CN107959209A - A kind of novel high-precision cable automatically peeling head press-connection machine - Google Patents
A kind of novel high-precision cable automatically peeling head press-connection machine Download PDFInfo
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- CN107959209A CN107959209A CN201711463939.1A CN201711463939A CN107959209A CN 107959209 A CN107959209 A CN 107959209A CN 201711463939 A CN201711463939 A CN 201711463939A CN 107959209 A CN107959209 A CN 107959209A
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- doubling
- stripping
- feeding
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- 238000002788 crimping Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 239000003292 glue Substances 0.000 claims description 80
- 239000000463 material Substances 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 14
- 238000012546 transfer Methods 0.000 claims description 6
- 210000003038 endothelium Anatomy 0.000 abstract description 7
- 238000007493 shaping process Methods 0.000 abstract description 2
- 230000035611 feeding Effects 0.000 description 60
- 230000033001 locomotion Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
A kind of novel high-precision cable automatically peeling head press-connection machine, including main body, which is provided with connector feed system, stripping cable transmission system and connector crimping system;The connector feed system crimps system for the connector and transmits connector, and the stripping cable transmission system sends connector crimping system to after cable is decorticated and crimped.The invention crimps system for connector by connector feed system and transmits connector, stripping cable transmission system sends connector crimping system to and carries out crimping shaping after cable is decorticated, realize and decorticated by original craft, shell three endothelium, automatic crimping steps automatically, become to shell endothelium automatically, automatic decorticate and crimp two steps, therefore work efficiency is improved more than twice, and crimping position is become to automatically control by manual control, Product Precision is greatly improved.
Description
Technical field
The invention belongs to automatic cable stripping press-connection machine field, automatic more particularly, to a kind of novel high-precision cable
Shell head press-connection machine.
Background technology
Every profession and trade is more and more to the demand of multi-core cable wire at present, and multi-core cable wire, which has, to occupy little space, shielding
The characteristics of power of feeling better is big, can also accomplish multi-insulation, work normally in the presence of a harsh environment.But multi-core cable wire and connector
Crimping processing, complex process, will pass through and decorticate by hand, shell endothelium automatically, three links of automatic crimping, several years ago my company
The automatic peeling press-connection machine (in the market organic type) of development, can only process the small connector of horizontal type, general line footpath is no more than
0.5mm2, it is impossible to straight connector is processed, and proportion is very big in the market at present for straight connector, the pressure welding mold used in it
Tool is also off-gauge, and cost is more than one times of common die, and original technology can only accomplish the special mould of special plane, not exchange completely
Property, therefore the popularization and application of multi-core cable wire are constrained, so how to design a kind of automatically peeling head press-connection machine of multicore cable
As the problem of those skilled in the art's research.
Innovation and creation content
In view of this, the invention aims to provide a kind of a kind of novel high-precision cable automatically peeling head press-connection machine of multicore,
The drawbacks of cable stripping head press-connection machine that my company newly develops overcomes background technology, has filled up multi-core cable industry automatically peeling head pressure
The blank connect.
To reach above-mentioned purpose, what the technical solution of the invention was realized in:
A kind of novel high-precision cable automatically peeling head press-connection machine, including main body, which is provided with connector feed system, stripping
Cable transmission system and connector crimping system;
The stripping cable transmission system includes base, and the base is equipped with transverse slipway and end slipway, described laterally sliding
It is equipped with doubling sliding seat in road, upper doubling knife rest and lower doubling knife rest, upper folder is hinged with by axis pin on the doubling sliding seat
Glue knife rest front end is equipped with upper doubling knife, and lower doubling knife rest front end is equipped with lower doubling knife, and upper doubling knife rest rear end is fixed on the 4th gas
On cylinder, the cylinder head of the 4th cylinder is connected by fork with lower doubling knife rest, has the 4th cylinder below upper doubling knife rest
Cylinder head space, upper doubling knife lower surface and lower doubling knife upper surface fit, the doubling sliding seat and the 3rd
The cylinder head connection of cylinder;The end slipway is equipped with stripping glue take-up housing, and the stripping glue take-up housing is driven by the first cylinder, institute
State stripping glue take-up housing and be equipped with the second cylinder and its stripping glue sliding block of driving, the upper slitter and lower knife for shelling glue knife group are hinged by axis pin
On stripping glue take-up housing, the lower knife rear end of stripping glue knife group is provided with oblique chute, and the rear end for shelling the upper slitter of glue knife group is provided with horizontal concrete chute,
Stripping glue sliding block is pierced by the upper slitter of the oblique chute and horizontal concrete chute and stripping glue knife group and the lower knife of stripping glue knife group by shelling glue bearing
Connection;
The connector feed system crimps system for the connector and transmits connector, and the cable transmission system of shelling is by line
Cable sends connector crimping system to and is crimped after decorticating.
The connector feed system includes being arranged on the connector material axis support at the top of the main body, the connector material
Axis branch support is equipped with connector material axis, and the connector material axis support below the connector material axis is equipped with outwardly extending suitable
Flitch supports, and the feeding plate support is equipped with feeding plate, and the feeding plate is arranged on the main body back side and extends to connection
Above device crimping system.
The connector crimping system includes full-automatic rear feed device and device for discharging and compression bonding apparatus,
The device for discharging includes die body, and the die body is equipped with the first slideway, and being equipped with driving in first slideway slides
Block, the driving sliding block are equipped with upper edge bearing, and the upper edge bearing is equipped with the second slideway, and the rebasing portion of upper slitter passes through the first bullet
Protrusion after spring connection among guide back, the rear stock guide top is inserted into second slideway, under the upper edge bearing
The second bottom plate being just equipped with is equipped with lower edge bearing, and strands are between the lower edge bearing and rear stock guide;
The compression bonding apparatus includes dynamic model group and quiet module, the dynamic model group connection driving sliding block, the driving sliding block by
The power drive unit driving of main body, the dynamic model group include encapsulated upper slitter, envelope curve upper slitter and vertical knife, and the quiet module includes
Knife and cutter under encapsulated lower knife, envelope curve, the encapsulated upper slitter, envelope curve upper slitter and vertical knife are successively set on along connector direction of transfer
The front side of upper edge bearing, before knife and cutter are successively set on lower edge bearing along connector direction of transfer under the encapsulated lower knife, envelope curve
Side, the encapsulated upper slitter and face above and below the encapsulated lower knife, the envelope curve upper slitter and face above and below knife under the envelope curve, it is described
Vertical knife and face above and below the cutter;
Feed device includes the support of bearing after described, and the support of bearing is arranged on outside slideway, and is located at the driving sliding block
Side of the top away from dynamic model group, the support of bearing are equipped with feeding bearing, and the feeding bearing is threaded through the through hole of rocking arm
Interior, the through hole is two sections, and two intersegmental angles are less than 180 degree more than 90 degree, pass through cam board shaft and cam at the top of the rocking arm
Plate is hinged, and side of the rocking arm away from the support of bearing is equipped with logical plate, and logical plate is equipped with second spring, and second spring is remote
The end of one end connection feeding finger of logical plate, the front end of feeding finger are arranged on what two left and right being arranged in parallel stock guides were formed
In deflector chute, two or so stock guides are arranged on die body bottom plate, the quiet module upper surface of deflector chute face and vertical quiet module
Place plane.
The sliding block rear is equipped with micrometer, and the micrometer is fixed on the second cylinder by micrometer stand.
The stripping glue take-up housing of the front end outer side of the wire stripper group is equipped with stripping glue length adjustment block, the stripping glue length tune
Locking nub is the same as screw and the adjustable connection.
The rocking arm bottom is equipped with feeding finger bracket, is hinged in the middle part of the feeding finger on feeding finger bracket;Institute
State feeding finger bracket bottom and be equipped with opening, the feeding finger is hinged in the opening.
Feeding bottom plate, the quiet module upper surface of deflector chute face are equipped between the two left and right stock guides and die body bottom plate;
Be equipped with guide pad between the guide groove and the quiet module, guide pad is equipped with guide through hole, the through hole connection guide groove and
Quiet module.
PLC control system is equipped with the main body, the PLC control system is to connector feed system, stripping cable transmission
System and connector crimping system are controlled.
Connected between the power drive unit of the driving sliding block and the main body by connecting rod, the main body moves
On the outside of force driving device be connected with compression leg cable being pressed onto on quiet module.
The upper slitter lower surface and lower knife upper surface of the stripping glue knife group are equipped with v-notch, the lower doubling knife upper surface
Outside is equipped with catch, and the catch is equipped with v-notch.
Relative to the prior art, a kind of novel high-precision cable automatically peeling head press-connection machine described in the invention have with
Lower advantage:
Due to the adoption of the above technical scheme:
1. the invention crimps system for connector by connector feed system and transmits connector, cable transmission system is shelled
Send connector crimping system after cable is decorticated to and carry out crimping shaping, realize and decorticated, automatically by original craft
Three endothelium, automatic crimping steps are shelled, become to shell endothelium automatically, decorticate automatically and crimp two steps, therefore improve work efficiency
More than twice, and crimping position is become to automatically control by manual control, greatly improves Product Precision.
2. connector chain is sent to the rear feed device of mating connector crimping system, rear feeding by connector feed system
Connector is sent to compression bonding apparatus by device, and stripping cable transmission system realizes automatic peeling and the transmission of cable sheath, and compression bonding apparatus is real
Existing connector and cable crimp and connector discharging, connector is placed in a plane with conducting wire conveying, by each step
Step of abide bing the contract as far as possible carries out, its each action is automatically brought into operation no longer by manual operation by PLC, so that ensure that kinematic accuracy, it is real
Show the seamless connection of each step with overlapping movement, due to reducing and being compounded with partial act, so production efficiency greatly promotes,
The mould is particularly suitable for full-automatic production;
3. the setting of micrometer, convenient adjustment stripping glue knife group openings of sizes, adapt to the harness of different bores.
4. glue length adjustment is shelled by the adjusting that screw adjusts the position of stripping glue length adjustment block or replaces different length
Block, can meet the positioning of different stripping glue length.
5. being hinged in the middle part of feeding finger on feeding finger bracket, the stability and firmness of feeding finger are improved;Feeding
Finger bracket bottom is equipped with opening, and feeding finger is hinged in opening so that and it is compact-sized, save space.
6. the setting of feeding bottom plate, the convenient replacement after connecting plate abrasion caused by feeding friction;Guide pad and guiding
The setting of through hole, prevents connector from overturning during pushing and causing to misplace, improves the accuracy of push.
7.PLC realizes that system automatically controls.
8. compression leg ensures that cable accurately in place, improves precision.
Brief description of the drawings
The attached drawing for forming the part of the invention is used for providing further understanding the invention, present invention wound
The schematic description and description made is used to explain the invention, does not form the improper restriction to the invention.
In attached drawing:
Fig. 1 is the structure diagram of the invention;
Fig. 2 is the structure diagram of the invention stripping cable transmission system;
Fig. 3 is the structure diagram of the invention connector crimping system;
Fig. 4 is the decomposed structure diagram of Fig. 3;
Fig. 5, Fig. 6 are the structure diagrams of Fig. 2 different angles.
Description of reference numerals:
1 main body, 2 control panels, the control of 3 power supplys, 4 operation buttons, 5 numerical monitors, the support of 6 connector material axis, 7 feedings
Plate supports, 8 connector material axis, 9 feeding plates, 10 electric appliance control boxes, 11PLC control systems, 12 connecting rods, 13 compression legs, 14 stripping cables
Transmission system, 15 connectors crimping system, 16 first bottom plates, the first cylinders of 14-1,14-2 stripping glue take-up housings, 14-3 stripping glue are slided
Block, the second cylinders of 14-4,14-5 micrometer stands, 14-6 micrometers, the 3rd cylinders of 14-7, the 4th cylinders of 14-8, are pressed from both sides on 14-9
Glue knife rest, doubling knife rest under 14-10,14-11 doubling sliding seats, 14-12 doubling knife groups up and down, 14-13 bases, 14-14 stripping glue
Knife group, 14-15 stripping glue length adjustment blocks, 14-16 axis pins, 14-17 stripping glue bearings, 14-18 oblique chutes, 14-19 forks, 15-1 the
Two bottom plates, the quiet modules of 15-2,15-3 dynamic model groups, 15-4 driving sliding blocks, 15-5 die bodys, 15-6 rocking arms, the 15-7 supports of bearing, 15-8
Feeding finger bracket, 15-9 feeding fingers, 15-10 or so stock guide, 15-11 feeding bottom plates, 15-12 die body bottom plates, 15-13 are convex
Board shaft, 15-14 feeding bearings are taken turns, 15-15 leads to plate, 15-16 second springs, 15-17 deflector chutes, 15-18 guide pads, under 15-2-1
Edge bearing, the encapsulated lower knives of 15-2-2, knife under 15-2-3 envelope curves, 15-2-4 cutters, block under 15-2-5,15-3-1 press strips, 15-3-2
Hang down knife, 15-3-3 envelope curve upper slitters, the encapsulated upper slitters of 15-3-4, the upper edge bearings of 15-3-5, the first springs of 15-3-6, guide after 15-3-7
Plate.
Embodiment
It should be noted that in the case where there is no conflict, the feature in embodiment and embodiment in the invention can
To be mutually combined.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", " under ",
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of description the invention and simplifies description, rather than instruction
Or imply that signified device or element must have specific orientation, with specific azimuth configuration and operation, therefore be not understood that
For the limitation to the invention.In addition, term " first ", " second " etc. are only used for description purpose, and it is not intended that instruction
Or imply relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, " first ", " second " etc. are defined
Feature can express or implicitly include one or more this feature.In the description of the invention, unless separately
It is described, " multiple " are meant that two or more.
, it is necessary to which explanation, unless otherwise clearly defined and limited, term " are pacified in the description of the invention
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integratedly
Connection;Can mechanically connect or be electrically connected;It can be directly connected, can also be indirectly connected by intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
Term is stated at this
Concrete meaning in innovation and creation.
The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments creates.
As shown in figures 1 to 6, a kind of novel high-precision cable automatically peeling head press-connection machine, including main body, which is provided with connection
Device feed system, stripping cable transmission system and connector crimping system;
The stripping cable transmission system includes base, and the base is equipped with transverse slipway and end slipway, described laterally sliding
It is equipped with doubling sliding seat in road, upper doubling knife rest and lower doubling knife rest, upper folder is hinged with by axis pin on the doubling sliding seat
Glue knife rest front end is equipped with upper doubling knife, and lower doubling knife rest front end is equipped with lower doubling knife, and upper doubling knife rest rear end is fixed on the 4th gas
On cylinder, the cylinder head of the 4th cylinder is connected by fork with lower doubling knife rest, has the 4th cylinder below upper doubling knife rest
Cylinder head space, upper doubling knife lower surface and lower doubling knife upper surface fit, the doubling sliding seat and the 3rd
The cylinder head connection of cylinder;The end slipway is equipped with stripping glue take-up housing, and the stripping glue take-up housing is driven by the first cylinder, institute
State stripping glue take-up housing and be equipped with the second cylinder and its stripping glue sliding block of driving, the upper slitter and lower knife for shelling glue knife group are hinged by axis pin
On stripping glue take-up housing, the lower knife rear end of stripping glue knife group is provided with oblique chute, and the rear end for shelling the upper slitter of glue knife group is provided with horizontal concrete chute,
Stripping glue sliding block is pierced by the upper slitter of the oblique chute and horizontal concrete chute and stripping glue knife group and the lower knife of stripping glue knife group by shelling glue bearing
Connection;
The connector feed system crimps system for the connector and transmits connector, and the cable transmission system of shelling is by line
Cable sends connector crimping system to and is crimped after decorticating.
The connector feed system includes being arranged on the connector material axis support at the top of the main body, the connector material
Axis branch support is equipped with connector material axis, and the connector material axis support below the connector material axis is equipped with outwardly extending suitable
Flitch supports, and the feeding plate support is equipped with feeding plate, and the feeding plate is arranged on the main body back side and extends to connection
Above device crimping system.
The connector crimping system includes full-automatic rear feed device and device for discharging and compression bonding apparatus,
The device for discharging includes die body, and the die body is equipped with the first slideway, and being equipped with driving in first slideway slides
Block, the driving sliding block are equipped with upper edge bearing, and the upper edge bearing is equipped with the second slideway, and the rebasing portion of upper slitter passes through the first bullet
Protrusion after spring connection among guide back, the rear stock guide top is inserted into second slideway, under the upper edge bearing
The second bottom plate being just equipped with is equipped with lower edge bearing, and strands are between the lower edge bearing and rear stock guide;
The compression bonding apparatus includes dynamic model group and quiet module, the dynamic model group connection driving sliding block, the driving sliding block by
The power drive unit driving of main body, the dynamic model group include encapsulated upper slitter, envelope curve upper slitter and vertical knife, and the quiet module includes
Knife and cutter under encapsulated lower knife, envelope curve, the encapsulated upper slitter, envelope curve upper slitter and vertical knife are successively set on along connector direction of transfer
The front side of upper edge bearing, before knife and cutter are successively set on lower edge bearing along connector direction of transfer under the encapsulated lower knife, envelope curve
Side, the encapsulated upper slitter and face above and below the encapsulated lower knife, the envelope curve upper slitter and face above and below knife under the envelope curve, it is described
Vertical knife and face above and below the cutter;The cutter is fixed by lower block.
Feed device includes the support of bearing after described, and the support of bearing is arranged on outside slideway, and is located at the driving sliding block
Side of the top away from dynamic model group, the support of bearing are equipped with feeding bearing, and the feeding bearing is threaded through the through hole of rocking arm
Interior, the through hole is two sections, and two intersegmental angles are less than 180 degree more than 90 degree, pass through cam board shaft and cam at the top of the rocking arm
Plate is hinged, and side of the rocking arm away from the support of bearing is equipped with logical plate, and logical plate is equipped with second spring, and second spring is remote
The end of one end connection feeding finger of logical plate, the front end of feeding finger are arranged on what two left and right being arranged in parallel stock guides were formed
In deflector chute, two or so stock guides are arranged on die body bottom plate, the quiet module upper surface of deflector chute face and vertical quiet module
Place plane.
The sliding block rear is equipped with micrometer, and the micrometer is fixed on the second cylinder by micrometer stand.It is convenient
Adjustment stripping glue knife group openings of sizes, adapts to the harness of different bores.
The stripping glue take-up housing of the front end outer side of the wire stripper group is equipped with stripping glue length adjustment block, the stripping glue length tune
Locking nub is the same as screw and the adjustable connection.
The rocking arm bottom is equipped with feeding finger bracket, is hinged in the middle part of the feeding finger on feeding finger bracket;Carry
The stability and firmness of high feeding finger.The feeding finger bracket bottom is equipped with opening, and the feeding finger is hinged on institute
State in opening.So that it is compact-sized, save space.
Feeding bottom plate, the quiet module upper surface of deflector chute face are equipped between the two left and right stock guides and die body bottom plate;
Be equipped with guide pad between the guide groove and the quiet module, guide pad is equipped with guide through hole, the through hole connection guide groove and
Quiet module.The setting of feeding bottom plate, the convenient replacement after feeding bottom plate abrasion caused by feeding friction;If there is no feeding bottom
Plate, it is necessary to replaced to die body, it is necessary to which the component dismantled just increases, complexity also just improves relatively.Guide pad 1
With the setting of guide through hole, prevent connector from overturning during pushing and causing to misplace, improve the accuracy of push.
PLC control system is equipped with the main body, the PLC control system is to connector feed system, stripping cable transmission
System and connector crimping system are controlled.
Connected between the power drive unit of the driving sliding block and the main body by connecting rod, the main body moves
On the outside of force driving device be connected with compression leg cable being pressed onto on quiet module.Ensure that cable accurately in place, improves precision.
The slideway is formed by one U-shaped piece, and the U-shaped piece of opening two side front surface, which is equipped with, can block dynamic model group side
The press strip of edge.The setting of press strip causes dynamic model group more accurate positioning, improves machining accuracy.The closing on the U-shaped piece of opening opposite
Opening is equipped with the top of face, the support of bearing is driven by the driving sliding block and moved back and forth in the opening.Further such that
It is compact-sized, save space.
The upper slitter lower surface and lower knife upper surface of the stripping glue knife group are equipped with v-notch, the lower doubling knife upper surface
Outside is equipped with catch, and the catch is equipped with v-notch.Fixation of the v-notch to cable is more preferable.
The cable automatic peeling press-connection machine that my company develops, is the weight on the basis of the universal press-connection machine of my company's production
A kind of neoteric automatic peeling crimping machine, after which decorticates cable automatically automatic transport on crimp,
Connector is crimped onto on multicore cable automatically again, cable is decorticated, automatically with the processing that crimps of connector by original craft
Three endothelium, automatic crimping steps are shelled, become to shell endothelium automatically, decorticate automatically and crimp two steps, therefore improve work efficiency
More than twice, and crimping position is become to automatically control by manual control, greatly improves Product Precision.The machine can not only add
Work horizontal type connector, can also process straight connector, and crimping system can be adapted for the various crimps such as transverse mode, straight mould, add
Work scope can reach 3.5mm2Line footpath (is shelled the stroke range of glue sliding block by the extension and contraction control of the front end of micrometer, and then controlled
The openings of sizes of system stripping glue knife group, to adapt to the cable peeling of different line footpaths), in addition used crimping machine is exactly with mould
Common machine and mould, low cost, versatility are good, interchangeability is high, therefore have great marketing space, its work
Principle is as follows:The control system of the machine using PLC programming Controls, control panel be equipped with power supply control, operation button,
Numerical monitor etc., operation button includes resetting, hand from changing, manually adjusting adjustment with various parameters, feed section has material axis
Support can place material axis, and feeding plate can smoothly import connector chain in the deflector chute between the stock guide of mould.Tool
The work step of body is divided into two steps:1. when cable is placed on the stripping glue knife group of opening, stripping glue length adjustment block positioning stripping glue length
Degree (glue length adjustment block is shelled by the adjusting that screw adjusts the position of stripping glue length adjustment block or replaces different length, can be with
Meet the positioning of different stripping glue length), the second cylinder retreat lower knife front end that stripping glue sliding block can be pulled to make stripping glue knife group to
Upper movement, so that stripping glue knife group closure cuts the rubber of crimping cable, the first cylinder is responsible for driving stripping glue take-up housing, stripping glue to slide
The components such as block, the second cylinder, micrometer stand, micrometer, stripping glue knife group, stripping glue length adjustment block do outer along the slideway on base
Lengthwise movement, realizes cable stripping glue.(the 4th cylinder drives backward for doubling knife and lower doubling knife closure on during shell glue
Lower doubling knife front end is moved upwards, two knives closure) cable being peeled off is clamped, after the completion of glue is shelled, the 3rd cylinder is by the 4th gas
Cylinder, upper doubling knife rest and upper doubling knife, lower doubling knife rest and lower doubling knife, doubling sliding seat along the transverse slipway on base to
Next group of mould (compression bonding apparatus) conveying strips the cable of skin, and the 4th cylinder promotes lower doubling knife rest to drive lower folder in motion process
Glue knife front end moves downward, and opens upper and lower doubling knife group.
2. the driving sliding block on connecting rod driven mold on main body, the driving sliding block drive support of bearing, and bearing branch
Feeding bearing on frame carries out movement along the track (through hole) on rocking arm is swung its rocking arm, and the rocking arm of swing drives feeding
Connector is transported in the workspace of quiet module by finger bracket and feeding finger, and driving sliding block drives dynamic model group to move downward,
With dynamic model group and quiet module, the cable for stripping skin and connector that will be delivered to workspace are crimped into end product.
Feed device operation principle and the course of work afterwards:
Feeding is a kind of new feeding style afterwards, and the mould features compact structure, conducting wire is with connector in same plane saving
Space and run duration, its specific organization plan are:It is past up and down that the power drive unit of main body drives driving sliding block to do
Multiple movement, when movement, are lifted by the driving sliding block dragging support of bearing with it, and feeding bearing is in the through hole of rocking arm along solid
Fixed track applies a force to rocking arm, it swing action so as to drive feeding finger to make to be pushed forward and drop back, and second
The tension of spring can make feeding finger keep fixing.
Specifically the course of work is:When driving sliding block to move upwards, conducting wire is first fed into work by conducting wire transmission device
Make area's (on quiet module), when driving sliding block to be moved downward by top dead-centre, drive feeding finger that connector is sent into work by rocking arm 7
After making area, dynamic model group is compressed with quiet module, completes the processing of product.Driving sliding block moves down during action every time and promotion connects
The time of device feeding overlaps, and shortens the working time.When driving sliding block to rise, feeding finger is recalled, and is followed for next work
Ring is prepared.
Connector and conducting wire conveying, are exactly placed in a plane by the rear feeding mould, and each step is as far as possible heavy
Contract step carries out, its each action makes PLC into and be automatically brought into operation, so as to ensure that kinematic accuracy, realize no longer by manual operation
The seamless connection of each step is with overlapping movement, due to reducing and being compounded with partial act, so production efficiency greatly promotes, the mould
Tool is particularly suitable for full-automatic production.
The specific operating principle of device for discharging is:In order to realize that the automation of accurate miniature connector crimps, my company sets
Meter has manufactured rear discharging automatic crimping mould, and concrete scheme is:The original upper and lower pad of mould is designed to that profile is used to pad knife,
Inside is made the second slideway and makes it have complex function, and newly-designed special-shaped sliding block (rear guide is then loaded onto in the second slideway
Plate) and delay spring (the first spring).When driving sliding block in first slideway moves downward, band sound module (encapsulated lower knife, bag
Knife under line, cutter) with dynamic model group (encapsulated upper slitter, envelope curve upper slitter, hang down knife) completing part processing, (encapsulated upper and lower knife is by connector
Fixed part crimped with the insulated part of harness, the copper wire that the upper and lower knife of envelope curve peels off the coupling part of connector and harness
Crimping, cutter and vertical knife coordinate the connector that will have been crimped to be disconnected with connector string) while, discharging sliding block (rear stock guide) is same
Step moves downward, and the bottom plane of discharging sliding block (rear stock guide) is first contacted with lower edge bearing, and the driving in the first slideway is slided
Discharging sliding block (rear stock guide) remains stationary as when block continues traveling downwardly, and postpones spring at this time and is compacted, after mould completes crimping processing,
Start movement upwards, and at this time, discharging sliding block (rear stock guide) still remains stationary as, and connector is dragged, and completes connector
Unloading work, space caused by mould uplink, allows delay spring to open first, and discharging sliding block is transported upwards again after completing discharging
It is dynamic.The design seldom takes die space, and original edge bearing is fully utilized, is made into complex function, is placed in mould inside,
Exterior space is used for manipulator automatic running, realizes the automation processing of micro connector.
Connector is sent on quiet module by the invention by deflector chute and feeding finger, is pushed and is connected in feeding finger
While device, conducting wire has been transmitted on quiet module, and connector is placed in a plane with conducting wire conveying, and each step is tried one's best
Step of abide bing the contract carries out, its each action is automatically brought into operation by PLC no longer by manual operation, so as to ensure that kinematic accuracy, realized
The seamless connection of each step is with overlapping movement, due to reducing and being compounded with partial act, so production efficiency greatly promotes, the mould
Tool is particularly suitable for full-automatic production.
The foregoing is merely the preferred embodiment of the invention, is not intended to limit the invention creation, all at this
Within the spirit and principle of innovation and creation, any modification, equivalent replacement, improvement and so on, should be included in the invention
Protection domain within.
Claims (10)
- A kind of 1. novel high-precision cable automatically peeling head press-connection machine, it is characterised in that:Including main body, it which is provided with connector and send Material system, stripping cable transmission system and connector crimping system;The stripping cable transmission system includes base, and the base is equipped with transverse slipway and end slipway, in the transverse slipway Equipped with doubling sliding seat, upper doubling knife rest and lower doubling knife rest, upper doubling knife are hinged with by axis pin on the doubling sliding seat Frame front end is equipped with upper doubling knife, and lower doubling knife rest front end is equipped with lower doubling knife, and upper doubling knife rest rear end is fixed on the 4th cylinder, The cylinder head of 4th cylinder is connected by fork with lower doubling knife rest, has the cylinder of the 4th cylinder below upper doubling knife rest The space of head, upper doubling knife lower surface and lower doubling knife upper surface fit, the doubling sliding seat and the 3rd cylinder Cylinder head connects;The end slipway is equipped with stripping glue take-up housing, and the stripping glue take-up housing is driven by the first cylinder, the stripping glue Take-up housing is equipped with the second cylinder and its stripping glue sliding block of driving, and the upper slitter and lower knife for shelling glue knife group are hinged on stripping glue by axis pin On take-up housing, the lower knife rear end of stripping glue knife group is provided with oblique chute, and the rear end for shelling the upper slitter of glue knife group is provided with horizontal concrete chute, and stripping glue is slided By shelling, glue bearing is pierced by the upper slitter of the oblique chute and horizontal concrete chute and stripping glue knife group to block and the lower knife of stripping glue knife group is connected;The connector feed system crimps system for the connector and transmits connector, and the stripping cable transmission system shells cable Connector crimping system is sent after crust to be crimped.
- A kind of 2. novel high-precision cable automatically peeling head press-connection machine according to claim 1, it is characterised in that:The connection Device feed system includes being arranged on the connector material axis support at the top of the main body, and the connector material axis branch support, which is equipped with, to be connected Connect device material axis, the connector material axis support below the connector material axis is equipped with outwardly extending feeding plate and supports, described suitable Flitch support is equipped with feeding plate, and the feeding plate is arranged on the main body back side and extends to above connector crimping system.
- A kind of 3. novel high-precision cable automatically peeling head press-connection machine according to claim 1 or 2, it is characterised in that:It is described Connector crimping system includes full-automatic rear feed device and device for discharging and compression bonding apparatus,The device for discharging includes die body, and the die body is equipped with the first slideway, driving sliding block, institute are equipped with first slideway State driving sliding block and be equipped with upper edge bearing, the upper edge bearing is equipped with the second slideway, and the rebasing portion of upper slitter is connected by the first spring The protrusion among rear guide back is connect, is inserted into second slideway at the top of the rear stock guide, is set below the upper edge bearing The second bottom plate having is equipped with lower edge bearing, and strands are between the lower edge bearing and rear stock guide;The compression bonding apparatus includes dynamic model group and quiet module, and the dynamic model group connection driving sliding block, the driving sliding block is by host The power drive unit driving of body, the dynamic model group include encapsulated upper slitter, envelope curve upper slitter and vertical knife, and the quiet module includes encapsulated Knife and cutter under lower knife, envelope curve, the encapsulated upper slitter, envelope curve upper slitter and vertical knife are successively set on upper slitter along connector direction of transfer The front side of pad, knife and cutter are successively set on the front side of lower edge bearing, institute along connector direction of transfer under the encapsulated lower knife, envelope curve State encapsulated upper slitter and face above and below the encapsulated lower knife, the envelope curve upper slitter and face above and below knife under the envelope curve, the vertical knife With face above and below the cutter;Feed device includes the support of bearing after described, and the support of bearing is arranged on outside slideway, and is located at the driving slider top Side away from dynamic model group, the support of bearing are equipped with feeding bearing, and the feeding bearing is threaded through in the through hole of rocking arm, institute Through hole is stated as two sections, two intersegmental angles are less than 180 degree more than 90 degree, are cut with scissors at the top of the rocking arm by cam board shaft and lobe plate Connect, side of the rocking arm away from the support of bearing is equipped with logical plate, and logical plate is equipped with second spring, and second spring is away from logical plate One end connection feeding finger end, the front end of feeding finger is arranged on the guide that two left and right being arranged in parallel stock guides are formed In groove, two or so stock guides are arranged on die body bottom plate, where the quiet module upper surface of deflector chute face and vertical quiet module Plane.
- A kind of 4. novel high-precision cable automatically peeling head press-connection machine according to claim 1, it is characterised in that:The sliding block Rear is equipped with micrometer, and the micrometer is fixed on the second cylinder by micrometer stand.
- A kind of 5. novel high-precision cable automatically peeling head press-connection machine according to claim 1, it is characterised in that:The wire stripping The stripping glue take-up housing of the front end outer side of knife group be equipped with stripping glue length adjustment block, it is described stripping glue length adjustment block with screw with it is described Adjustable connection.
- A kind of 6. novel high-precision cable automatically peeling head press-connection machine according to claim 3, it is characterised in that:The rocking arm Bottom is equipped with feeding finger bracket, is hinged in the middle part of the feeding finger on feeding finger bracket;The feeding finger bracket bottom Portion is equipped with opening, and the feeding finger is hinged in the opening.
- A kind of 7. novel high-precision cable automatically peeling head press-connection machine according to claim 3, it is characterised in that:Two left sides Feeding bottom plate, the quiet module upper surface of deflector chute face are equipped between right stock guide and die body bottom plate;The guide groove with it is described Guide pad is equipped between quiet module, guide pad is equipped with guide through hole, the through hole connection guide groove and quiet module.
- A kind of 8. novel high-precision cable automatically peeling head press-connection machine according to claim 1, it is characterised in that:The host PLC control system is equipped with vivo, and the PLC control system crimps connector feed system, stripping cable transmission system and connector System is controlled.
- A kind of 9. novel high-precision cable automatically peeling head press-connection machine according to claim 3, it is characterised in that:The driving Connected by connecting rod between the power drive unit of sliding block and the main body, connected on the outside of the power drive unit of the main body Be connected to compression leg cable being pressed onto on quiet module.
- A kind of 10. novel high-precision cable automatically peeling head press-connection machine according to claim 1, it is characterised in that:The stripping The upper slitter lower surface of glue knife group and lower knife upper surface are equipped with v-notch, and catch, institute are equipped with the outside of the lower doubling knife upper surface State catch and be equipped with v-notch.
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CN201711463939.1A CN107959209B (en) | 2017-12-28 | 2017-12-28 | Automatic head crimping machine that shells of high accuracy cable |
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CN201711463939.1A CN107959209B (en) | 2017-12-28 | 2017-12-28 | Automatic head crimping machine that shells of high accuracy cable |
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CN107959209A true CN107959209A (en) | 2018-04-24 |
CN107959209B CN107959209B (en) | 2023-11-14 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112217082A (en) * | 2020-08-21 | 2021-01-12 | 南京中车浦镇城轨车辆有限责任公司 | Railway vehicle wire harness manufacturing platform |
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DE102010023786A1 (en) * | 2010-04-30 | 2011-11-03 | Glw Gmbh | Hand tool i.e. electrically operated skinning and crimping hand tool, for removing cables and for crimping of cores of wires from removed cables, has head movable around linear axis or transverse to linear axis |
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