CN112217082A - Railway vehicle wire harness manufacturing platform - Google Patents
Railway vehicle wire harness manufacturing platform Download PDFInfo
- Publication number
- CN112217082A CN112217082A CN202011021936.4A CN202011021936A CN112217082A CN 112217082 A CN112217082 A CN 112217082A CN 202011021936 A CN202011021936 A CN 202011021936A CN 112217082 A CN112217082 A CN 112217082A
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- China
- Prior art keywords
- crimping
- wire
- automatic
- wire stripping
- cabinet body
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses a railway vehicle wire harness manufacturing table which comprises a camera, an automatic crimping device, an automatic wire stripping device and a cabinet body, wherein the camera is arranged on the cabinet body; the cabinet body comprises an operation platform, an automatic wire stripping device and an automatic crimping device are sequentially fixed on the cabinet body from left to right, and an operation area and a display area are arranged on the side part of the automatic wire stripping device; the top of the cabinet body is provided with a camera. Still include the material storage area, the material storage area sets up the operation platform bottom at the cabinet body. The intelligent cabinet also comprises a man-machine interaction display positioned above the cabinet body. The man-machine interaction display is used for displaying the wire number and the wire type for manufacturing the wire harness, the corresponding terminal model, the crimping tool selection and the crimping gear selection. The automatic wire stripping device automatically selects a wire stripping gear and a wire stripping length through the operation panel. The camera is used for recording the operation of an operator. The railway vehicle wire harness manufacturing table is high in automation degree, simple and convenient to operate and capable of being manufactured quickly, high efficiency and accuracy of wire stripping and crimping can be guaranteed, and reliability of quality monitoring is guaranteed.
Description
Technical Field
The invention relates to a railway vehicle wire harness manufacturing table, and belongs to the technical field of railway vehicles.
Background
At present, in the production and manufacturing process of urban rail trains, the procedures of wire stripping, crimping and the like of cables are completely carried out manually. Due to inevitable human negligence, the problems of incorrect gear selection of the wire stripper, over-deep wire stripping depth, uneven wire stripping opening, wrong crimping gear selection, unqualified indentation and the like can occur. These problems often have a fatal influence on the electrical safety and electrical performance of the vehicle. Meanwhile, the manufacturing efficiency of the wire harness is low, the manufacturing of the wire harness is slow, and the production efficiency is greatly influenced. Therefore, it is necessary to design a new apparatus to reduce the error of manufacturing the wire harness and to improve the efficiency of manufacturing the wire harness.
Disclosure of Invention
The invention aims to overcome the defects of pure labor, low automation degree and low efficiency in the prior art for manufacturing a wire harness, and provides a railway vehicle wire harness manufacturing table, which adopts the following technical scheme:
the rail vehicle wire harness manufacturing platform comprises a camera, an automatic crimping device, an automatic wire stripping device and a cabinet body;
the cabinet body comprises an operation platform, an automatic wire stripping device and an automatic crimping device are sequentially fixed on the cabinet body from left to right, and an operation area and a display area are arranged on the side part of the automatic wire stripping device;
the top of the cabinet body is provided with a camera.
Further, still include the material storage area, the material storage area sets up the operation platform bottom at the cabinet body.
Further, the intelligent cabinet also comprises a man-machine interaction display positioned above the cabinet body.
Preferably, the man-machine interaction display is used for displaying the wire number, the wire type, the corresponding terminal model, the crimping tool selection and the crimping gear selection for manufacturing the wire harness.
Furthermore, the automatic wire stripping device further comprises an operation panel, and the automatic wire stripping gear and the wire stripping length are automatically selected through the operation panel.
Further, the camera is used to record the operation of the operator.
Compared with the prior art, the invention has the following beneficial effects:
the railway vehicle wire harness manufacturing table is high in automation degree, simple and convenient to operate and capable of being manufactured quickly, high efficiency and accuracy of wire stripping and crimping can be guaranteed, and reliability of quality monitoring is guaranteed.
Drawings
FIG. 1 is a block diagram of a rail vehicle harness making station of the present invention;
FIG. 2 is an electrical wiring schematic of the present invention;
in the figure: the device comprises a camera 1, an automatic crimping device 2, an automatic wire stripping device 3, a material storage area 4, a cabinet 5 and a human-computer interaction display 6.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Example 1
As shown in fig. 1 and 2, the railway vehicle wire harness making table comprises a camera 1, an automatic crimping device 2, an automatic wire stripping device 3 and a cabinet body 5;
the cabinet body 5 comprises an operation platform, the automatic wire stripping device 3 and the automatic crimping device 2 are sequentially fixed on the cabinet body 5 from left to right, and an operation area and a display area are arranged on the side part of the automatic wire stripping device 3;
the top of the cabinet body 5 is provided with a camera 1. The manufacturing cabinet body 5 integrates all tools, files, materials and crimping process monitoring required during crimping, and the tools are highly automated, digitalized and integrated, so that rapid and reliable crimping work is guaranteed.
The automatic wire stripping tool can automatically select a corresponding wire stripping gear and a corresponding wire stripping length through the control panel according to the wire diameter of a crimped cable, an operator only needs to put the crimped cable into a wire cutting port of the automatic wire stripping tool, the wire stripping tool can automatically strip an insulating skin of the cable with the corresponding length, and key parts such as a wire core and a shielding layer are guaranteed not to be damaged.
The automatic crimping tool can switch different crimping modules and crimping modes; the operator switches the jaw and the gear of the crimping tool according to the type of the crimped needle or the terminal, then the material of the connector is placed into a specific area, the equipment automatically sends the connector to the crimping jaw, and the operator can automatically crimp the cable only by inserting the cable. The crimping jaws in this embodiment are pneumatic crimping jaws.
In this embodiment, specifically, still include material storage area 4, material storage area 4 sets up in the operation platform bottom of cabinet body 5. The material storage area 4 region can be stored the needle that the crimping needs, terminal, heat shrinkage bush, ribbon and other relevant tools, frock, material, guarantees the speed and the efficiency of crimping.
In the present embodiment, in particular, a human-computer interaction display 6 is further included, which is located above the cabinet 5. The man-machine interaction display 6 serves as a man-machine interface, can display a wiring size table and a connector type of a crimped cable, and can also be used for operating the whole railway vehicle wire harness manufacturing table, storing and recording data of the camera 1 and the like.
In this embodiment, the human-computer interaction display 6 is used to display the wire number, the wire type, the corresponding terminal type, the crimping tool selection, and the crimping gear selection for manufacturing the wire harness.
In this embodiment, the automatic wire stripping device 3 further includes an operation panel, and the operation panel automatically selects a wire stripping gear and a wire stripping length.
In the present embodiment, specifically, the camera 1 is used to record an operation by an operator. The camera 1 can record whether the operation of an operator is standard or not and whether a tool is used correctly or not; the built-in code scanning device can scan the bar code of code instrument self-band, and camera 1 can judge the line number information of the cable that is pressed, can judge whether the instrument uses correctly through the comparison of both.
Example 2
As shown in fig. 1 and 2, the railway vehicle wire harness making table comprises a camera 1, an automatic crimping device 2, an automatic wire stripping device 3 and a cabinet body 5;
the cabinet body 5 comprises an operation platform, the automatic wire stripping device 3 and the automatic crimping device 2 are sequentially fixed on the cabinet body 5 from left to right, and an operation area and a display area are arranged on the side part of the automatic wire stripping device 3;
the top of the cabinet body 5 is provided with a camera 1. The manufacturing cabinet body 5 integrates all tools, files, materials and crimping process monitoring required during crimping, and the tools are highly automated, digitalized and integrated, so that rapid and reliable crimping work is guaranteed.
The automatic wire stripping tool can automatically select a corresponding wire stripping gear and a corresponding wire stripping length through the control panel according to the wire diameter of a crimped cable, an operator only needs to put the crimped cable into a wire cutting port of the automatic wire stripping tool, the wire stripping tool can automatically strip an insulating skin of the cable with the corresponding length, and key parts such as a wire core and a shielding layer are guaranteed not to be damaged.
The automatic crimping tool can switch different crimping modules and crimping modes; the operator switches the jaw and the gear of the crimping tool according to the type of the crimped needle or the terminal, then the material of the connector is placed into a specific area, the equipment automatically sends the connector to the crimping jaw, and the operator can automatically crimp the cable only by inserting the cable. The crimping jaws in this embodiment are hydraulic crimping jaws.
In this embodiment, specifically, still include material storage area 4, material storage area 4 sets up in the operation platform bottom of cabinet body 5. The material storage area 4 region can be stored the needle that the crimping needs, terminal, heat shrinkage bush, ribbon and other relevant tools, frock, material, guarantees the speed and the efficiency of crimping.
In the present embodiment, in particular, a human-computer interaction display 6 is further included, which is located above the cabinet 5. The man-machine interaction display 6 serves as a man-machine interface, can display a wiring size table and a connector type of a crimped cable, and can also be used for operating the whole railway vehicle wire harness manufacturing table, storing and recording data of the camera 1 and the like.
In this embodiment, the human-computer interaction display 6 is used to display the wire number, the wire type, the corresponding terminal type, the crimping tool selection, and the crimping gear selection for manufacturing the wire harness.
In this embodiment, the automatic wire stripping device 3 further includes an operation panel, and the operation panel automatically selects a wire stripping gear and a wire stripping length.
In the present embodiment, specifically, the camera 1 is used to record an operation by an operator. The camera 1 can record whether the operation of an operator is standard or not and whether a tool is used correctly or not; the built-in code scanning device can scan the bar code of code instrument self-band, and camera 1 can judge the line number information of the cable that is pressed, can judge whether the instrument uses correctly through the comparison of both.
As shown in fig. 2, the working principle is as follows:
the operating table top is used for arranging and manufacturing the wiring harness; the operation file display screen is used for displaying an operation file for guiding an operator to operate; the automatic wire stripping machine is used for stripping an outer insulating layer or a sheath of the cable; the pneumatic or hydraulic jaw is used for crimping the crimping piece at the end part of the cable; the manufacturing influence process recording camera 1 is used for monitoring key processes and judging invalid violation actions of operators; the material storage area 4 is used for classified storage of different materials.
When an operator manufactures a railway vehicle wire harness, firstly, a human-computer interaction display 6 displays all information of the manufactured wire harness, including a wire number, a wire type, a corresponding terminal model, a crimping tool selection and a crimping gear selection; an operator firstly operates a panel of the automatic wire stripping tool according to the wire type of the cable, selects a corresponding wire diameter and wire stripping length, and puts the cable into a jaw of the automatic wire stripping tool; the automatic wire stripping tool automatically strips the insulating skin with corresponding length according to the set parameters;
then, an operator installs a crimping module of the automatic crimping tool according to the wire diameter of the cable and the type of the contact body to be crimped, adjusts the crimping gear and puts the contact body into a specific storage box; the automatic crimping tool can automatically send the contact body to the jaw position, an operator only needs to insert the cable subjected to wire stripping into the contact body and step on the pedal, and the cable can be automatically crimped; meanwhile, the recording camera 1 records and archives the crimping module and the gear selected by the operator for subsequent inspection;
for a large number of cables with the same wire diameter and the same contact, the crimping can be carried out in batch only by presetting once.
As shown in fig. 2, the dashed line is a power cable and the solid line is a data transmission cable. The power supply device is connected with an external power socket and provides power for all equipment (a central controller host, a man-machine interaction display, an automatic crimping tool and a hydraulic or pneumatic motor); the central controller host stores data required by manufacturing the wire harness, puts the data into the human-computer interaction display, and receives and processes the operation of an operator on the human-computer interaction display; meanwhile, image data sent by the camera head is analyzed and stored, and projected onto a human-computer interaction display, wire stripping parameters of the automatic wire stripping device can be set through the human-computer interaction display, and projected to an automatic wire stripping control host through a central controller host; meanwhile, parameters of the automatic wire stripper can be directly adjusted through an operation interface; the automatic crimping tool requires an operator to set a crimping jaw and a crimping gear according to data of a human-computer interaction display; and the jaws are controlled to carry out crimping work through crimping pedals.
The rail wiring harness vehicle manufacturing platform provided by the invention realizes integration, is wide in application range and simple and convenient to operate, and can record all operation processes of workers.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (6)
1. The rail vehicle wire harness manufacturing table is characterized by comprising a camera, an automatic crimping device, an automatic wire stripping device and a cabinet body;
the cabinet body comprises an operation platform, an automatic wire stripping device and an automatic crimping device are sequentially fixed on the cabinet body from left to right, and an operation area and a display area are arranged on the side part of the automatic wire stripping device;
the top of the cabinet body is provided with a camera.
2. The rail vehicle wire harness making station according to claim 1, further comprising a material storage area disposed at a bottom of the operating platform of the cabinet.
3. The rail vehicle wiring harness fabrication station of claim 1, further comprising a human-machine-interactive display located above the cabinet.
4. The rail vehicle harness making table according to claim 3, wherein the human-computer interaction display is used for displaying the wire number, the wire type, the corresponding terminal model, the crimping tool selection and the crimping gear selection of the made harness.
5. The railway vehicle wire harness making table according to claim 1, further comprising an operation panel, wherein the automatic wire stripping device automatically selects a wire stripping gear and a wire stripping length through the operation panel.
6. The rail vehicle harness making station of claim 1, wherein the camera is configured to record operator actions.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010852393 | 2020-08-21 | ||
| CN2020108523934 | 2020-08-21 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112217082A true CN112217082A (en) | 2021-01-12 |
Family
ID=74052324
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011021936.4A Pending CN112217082A (en) | 2020-08-21 | 2020-09-25 | Railway vehicle wire harness manufacturing platform |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112217082A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022185219A1 (en) * | 2021-03-01 | 2022-09-09 | Te Connectivity Corporation | Crimp machine having terminal pre-check |
| DE102022107798A1 (en) | 2022-04-01 | 2023-10-05 | Md Elektronik Gmbh | Tool, system and process for cable assembly |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104238463A (en) * | 2014-09-17 | 2014-12-24 | 华南理工大学 | Full-automatic single-ended and double-ended tangent wire stripping terminal pressure welding machine control system |
| CN107959209A (en) * | 2017-12-28 | 2018-04-24 | 天津市力干科技有限公司 | A kind of novel high-precision cable automatically peeling head press-connection machine |
| US20210181704A1 (en) * | 2018-05-04 | 2021-06-17 | Zoller & Fröhlich GmbH | Modular wire processing center |
-
2020
- 2020-09-25 CN CN202011021936.4A patent/CN112217082A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104238463A (en) * | 2014-09-17 | 2014-12-24 | 华南理工大学 | Full-automatic single-ended and double-ended tangent wire stripping terminal pressure welding machine control system |
| CN107959209A (en) * | 2017-12-28 | 2018-04-24 | 天津市力干科技有限公司 | A kind of novel high-precision cable automatically peeling head press-connection machine |
| US20210181704A1 (en) * | 2018-05-04 | 2021-06-17 | Zoller & Fröhlich GmbH | Modular wire processing center |
Non-Patent Citations (1)
| Title |
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| 赵星: "《商业自动化技术与应用》", 30 June 2017, 中国轻工业出版社 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022185219A1 (en) * | 2021-03-01 | 2022-09-09 | Te Connectivity Corporation | Crimp machine having terminal pre-check |
| DE102022107798A1 (en) | 2022-04-01 | 2023-10-05 | Md Elektronik Gmbh | Tool, system and process for cable assembly |
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Application publication date: 20210112 |
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| RJ01 | Rejection of invention patent application after publication |