecking buffer channel positioned in a rechecking area so as to recheck the delivered articles conveyed by all the article picking devices.
Optionally, the generating and executing a group pick task corresponding to the segmented logical group comprises: obtaining zone priorities corresponding to a plurality of picking logical zones of the segmented logical zone group, generating a zone sort order based on the zone priorities; generating a plurality of logical-zone picking tasks corresponding to the plurality of picking logical zones in the area sorting order and controlling the plurality of logical-zone picking tasks to be sequentially executed.
Optionally, the generating a plurality of logical-zone picking tasks corresponding to a plurality of picking logical zones in the area sorting order and controlling the plurality of logical-zone picking tasks to sequentially execute includes: determining an area pick item corresponding to each pick logical zone; sequentially generating a plurality of logical-zone picking tasks corresponding to a plurality of picking logical zones based on the zone sorting order and according to the zone picking items, and controlling the plurality of logical-zone picking tasks to be sequentially executed; wherein, after determining that one logical-zone picking task is completed, generating a next logical-zone picking task based on the area-sorting order.
Optionally, after completion of a logical zone picking task, determining whether logical zone picking tasks have been generated for all of the plurality of picking logical zones; if not, determining the next picking logical area based on the picking order and generating a logical area picking task corresponding to the picking logical area; conveying the item picking devices corresponding to completed logical-zone picking tasks to the next picking logical zone; if so, the item picking devices corresponding to completed logical-zone picking orders are delivered to the merge zone.
Optionally, after generating the logical zone picking order, sending the logical zone picking order to the item picking apparatus.
Optionally, the obtaining area priorities corresponding to a plurality of picking logical zones of the segmented logical zone group, the generating an area sort order based on the area priorities comprising: obtaining a distance between each picking logical area and the review area; determining area priorities corresponding to the plurality of picking logical zones based on the distances; and sequencing the plurality of picking logical zones according to the zone priority to obtain the zone sorting order.
Optionally, said determining area priorities corresponding to said plurality of picking logical zones based on said distances comprises: sorting the distances; wherein the greater the distance, the higher the zone priority of the picking logical zone corresponding to this distance is determined; said ordering said plurality of picking logical zones according to said zone priority comprises: sorting the plurality of picking logical zones according to the order of the zone priorities from high to low.
Optionally, the number of confluence zones is plural, and the conveying at least one item picking device corresponding to the group picking order to a confluence zone comprises: obtaining the storage quantity of the article picking devices in each merging area; selecting one merging area from a plurality of merging areas according to the storage quantity of the item picking devices; conveying the at least one item picking device to the merge area.
Optionally, the number of the double-check cache ways is multiple; the conveying all the item picking devices to the review buffer lane in the review area comprises: obtaining the article rechecking processing amount of each rechecking cache way; selecting one rechecking cache way from the multiple rechecking cache ways according to the article rechecking processing amount; and conveying all the item sorting devices to the rechecking cache way.
Optionally, if the ex-warehouse articles corresponding to the article confluence and ex-warehouse tasks are stored in a warehousing logic area, generating single-area sorting tasks and executing the single-area sorting tasks; after the single-area picking task is executed, conveying at least one item picking device corresponding to the single-area picking task to the rechecking cache way, so as to recheck the warehouse-out items conveyed by the at least one item picking device.
According to another aspect of the present disclosure, there is provided a logistics sorting apparatus comprising: the logic area determining module is used for judging whether the ex-warehouse articles corresponding to the article confluence set ex-warehouse task are stored in a plurality of warehousing logic areas; the block generation module is used for generating at least one segmented logic block based on the plurality of warehousing logic blocks if the storage logic blocks are the same as the warehousing logic blocks; wherein the segmented logical group of regions comprises a plurality of picking logical regions; the task processing module is used for generating and executing a group picking task corresponding to the segmented logical group; the confluence processing module is used for conveying at least one article picking device corresponding to the group picking task to a confluence area after the group picking task is executed; and the rechecking processing module is used for conveying all the article picking devices to a rechecking cache way in the rechecking area if all the article picking devices corresponding to all the group picking tasks are conveyed to the confluence area, so as to recheck the ex-warehouse articles conveyed by all the article picking devices.
According to still another aspect of the present disclosure, there is provided a logistics sorting apparatus comprising: a memory; and a processor coupled to the memory, the processor configured to perform the method as described above based on instructions stored in the memory.
According to yet another aspect of the present disclosure, there is provided a warehousing system comprising: the logistics sorting device is as described above.
According to yet another aspect of the present disclosure, a computer-readable storage medium is provided, which stores computer instructions for execution by a processor to perform the method as described above.
The logistics sorting method, the logistics sorting device, the warehousing system and the storage medium can perform segmented confluence processing on the confluence sheet, reduce the number of rechecking cache channels in a rechecking area and increase the storage space of a warehouse; the collecting waiting time of the confluence collecting sheet of the article which needs to be collected by the rechecking cache way can be reduced, and the warehousing cost can be reduced.
Detailed Description
The present disclosure now will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the disclosure are shown. The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings in the embodiments of the present disclosure, and it is obvious that the described embodiments are only a part of the embodiments of the present disclosure, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure. The technical solution of the present disclosure is described in various aspects below with reference to various figures and embodiments.
Fig. 1 is a schematic flow chart of an embodiment of a logistics sorting method according to the present disclosure, as shown in fig. 1:
and step 101, judging whether the ex-warehouse articles corresponding to the article confluence and ex-warehouse tasks are stored in a plurality of warehousing logic areas.
A plurality of warehousing logic areas can be arranged in the warehouse, and articles are stored in the warehousing logic areas. For example, as shown in fig. 5, three warehousing logic areas, namely a warehousing logic area a, a warehousing logic area B and a warehousing logic area C, are provided in the warehouse. And when the confluence set list is received, generating an article confluence set ex-warehouse task, obtaining ex-warehouse articles corresponding to the article confluence set ex-warehouse task, determining a warehousing logic area for storing the ex-warehouse articles according to the storage information of the articles, and obtaining the number of the warehousing logic areas.
And 102, if so, generating at least one segmented logical area group based on the plurality of warehousing logical areas, wherein the segmented logical area group comprises a plurality of picking logical areas.
If the warehousing logical area for storing the warehouse-out articles is multiple, one or more segmented logical area groups are generated, and each segmented logical area group comprises a plurality of picking logical areas. For example, the warehousing logical area a, the warehousing logical area B and the warehousing logical area C are all picking logical areas, and a segmented logical area group is generated, and the segmented logical area group comprises the warehousing logical area a, the warehousing logical area B and the warehousing logical area C. All storage logic areas under the same segmented logic area group are collected in a segmented sorting mode, the segmented logic area group can be divided according to the structure of a warehouse, and different segmented logic area groups are converged by using a converging area.
And 103, generating a group picking task corresponding to the segmented logical group and executing the group picking task.
The group picking task may include a plurality of logical group picking tasks. For example, the group picking tasks include logical zone picking tasks corresponding to the warehousing logical zone a, the warehousing logical zone B, and the warehousing logical zone C, respectively.
And 104, after the execution of the group picking task is finished, conveying at least one item picking device corresponding to the group picking task to the confluence area.
The article picking device may be a pick bin or the like for loading out of stock articles. The number of pick bins corresponding to a group picking task may be one or more. The merging area is an area set in the warehouse and used for storing the article picking devices corresponding to the group picking tasks, and the number of the merging area can be one or more. The device for picking conveyed articles can be used in various ways, for example, an AGV trolley, a robot, etc. can be controlled to pick the conveyed articles.
And 105, if all the article picking devices corresponding to all the group picking tasks are conveyed to the merging area, conveying all the article picking devices to a rechecking cache way in the rechecking area for rechecking the delivered articles conveyed by all the article picking devices.
The number of segmented logical group may be plural, generating a plurality of group picking tasks corresponding to the plurality of segmented logical group. And after each group picking task is executed, conveying the item picking device corresponding to the group picking task to the confluence area. If the execution of the plurality of group picking tasks is completed and all item picking devices corresponding to the plurality of group picking tasks are transported to the merge area, all item picking devices are transported to the review cache way located in the review area.
And if the number of the segmented logical area groups is one, generating an area group picking task, and after the area group picking task is executed, conveying the item picking device corresponding to the area group picking task to the confluence area. The article sorting device does not stop in the confluence area, and directly conveys all the article sorting devices corresponding to the group sorting task to a rechecking cache way in a rechecking area.
The checking operation may be performed by various methods, for example, by scanning a barcode or the like on the article by a scanning device to obtain article information, determining whether the shipment articles conveyed by all the article sorting devices are identical to the shipment articles of the merge slip based on the article information, and generating a checking result based on the determination result.
Fig. 2 is a schematic flow chart of generating and executing a group picking task in an embodiment of the logistics sorting method according to the present disclosure, as shown in fig. 2:
step 201, obtaining the area priority corresponding to a plurality of picking logical areas of the segmented logical area group, and generating an area sorting order based on the area priority.
For example, a segmented logic area group includes a warehousing logic area a, a warehousing logic area B, and a warehousing logic area C, and area priorities corresponding to the warehousing logic area a, the warehousing logic area B, and the warehousing logic area C are obtained, and the area priorities may be determined in various ways.
For example, a distance between each picking logical zone and the review zone is obtained, and area priorities corresponding to the plurality of picking logical zones are determined based on the distances. And sequencing the plurality of picking logical zones according to the zone priority to obtain a zone sorting order.
There are various methods for determining the zone priority based on distance. For example, distances are ranked, with greater distances determining a higher area priority for picking logical zones corresponding to that distance. There are a variety of ways to order the picking logical zones according to zone priority. For example, the picking logical zones are ordered according to the order of zone priority from high to low, with the picking logical zone with high zone priority ranking in the top row.
Step 202, generating a plurality of logical zone picking tasks corresponding to the plurality of picking logical zones according to the area sorting order and controlling the plurality of logical zone picking tasks to be executed in sequence.
Controlling logical zone picking task execution may include: controlling the item picking device to move to the inlet of the picking logical area, controlling the picking device to pick, transporting the item picking device to the outlet of the picking logical area after the picking is finished, and the like.
Generating logical-area picking tasks and controlling the sequential execution of the logical-area picking tasks may be performed in a variety of ways. For example, determining area pick items corresponding to each picking logical zone, sequentially generating a plurality of logical zone picking tasks corresponding to the plurality of picking logical zones based on an area sorting order and according to the area pick items and controlling the plurality of logical zone picking tasks to be sequentially executed; wherein, after determining that one logical-zone picking task is completed, generating a next logical-zone picking task based on the area sorting order.
Fig. 3 is a schematic flow chart of generating and executing logical zone picking tasks in an embodiment of the logistics sorting method according to the disclosure, as shown in fig. 3:
step 301, after completion of a logical-zone picking task, determines whether logical-zone picking tasks have been generated for all of the plurality of picking logical zones.
Step 302, if not, determining the next picking logical area based on the picking order and generating a logical area picking task corresponding to the picking logical area; the item picking devices corresponding to completed logical zone picking tasks are transported to the next picking logical zone.
Step 303, if yes, then the item picking devices corresponding to completed logical area picking tasks are delivered to the merge area.
After the logical-zone picking order is generated, the logical-zone picking order is sent to an item picking device. For example, the item sorting device may have a display screen for sending the logical-zone picking order to the item sorting device corresponding to the logical-zone picking order, and the display screen of the item sorting device may display the logical-zone picking order for prompting the operator.
In one embodiment, the warehousing logic area a is correspondingly provided with a wire throwing port a, the warehousing logic area B is correspondingly provided with a wire throwing port B and a section port B, and the warehousing logic area C is correspondingly provided with a wire throwing port C and a section port C. The segment port refers to an intersection for realizing segment sorting in different storage logic areas, namely, the segment port of the storage logic area with the next priority is sorted from the front of the cast port of the storage logic area with the highest priority.
A segmented logical area group comprises three picking logical areas which are a storage logical area A, a storage logical area B and a storage logical area C. And obtaining the distance between each warehousing logic area and the rechecking area, and determining the area priority corresponding to the three warehousing logic areas A, B, C according to the distance from far to near, wherein the area priority of the warehousing logic area A is greater than the area priority of the warehousing logic area B is greater than the area priority of the warehousing logic area C.
And generating a logical area picking task A of the storage logical area A, and sending the logical area picking task A to a picking bin distributed for the logical area picking task A. Picking personnel in the storage logical area A pick according to the logical area picking task A in priority. After picking is finished, the picking personnel in the storage logical area A throw the picking bins corresponding to the picking tasks in the logical area A at the throwing port A.
After the sorting bin passes through the code reader of each storage logical area, the code reader uploads logical area information of the storage logical areas, and whether other storage logical areas need to generate sorting tasks in the current segmented logical area group is judged based on the logical area information. And after the logical area picking task A is finished, generating a logical area picking task B of the storage logical area B, and sending the logical area picking task B to a picking bin which is transferred from the storage logical area A.
When a picking bin diverted from storage logical area a is delivered to storage logical area B, a picker in storage logical area B scans the picking bin diverted from storage logical area a for a logical area picking order B and uses the bin for item picking. If the bin is full, a new pick bin is assigned using an unpacking function to sort items into the new pick bin. After the picking personnel finishes picking, the picking bins (which can be one or more) are placed at the wire throwing port B for wire throwing, and the delivery destination point of the picking bins is a section port C.
And after the logical area picking task B is completed, generating a logical area picking task C of the storage logical area C, and sending the logical area picking task C to a picking bin which is circulated from the storage logical area B. When the picking bins that have flowed from storage logical zone B are transported to storage logical zone C, the pickers in storage logical zone C scan the bin leader that has flowed from storage logical zone B for a logical zone picking order C and use the picking bins for picking. When the picking is complete, the merge is complete, and all of the pick bins corresponding to the completed logical zone picking order A, B, C are delivered to the merge zone.
In one embodiment, multiple segmented logical groups may be generated for the merge voucher, e.g., one of the multiple segmented logical groups includes pick logical zones that are warehouse logical zone a, warehouse logical zone B, and warehouse logical zone C. Performing segmentation confluence on each segmentation logical area group, judging that all article picking devices corresponding to all the area group picking tasks are conveyed to the confluence area after all the logical area picking tasks corresponding to one segmentation logical area group are finished, and if so, conveying all the article picking devices to a rechecking cache way in a rechecking area for rechecking the delivered articles conveyed by all the article picking devices; if not, continuing to wait until all item picking devices corresponding to all group picking orders are delivered to the merge area. During the picking process, if the current picking bin can not meet the current logical zone picking task, the picking personnel can distribute other picking bins for carrying the articles by using a unpacking mode.
Fig. 4 is a schematic flow chart of another embodiment of the logistics sorting method according to the present disclosure, as shown in fig. 4:
step 401, if the warehouse-out articles corresponding to the article confluence set warehouse-out task are stored in a warehousing logic area, a single-area picking task is generated and executed.
Step 402, after the single-area picking task is completed, at least one item picking device corresponding to the single-area picking task is conveyed to a rechecking cache way for rechecking the warehouse-out items conveyed by the at least one item picking device.
In one embodiment, the number of the merging areas is multiple, the storage number of the article sorting devices in each merging area is obtained, one merging area is selected from the multiple merging areas according to the storage number of the article sorting devices, and the article sorting devices are conveyed to the merging area. For example, the merge area with the smallest quantity of the article picking devices may be selected from the plurality of merge areas, and all article picking devices corresponding to the group picking order may be transported to the merge area. If a plurality of segmented logical area groups and a plurality of area group picking orders are generated, all item picking means corresponding to the plurality of area group picking orders can be transported to the same confluence area.
And the number of the rechecking cache ways is multiple, and the article rechecking processing amount of each rechecking cache way is obtained and is the number of the commodities needing to be rechecked. And selecting one rechecking cache way from the rechecking cache ways according to the article rechecking processing amount, and conveying all article picking devices corresponding to all the group picking tasks to the rechecking cache way. For example, the double-check cache way with the least processing amount of the double-check of the article can be selected from the multiple double-check cache ways.
In one embodiment, as shown in fig. 6, the present disclosure provides a logistics sorting apparatus 60, comprising: a logical area determination module 61, a granule generation module 62, a task processing module 63, a confluence processing module 64, and a double check processing module 65. The logic area determining module 61 judges whether the ex-warehouse articles corresponding to the article confluence set ex-warehouse task are stored in a plurality of warehousing logic areas, if so, the area group generating module 62 generates at least one segmented logic area group based on the plurality of warehousing logic areas; wherein the segmented logical area group comprises a plurality of picking logical areas.
The task processing module 63 generates and executes a group picking task corresponding to the segmented logical group. The merge processing module 64 delivers at least one item picking device corresponding to the group picking task to the merge area after the group picking task is completed. If all the article picking devices corresponding to all the group picking tasks are delivered to the merging area, the rechecking processing module 65 delivers all the article picking devices to a rechecking buffer lane located in the rechecking area for rechecking the delivery articles delivered by all the article picking devices.
If the ex-warehouse items corresponding to the item confluence set ex-warehouse task are stored in one warehousing logical area, the task processing module 63 generates a single-area sorting task and executes the single-area sorting task. After the single-area picking task is completed, the review processing module 65 delivers at least one item picking device corresponding to the single-area picking task to a review buffer lane for reviewing the warehouse-out items transported by the at least one item picking device.
In one embodiment, as shown in fig. 7, the task processing module 63 includes: a priority obtaining unit 631, a task generating unit 632, and a task executing unit 633. The priority obtaining unit 631 obtains area priorities corresponding to the plurality of picking logical areas of the segmented logical area group, and generates an area sorting order based on the area priorities. The task generating unit 632 generates a plurality of logical-section picking tasks corresponding to the plurality of picking logical sections in the area sorting order. The task execution unit 633 controls a plurality of logical-zone sorting tasks to be sequentially executed.
The task generating unit 632 determines an area picked item corresponding to each picking logical area, and sequentially generates a plurality of logical-area picking tasks corresponding to the plurality of picking logical areas based on the area sorting order and according to the area picked item. The task execution unit 633 controls the sequential execution of a plurality of logical-section picking tasks, wherein after determining that one logical-section picking task is completed, the next logical-section picking task is generated based on the area sorting order. After generating the logical-area picking task, the task generating unit 632 sends the logical-area picking task to the item picking apparatus.
In one embodiment, after one logical-section picking task is completed, the task generating unit 632 determines whether logical-section picking tasks have been generated for all of the plurality of picking logical sections, if not, the task generating unit 632 determines a next picking logical section based on the picking order and generates a logical-section picking task corresponding to this picking logical section, and the task performing unit 633 delivers the item picking device corresponding to the completed logical-section picking task to the next picking logical section. If a logical zone picking order has been generated for all of the plurality of picking logical zones, merge processing module 64 delivers item picking devices corresponding to the completed logical zone picking order to the merge zone.
In one embodiment, the priority obtaining unit 631 obtains a distance between each picking logical zone and the review zone. The priority obtaining unit 631 determines area priorities corresponding to the plurality of picking logical zones based on the distances. The priority obtaining unit 631 may order the distances, wherein the larger the distance is, the higher the area priority of the picking logical zone corresponding to this distance is determined. The priority obtaining unit 631 orders the plurality of picking logical zones according to the zone priorities, obtaining a zone sorting order. The priority obtaining unit 631 may order the plurality of picking logical zones according to the zone priority in order from high to low.
In one embodiment, the number of merge areas is multiple, the merge processing module 64 obtains the quantity of the article sorting devices stored in each merge area, selects one merge area from the multiple merge areas according to the quantity of the article sorting devices stored in the article sorting devices, and the merge processing module 64 delivers at least one article sorting device to the merge area. The number of the rechecking cache ways is multiple, the rechecking processing module 65 obtains the article rechecking processing amount of each rechecking cache way, selects one rechecking cache way from the multiple rechecking cache ways according to the article rechecking processing amount, and the rechecking processing module 65 conveys all article sorting devices to the rechecking cache way.
Fig. 8 is a module diagram of another embodiment of a logistics sorting apparatus according to the present disclosure. As shown in fig. 8, the apparatus may include a memory 81, a processor 82, a communication interface 83, and a bus 84. The memory 81 is used for storing instructions, the processor 82 is coupled to the memory 81, and the processor 82 is configured to execute the logistics sorting method based on the instructions stored in the memory 81.
The memory 81 may be a high-speed RAM memory, a non-volatile memory (non-volatile memory), or the like, and the memory 81 may be a memory array. The storage 81 may also be partitioned and the blocks may be combined into virtual volumes according to certain rules. The processor 82 may be a central processing unit CPU, or an application Specific Integrated circuit asic, or one or more Integrated circuits configured to implement the logistics sorting method of the present disclosure.
In one embodiment, the present disclosure provides a storage system comprising the logistics sorting apparatus as in any of the above embodiments.
In one embodiment, the present disclosure provides a computer-readable storage medium storing computer instructions that, when executed by a processor, implement a logistics sorting method as in any one of the above embodiments.
The logistics sorting method, the logistics sorting device, the warehousing system and the storage medium in the embodiment can perform segmented confluence processing on the confluence sheet, reduce the number of rechecking cache channels in a rechecking area and increase the storage space of a warehouse; the collecting waiting time of the confluence collecting sheet of the article which needs to be collected by the rechecking cache way can be reduced, and the warehousing cost can be reduced.
The method and system of the present disclosure may be implemented in a number of ways. For example, the methods and systems of the present disclosure may be implemented by software, hardware, firmware, or any combination of software, hardware, and firmware. The above-described order for the steps of the method is for illustration only, and the steps of the method of the present disclosure are not limited to the order specifically described above unless specifically stated otherwise. Further, in some embodiments, the present disclosure may also be embodied as programs recorded in a recording medium, the programs including machine-readable instructions for implementing the methods according to the present disclosure. Thus, the present disclosure also covers a recording medium storing a program for executing the method according to the present disclosure.
The description of the present disclosure has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to practitioners skilled in this art. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.