CN112221417A - Automatic batching device for material production - Google Patents
Automatic batching device for material production Download PDFInfo
- Publication number
- CN112221417A CN112221417A CN202011066868.3A CN202011066868A CN112221417A CN 112221417 A CN112221417 A CN 112221417A CN 202011066868 A CN202011066868 A CN 202011066868A CN 112221417 A CN112221417 A CN 112221417A
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- bearing box
- plc control
- feeding
- materials
- control mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/714—Feed mechanisms for feeding predetermined amounts
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses an automatic batching device for material production, which relates to a batching device and comprises a material mixing mechanism for mixing a plurality of materials, a plurality of material conveying mechanisms for conveying each material to the material mixing mechanism and a batching mechanism for conveying quantitative materials to each material conveying mechanism, wherein the batching mechanism comprises a material storage tank fixedly arranged on a rack, a material feeding hopper is arranged at the top of the material storage tank, a bearing box for loading the materials is arranged below a discharge port at the bottom of the material storage tank, the bearing box is connected above a movable plate through a material pouring assembly, and the movable plate linearly reciprocates through a transmission mechanism at the lower part of the rack. The automation degree of the whole batching process is higher, so that the production efficiency can be effectively improved, the labor is saved, the production cost of an enterprise is favorably reduced, and the income of the enterprise is favorably increased.
Description
Technical Field
The invention relates to a batching device, in particular to an automatic batching device for material production.
Background
An automatic batching system is a batching device used for automation in industrial production, generally uses a computer with automatic batching algorithm software as a control system of automatic batching, and is widely applied to various industries such as chemical industry, metallurgy, building materials, food, feed processing and the like. Under the manual control state, the proportion of the materials needs to be calculated according to the actual situation, then the blanking amount of the materials is calculated, and the requirements of the proportion are met by respectively setting each device. The manual operation mode has long time and is easy to make mistakes, and the production quality is seriously influenced.
At present, the process of batching in most middle-size and small-size enterprises still completely through manual operation, get the material, weigh the material, transport artificial participation degree high, intensity of labour is big, and the error rate is high, and batching efficiency is low, is the problem that needs to solve to the manufacturing enterprise that the productivity is big urgently.
Disclosure of Invention
The invention aims to provide an automatic batching device for material production, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an automatic batching device for material production comprises a material mixing mechanism for uniformly mixing a plurality of materials, a plurality of material conveying mechanisms for conveying each material to the material mixing mechanism, and a batching mechanism for conveying quantitative materials to each material conveying mechanism, wherein the batching mechanism comprises a storage tank fixedly mounted on a rack, a feeding hopper is arranged at the top of the storage tank, a bearing box for loading the materials is arranged below a discharge port at the bottom of the storage tank, the bearing box is connected above a movable plate through a material pouring assembly, and the movable plate performs linear reciprocating movement through a transmission mechanism at the lower part of the rack;
the top of the bearing box is provided with an opening, one side of the bearing box, which is used for pouring materials, is narrowed from two opposite sides of the inner side to form an inclined plane convenient for discharging materials, an opening for sliding the materials is formed, the top of the opposite surface of the opening is rotatably connected with the top side of the box door through a rotating shaft, the upper part of the inner surface of the box door is rotatably connected with one end of a cylinder through a hinge seat, the other end of the cylinder is rotatably connected with one inclined plane of the bearing box through the hinge seat, and when the cylinder is not started, the bottom side of the box door is lapped on the lower;
the bottom of bearing box embeds there is the weight sensor, and the weight sensor is connected with PLC control mechanism, forms the real-time feedback mechanism that weight detected.
As a further scheme of the invention: the material storage tank bottom discharge mouth is last fixed mounting to be used for controlling the blanking and open the electromagnetism discharge valve who stops, and electromagnetism discharge valve and PLC control mechanism electric connection, and when weighing sensor detected the material counter weight value of setting for, weighing sensor exported feedback signal to PLC control mechanism, and PLC control mechanism closes according to the feedback signal control electromagnetism discharge valve that comes from.
As a further scheme of the invention: the compounding mechanism is the blendor, and has a plurality of intercommunications feeding ports that advance the inside of blendor on the top casing of blendor.
As a further scheme of the invention: conveying mechanism is including the shaping for inside cavity, the conveying pipeline of both ends seal, and the conveying pipeline passes through the frame slope and installs up on the blendor next door, and the top of conveying pipeline has opening discharging pipe down and communicates with the charge door that corresponds, and the bottom of conveying pipeline has opening feeding storehouse up, still fixed mounting has gear motor simultaneously at the bottom face of conveying pipeline, gear motor's output shaft wears into in the conveying pipeline and through the corresponding end of coupling joint conveying screw.
As a further scheme of the invention: the material pouring assembly comprises two symmetrical parallel supporting rod ends fixedly connected with two sides of the upper surface of the movable plate, the top ends of the supporting rods are respectively connected with the corresponding side faces of the bearing box in a rotating mode through rotating shafts, two sides of the middle of the upper surface of the movable plate are respectively connected with one end of each electric cylinder in a rotating mode through hinged seats, and the output ends of the two electric cylinders are respectively connected with the lower surface of one side, far away from the box door, of the bearing box in a rotating mode through the hinged seats.
As a further scheme of the invention: the transmission mechanism comprises a feeding table installed on the ground through a rack, the feeding table and a feeding bin top opening on a conveying pipe are located at the same height, one side, away from the feeding bin, of the feeding table is fixedly provided with a stepping motor, the output end of the stepping motor is connected with one end of a screw shaft through a coupler, the other end of the screw shaft is connected to the other side of the feeding table in a rotating mode through a bearing, a slide bar is fixedly connected between opposite faces of the feeding table and is symmetrical to the screw shaft, the screw shaft penetrates through a threaded hole formed in the middle of a slide block in a threaded connection mode, the two sides of the slide block are further provided with a through sliding hole for the slide bar to penetrate through.
As a further scheme of the invention: and two sides of the lower surface of the moving plate are connected with guide rails fixedly arranged on two sides of the upper surface of the feeding table in a sliding manner.
As a further scheme of the invention: symmetrical opposite-type photoelectric switches are fixedly mounted on two sides, close to the feeding bin, of the upper surface of the feeding table, and the opposite-type photoelectric switches are controlled by the PLC control mechanism and used for sending stop signals of the stepping motor to the PLC control mechanism.
As a further scheme of the invention: the PLC control mechanism is in a PLC-CPM1A-V1 model.
Compared with the prior art, the invention has the beneficial effects that:
the invention can determine the weight of a single material to be added according to the bearing box in each batching mechanism, realizes the subsequent batching process of a plurality of materials, has higher automation degree in the whole batching process, thereby effectively improving the production efficiency, saving the labor, being beneficial to reducing the production cost of enterprises and further being beneficial to increasing the income of the enterprises.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the dispensing mechanism of the present invention;
FIG. 3 is a schematic view of a feeding mechanism according to the present invention;
FIG. 4 is a schematic view of the bearing box of the present invention in an initial state;
FIG. 5 is a schematic view of the loading compartment of the present invention in a loaded state.
In the figure: 1. a mixer; 2. a feed inlet; 3. a discharge pipe; 4. a delivery pipe; 5. a material storage tank; 6. a feeding hopper; 7. a feeding bin; 8. a reduction motor; 9. a feeding table; 10. a screw shaft; 11. a slide bar; 12. a stepping motor; 13. a bearing box; 14. an electromagnetic discharge valve; 15. a cylinder; 16. a box door; 17. an electric cylinder; 18. a support bar; 19. a correlation type photoelectric switch; 20. moving the plate; 21. a weight sensor; 22. a guide rail; 23. a conveying screw; 24. a slide block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 5, in an embodiment of the present invention, an automatic batching device for material production includes a material mixing mechanism for mixing a plurality of materials, a plurality of material conveying mechanisms for conveying each material to the material mixing mechanism, and a batching mechanism for conveying a quantitative material to each material conveying mechanism, where the batching mechanism includes a material storage tank 5 fixedly mounted on a frame, a material feeding hopper 6 is disposed at the top of the material storage tank 5, a load bearing box 13 for loading the material is disposed below a discharge port at the bottom of the material storage tank 5, the load bearing box 13 is connected to a moving plate 20 through a material pouring assembly, and the moving plate 20 performs a linear reciprocating movement through a transmission mechanism at the lower part of the frame;
the top of the bearing box 13 is open, one side of the bearing box for pouring materials is narrowed from two opposite sides of the inner side to form an inclined plane convenient for discharging materials, an opening for sliding the materials out is formed in the inclined plane, the top of the opposite surface of the opening is rotatably connected with the top side of the box door 16 through a rotating shaft, the upper part of the inner surface of the box door 16 is rotatably connected with one end of the air cylinder 15 through a hinge seat, the other end of the air cylinder 15 is rotatably connected with one inclined plane of the bearing box 13 through the hinge seat, and when the air cylinder 15 is not started, the bottom side of the box door 16 is lapped at the lower;
the bottom of the bearing box 13 is internally provided with a weight sensor 21, the weight sensor 21 is connected with a PLC control mechanism to form a real-time feedback mechanism for weight detection, so that the weight of a single material to be added is determined according to the bearing box 13 in each batching mechanism, and the subsequent batching process of multiple materials is realized.
Further, fixed mounting has the electromagnetism discharge valve 14 that is used for controlling the blanking to open and stop on the 5 bottom discharge openings of storage tank, and electromagnetism discharge valve 14 and PLC control mechanism electric connection, and when weighing sensor 21 detected the material counter weight value of settlement, weighing sensor 21 exported feedback signal to PLC control mechanism, and PLC control mechanism closes according to the feedback signal control electromagnetism discharge valve 14 that comes from, accomplishes the bearing of a round of material.
Further, compounding mechanism is blendor 1, and this is prior art, and it is unnecessary to add in this scheme and gives unnecessary details, has a plurality of intercommunications on the top casing of blendor 1 and advances 1 inside charge door 2 of blendor.
Further, defeated material mechanism is including the shaping for inside cavity, both ends sealed conveying pipeline 4, conveying pipeline 4 passes through the frame slope and installs up in 1 next door of blendor, and the top of conveying pipeline 4 has opening discharging pipe 3 down and communicates with corresponding charge door 2, and the bottom of conveying pipeline 4 has opening feeding storehouse 7 up, still fixed mounting has gear motor 8 at the bottom face of conveying pipeline 4 simultaneously, gear motor 8's output shaft wears into in the conveying pipeline 4 and passes through the corresponding end of coupling joint conveyor screw 23, like this the material in the bearing box 13 after overturning into feeding storehouse 7, with the help of conveyor screw 23 with the material transport in blendor 1.
Further, the material pouring assembly comprises two symmetrical and parallel support rods 18 fixedly connected with two sides of one end of the upper surface of the movable plate 20, the top ends of the support rods 18 are respectively rotatably connected with corresponding side surfaces of the bearing box 13 through rotating shafts, two sides of the middle part of the upper surface of the movable plate 20 are respectively rotatably connected with one end of each of the electric cylinders 17 through hinge seats, and the output ends of the two electric cylinders 17 are respectively rotatably connected with the lower surface of the bearing box 13 far away from the box door 16 through the hinge seats, so that when the bearing box 13 is conveyed to the position of the feeding bin 7 along with the movable plate 20 through the transmission mechanism, the two electric cylinders 17 are started to incline the bearing box 13 towards the top of the feeding bin 7 along the top end of the support rods 18, and meanwhile, the air cylinders 15 are also opened until materials slide into the material conveying pipes 4 through the feeding bin 7 from the bearing box 13.
Further, the transmission mechanism comprises a feeding table 9 installed on the ground through a rack, the feeding table 9 and a top opening of a feeding bin 7 on a feeding pipe 4 are located at the same height, a stepping motor 12 is fixedly installed on one side, away from the feeding bin 7, of the feeding table 9, an output end of the stepping motor 12 is connected with one end of a screw shaft 10 through a coupling, the other end of the screw shaft 10 is connected to the other side of the feeding table 9 through a bearing in a rotating mode, a sliding rod 11 is fixedly connected between opposite faces of the feeding table 9 and is symmetrical to the screw shaft 10, the screw shaft 10 penetrates through a threaded hole formed in the middle of a sliding block 24 in a threaded mode, through holes for the sliding rod 11 to penetrate through sliding are formed in two sides of the sliding block 24, and the top of.
Furthermore, the two sides of the lower surface of the moving plate 20 are slidably connected to guide rails 22 fixedly installed on the two sides of the upper surface of the feeding table 9, and a screw rod transmission process is realized by means of the stepping motor 12, so that the bearing box 13 is accurately moved.
Furthermore, symmetrical opposite photoelectric switches 19 are fixedly installed on two sides of the upper surface of the feeding table 9 close to the feeding bin 7, and the opposite photoelectric switches 19 are controlled by a PLC control mechanism and used for sending a stop signal of the stepping motor 12 to the PLC control mechanism.
Furthermore, the PLC control mechanism is in a PLC-CPM1A-V1 model.
The working principle of the invention is as follows: when the device works, firstly, the single materials to be prepared into the materials are determined, the single materials are respectively put into the material storage tank 5, the electromagnetic unloading valve 14 is opened through the PLC control mechanism, the materials are loaded into the bearing box 13, when the weight sensor 21 detects a set material weight value, the weight sensor 21 outputs a feedback signal to the PLC control mechanism, the PLC control mechanism controls the electromagnetic unloading valve 14 to be closed according to the feedback signal from the PLC control mechanism, the bearing of a round of materials is completed, meanwhile, the PLC control mechanism starts the stepping motor 12, the bearing box 13 moves towards the feeding bin 7 direction of the material conveying pipe 4 until the weight sensor is detected by the correlation type photoelectric switch 19, a stop signal of the stepping motor 12 is sent to the PLC control mechanism, then the PLC control mechanism starts the air cylinder 15 and the electric cylinder 17 to realize the material pouring towards the feeding bin 7, and finally, the speed reduction motor 8 and the mixer 1 are started through the PLC control mechanism, and finishing the mixing process.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. An automatic batching device for material production comprises a mixing mechanism for uniformly mixing multiple materials, a plurality of material conveying mechanisms for conveying each material to the mixing mechanism, and a batching mechanism for conveying quantitative materials to each material conveying mechanism, and is characterized in that the batching mechanism comprises a storage tank (5) fixedly mounted on a rack, a feeding hopper (6) is arranged at the top of the storage tank (5), a bearing box (13) for loading the materials is arranged below a discharge port at the bottom of the storage tank (5), the bearing box (13) is connected above a movable plate (20) through a material pouring assembly, and the movable plate (20) linearly reciprocates through a transmission mechanism at the lower part of the rack;
the top of the bearing box (13) is opened, one side of the bearing box for pouring materials is narrowed from the two opposite sides of the inner side to form an inclined plane convenient for discharging materials, an opening for sliding the materials out is formed in the inclined plane, the top of the opposite side of the opening is rotatably connected with the top side of the box door (16) through a rotating shaft, the upper part of the inner surface of the box door (16) is rotatably connected with one end of the air cylinder (15) through a hinge seat, the other end of the air cylinder (15) is rotatably connected with one of the inclined planes of the bearing box (13) through the hinge seat, and when the air cylinder (15) is not started, the bottom side of the box door (16) is lapped;
the bottom of the bearing box (13) is internally provided with a weight sensor (21), and the weight sensor (21) is connected with the PLC control mechanism to form a real-time feedback mechanism for weight detection.
2. The automatic batching device for material production according to claim 1, wherein an electromagnetic discharge valve (14) for controlling the start and stop of the blanking is fixedly installed on the bottom discharge port of the storage tank (5), the electromagnetic discharge valve (14) is electrically connected with the PLC control mechanism, when the weight sensor (21) detects a set material weight value, the weight sensor (21) outputs a feedback signal to the PLC control mechanism, and the PLC control mechanism controls the electromagnetic discharge valve (14) to close according to the feedback signal from the PLC control mechanism.
3. The automatic batching device for the material production according to claim 1, characterized in that said mixing mechanism is a mixer (1) and the top casing of the mixer (1) is provided with a plurality of feeding ports (2) communicating into the interior of the mixer (1).
4. The automatic batching device for the material production according to claim 1, wherein the material conveying mechanism comprises a material conveying pipe (4) which is hollow inside and sealed at two ends, the material conveying pipe (4) is installed beside the material mixing machine (1) through a frame inclined upwards, the top of the material conveying pipe (4) is provided with a discharging pipe (3) with a downward opening and communicated with a corresponding feeding port (2), the bottom of the material conveying pipe (4) is provided with a feeding bin (7) with an upward opening, a speed reducing motor (8) is fixedly installed on the bottom end surface of the material conveying pipe (4), and an output shaft of the speed reducing motor (8) penetrates into the material conveying pipe (4) and is connected with a corresponding end of a conveying screw (23) through a coupling.
5. The automatic batching device for material production according to claim 1, wherein the dumping assembly comprises one end of a symmetrical and parallel support rod (18) fixedly connected with two sides of one end of the upper surface of the movable plate (20), the top ends of the support rods (18) are respectively and rotatably connected with the corresponding side surfaces of the bearing box (13) through rotating shafts, two sides of the middle part of the upper surface of the movable plate (20) are respectively and rotatably connected with one end of the electric cylinder (17) through a hinged seat, and the output ends of the two electric cylinders (17) are respectively and rotatably connected with the lower surface of one side of the bearing box (13) far away from the box door (16) through hinged seats.
6. The automatic batching device for material production according to claim 1, wherein the transmission mechanism comprises a feeding table (9) installed on the ground through a frame, the feeding table (9) and the top opening of a feeding bin (7) on the conveying pipe (4) are at the same height, a stepping motor (12) is fixedly installed on one side of the feeding table (9) far away from the feeding bin (7), the output end of the stepping motor (12) is connected with one end of a screw shaft (10) through a coupler, the other end of the screw shaft (10) is rotatably connected with the other side of the feeding table (9) through a bearing, slide bars (11) are fixedly connected between opposite surfaces of the feeding table (9) and are symmetrical with the screw shaft (10), the screw shaft (10) is in threaded connection with a threaded through hole formed in the middle of a slide block (24), through holes for the slide bars (11) to pass through and slide are formed in two sides of the slide block (24), and the top of the slide block (24) is fixedly connected with the bottom surface of the moving plate (20).
7. The automatic batching device for material production according to claim 6, wherein both sides of the lower surface of said moving plate (20) are slidably connected to guide rails (22) fixedly installed on both sides of the upper surface of said feeding table (9).
8. The automatic batching device for material production according to claim 6, wherein symmetrical correlation photoelectric switches (19) are fixedly installed on the upper surface of the feeding table (9) close to the two sides of the feeding bin (7), and the correlation photoelectric switches (19) are controlled by a PLC control mechanism and used for sending out stop signals of the stepping motor (12) to the PLC control mechanism.
9. The automatic batching device for material production as claimed in any one of claims 1 to 8, wherein said PLC control mechanism is of the PLC-CPM1A-V1 type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011066868.3A CN112221417A (en) | 2020-10-03 | 2020-10-03 | Automatic batching device for material production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011066868.3A CN112221417A (en) | 2020-10-03 | 2020-10-03 | Automatic batching device for material production |
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| CN112221417A true CN112221417A (en) | 2021-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011066868.3A Pending CN112221417A (en) | 2020-10-03 | 2020-10-03 | Automatic batching device for material production |
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| CN (1) | CN112221417A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113665019A (en) * | 2021-06-30 | 2021-11-19 | 温州晨光集团有限公司 | Plastic woven bag production device and technology based on nano calcium carbonate filling |
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Application publication date: 20210115 |
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