CN112226275A - Palm fruit bunch thresher - Google Patents
Palm fruit bunch thresher Download PDFInfo
- Publication number
- CN112226275A CN112226275A CN202011086172.7A CN202011086172A CN112226275A CN 112226275 A CN112226275 A CN 112226275A CN 202011086172 A CN202011086172 A CN 202011086172A CN 112226275 A CN112226275 A CN 112226275A
- Authority
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- China
- Prior art keywords
- palm
- shafts
- shell
- thresher
- fruit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 91
- 241000251169 Alopias vulpinus Species 0.000 title claims abstract description 13
- 235000021022 fresh fruits Nutrition 0.000 claims abstract description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 238000010009 beating Methods 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000002337 anti-port Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 239000002540 palm oil Substances 0.000 abstract description 9
- 235000019482 Palm oil Nutrition 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 8
- 239000003921 oil Substances 0.000 abstract description 8
- 235000019198 oils Nutrition 0.000 abstract description 8
- 238000010276 construction Methods 0.000 abstract description 6
- 238000004064 recycling Methods 0.000 abstract description 2
- 230000001954 sterilising effect Effects 0.000 description 14
- 238000004659 sterilization and disinfection Methods 0.000 description 14
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- 235000012000 cholesterol Nutrition 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000010773 plant oil Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000021003 saturated fats Nutrition 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- GJJVAFUKOBZPCB-UHFFFAOYSA-N 2-methyl-2-(4,8,12-trimethyltrideca-3,7,11-trienyl)-3,4-dihydrochromen-6-ol Chemical compound OC1=CC=C2OC(CCC=C(C)CCC=C(C)CCC=C(C)C)(C)CCC2=C1 GJJVAFUKOBZPCB-UHFFFAOYSA-N 0.000 description 1
- 240000003133 Elaeis guineensis Species 0.000 description 1
- 235000001950 Elaeis guineensis Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 229930003427 Vitamin E Natural products 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000021084 monounsaturated fats Nutrition 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 235000021085 polyunsaturated fats Nutrition 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229930003802 tocotrienol Natural products 0.000 description 1
- 239000011731 tocotrienol Substances 0.000 description 1
- 235000019148 tocotrienols Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 235000019165 vitamin E Nutrition 0.000 description 1
- 239000011709 vitamin E Substances 0.000 description 1
- 229940046009 vitamin E Drugs 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
Abstract
The invention relates to the technical field of palm squeezing oil production equipment, in particular to a palm fresh fruit string thresher, which comprises a shell, a cutting device arranged in the shell and a driving mechanism for driving the cutting device to rotate, and is characterized in that: the cutting device comprises two shafts symmetrically and transversely arranged in the shell in the front-back direction and a plurality of movable cutters fixedly arranged on the two shafts, the movable cutters on the two shafts are uniformly arranged on the shafts along the axial direction of the two shafts, the movable cutters on the two shafts are arranged in a staggered mode, and the movable cutters are disc cutters with three cutting edges. The invention has simple structure and reasonable design, can reduce the construction cost and the production energy consumption of a palm oil production plant by separating the fruit clusters of the palm into the palm fruit grains and the empty fruit clusters, improves the oil yield by 0.38 percent, and simultaneously can create greater economic value for the plant by recycling the empty fruit clusters (without oil) of the palm.
Description
Technical Field
The invention relates to the technical field of palm squeezing oil production equipment, in particular to a thresher for fresh palm fruit clusters.
Background
Palm oil is a tropical woody plant oil, is the plant oil variety with the largest production, consumption and international trade quantity in the world at present, is called three-vegetable oil in the world together with soybean oil and rapeseed oil, and has the edible history of more than five thousand years. The palm oil is formed by mixing three components of saturated fat, monounsaturated fat and polyunsaturated fat, and the content of the saturated fat reaches 50 percent. The digestion and absorption rate of the palm oil by human body is over 97 percent, and the palm oil does not contain cholesterol as all other vegetable edible oils. The palm oil is rich in neutral fatty acid, the content of substances for promoting the increase of cholesterol in the palm oil is very little (1%), and natural vitamin E and tocotrienol (600-.
In the prior production process of the oil palm oil, fruit grains of the palm are not separated from fruit clusters, a large amount of space and energy consumption of equipment are consumed when the fruit clusters of the palm containing empty fruit clusters are treated, and finally the empty fruit clusters can only be burnt or discarded and cannot be reused, so that the waste of resources and the environmental pollution are caused.
Disclosure of Invention
The invention aims to solve the problems and provides a fresh palm fruit cluster thresher which drives two shafts to rotate reversely at different rotating speeds through a driving mechanism, wherein the two shafts both rotate towards the middle of a shell, moving blades on the two shafts rotate reversely towards the middle of the shell along with the two shafts at different rotating speeds, and the moving blades can rub palm fruit clusters to tear the palm fruit clusters and separate palm fruit particles from the palm fruit clusters.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a palm fresh fruit bunch thresher comprises a shell, a cutting device arranged in the shell and a driving mechanism for driving the cutting device to rotate, the cutting device comprises two shafts which are symmetrically and transversely arranged in the shell in the front-back direction and a plurality of movable blades which are fixedly sleeved on the two shafts, the moving blades on the two shafts are uniformly sleeved on the shafts along the axial direction of the two shafts, the moving blades on the two shafts are arranged in a staggered way, the movable knife is a disc knife with three cutting edges, the cutting edges are uniformly distributed on the circumference, the cutting edges are crescent-shaped, the driving mechanism drives the two shafts to rotate reversely at different rotating speeds, the two shafts both rotate towards the middle direction of the shell, the front side wall and the rear side wall of the shell are both provided with a plurality of fixed cutters, two adjacent movable cutters on the same shaft are arranged in a staggered mode, and the staggered angle is 60 degrees.
The driving mechanism comprises a first speed reducer fixedly connected with the left end of a shaft close to the rear side wall of the shell through a coupler and a second speed reducer fixedly connected with the right end of the shaft close to the front side wall of the shell through a coupler, and a protective cover is sleeved on the outer side of the coupler.
The bottom of casing on the fixed antifriction plate that is provided with the U type, the antifriction plate opening of U type up, the both sides wall fixed mounting of the antifriction plate of U type on the corresponding lateral wall of casing, the stationary knife respectively along the length direction equipartition of two lateral walls of the antifriction plate of U type set up the both sides wall at the antifriction plate of U type, the stationary knife on every lateral wall of the antifriction plate of U type sets up with the epaxial moving knife of corresponding side crisscross.
And the cutting edges are transversely provided with beating shafts.
The fixed cutter is a square plate fixedly welded on the side wall of the U-shaped wear-resisting plate, and arc-shaped notch cutting edges are arranged at the corners, close to the shaft, of the upper portion of the square plate.
The number of the movable blades on the shaft close to the rear side wall of the shell is 8, and the number of the movable blades on the shaft close to the front side wall of the shell is 7.
The gain effect of the invention is:
when the palm fruit picker is used, fruit clusters of the palm are thrown into the shell, the driving mechanism drives the two shafts to rotate in opposite directions at different rotating speeds, the two shafts both rotate towards the middle of the shell, the movable blades on the two shafts rotate in opposite directions at different rotating speeds along with the two shafts, and the movable blades rotate towards the middle of the shell, so that the fruit clusters of the palm are rubbed, the fruit clusters of the palm are torn, and fruit grains of the palm are separated from the fruit clusters of the palm. The invention separates the palm fruit grains from the palm fruit clusters, separates the palm fruit clusters into the palm fruit grains and the empty fruit clusters, because the size of the palm fruit grains is much smaller than that of the palm fruit clusters, a small-sized conveyor can be selected when the palm fruit grains are transported, the cost of equipment and the energy consumption cost are reduced, because the palm fruit grains can be only sterilized during sterilization, the whole sterilization on the palm fruit clusters is not needed as before, the size of the sterilization tank is reduced to half of the size before, the same yield as before can be achieved, because the manufacturing cost and the operation cost of the sterilization tank are greatly reduced, and the size of the palm fruit grains is much smaller than that of the palm fruit clusters, the manufacturing form of the sterilization tank is not limited, the discharging is smoother, the production efficiency is improved, and the palm fruit clusters are separated into the palm fruit grains and the empty fruit clusters in advance, the empty fruit bunches do not participate in sterilization engineering, one third of steam quantity can be saved, and therefore the type of a steam boiler can be reduced, the construction cost of the whole factory is greatly reduced, the fruit removal working section in the prior art is omitted, the construction cost and the energy consumption cost are greatly reduced, the fruit bunches of the palm are separated into palm fruit grains and the empty fruit bunches in advance, high-temperature sterilization is not conducted, the empty fruit bunches do not contain oil, the condition of making long palm fibers can be achieved, and the empty fruit bunches can be used as raw materials for producing palm mattresses.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a side view of the present invention.
FIG. 4 is a partial schematic view of the present invention.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings.
Referring to fig. 1, 2, 3 and 4, the numbering in the figures is: the device comprises a shell 1, a shaft 2, a movable cutter 3, a fixed cutter 4, a first speed reducer 5, a second speed reducer 6, a protective cover 7, a beating shaft 8, a notch 9 and an upper cover 10.
The invention relates to a palm fresh fruit cluster thresher, which comprises a shell 1, a cutting device arranged in the shell 1 and a driving mechanism for driving the cutting device to rotate, wherein an upper cover 10 with a feeding hole arranged above is fixedly arranged above the shell 1, the cutting device comprises two shafts 2 which are symmetrically and transversely arranged in the shell 1 from front to back and a plurality of movable knives 3 fixedly arranged on the two shafts 2, the movable knives 3 on the two shafts 2 are uniformly distributed and sleeved on the shafts 2 along the axial direction of the two shafts 2, the movable knives 3 on the two shafts 2 are staggered, the movable knives 3 are disc-shaped knives with three cutting edges, the cutting edges are uniformly distributed and arranged on the circumference, the cutting edges are crescent-shaped, the driving mechanism drives the two shafts 2 to reversely rotate at different rotating speeds, the two shafts 2 rotate towards the middle direction of the shell 1, a plurality of fixed knives 4 are arranged on the front side wall and the back side wall of the shell 1, two adjacent moving blades 3 on the same shaft 2 are arranged in a staggered mode, and the staggered angle is 60 degrees.
The driving mechanism comprises a first speed reducer 5 fixedly connected with the left end of a shaft close to the rear side wall of the shell through a coupler and a second speed reducer 6 fixedly connected with the right end of the shaft close to the front side wall of the shell through a coupler, and a protective cover is sleeved on the outer side of the coupler.
The bottom of casing 1 on the fixed antifriction plate that is provided with the U type, the antifriction plate opening of U type up, the both sides wall fixed mounting of the antifriction plate of U type on the corresponding lateral wall of casing, stationary knife 4 respectively along the length direction equipartition of two lateral walls of the antifriction plate of U type set up the both sides wall at the antifriction plate of U type, stationary knife 4 and the epaxial sword that moves of corresponding side on every lateral wall of the antifriction plate of U type set up in a staggered way.
And the cutting edges are transversely provided with beating shafts 8.
The fixed knife 4 is a square plate fixedly welded on the side wall of the U-shaped wear-resisting plate, and an arc-shaped notch 9 is formed in the upper portion of the square plate close to the corner of the shaft.
The number of the movable blades on the shaft close to the rear side wall of the shell is 8, and the number of the movable blades on the shaft close to the front side wall of the shell is 7.
The working principle is as follows: when the palm fruit picker is used, palm fruit clusters are thrown into a shell through a feeding opening in an upper cover 10, a first speed reducer 5 and a second speed reducer 6 are started to rotate, the first speed reducer 5 and the second speed reducer 6 rotate at different rotating speeds in opposite directions and rotate towards a gap between the two shafts, the first speed reducer 5 and the second speed reducer 6 rotate to drive the two shafts 2 to rotate in opposite directions at different rotating speeds, the two shafts 2 rotate towards the middle of the shell 1, a movable knife 3 on the two shafts 2 rotates towards the middle of the shell 1 along with the two shafts 2 in opposite directions at different rotating speeds, a rubbing effect is performed on the palm fruit clusters, the palm fruit clusters are torn, palm fruit particles are separated from the palm fruit clusters, meanwhile, a beating shaft 8 arranged on the movable knife 3 is used for smashing the palm fruit clusters, and the palm fruit particles are beaten up and down from the palm fruit clusters, the fixed knife 4 and the movable knife 3 are arranged in a staggered mode, and can also have a rubbing effect on the palm fruit clusters, so that the palm fruit clusters are torn, and the palm fruit grains are separated from the palm fruit clusters.
The invention separates the palm fruit grains from the palm fruit clusters, separates the palm fruit clusters into the palm fruit grains and the empty fruit clusters, because the size of the palm fruit grains is much smaller than that of the palm fruit clusters, a small-sized conveyor can be selected when the palm fruit grains are transported, the cost of equipment and the energy consumption cost are reduced, because the palm fruit grains can be only sterilized during sterilization, the whole sterilization on the palm fruit clusters is not needed as before, the size of the sterilization tank is reduced to half of the size before, the same yield as before can be achieved, because the manufacturing cost and the operation cost of the sterilization tank are greatly reduced, and the size of the palm fruit grains is much smaller than that of the palm fruit clusters, the manufacturing form of the sterilization tank is not limited, the discharging is smoother, the production efficiency is improved, and the palm fruit clusters are separated into the palm fruit grains and the empty fruit clusters in advance, the empty fruit bunch is not involved in sterilization engineering, one third of steam quantity can be saved, and therefore the type of a steam boiler can be reduced due to the configuration of the steam boiler, the construction cost of the whole factory is greatly reduced, a fruit removal working section in the prior art is omitted, the construction cost and the cost of energy consumption are greatly reduced, the fruit bunch of the palm is separated into the palm fruit grains and the empty fruit bunch in advance, high-temperature sterilization is not conducted, the empty fruit bunch does not contain oil, the condition for manufacturing long palm fibers can be achieved, the empty fruit bunch can be used as a raw material for manufacturing a palm mattress, the space and the energy consumption of a large amount of equipment are consumed when the empty fruit bunch is processed in the original process, and finally the empty fruit bunch can only be burnt or discarded and cannot be reused, and resource waste and. The invention has simple structure and reasonable design, can reduce the construction cost and the production energy consumption of a palm oil production plant by separating the fruit clusters of the palm into the palm fruit grains and the empty fruit clusters, improves the oil yield by 0.38 percent, and simultaneously can create greater economic value for the plant by recycling the empty fruit clusters (without oil) of the palm.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a palm fresh fruit cluster thresher, includes the casing, sets up cutting device in the casing and drive cutting device pivoted actuating mechanism, its characterized in that: cutting device include that the front and back symmetry transversely sets up two axles in the casing and fixed cover establish two epaxial a plurality of moving knives, two epaxial moving knives all establish epaxially along the axis direction equipartition cover of two axles, two epaxial moving knives crisscross setting, moving the disc sword of sword for having three cutting edge, the cutting edge be the setting of circumference equipartition, the cutting edge be crescent, actuating mechanism drive two axles with different rotational speed antiport, two axles all rotate towards the direction in the middle of the casing, the front and back both sides wall of casing on all install a plurality of stationary knives, same epaxial adjacent two move the sword and be crisscross setting, crisscross angle is 60.
2. The thresher of fresh palm fruit clusters according to claim 1, wherein: the driving mechanism comprises a first speed reducer fixedly connected with the left end of a shaft close to the rear side wall of the shell through a coupler and a second speed reducer fixedly connected with the right end of the shaft close to the front side wall of the shell through a coupler, and a protective cover is sleeved on the outer side of the coupler.
3. The thresher of fresh palm fruit clusters according to claim 1, wherein: the bottom of casing on the fixed antifriction plate that is provided with the U type, the antifriction plate opening of U type up, the both sides wall fixed mounting of the antifriction plate of U type on the corresponding lateral wall of casing, the stationary knife respectively along the length direction equipartition of two lateral walls of the antifriction plate of U type set up the both sides wall at the antifriction plate of U type, the stationary knife on every lateral wall of the antifriction plate of U type sets up with the epaxial moving knife of corresponding side crisscross.
4. The thresher of fresh palm fruit clusters according to claim 1, wherein: and the cutting edges are transversely provided with beating shafts.
5. The thresher of fresh palm fruit clusters according to claim 1, wherein: the fixed cutter is a square plate fixedly welded on the side wall of the U-shaped wear-resisting plate, and arc-shaped notch cutting edges are arranged at the corners, close to the shaft, of the upper portion of the square plate.
6. The thresher of fresh palm fruit clusters according to claim 1, wherein: the number of the movable blades on the shaft close to the rear side wall of the shell is 8, and the number of the movable blades on the shaft close to the front side wall of the shell is 7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011086172.7A CN112226275A (en) | 2020-10-12 | 2020-10-12 | Palm fruit bunch thresher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011086172.7A CN112226275A (en) | 2020-10-12 | 2020-10-12 | Palm fruit bunch thresher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112226275A true CN112226275A (en) | 2021-01-15 |
Family
ID=74112227
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011086172.7A Pending CN112226275A (en) | 2020-10-12 | 2020-10-12 | Palm fruit bunch thresher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112226275A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102660879A (en) * | 2012-04-28 | 2012-09-12 | 镇江中福马机械有限公司 | Palm fruit separation device and method |
| CN202479013U (en) * | 2011-12-12 | 2012-10-10 | 兰州减速机厂 | Multi-shaft pipeline crushing machine |
| CN103329687A (en) * | 2013-07-12 | 2013-10-02 | 南通赛孚机械设备有限公司 | Palm fruit thresher |
| CN210065702U (en) * | 2019-01-31 | 2020-02-14 | 郑州途美机械设备有限公司 | Tearing machine for fresh palm fruits |
-
2020
- 2020-10-12 CN CN202011086172.7A patent/CN112226275A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202479013U (en) * | 2011-12-12 | 2012-10-10 | 兰州减速机厂 | Multi-shaft pipeline crushing machine |
| CN102660879A (en) * | 2012-04-28 | 2012-09-12 | 镇江中福马机械有限公司 | Palm fruit separation device and method |
| CN103329687A (en) * | 2013-07-12 | 2013-10-02 | 南通赛孚机械设备有限公司 | Palm fruit thresher |
| CN210065702U (en) * | 2019-01-31 | 2020-02-14 | 郑州途美机械设备有限公司 | Tearing machine for fresh palm fruits |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210115 |
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| RJ01 | Rejection of invention patent application after publication |