CN112871008A - Automatic material mixing and delivering system and process for brake pad powder - Google Patents

Automatic material mixing and delivering system and process for brake pad powder Download PDF

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Publication number
CN112871008A
CN112871008A CN202110077715.7A CN202110077715A CN112871008A CN 112871008 A CN112871008 A CN 112871008A CN 202110077715 A CN202110077715 A CN 202110077715A CN 112871008 A CN112871008 A CN 112871008A
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CN
China
Prior art keywords
motor
weighing
mixing
automatic brake
plate
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Pending
Application number
CN202110077715.7A
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Chinese (zh)
Inventor
汪家裕
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HANGZHOU JIUDING AUTO PARTS CO Ltd
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HANGZHOU JIUDING AUTO PARTS CO Ltd
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Priority to CN202110077715.7A priority Critical patent/CN112871008A/en
Publication of CN112871008A publication Critical patent/CN112871008A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/81Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2218Weight of at least one component to be mixed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • B01F35/32005Type of drive
    • B01F35/3204Motor driven, i.e. by means of an electric or IC motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • B01F35/43Supporting receptacles on frames or stands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/716Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
    • B01F35/7164Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components the containers being placed in parallel before contacting the contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7173Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • B01F35/71731Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/7547Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/88Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)

Abstract

The invention discloses an automatic brake pad powder mixing and distributing system and process, which comprises a fixed plate, wherein a support column is arranged at the bottom of the fixed plate, a distributing assembly is arranged in the fixed plate and consists of a storage bin, a conveying plate, a rotating shaft, a first motor, a conveying device support, a connecting piece, a connecting frame, a connecting shaft and a rotating plate, a re-weighing assembly is arranged at the bottom of the distributing assembly and consists of a re-weighing material tank, a sliding block, a guide rail, a toothed plate, a gear and a second motor, and a material mixing assembly is arranged at the bottom of the re-weighing assembly. The automatic brake block powder material mixing and delivering system and the automatic brake block powder material mixing and delivering process have the advantages of automatic weighing and feeding, material re-weighing, high stirring efficiency, equipment cost saving and the like, and the problems that the feeding post is large in workload, low in working efficiency, scattered in materials, serious in waste, incapable of meeting the requirements of a production line, the insufficient material phenomenon is difficult to monitor, and the production period is prolonged are solved.

Description

Automatic material mixing and delivering system and process for brake pad powder
Technical Field
The invention relates to the technical field of brake pad manufacturing, in particular to an automatic brake pad powder mixing and distributing system and process.
Background
Along with economic development, the demand of people for automobiles is increasing day by day, and the quantity of Chinese automobiles is up to 1.25 hundred million by 2012, which marks that China has entered the automobile era, and also shows that the demand of automobile part products such as brake pads is also steadily increasing, the production of the brake pads comprises raw material storage, product proportioning, high-speed mixing, hot press molding, high-temperature heating, internal and external arc grinding, digital display process holes, dust removal plastic packaging, inspection packaging and finished product warehousing, wherein the product proportioning and high-speed mixing are particularly important, however, how to improve the production efficiency and reduce the manufacturing cost becomes the concern of each large brake pad enterprise, the raw material feeding of the past mixer is finished manually, manual weighing and manual feeding are carried out, the feeding post workload is found in the actual production, the working efficiency is low, the materials are scattered and seriously wasted, and the requirements of a production line cannot be met, the automatic mixing equipment developed secondarily later has huge cost; the phenomenon that the quality of the product does not reach the standard is caused because the weighed material is often insufficient in material proportioning and difficult to monitor; the efficiency is low when the materials are stirred, which results in prolonging the production period.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an automatic brake pad powder mixing and delivering system and a process, which have the advantages of automatic weighing and feeding, material re-weighing, high stirring efficiency, equipment cost saving and the like, and solve the problems of large workload of a feeding post, low working efficiency, material scattering, serious waste, incapability of meeting the requirements of a production line, difficulty in monitoring the phenomenon of insufficient material distribution and prolonged production period.
In order to realize the purposes of automatic weighing and feeding, material re-weighing, high stirring efficiency and equipment cost saving, the invention provides the following technical scheme: brake block powder automatic mixing delivery system and technology, which comprises a fixing plate, the fixed plate bottom is provided with the support column, the inside delivery subassembly that is provided with of fixed plate, the delivery subassembly is by storage silo, conveying board, pivot, first motor, conveyer support, connecting piece, linking frame, link up the axle, change the board and constitute, delivery subassembly bottom is provided with the subassembly of calling again, the subassembly of calling again comprises material jar, slider, guide rail, pinion rack, gear, the second motor of calling again, the subassembly bottom of calling again is provided with mixes the material subassembly, it comprises compounding jar, mount, third motor, rotation axis, puddler, pan feeding mouth, discharge gate, solenoid valve to mix the material subassembly.
Preferably, the quantity of storage silo is a plurality of, the storage silo is inlayed inside the fixed plate, each the feed opening department of storage silo is provided with electric gate, electric gate is connected with driving motor, driving motor and weighing sensor signal connection have the controller.
Preferably, two pivot outer walls, one of them are located to the conveying board cover the pivot welds with first motor output, connecting piece and conveyer support fixed connection are passed through to the pivot, the linking frame is the U shape, the both ends of linking frame respectively with conveyer support welding, the quantity of linking axle is two, change the board and link up a wall swivelling joint through two, change board bottom and conveying board upper surface contact.
Preferably, the material inlet at the top end of the compound weighing tank is vertically aligned with one end of the conveying plate, an electric gate is arranged at the material inlet, the electric gate is connected with a driving motor, and the driving motor and the weighing sensor are in signal connection with a controller.
Preferably, the sliding blocks are welded on two sides of the compound weighing tank, the outer surfaces of the sliding blocks are matched with the inner surface of the guide rail, the outer wall of the guide rail is welded with the inner wall of the support column, and the compound weighing tank is connected with the guide rail in a sliding mode through the sliding blocks.
Preferably, guide rail top fixed mounting has the pinion rack, the meshing of pinion rack top has the gear, a gear side welds with the second motor output, second motor fixed mounting is in compound material jar both sides of weighing, compound material jar of weighing is connected with the guide rail linkage through second motor, gear, pinion rack.
Preferably, the pan feeding mouth that the compounding jar top was seted up corresponds the setting with the discharge gate that the compounding jar bottom was seted up, compounding jar fixed mounting is inside mouthful shape mount, the quantity of compounding jar is a plurality of, compounding jar bottom fixed mounting has solenoid valve.
Preferably, third motor fixed mounting is in a side of mouth shape mount inner wall, third motor output and rotation axis one end welding, the rotation axis other end passes through bearing and another side swivelling joint of mouth shape mount inner wall, the rotation axis passes through third motor and mouth shape mount swivelling joint.
Preferably, each compounding jar is run through in proper order to the rotation axis, the equal fixed mounting in position that the rotation axis is located compounding jar inside has the puddler, seal assembly is all installed with compounding jar junction to the rotation axis.
Compared with the prior art, the invention provides an automatic material mixing and delivery system and process for brake pad powder, which have the following beneficial effects:
1. the automatic brake pad powder material mixing and distributing system and the process thereof have the advantages that the number of the storage bins is a plurality, the storage bins are embedded in the fixed plate, the feed opening of each storage bin is provided with an electric gate which is connected with a driving motor, the driving motor and a weighing sensor are in signal connection with a controller, a conveying plate is sleeved on the outer wall of two rotating shafts, one rotating shaft is welded with the output end of a first motor, the rotating shaft is fixedly connected with a conveying device support through a connecting piece, a linking frame is in a U shape, the two ends of the linking frame are respectively welded with the conveying device support, the number of the linking shafts is two, the rotating plate is rotatably connected with the inner wall of the linking frame through the two linking shafts, the bottom end of the rotating plate is contacted with the upper surface of the conveying plate, when the automatic brake pad powder material mixing and distributing system works, a control room selects a mixture formula, then the controller controls the storage bins, the feeding speed is from high to low, the accurate control of the mixture of each formula is realized, after raw materials are put into the conveying plate, the side leakage of the materials is avoided by the baffle plates protruding from the two sides of the conveying plate, and the materials cannot be adhered to the conveying plate due to the friction between the rotating plate and the conveying plate, so that the problems that the feeding post is large in workload, low in working efficiency, scattered in materials, serious in waste and incapable of meeting the requirements of a production line are solved.
2. The automatic brake pad powder mixing and distributing system and the process thereof have the advantages that a feeding port at the top end of a compound weighing tank is vertically aligned with one end of a conveying plate, an electric gate is arranged at the feeding port, the electric gate is connected with a driving motor, the driving motor and a weighing sensor are in signal connection with a controller, sliding blocks are welded on two sides of the compound weighing tank, the outer surfaces of the sliding blocks are matched with the inner surface of a guide rail, the outer wall of the guide rail is welded with the inner wall of a support column, the compound weighing tank is in sliding connection with the guide rail through the sliding blocks, a toothed plate is fixedly arranged at the top of the guide rail, a gear is meshed with the top of the toothed plate, one side surface of the gear is welded with the output end of a second motor, the second motor is fixedly arranged on two sides of the compound weighing tank, the compound weighing tank is in linkage connection with the guide rail through the second motor, the, thereby realize weighing again the material jar again and title and the material to the transfer of compounding jar of the material of conveying board each stage conveying, and the guide rail plays the guide effect to the slider for equipment is more firm, has avoided the problem that the batching short of charge phenomenon is difficult to monitor.
3. The automatic brake pad powder material mixing and distributing system and the process thereof are characterized in that a material inlet arranged at the top of a material mixing tank is arranged corresponding to a material outlet arranged at the bottom of a material mixing tank, the material mixing tanks are fixedly arranged in a mouth-shaped fixing frame, the number of the material mixing tanks is a plurality of, electromagnetic valves are fixedly arranged at the bottom of the material mixing tank, a third motor is fixedly arranged on one side surface of the inner wall of the mouth-shaped fixing frame, the output end of the third motor is welded with one end of a rotating shaft, the other end of the rotating shaft is rotatably connected with the other side surface of the inner wall of the mouth-shaped fixing frame through a bearing, the rotating shaft is rotatably connected with the mouth-shaped fixing frame through the third motor, the rotating shaft sequentially penetrates through the material mixing tanks, stirring rods are fixedly arranged at positions of the rotating shaft, which are positioned in the material mixing, the third motor drives the rotation axis rotation and makes the puddler stir the inside material of compounding jar, and a plurality of compounding jars drive the rotatory puddler that rotates on the axis through the third motor and mix and make equipment cost reduce and shortened production cycle.
4. According to the automatic brake pad powder mixing and delivering system and process, the materials are stirred and released through the electromagnetic valve, and the intelligent degree of equipment is improved.
Drawings
FIG. 1 is a schematic view of a brake pad production process;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a side cutaway view of the dispensing assembly of the present invention;
FIG. 4 is an enlarged, fragmentary, side elevational view of a dispensing assembly constructed in accordance with the present invention;
FIG. 5 is a side view of a structural component of the present invention;
FIG. 6 is a top view of a structural compounding assembly of the present invention.
In the figure: 1. a fixing plate; 2. a support pillar; 3. a storage bin; 4. a transfer plate; 5. a rotating shaft; 6. a first motor; 7. a conveyor mount; 8. a connecting member; 9. a linking frame; 10. a connecting shaft; 11. rotating the plate; 12. weighing the material tank again; 13. a slider; 14. a guide rail; 15. a toothed plate; 16. a gear; 17. a second motor; 18. a mixing tank; 19. a fixed mount; 20. a third motor; 21. a rotating shaft; 22. a stirring rod; 23. a feeding port; 24. a discharge port; 25. an electromagnetic valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the automatic brake pad powder mixing and distributing system and process includes a fixing plate 1, a support pillar 2 is disposed at the bottom of the fixing plate 1, a distributing assembly is disposed inside the fixing plate 1, the distributing assembly is composed of a storage bin 3, a conveying plate 4, a rotating shaft 5, a first motor 6, a conveying device support 7, a connecting piece 8, a connecting frame 9, a connecting shaft 10 and a rotating plate 11, a re-weighing assembly is disposed at the bottom of the distributing assembly, the re-weighing assembly is composed of a re-weighing tank 12, a sliding block 13, a guide rail 14, a toothed plate 15, a gear 16 and a second motor 17, a mixing assembly is disposed at the bottom of the re-weighing assembly, and the mixing assembly is composed of a mixing tank 18, a fixing frame 19, a third motor 20, a rotating shaft 21, a mixing rod 22, a feeding. The quantity of the storage bins 3 is a plurality of storage bins 3, the storage bins 3 are embedded in the fixed plate 1, the feed opening of each storage bin 3 is provided with an electric gate, the electric gate is connected with a driving motor, the driving motor and a weighing sensor are in signal connection with a controller, a conveying plate 4 is sleeved on the outer wall of two rotating shafts 5, one rotating shaft 5 is welded with the output end of a first motor 6, the rotating shaft 5 is fixedly connected with a conveying device bracket 7 through a connecting piece 8, a linking frame 9 is U-shaped, two ends of the linking frame 9 are respectively welded with the conveying device bracket 7, the number of the linking shafts 10 is two, a rotating plate 11 is rotatably connected with the inner wall of the linking frame 9 through two linking shafts 10, the bottom end of the rotating plate 11 is contacted with the upper surface of the conveying plate 4, when in work, a control room selects a mixture formula, then the controller controls the storage bins 3 to sequentially feed raw materials with fixed specific gravity, the feeding speed is controlled from high to low, the accurate control of the mixture of each formula is realized, after the raw materials are fed onto the conveying plate 4, the side leakage of the materials is avoided by the protruding baffles on the two sides of the conveying plate 4, and the materials cannot be adhered to the conveying plate 4 due to the friction between the rotating plate 11 and the conveying plate 4, so that the problems of large workload, low working efficiency, scattering of the materials, serious waste and incapability of meeting the requirements of a production line of a feeding post are solved; the material inlet at the top end of the compound weighing tank 12 is vertically aligned with one end of the conveying plate 4, an electric gate is arranged at the material inlet, the electric gate is connected with a driving motor, the driving motor and a weighing sensor are in signal connection with a controller, sliding blocks 13 are welded at two sides of the compound weighing tank 12, the outer surfaces of the sliding blocks 13 are matched with the inner surfaces of guide rails 14, the outer walls of the guide rails 14 are welded with the inner walls of supporting columns 2, the compound weighing tank 12 is in sliding connection with the guide rails 14 through the sliding blocks 13, toothed plates 15 are fixedly installed at the tops of the guide rails 14, gears 16 are meshed at the tops of the toothed plates 15, one side surfaces of the gears 16 are welded with the output ends of second motors 17, the second motors 17 are fixedly installed at two sides of the compound weighing tank 12, the compound weighing tank 12 is in linkage connection with the guide rails 14 through the second motors 17, the gears 16, the material weighing tank 12 moves along the direction of the toothed plate 15, the material weighing of the material conveyed by the conveying plate 4 at each stage by the material weighing tank 12 and the transfer of the material to the material mixing tank 18 are realized, and the guide rail 14 plays a role in guiding the sliding block 13, so that the equipment is more stable, and the problem that the phenomenon of insufficient batching amount is difficult to monitor is solved; a feeding port 23 arranged at the top of the mixing tank 18 corresponds to a discharging port 24 arranged at the bottom of the compound weighing tank 12, the mixing tank 18 is fixedly arranged inside a mouth-shaped fixing frame 19, the number of the mixing tanks 18 is a plurality, an electromagnetic valve 25 is fixedly arranged at the bottom of the mixing tank 18, a third motor 20 is fixedly arranged on one side surface of the inner wall of the mouth-shaped fixing frame 19, the output end of the third motor 20 is welded with one end of a rotating shaft 21, the other end of the rotating shaft 21 is rotatably connected with the other side surface of the inner wall of the mouth-shaped fixing frame 19 through a bearing, the rotating shaft 21 is rotatably connected with the mouth-shaped fixing frame 19 through the third motor 20, the rotating shaft 21 sequentially penetrates through the mixing tanks 18, stirring rods 22 are fixedly arranged at positions of the rotating shaft 21 inside the mixing tank 18, sealing components are arranged at joints of the rotating shaft 21 and the mixing tank 18, and the materials which are re, the third motor 20 drives the rotating shaft 21 to rotate, so that the stirring rods 22 stir the materials in the material mixing tanks 18, and the stirring rods 22 on the rotating shaft 21 are driven by the plurality of material mixing tanks 18 through the third motor 20 to rotate for stirring, so that the equipment cost is reduced, and the production period is shortened; the material is stirred and released through the electromagnetic valve 25, and the intelligent degree of the equipment is improved.
The quantity of the storage bins 3 is a plurality of storage bins 3, the storage bins 3 are embedded in the fixed plate 1, the feed opening of each storage bin 3 is provided with an electric gate, the electric gate is connected with a driving motor, the driving motor and a weighing sensor are in signal connection with a controller, the conveying plate 4 is sleeved on the outer wall of two rotating shafts 5, one rotating shaft 5 is welded with the output end of a first motor 6, the rotating shaft 5 is fixedly connected with a conveying device bracket 7 through a connecting piece 8, a linking frame 9 is U-shaped, two ends of the linking frame 9 are respectively welded with the conveying device bracket 7, the number of the linking shafts 10 is two, a rotating plate 11 is rotatably connected with the inner wall of the linking frame 9 through two linking shafts 10, the bottom end of the rotating plate 11 is contacted with the upper surface of the conveying plate 4, when in operation, a mixture formula is selected by a control room firstly, then raw materials with fixed specific gravity are sequentially fed into the storage bins, the feeding speed is controlled from high to low, the accurate control of the mixture of each formula is realized, after the raw materials are fed onto the conveying plate 4, the side leakage of the materials is avoided by the protruding baffles on the two sides of the conveying plate 4, and the materials cannot be adhered to the conveying plate 4 due to the friction between the rotating plate 11 and the conveying plate 4, so that the problems of large workload, low working efficiency, scattering of the materials, serious waste and incapability of meeting the requirements of a production line of a feeding post are solved; a feeding port at the top end of the compound weighing tank 12 is vertically aligned with one end of the conveying plate 4, an electric gate is arranged at the feeding port, the electric gate is connected with a driving motor, the driving motor and a weighing sensor are in signal connection with a controller, sliding blocks 13 are welded at two sides of the compound weighing tank 12, the outer surfaces of the sliding blocks 13 are matched with the inner surfaces of guide rails 14, the outer walls of the guide rails 14 are welded with the inner walls of supporting columns 2, the compound weighing tank 12 is in sliding connection with the guide rails 14 through the sliding blocks 13, toothed plates 15 are fixedly installed at the tops of the guide rails 14, gears 16 are meshed at the tops of the toothed plates 15, one side surfaces of the gears 16 are welded with the output ends of second motors 17, the second motors 17 are fixedly installed at two sides of the compound weighing tank 12, the compound weighing tank 12 is in linkage connection with the guide rails 14 through the second motors 17, the gears 16 and the toothed plates 15, the controller controls the second motors, the material weighing tank 12 can weigh the materials conveyed by the conveying plate 4 at each stage and transfer the materials to the material mixing tank 18, and the guide rail 14 can guide the sliding block 13, so that the equipment is more stable, and the problem that the phenomenon of insufficient batching is difficult to monitor is solved; a feeding port 23 formed in the top of the mixing tank 18 corresponds to a discharging port 24 formed in the bottom of the compound weighing tank 12, the mixing tank 18 is fixedly installed inside a mouth-shaped fixing frame 19, the number of the mixing tanks 18 is several, an electromagnetic valve 25 is fixedly installed at the bottom of the mixing tank 18, a third motor 20 is fixedly installed on one side surface of the inner wall of the mouth-shaped fixing frame 19, the output end of the third motor 20 is welded with one end of a rotating shaft 21, the other end of the rotating shaft 21 is rotatably connected with the other side surface of the inner wall of the mouth-shaped fixing frame 19 through a bearing, the rotating shaft 21 is rotatably connected with the mouth-shaped fixing frame 19 through the third motor 20, the rotating shaft 21 sequentially penetrates through the mixing tanks 18, stirring rods 22 are fixedly installed at positions of the rotating shaft 21 inside the mixing tank 18, sealing components are installed at joints of the rotating shaft 21 and the mixing tank 18, and materials which are re-, the third motor 20 drives the rotating shaft 21 to rotate, so that the stirring rods 22 stir the materials in the material mixing tanks 18, and the stirring rods 22 on the rotating shaft 21 are driven by the plurality of material mixing tanks 18 through the third motor 20 to rotate for stirring, so that the equipment cost is reduced, and the production period is shortened; the material is stirred and released through the electromagnetic valve 25, and the intelligent degree of the equipment is improved.
The working principle and the using process of the invention are as follows: the quantity of the storage bins 3 is a plurality of storage bins 3, the storage bins 3 are embedded in the fixed plate 1, the feed opening of each storage bin 3 is provided with an electric gate, the electric gate is connected with a driving motor, the driving motor and a weighing sensor are in signal connection with a controller, a conveying plate 4 is sleeved on the outer wall of two rotating shafts 5, one rotating shaft 5 is welded with the output end of a first motor 6, the rotating shaft 5 is fixedly connected with a conveying device bracket 7 through a connecting piece 8, a linking frame 9 is U-shaped, two ends of the linking frame 9 are respectively welded with the conveying device bracket 7, the number of the linking shafts 10 is two, a rotating plate 11 is rotatably connected with the inner wall of the linking frame 9 through two linking shafts 10, the bottom end of the rotating plate 11 is contacted with the upper surface of the conveying plate 4, when in work, a control room selects a mixture formula, then the controller controls the storage bins 3 to sequentially feed raw materials with fixed specific gravity, the feeding speed is controlled from high to low, the accurate control of the mixture of each formula is realized, after the raw materials are fed onto the conveying plate 4, the side leakage of the materials is avoided by the protruding baffles on the two sides of the conveying plate 4, and the materials cannot be adhered to the conveying plate 4 due to the friction between the rotating plate 11 and the conveying plate 4, so that the problems of large workload, low working efficiency, scattering of the materials, serious waste and incapability of meeting the requirements of a production line of a feeding post are solved; the material inlet at the top end of the compound weighing tank 12 is vertically aligned with one end of the conveying plate 4, an electric gate is arranged at the material inlet, the electric gate is connected with a driving motor, the driving motor and a weighing sensor are in signal connection with a controller, sliding blocks 13 are welded at two sides of the compound weighing tank 12, the outer surfaces of the sliding blocks 13 are matched with the inner surfaces of guide rails 14, the outer walls of the guide rails 14 are welded with the inner walls of supporting columns 2, the compound weighing tank 12 is in sliding connection with the guide rails 14 through the sliding blocks 13, toothed plates 15 are fixedly installed at the tops of the guide rails 14, gears 16 are meshed at the tops of the toothed plates 15, one side surfaces of the gears 16 are welded with the output ends of second motors 17, the second motors 17 are fixedly installed at two sides of the compound weighing tank 12, the compound weighing tank 12 is in linkage connection with the guide rails 14 through the second motors 17, the gears 16, the material weighing tank 12 moves along the direction of the toothed plate 15, the material weighing of the material conveyed by the conveying plate 4 at each stage by the material weighing tank 12 and the transfer of the material to the material mixing tank 18 are realized, and the guide rail 14 plays a role in guiding the sliding block 13, so that the equipment is more stable, and the problem that the phenomenon of insufficient batching amount is difficult to monitor is solved; a feeding port 23 arranged at the top of the mixing tank 18 corresponds to a discharging port 24 arranged at the bottom of the compound weighing tank 12, the mixing tank 18 is fixedly arranged inside a mouth-shaped fixing frame 19, the number of the mixing tanks 18 is a plurality, an electromagnetic valve 25 is fixedly arranged at the bottom of the mixing tank 18, a third motor 20 is fixedly arranged on one side surface of the inner wall of the mouth-shaped fixing frame 19, the output end of the third motor 20 is welded with one end of a rotating shaft 21, the other end of the rotating shaft 21 is rotatably connected with the other side surface of the inner wall of the mouth-shaped fixing frame 19 through a bearing, the rotating shaft 21 is rotatably connected with the mouth-shaped fixing frame 19 through the third motor 20, the rotating shaft 21 sequentially penetrates through the mixing tanks 18, stirring rods 22 are fixedly arranged at positions of the rotating shaft 21 inside the mixing tank 18, sealing components are arranged at joints of the rotating shaft 21 and the mixing tank 18, and the materials which are re, the third motor 20 drives the rotating shaft 21 to rotate, so that the stirring rods 22 stir the materials in the material mixing tanks 18, and the stirring rods 22 on the rotating shaft 21 are driven by the plurality of material mixing tanks 18 through the third motor 20 to rotate for stirring, so that the equipment cost is reduced, and the production period is shortened; the material is stirred and released through the electromagnetic valve 25, and the intelligent degree of the equipment is improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. Brake block powder automatic mixing delivery system and technology, including fixed plate (1), its characterized in that: the bottom of the fixed plate (1) is provided with a support column (2), the inside of the fixed plate (1) is provided with a distribution component, the distribution assembly consists of a storage bin (3), a conveying plate (4), a rotating shaft (5), a first motor (6), a conveying device bracket (7), a connecting piece (8), a connecting frame (9), a connecting shaft (10) and a rotating plate (11), the bottom of the distribution assembly is provided with a compound weighing assembly which consists of a compound weighing tank (12), a sliding block (13), a guide rail (14), a toothed plate (15), a gear (16) and a second motor (17), the material mixing device is characterized in that a material mixing component is arranged at the bottom of the compound weighing component and consists of a material mixing tank (18), a fixing frame (19), a third motor (20), a rotating shaft (21), a stirring rod (22), a feeding port (23), a discharging port (24) and an electromagnetic valve (25).
2. The automatic brake block powder mixing and distribution system and process according to claim 1, characterized in that: the quantity of storage silo (3) is a plurality of, inside storage silo (3) were inlayed in fixed plate (1), each the feed opening department of storage silo (3) is provided with electric gate, electric gate is connected with driving motor, driving motor and weighing sensor signal connection have the controller.
3. The automatic brake block powder mixing and distribution system and process according to claim 1 or 2, characterized in that: two pivot (5) outer walls are located to conveying board (4) cover, one of them pivot (5) and first motor (6) output welding, pivot (5) are through connecting piece (8) and conveyer support (7) fixed connection, it is the U shape to link up frame (9), the both ends that link up frame (9) weld with conveyer support (7) respectively, the quantity that links up spiale (10) is two, change board (11) and link up spiale (10) and link up frame (9) inner wall swivelling joint through two, change board (11) bottom and conveying board (4) upper surface contact.
4. The automatic brake block powder mixing and distribution system and process according to claim 1 or 3, characterized in that: the material conveying device is characterized in that a material inlet at the top end of the material re-weighing tank (12) is vertically aligned with one end of the conveying plate (4), an electric gate is arranged at the material inlet, the electric gate is connected with a driving motor, and the driving motor and the weighing sensor are connected with a controller through signals.
5. The automatic brake block powder mixing and distribution system and process according to claim 1, characterized in that: the material weighing tank is characterized in that sliding blocks (13) are welded on two sides of the material weighing tank (12), the outer surfaces of the sliding blocks (13) are matched with the inner surfaces of the guide rails (14), the outer walls of the guide rails (14) are welded with the inner walls of the supporting columns (2), and the material weighing tank (12) is connected with the guide rails (14) in a sliding mode through the sliding blocks (13).
6. The automatic brake block powder mixing and distribution system and process according to claim 5, wherein the automatic brake block powder mixing and distribution system comprises: guide rail (14) top fixed mounting has pinion rack (15), pinion rack (15) top meshing has gear (16), gear (16) one side and the welding of second motor (17) output, second motor (17) fixed mounting is in compound title material jar (12) both sides, compound title material jar (12) are connected with guide rail (14) linkage through second motor (17), gear (16), pinion rack (15).
7. The automatic brake block powder mixing and distribution system and process according to claim 1, characterized in that: the feed inlet (23) that compounding jar (18) top was seted up corresponds the setting with discharge gate (24) that compound title material jar (12) bottom was seted up, compounding jar (18) fixed mounting is inside mouthful shape mount (19), the quantity of compounding jar (18) is a plurality of, compounding jar (18) bottom fixed mounting has solenoid valve (25).
8. The automatic brake block powder mixing and distribution system and process according to claim 1 or 7, characterized in that: third motor (20) fixed mounting is in a side of mouth shape mount (19) inner wall, third motor (20) output and rotation axis (21) one end welding, rotation axis (21) other end passes through bearing and the another side swivelling joint of mouth shape mount (19) inner wall, rotation axis (21) are through third motor (20) and mouth shape mount (19) swivelling joint.
9. The automatic brake block powder mixing and distributing system and process according to claim 7 or 8, characterized in that: each compounding jar (18) is run through in proper order in rotation axis (21), the equal fixed mounting in position that rotation axis (21) are located compounding jar (18) inside has puddler (22), seal assembly is all installed with compounding jar (18) junction department in rotation axis (21).
CN202110077715.7A 2021-01-20 2021-01-20 Automatic material mixing and delivering system and process for brake pad powder Pending CN112871008A (en)

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CN116358246A (en) * 2023-03-31 2023-06-30 爱铭建筑(国际)有限公司 Solid waste treatment system

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CN114855133A (en) * 2022-06-10 2022-08-05 江苏迪纳科精细材料股份有限公司 Copper-sodium sputtering target material and preparation device and method
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