CN112222555A

CN112222555A - Matrix intelligence soldering tin industrial robot

Info

Publication number: CN112222555A
Application number: CN202011086037.2A
Authority: CN
Inventors: 李宗权
Original assignee: Individual
Current assignee: Shenzhen Second Robot Co ltd
Priority date: 2020-10-12
Filing date: 2020-10-12
Publication date: 2021-01-15
Anticipated expiration: 2040-10-12
Also published as: CN112222555B

Abstract

The invention discloses a matrix intelligent tin soldering industrial robot, which comprises a base box, a bracket, a processing table, a track and a processing machine, wherein the top surface of the base box is connected with the bottom surface of the bracket in a welding way, the bottom surface of the processing table is fixedly arranged on the top surface of the base box, the two ends of the track are connected with the top surface of the bracket in a welding way, and the bottom surface of the processing machine is overlapped with the top surface of the track. The output tin wire is in a very dry state, and the risk of tin explosion is further reduced.

Description

Matrix intelligence soldering tin industrial robot

Technical Field

The invention relates to the field of robots, in particular to a matrix type intelligent tin soldering industrial robot.

Background

An industrial robot is a multi-joint manipulator or a multi-degree-of-freedom machine device widely used in the industrial field, has certain automaticity, can realize various industrial processing and manufacturing functions by depending on self power energy and control capacity, is widely applied to various industrial fields such as electronic logistics chemical industry and the like, the existing matrix type intelligent tin soldering industrial robot is generally used for connecting and soldering tin for electronic elements on a circuit board, a specially manufactured tin wire is melted and dotted on the circuit board when soldering tin, because a hollow groove is arranged in the tin wire for better soldering work, the hollow groove is filled with soldering flux, after a high-temperature soldering head touches the tin wire, the internal soldering flux is rapidly melted to generate a large amount of bubbles, and because the internal part of the tin wire is a sealing structure, the generated bubbles cause huge internal pressure, and the tin is soft metal, so that surface cracks are easily generated due to scratch and the like in the process of the tin wire, when the solder reaches the crack, the pressure inside the solder is intensively output from the crack, so that tin explosion occurs, the processed workpiece is damaged, and the phenomenon of tin explosion is easily caused if the surface humidity of the processed workpiece is too high.

Disclosure of Invention

Aiming at the problems, the invention provides a matrix type intelligent tin soldering industrial robot.

In order to achieve the purpose, the invention is realized by the following technical scheme: a matrix type intelligent tin soldering industrial robot structurally comprises a base box, a support, a processing table, a rail and a processing machine, wherein the top surface of the base box is connected with the bottom surface of the support in a welding mode, the bottom surface of the processing table is fixedly installed on the top surface of the base box, two ends of the rail are connected with the top of the support in a welding mode, and the bottom surface of the processing machine and the top surface of the rail are overlapped together; the processing machine comprises a mobile platform, a connecting handle, a soldering tin head, a connecting block and a tin wire output device, wherein the bottom of the mobile platform is movably clamped with the left side of the connecting handle, the top of the soldering tin head is fixedly arranged at the bottom of the connecting handle, an outer ring of the soldering tin head is connected with the top of the tin wire output device through the connecting block, and the bottom of the soldering tin head is of a conical structure made of tungsten materials.

Further, tin line follower includes tin line pipe, shell, battery, perforator, grinds flat ring, delivery channel, both ends about the shell are run through to tin line pipe skin, battery fixed mounting is inside the shell, the perforator back weld is inside the shell, grind flat ring inner ring and the inside fixed connection of perforator, delivery channel fixed mounting is in tin line pipe bottom, battery, perforator respectively have two with grinding flat ring, and equal mirror image distributes in tin line pipe both sides.

Further, the perforator is including removing way, stopper, movable plate, cam, magnet layer, cutting frame, drill bit, it is in the same place with stopper both ends coincide mutually to remove the way inlayer, movable plate left side and stopper right side welded connection, the cam skin overlaps mutually with the movable plate inlayer and is in the same place, magnet layer outer ring fixed mounting is inside the cam, cutting frame both sides and magnet layer inner ring clearance are connected, drill bit left side and movable plate right side welded connection, both ends all are equipped with the cylinder axle construction about the cutting frame.

Still further, grind the plain ring and include go-between, protruding circle, kicking block, extension membrane, clutch blocks, go-between skin and protruding circle inner ring fixed connection, kicking block one side and extension membrane inner ring fixed connection, the clutch blocks bottom cover is established at extension membrane outer loop, the clutch blocks are equipped with four and are even equidistance distribution in extension membrane outer loop surface.

Furthermore, the output channel comprises a clamping plate, an elastic ring, a fixing plate and evaporation guide wheels, the top end of the clamping plate is connected with the outer ring of the elastic ring in a welded mode, the top end of the fixing plate is fixedly connected with the bottom of the shell, the outer ring of the evaporation guide wheels is movably clamped with the inner layer of the clamping plate, the evaporation guide wheels are provided with a plurality of the evaporation guide wheels, one half of the evaporation guide wheels are movably clamped with the inner layer of the clamping plate, and the other half of the evaporation guide wheels are movably clamped with the inner.

Furthermore, the evaporation guide wheel comprises a fixed conductive shaft, a sliding layer, a conductive ring, a conductive plate, an electric heating wire block and a guide ring, wherein the outer ring of the fixed conductive shaft is movably clamped with the inner ring of the conductive ring through the sliding layer, the outer ring of the conductive ring is connected with the inner layer of the electric heating wire block through the conductive plate, the electric heating wire block is fixedly arranged inside the guide ring, and the conductive plate is an arc-shaped steel plate.

Advantageous effects

Compared with the prior art, the invention has the following beneficial effects:

the tin wire used by soldering tin is output through the tin wire output device, the surface of the tin wire is perforated by the hole drilling device in the tin wire output device, so that gas generated in the tin wire can escape through the small holes when the soldering tin is melted, tin explosion caused by high pressure generated by the gas is avoided, burrs and the like generated when the hole is drilled on the surface of the tin wire are ground by the grinding ring, the unsmooth output is avoided, the resistance when the tin wire is output is reduced through the special evaporation guide wheel structure of the output channel, meanwhile, the moisture on the surface of the tin wire is evaporated, the output tin wire is in a very dry state, and the risk of tin explosion is further reduced.

Drawings

Fig. 1 is a schematic three-dimensional structure diagram of a matrix intelligent soldering industrial robot.

Fig. 2 is a front view of the processing machine of the present invention.

FIG. 3 is a schematic structural diagram of a front cross section of the solder wire follower of the present invention.

FIG. 4 is a schematic structural diagram of a top view cross section of the reamer of the present invention.

FIG. 5 is a schematic structural diagram of a top view cross section of the ground ring of the present invention.

Fig. 6 is a schematic structural diagram of a front cross section of an output channel of the present invention.

FIG. 7 is a schematic structural view of a front section of an evaporation guide wheel according to the present invention.

In the figure: seat box-1, bracket-2, processing table-3, rail-4, processing machine-5, moving table-51, connecting handle-52, soldering tin head-53, connecting block-54, tin wire output device-55, tin wire tube-551, shell-552, battery-553, drilling device-554, grinding ring-555, output channel-556, moving track-A1, limiting block-A2, moving plate-A3, cam-A4, magnet layer-A5, cutting frame-A6, drilling head-A7, connecting ring-B1, convex ring-B2, top block-B3, extending film-B4, friction block-B5, clamping plate-C1, elastic ring-C2, fixing plate-C3, evaporation guide wheel-C4, fixing conductive shaft-C41, fixed conductive shaft-C41, and electric conduction guide wheel-B2, A sliding layer-C42, a conductive ring-C43, a conductive plate-C44, a heating wire block-C45 and a guide ring-C46.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are some, not all embodiments of the present invention, and all other embodiments obtained by those skilled in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

The first embodiment is as follows:

referring to fig. 1-5, the embodiments of the present invention are as follows: in order to achieve the purpose, the invention is realized by the following technical scheme: a matrix type intelligent tin soldering industrial robot structurally comprises a base box 1, a support 2, a processing table 3, a track 4 and a processing machine 5, wherein the top surface of the base box 1 is connected with the bottom surface of the support 2 in a welding mode, the bottom surface of the processing table 3 is fixedly installed on the top surface of the base box 1, two ends of the track 4 are connected with the top of the support 2 in a welding mode, and the bottom surface of the processing machine 5 is overlapped with the top surface of the track 4; the processing machine 5 comprises a moving platform 51, a connecting handle 52, a soldering tin head 53, a connecting block 54 and a tin wire output device 55, the bottom of the moving platform 51 is movably clamped with the left side of the connecting handle 52, the top of the soldering tin head 53 is fixedly installed at the bottom of the connecting handle 52, the outer ring of the soldering tin head 53 is connected with the top of the tin wire output device 55 through the connecting block 54, the bottom end of the soldering tin head 53 is of a conical structure made of tungsten materials, and the point position accuracy during soldering tin is improved.

The tin wire follower 55 comprises a tin wire tube 551, a shell 552, a battery 553, a drill 554, a grinding ring 555 and an output channel 556, the outer layer of the tin wire tube 551 penetrates through the upper end and the lower end of the shell 552, the battery 553 is fixedly arranged in the shell 552, the back surface of the drill 554 is welded in the shell 552, the inner ring of the grinding ring 555 is fixedly connected with the inside of the drill 554, the output channel 556 is fixedly arranged at the bottom end of the tin wire tube 551, and the battery 553, the drill 554 and the grinding ring 555 are respectively provided with two, and are distributed on two sides of the tin wire tube 551 in a mirror image mode, so that the processing on two sides of the tin wire is facilitated, and the risk of tin explosion is further.

The drill 554 comprises a moving track A1, a limiting block A2, a moving plate A3, a cam A4, a magnet layer A5, a cutting frame A6 and a drilling head A7, wherein the inner layer of the moving track A1 is overlapped with two ends of the limiting block A2, the left side of the moving plate A3 is connected with the right side of the limiting block A2 in a welding mode, the outer layer of the cam A4 is overlapped with the inner layer of the moving plate A3, the outer ring of the magnet layer A5 is fixedly installed inside the cam A4, two sides of the cutting frame A6 are connected with the inner ring of the magnet layer A5 in a clearance mode, the left side of the drilling head A7 is connected with the right side of the moving plate A3 in a welding mode, and the upper end and the lower end of the cutting frame A6 are provided.

Wherein, grind flat ring 555 and include go-between B1, protruding circle B2, kicking block B3, extension membrane B4, clutch block B5, go-between B1 skin and protruding circle B2 inner ring fixed connection, kicking block B3 one side and extension membrane B4 inner ring fixed connection, the extension membrane B4 outer loop is established to clutch block B5 bottom cover, clutch block B5 is equipped with four and is even equidistance distribution in extension membrane B4 outer loop surface, is favorable to increasing frictional frequency, makes the tin line surface after the friction more smooth.

Based on the above embodiment, the specific working principle is as follows: by starting the base box 1, inputting the set soldering code through the base box 1, then the machine can be matched with a processing machine 5 through a track 4 for intelligent soldering, inputting a solder wire into a solder wire output device 55, when the solder wire passes through a solder wire tube 551, starting a battery 553 to supply power to a cutting frame A6, the cutting frame A6 is provided with points, then enabling a cam A4 to rotate under the action of a magnetic field of a magnet layer A5, enabling the cam A4 to be limited by the shape inside a moving plate A3, jacking the moving plate A3 to generate a left-right moving effect, avoiding falling off under the action of a limit block A2 and a moving channel A1, carrying out intensive drilling on the surface of the solder wire through a drilling head A7 to enable the solder wire to have an air vent during soldering, avoiding tin explosion caused by overhigh internal air pressure, then enabling the solder wire to continue to move downwards, enabling the cutting frame A6 to continue to transmit power to a grinding flat ring 555, enabling the power to be transmitted to a convex ring B2 through B1 to enable a convex ring B2 to rotate, the top block B3 is jacked, the top block B3 pushes the friction block B5 outwards, the friction block B5 is made to rub with the drilled tin wire, the surface of the tin wire is made to be smooth, and unsmooth output caused by burrs and the like during output is avoided.

Example two:

referring to fig. 6-7, the embodiment of the present invention is as follows: the output channel 556 comprises a clamping plate C1, an elastic ring C2, a fixing plate C3 and an evaporation guide wheel C4, the top end of the clamping plate C1 is connected with an outer ring of the elastic ring C2 in a welded mode, the top end of the fixing plate C3 is fixedly connected with the bottom of the shell 552, the outer ring of the evaporation guide wheel C4 is movably clamped with the inner layer of the clamping plate C1, a plurality of evaporation guide wheels C4 are arranged, half of the evaporation guide wheels C4 are movably clamped with the inner layer of the clamping plate C1, and the other half of the evaporation guide wheels C4 are movably clamped with the inner layer of the fixing plate C3, so that all-directional drying and guiding of the.

The evaporation guide wheel C4 comprises a fixed conductive shaft C41, a sliding layer C42, a conductive ring C43, a conductive plate C44, a heating wire block C45 and a guide ring C46, wherein the outer ring of the fixed conductive shaft C41 is movably clamped with the inner ring of the conductive ring C43 through the sliding layer C42, the outer ring of the conductive ring C43 is connected with the inner layer of the heating wire block C45 through the conductive plate C44, the heating wire block C45 is fixedly arranged inside the guide ring C46, and the conductive plate C44 is an arc-shaped steel plate, so that the electric conduction is facilitated, and meanwhile, certain damping performance is provided.

Based on the above embodiment, the specific working principle is as follows: the tin wire continues to move downwards and is output through the output channel 556 and used, in the process of output through the output channel, the elastic ring C2 enables the clamping plate C1 to be attached to the outer surface of the tin wire according to the diameter of the output tin wire, the clamping plate C1 is enabled to roll on the evaporation guide wheel C4, the fixed conductive shaft C1 in the evaporation guide wheel C4 receives current from the battery 553 and outputs the current to the electric heating wire block C45 through the conductive plate C44, the electric heating wire block C45 generates heat, moisture attached to the tin wire passing through the surface of the guide ring C46 is subjected to evaporation treatment, the electric heating wire block C45 is enabled to be in a dry state, tin explosion caused by moisture is avoided, meanwhile, a guiding effect is provided, and output of the tin wire is enabled to be smoother.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a matrix intelligence soldering tin industrial robot, its structure includes base case (1), support (2), processing platform (3), track (4), processing machine (5), its characterized in that:

the top surface of the base box (1) is welded with the bottom surface of the support (2), the bottom surface of the processing table (3) is fixedly arranged on the top surface of the base box (1), two ends of the rail (4) are welded with the top of the support (2), and the bottom surface of the processing machine (5) is overlapped with the top surface of the rail (4);

the processing machine (5) comprises a mobile platform (51), a connecting handle (52), a soldering tin head (53), a connecting block (54) and a tin wire output device (55), wherein the bottom of the mobile platform (51) is movably clamped with the left side of the connecting handle (52), the top of the soldering tin head (53) is fixedly installed at the bottom of the connecting handle (52), and the outer ring of the soldering tin head (53) is connected with the top of the tin wire output device (55) through the connecting block (54).

2. The matrix intelligent solder industrial robot of claim 1, characterized in that: the tin wire output device (55) comprises a tin wire pipe (551), a shell (552), a battery (553), a drill (554), a grinding ring (555) and an output channel (556), wherein the outer layer of the tin wire pipe (551) penetrates through the upper end and the lower end of the shell (552), the battery (553) is fixedly installed inside the shell (552), the back surface of the drill (554) is welded inside the shell (552), the inner ring of the grinding ring (555) is fixedly connected with the inside of the drill (554), and the output channel (556) is fixedly installed at the bottom end of the tin wire pipe (551).

3. The matrix intelligent solder industrial robot of claim 2, characterized in that: the drill (554) comprises a moving channel (A1), a limiting block (A2), a moving plate (A3), a cam (A4), a magnet layer (A5), a cutting frame (A6) and a drilling head (A7), wherein the inner layer of the moving channel (A1) and the two ends of the limiting block (A2) are overlapped together, the left side of the moving plate (A3) is in welded connection with the right side of the limiting block (A2), the outer layer of the cam (A4) and the inner layer of the moving plate (A3) are overlapped together, the outer ring of the magnet layer (A5) is fixedly installed inside the cam (A4), the two sides of the cutting frame (A6) are in gap connection with the inner ring of the magnet layer (A5), and the left side of the drilling head (A7) is in welded connection with the right side of the moving plate (A.

4. The matrix intelligent solder industrial robot of claim 2, characterized in that: grind flat ring (555) and include go-between (B1), protruding circle (B2), kicking block (B3), extension membrane (B4), clutch block (B5), go-between (B1) outer and protruding circle (B2) inner ring fixed connection, kicking block (B3) one side and extension membrane (B4) inner ring fixed connection, extension membrane (B4) outer loop is established to clutch block (B5) bottom cover.

5. The matrix intelligent solder industrial robot of claim 2, characterized in that: the output channel (556) comprises a clamping plate (C1), an elastic ring (C2), a fixing plate (C3) and an evaporation guide wheel (C4), the top end of the clamping plate (C1) is connected with the outer ring of the elastic ring (C2) in a welding mode, the top end of the fixing plate (C3) is fixedly connected with the bottom of the shell (552), and the outer ring of the evaporation guide wheel (C4) is movably clamped with the inner layer of the clamping plate (C1).

6. The matrix intelligent solder industrial robot of claim 5, characterized in that: the evaporation guide wheel (C4) comprises a fixed conductive shaft (C41), a sliding layer (C42), a conductive ring (C43), a conductive plate (C44), a heating wire block (C45) and a guide ring (C46), wherein the outer ring of the fixed conductive shaft (C41) is movably clamped with the inner ring of the conductive ring (C43) through the sliding layer (C42), the outer ring of the conductive ring (C43) is connected with the inner layer of the heating wire block (C45) through the conductive plate (C44), and the heating wire block (C45) is fixedly installed inside the guide ring (C46).