CN112229327A - Vehicle lamp flexibility measuring system and testing method - Google Patents

Abstract

The invention provides a car light flexibility measuring system and a testing method, wherein the system comprises: the system comprises a control terminal, a safety bin, a servo motor bottom plate arranged in the safety bin, a plurality of servo motors, a rotating mechanism, a clamp fixing bottom plate, a clamp, a torque gun, a position sensor, a robot base, a mechanical arm and an optical probe; the servo motor is fixed on the servo motor bottom plate, and the clamp fixing bottom plate is in transmission connection with the servo motor through the rotating mechanism; the clamp and the torque gun are fixed on the clamp fixing bottom plate; the position sensor is arranged on the clamp; the mechanical arm is arranged beside the servo motor bottom plate through a robot base, and the optical probe is fixed on the mechanical arm; the servo motor, the clamp, the torque gun, the position sensor, the mechanical arm and the optical probe are connected with the control terminal. According to the vehicle lamp flexibility measuring system and the vehicle lamp flexibility measuring method, manual measurement is changed into machine measurement, the measuring efficiency is improved, and the measuring precision is improved.

Description

Vehicle lamp flexibility measuring system and testing method

Technical Field

The invention relates to the technical field of measurement, in particular to a car lamp flexibility measurement system and a test method.

Background

The conventional lamp size measurement generally adopts measurement modes such as a surface difference ruler, a stopper rod and a dial indicator, the measurement modes have high requirements on people, and the overall measurement efficiency is low. In addition, due to the high light transmission characteristic and the complex installation characteristic, a blue light or red light measuring mode is difficult to adopt. And the production beat is easily tired when the large-batch high-frequency detection products are touched.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the car lamp flexibility measuring system and the car lamp flexibility measuring method, manual measurement is changed into machine measurement, and the measuring efficiency is improved; the measurement result is directly stored in a developed system, and data processing can be carried out immediately according to requirements, so that the data recording and processing efficiency is improved; the automatic clamping and measuring system replaces manpower, so that the system error can be effectively reduced, and the measuring precision is improved; can realize 100% full inspection of products.

In order to achieve the above object, the present invention provides a vehicle lamp flexibility measuring system, comprising: the system comprises a control terminal, a safety bin, a servo motor bottom plate arranged in the safety bin, a plurality of servo motors, a rotating mechanism, a clamp fixing bottom plate, a clamp, a torque gun, a position sensor, a robot base, a mechanical arm and an optical probe; the servo motor is fixed on the servo motor bottom plate, and the clamp fixing bottom plate is in transmission connection with the servo motor through the rotating mechanism; the clamp and the torque gun are fixed on the clamp fixing bottom plate; the position sensor is arranged on the clamp; the mechanical arm is arranged beside the servo motor bottom plate through the robot base, and the optical probe is fixed on the mechanical arm; the servo motor, the clamp, the torque gun, the position sensor, the mechanical arm and the optical probe are connected with the control terminal.

Preferably, the safety bin forms an operation opening, a grating and a plurality of control buttons are installed on two sides of the operation opening, and a signal indicator lamp and a system control panel are installed on the safety bin; the grating, the control button, the signal indicator lamp and the system control panel are connected with the control terminal; the control buttons include a start button and a close button.

Preferably, the bottom of the safety bin forms a tool storage box.

Preferably, tempered safety glass is mounted on the side wall of the safety bin.

Preferably, the bottom of the safety bin is provided with an adjustable horizontal ground foot.

Preferably, a plurality of rollers are mounted at the bottom of the safety bin.

Preferably, the control terminal comprises a display and a controller which are connected.

Preferably, the system further comprises a server and a mobile terminal, wherein the server is in communication connection with the controller, and the mobile terminal is in communication connection with the server.

The invention relates to a measuring method based on a vehicle lamp flexibility measuring system, which comprises the following steps:

s1: pre-installing a lamp on the fixture at an operation station;

s2: the controller judges whether the lamp is preassembled or not; if the operation is finished, the signal indicator lamp is lightened and the subsequent steps are continued, otherwise, the lamp is prompted to be adjusted;

s3: actuating the start button;

s4: the clamp automatically clamps the lamp;

s5: the controller judges whether a shelter exists in the working area through the grating; if yes, prompting the staff to leave the working area and returning to the step S1; otherwise, continuing the step;

s6: the controller controls the servo motor to drive the rotating mechanism to automatically rotate the lamp on the clamp to a measuring station;

s7: the controller controls the car lamp flexibility measuring system to measure the lamp to obtain a measuring result;

s8: the controller judges whether the measurement result meets the standard, if not, the controller sends out prompt information and returns to the step S1; otherwise, automatically storing the measuring result and continuing the step;

s9: the controller controls the servo motor to drive the rotating mechanism to automatically rotate the lamp on the clamp to the operating station;

s10: activating the close button;

s11: and the controller controls the clamp to release the clamping and takes down the lamp.

Preferably, in the step S8, the measurement result is stored in the control terminal or the server.

Due to the adoption of the technical scheme, the invention has the following beneficial effects:

according to the vehicle lamp flexibility measuring system and the vehicle lamp flexibility measuring method, manual measurement is changed into machine measurement through the cooperation of the control terminal, the servo motor, the rotating mechanism, the clamp, the torque gun, the position sensor, the mechanical arm and the optical probe, so that the measuring efficiency is improved, and the measuring accuracy can be improved. The measuring result is automatically stored, so that the data processing efficiency can be improved, and the data can be conveniently, quickly and remotely checked.

Drawings

FIG. 1 is a schematic front view of a vehicle lamp flexibility measuring system according to an embodiment of the present invention;

FIG. 2 is a schematic side view of a vehicle lamp flexibility measuring system according to an embodiment of the present invention;

FIG. 3 is a schematic diagram of the internal structure of a vehicle lamp flexibility measuring system according to an embodiment of the present invention;

FIG. 4 is a flowchart of a testing method according to an embodiment of the present invention.

Detailed Description

The following description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings of fig. 1 to 4, and will make the functions and features of the present invention better understood.

Referring to fig. 1 to 3, a vehicle lamp flexibility measuring system according to an embodiment of the present invention includes: the system comprises a control terminal 1, a safety bin 2, a servo motor bottom plate 3 arranged in the safety bin 2, a plurality of servo motors 4, a rotating mechanism, a clamp fixing bottom plate 5, a clamp 6, a torque gun 7, a position sensor 8, a robot base 9, a mechanical arm 10 and an optical probe 11; the servo motor 4 is fixed on the servo motor bottom plate 3, and the clamp fixing bottom plate 5 is in transmission connection with the servo motor 4 through the rotating mechanism; the clamp 6 and the torque gun 7 are fixed on the clamp fixing bottom plate 5; the position sensor 8 is arranged on the clamp 6; the mechanical arm 10 is arranged beside the servo motor bottom plate 3 through the robot base 9, and the optical probe 11 is fixed on the mechanical arm 10; the servo motor 4, the clamp 6, the torque gun 7, the position sensor 8, the mechanical arm 10 and the optical probe 11 are connected with the control terminal 1.

The safety bin 2 forms an operation opening, a grating 12 and a plurality of control buttons 13 are arranged on two sides of the operation opening, and a signal indicator lamp 14 and a system control panel 15 are arranged on the safety bin 2; the grating 12, the control button 13, the signal indicator lamp 14 and the system control panel 15 are connected with the control terminal 1; the control buttons 13 include a start button and a close button.

The bottom of the secure bin 2 forms a tool storage bin 16.

The side wall of the safety bin 2 is provided with toughened safety glass 17.

The bottom of the safety bin 2 is provided with an adjustable horizontal foot 18.

A plurality of rollers 19 are mounted at the bottom of the secure bin 2.

The control terminal 1 includes a display 101 and a controller connected thereto.

The system also comprises a server and a mobile terminal, wherein the server is in communication connection with the controller, and the mobile terminal is in communication connection with the server.

Referring to fig. 1 to 4, a measurement method of a vehicle lamp flexibility measurement system according to an embodiment of the present invention includes the steps of:

s1: preassembling a lamp 20 on the fixture 6 in an operating station;

s2: the controller judges whether the preassembly of the lamp 20 is finished; if the process is finished, the signal indicator lamp 14 is lightened and the subsequent steps are continued, otherwise, the lamp 20 is prompted to be adjusted;

s3: starting a start button;

s4: the clamp 6 automatically clamps the lamp 20;

s5: the controller judges whether a shelter exists in the working area through the grating 12; if yes, prompting the staff to leave the work area and returning to the step S1; otherwise, continuing the step;

s6: the controller controls the servo motor 4 to drive the rotating mechanism to automatically rotate the lamp 20 on the clamp 6 to a measuring station;

s7: the controller controls the car lamp flexibility measuring system to measure the lamp 20 to obtain a measuring result;

s8: the controller judges whether the measurement result meets the standard, if not, the controller sends out prompt information and returns to the step S1; otherwise, automatically storing the measurement result and continuing the step;

s9: the controller controls the servo motor 4 to drive the rotating mechanism to automatically rotate the lamp 20 on the clamp 6 to an operation station;

s10: starting a closing button;

s11: the controller controls the clamp 6 to release the clamping and takes down the lamp 20.

In this embodiment, in step S8, the measurement result is stored in the control terminal 1 or the server. The measuring result can be conveniently checked through the mobile terminal.

While the present invention has been described in detail and with reference to the embodiments thereof as illustrated in the accompanying drawings, it will be apparent to one skilled in the art that various changes and modifications can be made therein. Therefore, certain details of the embodiments are not to be interpreted as limiting, and the scope of the invention is to be determined by the appended claims.

Claims (10)

1. A vehicle lamp flexibility measurement system, comprising: the system comprises a control terminal, a safety bin, a servo motor bottom plate arranged in the safety bin, a plurality of servo motors, a rotating mechanism, a clamp fixing bottom plate, a clamp, a torque gun, a position sensor, a robot base, a mechanical arm and an optical probe; the servo motor is fixed on the servo motor bottom plate, and the clamp fixing bottom plate is in transmission connection with the servo motor through the rotating mechanism; the clamp and the torque gun are fixed on the clamp fixing bottom plate; the position sensor is arranged on the clamp; the mechanical arm is arranged beside the servo motor bottom plate through the robot base, and the optical probe is fixed on the mechanical arm; the servo motor, the clamp, the torque gun, the position sensor, the mechanical arm and the optical probe are connected with the control terminal.

2. The vehicle lamp flexibility measuring system according to claim 1, wherein the safety chamber forms an operation opening, a grating and a plurality of control buttons are arranged on two sides of the operation opening, and a signal indicator lamp and a system control panel are arranged on the safety chamber; the grating, the control button, the signal indicator lamp and the system control panel are connected with the control terminal; the control buttons include a start button and a close button.

3. The vehicle light flexibility measuring system according to claim 2, wherein the bottom of the safety bin forms a tool storage box.

4. The vehicle lamp flexibility measuring system according to claim 3, wherein tempered safety glass is mounted on the side wall of the safety bin.

5. The vehicle lamp flexibility measuring system according to claim 4, wherein an adjustable horizontal foot is mounted at the bottom of the safety bin.

6. The vehicle light flexibility measuring system according to claim 5, wherein a plurality of rollers are mounted to a bottom of the safety bin.

7. The vehicle light flexibility measuring system according to claim 6, wherein the control terminal comprises a display and a controller connected together.

8. The vehicle lamp flexibility measuring system according to claim 7, further comprising a server and a mobile terminal, wherein the server is communicatively connected to the controller, and the mobile terminal is communicatively connected to the server.

9. A measuring method based on the vehicular lamp flexibility measuring system according to claim 8, comprising the steps of:

s1: pre-installing a lamp on the fixture at an operation station;

s2: the controller judges whether the lamp is preassembled or not; if the operation is finished, the signal indicator lamp is lightened and the subsequent steps are continued, otherwise, the lamp is prompted to be adjusted;

s3: actuating the start button;

s4: the clamp automatically clamps the lamp;

s5: the controller judges whether a shelter exists in the working area through the grating; if yes, prompting the staff to leave the working area and returning to the step S1; otherwise, continuing the step;

s6: the controller controls the servo motor to drive the rotating mechanism to automatically rotate the lamp on the clamp to a measuring station;

s7: the controller controls the car lamp flexibility measuring system to measure the lamp to obtain a measuring result;

s8: the controller judges whether the measurement result meets the standard, if not, the controller sends out prompt information and returns to the step S1; otherwise, automatically storing the measuring result and continuing the step;

s9: the controller controls the servo motor to drive the rotating mechanism to automatically rotate the lamp on the clamp to the operating station;

s10: activating the close button;

s11: and the controller controls the clamp to release the clamping and takes down the lamp.

10. The measurement method according to claim 9, wherein in the step S8, the measurement result is stored in the control terminal or the server.

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