CN112210835A - Fine down feather production process and device - Google Patents
Fine down feather production process and device Download PDFInfo
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- CN112210835A CN112210835A CN202011005351.3A CN202011005351A CN112210835A CN 112210835 A CN112210835 A CN 112210835A CN 202011005351 A CN202011005351 A CN 202011005351A CN 112210835 A CN112210835 A CN 112210835A
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- down feather
- air suction
- screening
- fine
- cylinder
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B3/00—Mechanical removal of impurities from animal fibres
- D01B3/04—Machines or apparatus for washing or scouring loose wool fibres
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
- B07B1/24—Revolving drums with fixed or moving interior agitators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/08—Separating solids from solids by subjecting their mixture to gas currents while the mixtures are supported by sieves, screens, or like mechanical elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B3/00—Mechanical removal of impurities from animal fibres
- D01B3/04—Machines or apparatus for washing or scouring loose wool fibres
- D01B3/10—Details of machines or apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
Abstract
The invention belongs to the technical field of down feather production, in particular to a fine down feather production process and a device, aiming at the problems that the sterilization operation for down feather production is inconvenient, the efficiency is low, and the efficiency is low because the down feather filaments and immature small down feather flowers are mainly screened and removed by a manual sorting means, the following scheme is proposed, and the fine down feather production process comprises the following process steps: s1: washing down feather with water; s2: dehydrating and air-drying the down feather; s3: sterilizing by using an electric field; s4: screening down; s5: filling down feather and sewing, adding a detergent and a fishy smell removing agent into the cleaning solution in S1 to clean the down feather, dehydrating the down feather by using a dehydrator in S2, and drying the down feather by using a dryer. The down feather sterilizing machine is convenient to operate, can effectively sterilize down feather, can avoid manually screening and removing down feather filaments and immature small down feather flowers, and improves efficiency.
Description
Technical Field
The invention relates to the technical field of down feather production, in particular to a fine down feather production process and device.
Background
The raw materials for processing the down mainly come from feather down of ducks and geese, have the remarkable characteristics of light weight, softness, good air permeability and cold resistance and the like, are the best fillers for manufacturing cold-proof products, and are always well loved by people. The down feather products in the market at present mostly have a down feather content of 70-90%, are mainly produced by a down feather washing process, and are difficult to completely remove down feather filaments such as neck down filaments, feather flakes, down feather filaments and immature small down feathers in a sorting process, so that the filling power of the down feather is reduced, the down feather products are easy to run, the heat preservation effect is not ideal, the added value of the products is not high, and the economic benefit is poor.
At present, the down production sterilization operation is inconvenient, the efficiency is low, and the down filaments and immature small down flowers are mainly screened and removed by a manual sorting means, so the efficiency is low.
Disclosure of Invention
The invention aims to solve the defects that the existing down production sterilization operation is inconvenient, the efficiency is low, and the efficiency is low because the down silk and immature small down flowers are mainly screened and removed by a manual sorting means, and provides a fine down production process and a device.
In order to achieve the purpose, the invention adopts the following technical scheme:
a production process of fine down feather comprises the following process steps:
s1: washing down feather with water;
s2: dehydrating and air-drying the down feather;
s3: sterilizing by using an electric field;
s4: screening down;
s5: filling down and sewing.
Preferably, in the step S1, a detergent and a deodorization agent are added to the cleaning solution to clean the down feather.
Preferably, in the step S2, the down feather is dehydrated by a dehydrator, and then dried by a dryer, wherein the drying temperature is 35 to 45 ℃ and the drying time is 30 to 40 min.
Preferably, S3 uses transport mechanism to convey the eiderdown, places two plate electrodes in transport mechanism' S both sides, and two plate electrodes are positive for one, and one is the negative pole, with two plate electrode switch on, disinfect through the electric field, transport mechanism includes the transfer roller, including a motor, an end cap, a controller, and a cover plate, the conveyer belt, drive both sides transfer roller through the motor and rotate, convey the eiderdown through the conveyer belt, can disinfect at the in-process of conveying eiderdown, and transfer rate can be controlled, the electric field is disinfected and can not destroy the appearance and the essential structure of eiderdown, and the efficiency of disinfecting is high.
Preferably, in S4, the down feather is screened by using a screening device, and the down feather filaments and the small down feather flowers can be separated and collected.
Preferably, the fine down feather production device comprises a screening device, the screening device comprises a screening cylinder, one side of the screening cylinder is fixedly connected with a fixing box, a power structure is arranged in the fixing box, the power structure is connected with a metal pipe, the metal pipe is rotatably connected with the screening cylinder, one end of the metal pipe extends into the screening cylinder and is fixedly provided with a metal net, the metal pipe is rotatably connected with a fixing rod, one end of the fixing rod extends into the metal net and is fixedly provided with a plurality of mixing plates, the fixing rod is movably connected with the metal net, the other end of the fixing rod is fixedly arranged with the inner wall of the fixing box, the bottom of the screening cylinder is communicated with a collecting box, the bottom of the collecting box is provided with a discharge hole, a baffle cover is rotatably connected in the discharge hole, one side of the collecting box is provided with an air suction structure, the air suction structure is in transmission connection with the metal, metal mesh and jam plate activity swivelling joint, the outside fixed mounting of jam plate has the closing plate, and the top fixed mounting of closing plate has the welding piece, the top fixedly connected with hydraulic push rod of a screen cylinder, hydraulic push rod's output shaft and welding piece fixed mounting, the sieving mechanism is the above-mentioned sieving mechanism who proposes.
Preferably, power structure includes motor, drive gear and driven gear, and motor fixed connection is on one side inner wall of fixed box, and the output shaft fixed mounting of drive gear and motor, the driven gear cover is established in the outside of tubular metal resonator, and drive gear meshes with driven gear mutually.
Preferably, the structure of breathing in includes a section of thick bamboo of breathing in, the pole of breathing in, the fan and the filter screen of breathing in, and a section of thick bamboo of breathing in is fixed to be communicated in one side of collecting the box, and the pole of breathing in rotates to be installed in a section of thick bamboo of breathing in, and the fan of breathing in and pole fixed mounting, filter screen setting are in the port position of a section of thick bamboo of breathing in, and the fixed cover in the outside of pole of breathing in is equipped with little sprocket, and the fixed cover in the outside of tubular metal resonator is equipped with.
Preferably, two supporting blocks are symmetrically and fixedly installed on the outer side of the sealing plate, two supporting round rods are symmetrically and fixedly installed on the outer side of the screening cylinder, and the two supporting blocks are respectively slidably installed on the outer sides of the two supporting round rods.
Preferably, the ring channel has been seted up to the inboard of jam plate, and one side fixed mounting of metal mesh has the annular piece, the inner wall sliding connection of annular piece and ring channel, and the border of annular piece is embedded to have a plurality of balls, a plurality of balls all with the inner wall sliding connection of ring channel.
Compared with the prior art, the invention has the advantages that:
(1) the electric field sterilization of the scheme can not damage the appearance and the basic structure of the down feather, the sterilization efficiency is high, the sterilization can be carried out in the down feather conveying process, and the conveying speed can be controlled;
(2) the metal pipe is driven to rotate by the motor through the driving gear and the driven gear, the metal pipe drives the metal net to rotate, meanwhile, the fixed rod and the metal net move relatively, the fixed rod drives the plurality of mixing plates to stir the down feather, the screening effect can be improved, and the down feather filaments and the small down feather flowers are separated from the metal net and enter the screening cylinder under the action of centrifugal force and stirring;
(3) meanwhile, the metal pipe drives the air suction rod to rotate through the large chain wheel, the chain and the small chain wheel, the air suction rod drives the air suction fan to rotate at a high speed, the air suction fan enables negative pressure generated in the air suction cylinder to suck air, the fine hair and the small fine hair inside the screening cylinder can be sucked into the collecting box, the arranged filtering net can block the fine hair and the small fine hair, and the fine hair and the small fine hair are convenient to collect.
The down feather sterilizing machine is convenient to operate, can effectively sterilize down feather, can avoid manually screening and removing down feather filaments and immature small down feather flowers, and improves efficiency.
Drawings
FIG. 1 is a flow chart of a process for producing fine down according to the present invention;
FIG. 2 is a schematic structural diagram of a screening device in the fine down feather production process and device according to the present invention;
FIG. 3 is a side view of the structure of FIG. 2;
FIG. 4 is a schematic view of part A of FIG. 2;
fig. 5 is a schematic structural diagram of part B in fig. 2.
In the figure: 1. a screening cylinder; 2. a metal tube; 3. a metal mesh; 4. fixing the rod; 5. a mixing plate; 6. a fixing box; 7. a motor; 8. a drive gear; 9. a driven gear; 10. a large sprocket; 11. a chain; 12. a small sprocket; 13. a suction rod; 14. a collection box; 15. a discharge hole; 16. a blocking cover; 17. a filter screen; 18. an air suction cylinder; 19. an air suction fan; 20. a blocking plate; 21. a sealing plate; 22. welding the blocks; 23. a hydraulic push rod; 24. an annular groove; 25. a ring block; 26. a ball bearing; 27. a support round bar; 28. and (7) a supporting block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-5, a fine down feather production process comprises the following process steps:
s1: washing down feather with water;
s2: dehydrating and air-drying the down feather;
s3: sterilizing by using an electric field;
s4: screening down;
s5: filling down and sewing.
In this embodiment, in S1, a detergent and a deodorant are added to the cleaning solution to clean the down.
In this embodiment, in S2, a dehydrator is used to dehydrate the down feather, and then a dryer is used to dry the down feather, wherein the drying temperature is 35-45 ℃ and the drying time is 30-40 min.
In this embodiment, S3 uses transport mechanism to convey the eiderdown, places two plate electrodes in transport mechanism' S both sides, and two plate electrodes are positive one, and one is the negative pole, with two plate electrode switch on, disinfects through the electric field, and transport mechanism includes transfer roller, motor, conveyer belt, drives both sides transfer roller through the motor and rotates, conveys the eiderdown through the conveyer belt.
In this embodiment, in S4, the down feather is screened by the screening device, so that the down feather filaments and the small down feather are separated and collected.
In the embodiment, the fine down feather production device comprises a screening device, the screening device comprises a screening cylinder 1, one side of the screening cylinder 1 is fixedly connected with a fixing box 6, a power structure is arranged in the fixing box 6, the power structure is connected with a metal pipe 2, the metal pipe 2 is rotatably connected with the screening cylinder 1, one end of the metal pipe 2 extends into the screening cylinder 1 and is fixedly provided with a metal net 3, the metal pipe 2 is rotatably connected with a fixing rod 4, one end of the fixing rod 4 extends into the metal net 3 and is fixedly provided with a plurality of mixing plates 5, the fixing rod 4 is movably connected with the metal net 3, the other end of the fixing rod 4 is fixedly arranged with the inner wall of the fixing box 6, the bottom of the screening cylinder 1 is communicated with a collecting box 14, the bottom of the collecting box 14 is provided with a discharge hole 15, the discharge hole 15 is rotatably connected with a baffle cover 16, one side of the collecting box 14 is provided with a, one side of a screen cylinder 1 is the opening, swing joint has jam plate 20 in the opening, 3 and the 20 swing joint of jam plate of metal mesh, and the outside fixed mounting of jam plate 20 has closing plate 21, and the top fixed mounting of closing plate 21 has welding block 22, and the top fixed connection of a screen cylinder 1 has hydraulic push rod 23, hydraulic push rod 23's output shaft and welding block 22 fixed mounting, and the sieving mechanism is the above-mentioned sieving mechanism who proposes.
In this embodiment, power structure includes motor 7, drive gear 8 and driven gear 9, and motor 7 fixed connection is on one side inner wall of fixed box 6, drive gear 8 and motor 7's output shaft fixed mounting, and driven gear 9 cover is established in the outside of tubular metal resonator 2, and drive gear 8 meshes with driven gear 9 mutually.
In this embodiment, the air suction structure includes an air suction tube 18, an air suction rod 13, an air suction fan 19 and a filter screen 17, the air suction tube 18 is fixedly communicated with one side of the collection box 14, the air suction rod 13 is rotatably installed in the air suction tube 18, the air suction fan 19 is fixedly installed with the air suction rod 13, the filter screen 17 is arranged at the port position of the air suction tube 18, a small chain wheel 12 is fixedly sleeved on the outer side of the air suction rod 13, a large chain wheel 10 is fixedly sleeved on the outer side of the metal tube 2, and the same chain 11 is meshed with the outer sides of the large chain wheel 10 and the.
In this embodiment, two supporting blocks 28 are symmetrically and fixedly mounted on the outer side of the sealing plate 21, two supporting round rods 27 are symmetrically and fixedly mounted on the outer side of the screening drum 1, and the two supporting blocks 28 are respectively and slidably mounted on the outer sides of the two supporting round rods 27.
In this embodiment, the annular groove 24 is opened on the inner side of the blocking plate 20, the annular block 25 is fixedly installed on one side of the metal mesh 3, the annular block 25 is connected with the inner wall of the annular groove 24 in a sliding manner, the plurality of balls 26 are embedded in the edge of the annular block 25, and the plurality of balls 26 are connected with the inner wall of the annular groove 24 in a sliding manner.
Example two
Referring to fig. 1-5, a fine down feather production process comprises the following process steps:
s1: washing down feather with water;
s2: dehydrating and air-drying the down feather;
s3: sterilizing by using an electric field;
s4: screening down;
s5: filling down and sewing.
In this embodiment, the detergent and the fishy smell removing agent are added to the cleaning solution in S1, so that the down feather can be cleaned, and the cleaning effect can be improved by manually stirring the down feather during cleaning.
In this embodiment, in S2, a dehydrator is used to dehydrate the down feather, and then a dryer is used to dry the down feather, wherein the drying temperature is 35-45 ℃ and the drying time is 30-40 min.
In this embodiment, S3 uses transport mechanism to convey the eiderdown, places two plate electrodes in transport mechanism' S both sides, and two plate electrodes are positive one, and one is the negative pole, with two plate electrode switch on, disinfects through the electric field, and transport mechanism includes transfer roller, motor, conveyer belt, drives both sides transfer roller through the motor and rotates, conveys the eiderdown through the conveyer belt.
In this embodiment, in S4, the down feather is screened by the screening device, so that the down feather filaments and the small down feather are separated and collected.
In the embodiment, the fine down feather production device comprises a screening device, the screening device comprises a screening cylinder 1, one side of the screening cylinder 1 is fixedly connected with a fixing box 6, a power structure is arranged in the fixing box 6, the power structure is connected with a metal pipe 2, the metal pipe 2 is rotatably connected with the screening cylinder 1, one end of the metal pipe 2 extends into the screening cylinder 1 and is fixedly provided with a metal net 3, the metal pipe 2 is rotatably connected with a fixing rod 4, one end of the fixing rod 4 extends into the metal net 3 and is fixedly provided with a plurality of mixing plates 5, the fixing rod 4 is movably connected with the metal net 3, the other end of the fixing rod 4 is fixedly arranged with the inner wall of the fixing box 6, the bottom of the screening cylinder 1 is communicated with a collecting box 14, the bottom of the collecting box 14 is provided with a discharge hole 15, the discharge hole 15 is rotatably connected with a baffle cover 16, one side of the collecting box 14 is provided with a, one side of a screen cylinder 1 is the opening, swing joint has jam plate 20 in the opening, 3 and the 20 swing joint of jam plate of metal mesh, and the outside fixed mounting of jam plate 20 has closing plate 21, and the top fixed mounting of closing plate 21 has welding block 22, and the top fixed connection of a screen cylinder 1 has hydraulic push rod 23, hydraulic push rod 23's output shaft and welding block 22 fixed mounting, and the sieving mechanism is the above-mentioned sieving mechanism who proposes.
In this embodiment, power structure includes motor 7, drive gear 8 and driven gear 9, and motor 7 fixed connection is on one side inner wall of fixed box 6, drive gear 8 and motor 7's output shaft fixed mounting, and driven gear 9 cover is established in the outside of tubular metal resonator 2, and drive gear 8 meshes with driven gear 9 mutually.
In this embodiment, the air suction structure includes an air suction tube 18, an air suction rod 13, an air suction fan 19 and a filter screen 17, the air suction tube 18 is fixedly communicated with one side of the collection box 14, the air suction rod 13 is rotatably installed in the air suction tube 18, the air suction fan 19 is fixedly installed with the air suction rod 13, the filter screen 17 is arranged at the port of the air suction tube 18, the filter screen 17 is arranged to block lint and small lint, a small chain wheel 12 is fixedly sleeved on the outer side of the air suction rod 13, a large chain wheel 10 is fixedly sleeved on the outer side of the metal tube 2, and the same chain 11 is meshed with the outer sides of the large chain wheel 10 and the small chain.
In this embodiment, two supporting blocks 28 are symmetrically and fixedly mounted on the outer side of the sealing plate 21, two supporting round rods 27 are symmetrically and fixedly mounted on the outer side of the sieving cylinder 1, the two supporting blocks 28 are respectively slidably mounted on the outer sides of the two supporting round rods 27, and the supporting round rods 27 slide on the supporting blocks 28, so that the sealing plate 21 can be supported.
In this embodiment, the annular groove 24 has been seted up to the inboard of jam plate 20, one side fixed mounting of metal mesh 3 has annular piece 25, annular piece 25 and the inner wall sliding connection of annular groove 24, the border of annular piece 25 is embedded to have a plurality of balls 26, a plurality of balls 26 all with the inner wall sliding connection of annular groove 24, annular piece 25 slides in annular groove 24 and can play the supporting role to metal mesh 3, balls 26 can reduce the frictional force of annular piece 25 in annular groove 24.
In this embodiment, the welding block 22 and the sealing plate 21 are pushed by the hydraulic push rod 23 to leave the screening cylinder 1, the sealing plate 21 drives the blocking plate 20 to leave the screening cylinder 1, the blocking plate 20 is separated from the metal mesh 3, down feather is stuffed into the metal mesh 3, the hydraulic push rod 23 is reversely started, so that the blocking plate 20 enters the screening cylinder 1, the annular block 25 enters the annular groove 24 to support the metal mesh 3, the motor 7 is started, the motor 7 drives the metal pipe 2 to rotate through the driving gear 8 and the driven gear 9, the metal pipe 2 drives the metal mesh 3 to rotate, the fixing rod 4 and the metal mesh 3 move relatively, the fixing rod 4 drives the mixing plates 5 to stir, the screening effect can be improved, under the actions of centrifugal force and stirring, down feather filaments and small down feather particles are separated from the metal mesh 3 to enter the screening cylinder 1, and meanwhile, the metal pipe 2 passes through the large chain wheel 10, Chain 11 and little sprocket 12 drive the pole 13 that breathes in and rotate, the pole 13 that breathes in drives the fan 19 that breathes in and rotates at a high speed of breathing in, the fan 19 that breathes in makes and produces the negative pressure in the section of thick bamboo 18 of breathing in, can inhale the collection box 14 with the inside fine hair of section of thick bamboo 1 and little fine hair, the filter screen 17 of setting can block fine hair and little fine hair, accomplish the screening back, stop motor 7, open jam plate 20, can take out the inside surplus eiderdown of metal mesh 3, can take out the fine hair and the little fine hair of collecting in the collection box 14 simultaneously, can use separately.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A production process of fine down feather is characterized by comprising the following process steps:
s1: washing down feather with water;
s2: dehydrating and air-drying the down feather;
s3: sterilizing by using an electric field;
s4: screening down;
s5: filling down and sewing.
2. The process of claim 1, wherein the cleaning of the down feather is carried out by adding detergent and deodorant into the cleaning solution in S1.
3. The fine down feather production process of claim 1, wherein in the step S2, the down feather is dehydrated by a dehydrator, and then dried by a dryer, wherein the drying temperature is 35-45 ℃ and the drying time is 30-40 min.
4. The fine down feather production process as claimed in claim 1, wherein said S3 is carried out by using a carrying mechanism, two electrode plates are placed on both sides of the carrying mechanism, one being positive and the other being negative, and the two electrode plates are connected to a power supply to sterilize by an electric field.
5. The process of claim 1, wherein the down feather is screened in the step S4 by a screening device, and the down feather filaments and small down feather are separated and collected.
6. The fine down feather production device comprises a screening device and is characterized in that the screening device comprises a screening cylinder (1), a fixing box (6) is fixedly connected to one side of the screening cylinder (1), a power structure is arranged in the fixing box (6), a metal pipe (2) is connected to the power structure, the metal pipe (2) is rotatably connected with the screening cylinder (1), one end of the metal pipe (2) extends into the screening cylinder (1) and is fixedly provided with a metal net (3), a fixing rod (4) is rotatably connected with the metal pipe (2), one end of the fixing rod (4) extends into the metal net (3) and is fixedly provided with a plurality of mixing plates (5), the fixing rod (4) is movably connected with the metal net (3), the other end of the fixing rod (4) is fixedly arranged with the inner wall of the fixing box (6), a collecting box (14) is communicated with the bottom of the screening cylinder (1), discharge opening (15) have been seted up to the bottom of collecting box (14), discharge opening (15) internal rotation is connected with fender lid (16), one side of collecting box (14) is provided with the structure of breathing in, the structure of breathing in is connected with tubular metal resonator (2) transmission, one side of screening cylinder (1) is the opening, swing joint has jam plate (20) in the opening, metal mesh (3) and jam plate (20) swing joint, the outside fixed mounting of jam plate (20) has closing plate (21), the top fixed mounting of closing plate (21) has welded block (22), the top fixed connection of screening cylinder (1) has hydraulic push rod (23), the output shaft and the welded block (22) fixed mounting of hydraulic push rod (23), the sieving mechanism that provides in claim 5.
7. A fine down feather production device according to claim 6, wherein the power structure comprises a motor (7), a driving gear (8) and a driven gear (9), the motor (7) is fixedly connected to the inner wall of one side of the fixing box (6), the driving gear (8) is fixedly installed with the output shaft of the motor (7), the driven gear (9) is sleeved on the outer side of the metal pipe (2), and the driving gear (8) is meshed with the driven gear (9).
8. The fine down feather production process and device as claimed in claim 6, wherein the air suction structure comprises an air suction cylinder (18), an air suction rod (13), an air suction fan (19) and a filter screen (17), the air suction cylinder (18) is fixedly communicated with one side of the collection box (14), the air suction rod (13) is rotatably installed in the air suction cylinder (18), the air suction fan (19) and the air suction rod (13) are fixedly installed, the filter screen (17) is arranged at the port position of the air suction cylinder (18), a small chain wheel (12) is fixedly sleeved on the outer side of the air suction rod (13), a large chain wheel (10) is fixedly sleeved on the outer side of the metal tube (2), and the same chain (11) is meshed on the outer sides of the large chain wheel (10) and the small chain wheel (12).
9. A fine down production device according to claim 6, wherein two supporting blocks (28) are symmetrically and fixedly installed on the outer side of the sealing plate (21), two supporting round rods (27) are symmetrically and fixedly installed on the outer side of the screening drum (1), and the two supporting blocks (28) are respectively and slidably installed on the outer sides of the two supporting round rods (27).
10. A fine down production device according to claim 1, wherein the inner side of the blocking plate (20) is provided with an annular groove (24), one side of the metal net (3) is fixedly provided with an annular block (25), the annular block (25) is connected with the inner wall of the annular groove (24) in a sliding manner, the edge of the annular block (25) is embedded with a plurality of balls (26), and the balls (26) are connected with the inner wall of the annular groove (24) in a sliding manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011005351.3A CN112210835A (en) | 2020-09-23 | 2020-09-23 | Fine down feather production process and device |
Applications Claiming Priority (1)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113981549A (en) * | 2021-09-13 | 2022-01-28 | 河南省鹏达羽绒制品有限公司 | Energy-saving fine down feather production device |
| CN115045011A (en) * | 2022-07-13 | 2022-09-13 | 高梵(浙江)信息技术有限公司 | Down deep processing divides fine hair device with big fine hair |
| CN115090529A (en) * | 2022-06-30 | 2022-09-23 | 安徽古麒绒材股份有限公司 | Down feather multi-stage screening device and using method thereof |
| CN115198380A (en) * | 2022-07-15 | 2022-10-18 | 安徽古麒绒材股份有限公司 | Water-repellent and oil-stain-resistant down feather processing equipment and method |
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| CN108149330A (en) * | 2018-01-09 | 2018-06-12 | 何丹丹 | A kind of processing method of advanced natural feather |
| CN109911837A (en) * | 2019-04-08 | 2019-06-21 | 宁波博洋家纺集团有限公司 | One kind keeps warm fluffy eiderdown quilt and its preparation process |
| CN209406842U (en) * | 2018-11-02 | 2019-09-20 | 沭阳光远羽绒制品厂 | A kind of first screen device of natural feather |
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| CN104594054A (en) * | 2014-12-30 | 2015-05-06 | 广东轻工职业技术学院 | Deodorization sterilization method for down feather via microwave cooperated with nano titanium oxide |
| CN108149330A (en) * | 2018-01-09 | 2018-06-12 | 何丹丹 | A kind of processing method of advanced natural feather |
| CN209406842U (en) * | 2018-11-02 | 2019-09-20 | 沭阳光远羽绒制品厂 | A kind of first screen device of natural feather |
| CN109911837A (en) * | 2019-04-08 | 2019-06-21 | 宁波博洋家纺集团有限公司 | One kind keeps warm fluffy eiderdown quilt and its preparation process |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113981549A (en) * | 2021-09-13 | 2022-01-28 | 河南省鹏达羽绒制品有限公司 | Energy-saving fine down feather production device |
| CN113981549B (en) * | 2021-09-13 | 2022-10-21 | 河南省鹏达羽绒制品有限公司 | Energy-saving fine down feather production device |
| CN115090529A (en) * | 2022-06-30 | 2022-09-23 | 安徽古麒绒材股份有限公司 | Down feather multi-stage screening device and using method thereof |
| CN115090529B (en) * | 2022-06-30 | 2023-08-08 | 安徽古麒绒材股份有限公司 | Down feather multistage screening device and use method |
| CN115045011A (en) * | 2022-07-13 | 2022-09-13 | 高梵(浙江)信息技术有限公司 | Down deep processing divides fine hair device with big fine hair |
| CN115198380A (en) * | 2022-07-15 | 2022-10-18 | 安徽古麒绒材股份有限公司 | Water-repellent and oil-stain-resistant down feather processing equipment and method |
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Application publication date: 20210112 |