CN112209591A

CN112209591A - Intelligent industrial sludge treatment device and method

Info

Publication number: CN112209591A
Application number: CN202011187754.4A
Authority: CN
Inventors: 王高峰
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-10-29
Filing date: 2020-10-29
Publication date: 2021-01-12

Abstract

The invention discloses an intelligent industrial sludge treatment device and method, which comprises a sludge refrigerator, wherein a sludge box is arranged in the sludge refrigerator, a stirring mechanism is fixedly arranged at the top of the sludge refrigerator, a discharge hole is formed in the bottom of the sludge refrigerator, a cavity is formed in the sludge refrigerator, a stop mechanism is fixedly arranged in the cavity, a blanking hopper is fixedly arranged at the bottom of the sludge box, and the top of the blanking hopper is communicated with the inside of the sludge box. According to the intelligent industrial sludge treatment device, the sludge refrigerator, the sludge box, the stirring mechanism, the servo motor, the rotary rod, the stirring wheel, the discharge port, the cavity, the material blocking mechanism, the threaded hole, the threaded rod, the rotary handle, the sealing block, the blanking hopper, the spiral propeller, the supporting rod, the hinge seat and the circular through hole are matched for use, the problem that the existing device cannot be rapidly frozen is solved, and the intelligent industrial sludge treatment device has the advantage of rapid freezing.

Description

Intelligent industrial sludge treatment device and method

Technical Field

The invention belongs to the technical field of sludge treatment, and particularly relates to an intelligent industrial sludge treatment device and method.

Background

The sludge treatment refers to the processing processes of reduction, stabilization and harmlessness such as concentration, conditioning, dehydration, stabilization, drying or incineration and the like of the sludge. The sludge is pretreated in the early stage by adopting a freezing method, the structure of colloid can be damaged after the sludge is frozen, the binding force of the sludge and water is reduced, and the dehydration speed can be greatly improved.

Present sludge refrigerating machine, in order to satisfy the market demand, generally all use these aspects to optimize toward how better freezing and how better person of facilitating the use, often neglected freezing and resources are saved that can be quick, present sludge refrigerating machine is when normal freezing, often all directly place the sludge box in the inside of sludge refrigerating machine, and take out the sludge box after freezing the completion and change the new sludge box and carry out next round of freezing, because of a large amount of mud are piled up to the inside of sludge box, such freezing often needs very long time, and very resource-wasting, therefore the problem that prior art exists is: the quick freezing can not be realized, and the resource is wasted.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides an intelligent industrial sludge treatment device and method, which have the advantage of quick freezing and solve the problems that the existing device cannot quickly freeze and wastes resources.

The intelligent industrial sludge treatment device comprises a sludge refrigerator, wherein a sludge box is arranged in the sludge refrigerator, refrigerating plates are arranged on the periphery of the sludge box, a stirring mechanism is fixedly arranged at the top of the sludge refrigerator, a discharge hole is formed in the bottom of the sludge refrigerator, a cavity is formed in the sludge refrigerator, a material blocking mechanism is fixedly arranged in the cavity, a blanking hopper is fixedly arranged at the bottom of the sludge box, the top of the blanking hopper is communicated with the inside of the sludge box, and the bottom of the blanking hopper is matched with the inside of the discharge hole for use.

Preferably, the stirring mechanism comprises a servo motor, the bottom of the servo motor is fixedly connected with the top of the sludge refrigerator, the output end of the servo motor is fixedly connected with a rotating rod, the bottom of the rotating rod penetrates through the sludge refrigerator and extends into the sludge refrigerator, the bottom of the rotating rod is fixedly connected with a stirring wheel, the stirring wheel is located in the sludge tank, a plurality of stirring blades are arranged on the stirring wheel, and the stirring blades at the bottom are attached to the inner surface of the blanking hopper.

Preferably, the material blocking mechanism comprises a threaded hole, the threaded hole is formed in the left side of the sludge refrigerator, the right side of the threaded hole is communicated with the inside of the cavity, a threaded rod is connected to the inner thread of the threaded hole in a threaded manner, a rotating handle is fixedly mounted on the left side of the threaded rod, a sealing block is rotatably connected to the right side of the threaded rod, and the right side of the sealing block is matched with the inside of the discharge hole.

In the present invention, it is preferable that a screw propeller is fixedly attached to a left side of the sludge freezer, and a right side of the screw propeller is communicated with an inside of the sludge freezer.

Preferably, the left side and the right side of the bottom of the servo motor are both fixedly provided with support rods, and the bottoms of the two support rods are both fixedly connected with the top of the sludge freezer.

Preferably, the left side of the sealing block is fixedly provided with a hinged seat, and the left side of the hinged seat is movably connected with the right side of the threaded rod.

Preferably, the top of the sludge freezer is provided with a circular through hole, the bottom of the circular through hole is communicated with the inside of the sludge freezer, and the inner wall of the circular through hole is matched with the outer surface of the rotating rod.

Preferably, a sealing gasket is fixedly installed inside the circular through hole, and the inside of the sealing gasket is rotatably connected with the outer surface of the rotating rod.

Compared with the prior art, the invention has the following beneficial effects:

1. compared with the prior art that the sludge box is placed inside the sludge refrigerator for freezing, the sludge box can be directly contacted with sludge to accelerate freezing through the refrigerating plate on the sludge box, and the problem that the sludge box cannot be rapidly frozen in the prior art is solved.

2. According to the invention, the servo motor is used as a power source of the whole stirring mechanism, and because force can be transmitted, the stirring wheel is driven to rotate by the rotating rod while the servo motor rotates, so that the sludge in the sludge box can be stirred, the sludge at the center and the periphery of the sludge box is prevented from being frozen at different speeds, the whole freezing time can be effectively reduced, the quick freezing effect is realized, the stirring effect is better due to the fact that the stirring blades are attached to the inner surface of the blanking hopper, and the freezing effect is improved.

3. According to the invention, the threaded rod is driven to rotate by manually rotating the rotating handle, so that the sealing block can be pushed to move through the threaded hole, and the sealing block is matched with the discharge hole for use, thereby realizing the sealing of the discharge hole and ensuring the freezing effect.

4. According to the invention, the spiral propeller is arranged, and the right side of the spiral propeller is communicated with the inside of the sludge refrigerator, so that sludge can be automatically added into the sludge box, the feeding effect is better, and compared with the prior art, the sludge box is required to be arranged once to enter the inside of the sludge refrigerator every time the sludge box is frozen once, so that the time and labor are saved.

5. According to the invention, the supporting rod is arranged, so that the servo motor can be better fixed, the stirring mechanism is ensured to work stably, and meanwhile, the freezing effect is better.

6. According to the invention, the hinged seat is arranged, so that a good limiting force can be applied to the threaded rod while the normal rotation of the threaded rod is not influenced, and the blanking effect is better.

7. According to the sludge refrigerator, the circular through hole is formed, so that the servo motor can be arranged outside the sludge refrigerator, and the refrigeration effect is prevented from being influenced by heat generated by the operation of the servo motor.

8. According to the invention, the sealing gasket is arranged, so that the inside of the sludge refrigerator can be sealed, and the refrigerating effect is better.

Drawings

FIG. 1 is a schematic diagram of a structure provided by an embodiment of the present invention;

FIG. 2 is a schematic diagram of a sludge freezer according to an embodiment of the present invention being turned on;

FIG. 3 is a perspective view of the combination of a sludge box and a blanking hopper provided by the embodiment of the invention;

fig. 4 is a detailed view of a stock stop provided in the embodiment of the invention;

FIG. 5 is a sectional view of the inside of a sludge box according to an embodiment of the present invention;

fig. 6 is an enlarged view of a portion a of fig. 1 according to an embodiment of the present invention.

In the figure: 1. a sludge freezer; 2. a sludge tank; 3. a stirring mechanism; 301. a servo motor; 302. rotating the rod; 303. a stirring wheel; 4. a discharge port; 5. a cavity; 6. a stock stop mechanism; 601. a threaded hole; 602. a threaded rod; 603. rotating the handle; 604. a sealing block; 7. a blanking hopper; 8. a screw propeller; 9. a support bar; 10. a hinged seat; 11. and a circular through hole.

Detailed Description

In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings.

The structure of the present invention will be described in detail below with reference to the accompanying drawings.

As shown in fig. 1 to 6, an intelligent industrial sludge treatment device and method provided by the embodiment of the invention include a sludge freezer 1, a sludge box 2 is arranged inside the sludge freezer 1, refrigerating plates are arranged around the sludge box 2, a stirring mechanism 3 is fixedly mounted at the top of the sludge freezer 1, a discharge hole 4 is formed at the bottom of the sludge freezer 1, a cavity 5 is formed inside the sludge freezer 1, a material blocking mechanism 6 is fixedly mounted inside the cavity 5, a blanking hopper 7 is fixedly mounted at the bottom of the sludge box 2, the top of the blanking hopper 7 is communicated with the inside of the sludge box 2, and the bottom of the blanking hopper 7 is matched with the inside of the discharge hole 4 for use. It should be noted that the sludge freezer is provided with other known refrigeration means besides the refrigeration plate provided on the sludge removal tank 2, and the details are not repeated herein.

Referring to fig. 2, the stirring mechanism 3 includes a servo motor 301, the bottom of the servo motor 301 is fixedly connected with the top of the sludge freezer 1, the output end of the servo motor 301 is fixedly connected with a rotary rod 302, the bottom of the rotary rod 302 runs through the sludge freezer 1 and extends to the inside of the sludge freezer 1, the bottom of the rotary rod 302 is fixedly connected with a stirring wheel 303, the stirring wheel 303 is located inside the sludge box 2, a plurality of stirring blades are arranged on the stirring wheel 303, and the stirring blades at the bottom are attached to the inner surface of the blanking hopper 7.

Adopt above-mentioned scheme: through setting up servo motor 301 as whole rabbling mechanism 3's power supply, because of power can transmit, it is rotatory to drive stirring wheel 303 through rotary rod 302 in servo motor 301 is rotatory, just so can realize stirring the inside mud of sludge box 2, avoid lieing in sludge box center different with outlying mud refrigeration speed, can effectively reduce holistic freezing time to realize quick refrigerated effect.

Referring to fig. 4, the material blocking mechanism 6 comprises a threaded hole 601, the threaded hole 601 is opened on the left side of the sludge refrigerating machine 1, the right side of the threaded hole 601 is communicated with the inside of the cavity 5, a threaded rod 602 is connected to the internal thread of the threaded hole 601, a rotating handle 603 is fixedly mounted on the left side of the threaded rod 602, a sealing block 604 is rotatably connected to the right side of the threaded rod 602, and the right side of the sealing block 604 is matched with the inside of the discharge hole 4 for use.

Adopt above-mentioned scheme: rotatory twist grip 603 through the manpower drives threaded rod 602 rotatory, just so can promote sealed piece 604 through screw hole 601 and remove, sealed piece 604 uses with the cooperation of discharge gate 4 to realize the sealed of discharge gate 4, guarantee freezing effect, after freezing is accomplished simultaneously, when needing to unload, only need counter-rotating twist grip 603 can unload fast, need not manually to take out the mud after freezing from the sludge freezer, the operation is convenient.

Referring to fig. 1 and 2, a screw propeller 8 is fixedly installed on the left side of the sludge freezer 1, and the right side of the screw propeller 8 communicates with the inside of the sludge freezer 1.

Adopt above-mentioned scheme: through setting up screw propulsion machine 8, screw propulsion machine 8's right side communicates each other with the inside of mud refrigerator 1 simultaneously, just so can realize adding the inside of mud case 2 automatically, makes reinforced effect better, compares every freezing once of prior art, need adorn the inside that mud case 2 got into mud refrigerator 1, labour saving and time saving.

Referring to fig. 1, 2 and 6, support rods 9 are fixedly mounted on the left side and the right side of the bottom of the servo motor 301, and the bottoms of the two support rods 9 are fixedly connected with the top of the sludge freezer 1.

Adopt above-mentioned scheme: through setting up bracing piece 9, just so can fix servo motor 301 better, guarantee that rabbling mechanism 3 steady operation, refrigerated effect is also better simultaneously.

Referring to fig. 4, the left side of the sealing block 604 is fixedly installed with the hinge base 10, and the left side of the hinge base 10 is movably connected with the right side of the threaded rod 602.

Adopt above-mentioned scheme: through setting up articulated seat 10, can realize giving threaded rod 602 the power of a fine restriction when not influencing threaded rod 602 normal rotation like this, make the effect of unloading better.

Referring to fig. 6, a circular through hole 11 is formed at the top of the sludge freezer 1, the bottom of the circular through hole 11 is communicated with the inside of the sludge freezer 1, and the inner wall of the circular through hole 11 is matched with the outer surface of the rotating rod 302.

Adopt above-mentioned scheme: through setting up circular through-hole 11, just so can make servo motor install in the mud refrigerator outside, avoid the heat that servo motor operation produced to influence freezing effect.

Referring to fig. 6, a sealing gasket is fixedly installed inside the circular through hole 11, and the inside of the sealing gasket is rotatably connected with the outer surface of the rotating rod 302.

Adopt above-mentioned scheme: by arranging the sealing gasket, the sealing inside the sludge freezer 1 can be realized, and the freezing effect is better.

The working principle of the invention is as follows:

when in use, firstly, the screw propeller 8 is arranged, and simultaneously, the right side of the screw propeller 8 is communicated with the inside of the sludge refrigerator 1, so that sludge can be directly added into the sludge box 2, the feeding effect is better, meanwhile, the phenomenon that the sludge box 2 is required to be arranged once for freezing can be well avoided, the sludge box 2 is required to be arranged into the sludge refrigerator 1, time and labor are saved, the stirring wheel 303 is driven to rotate by the rotary rod 302 while the servo motor 301 rotates, meanwhile, the servo motor 301 is better fixed by arranging the support rod 9, so that the sludge in the sludge box 2 can be stirred, the sludge in the sludge box 2 is uniformly mixed, the heat transfer is accelerated, the quick freezing effect is realized, finally, the threaded rod 602 is driven to rotate by the manual rotating handle 603, and the sealing block 604 can be pushed to be matched with the discharge port 4 through the threaded hole 601 for use, thereby realize the sealed of discharge gate 4, after freezing the completion simultaneously, when needing to unload, only need the contra-rotation twist grip 603 can unload fast, simultaneously through setting up articulated seat 10, just so can realize giving the power of a fine restriction of threaded rod 602 when not influencing threaded rod 602 normal rotation, make the effect of unloading better.

In summary, the following steps: this intelligence industrial sludge treatment device, through setting up mud refrigerator 1, sludge box 2, rabbling mechanism 3, servo motor 301, rotary rod 302, stirring wheel 303, discharge gate 4, cavity 5, stock stop 6, screw hole 601, threaded rod 602, twist grip 603, sealed piece 604, blanking fill 7, screw propulsion machine 8, bracing piece 9, articulated seat 10 and circular through-hole 11's cooperation is used, the problem that prior art can not quick freezing has been solved, resources are saved, and it is more convenient to operate.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an intelligent industrial sludge treatment device, includes sludge refrigerating machine (1), its characterized in that: the inside of mud refrigerator (1) is provided with sludge box (2), and sludge box (2) sets up the refrigeration board all around, the top fixed mounting of mud refrigerator (1) has rabbling mechanism (3), discharge gate (4) have been seted up to the bottom of mud refrigerator (1), cavity (5) have been seted up to the inside of mud refrigerator (1), the inside fixed mounting of cavity (5) has stock stop (6), the bottom fixed mounting of sludge box (2) has blanking fill (7), the top of blanking fill (7) and the inside of sludge box (2) communicate each other, the bottom of blanking fill (7) is used with the inside cooperation of discharge gate (4).

2. The intelligent industrial sludge treatment plant of claim 1, wherein: rabbling mechanism (3) are including servo motor (301), the bottom of servo motor (301) and the top fixed connection of mud refrigerator (1), the output fixedly connected with rotary rod (302) of servo motor (301), the inside that mud refrigerator (1) and extend to mud refrigerator (1) is run through to the bottom of rotary rod (302), the bottom fixedly connected with stirring wheel (303) of rotary rod (302), stirring wheel (303) are located the inside of sludge box (2), are equipped with a plurality of stirring leaves on stirring wheel (303), the stirring leaf and the laminating of blanking fill (7) internal surface of bottom.

3. An intelligent industrial sludge treatment plant as claimed in claim 2, wherein: stock stop (6) are including screw hole (601), the left side in mud refrigerator (1) is seted up in screw hole (601), the right side of screw hole (601) and the inside intercommunication each other of cavity (5), the internal thread of screw hole (601) is connected with threaded rod (602), the left side fixed mounting of threaded rod (602) has twist grip (603), the right side of threaded rod (602) is rotated and is connected with sealed piece (604), the right side of sealed piece (604) is used with the inside cooperation of discharge gate (4).

4. An intelligent industrial sludge treatment plant as claimed in claim 3, wherein: the left side fixed mounting of mud refrigerator (1) has screw propulsion machine (8), the inside intercommunication of the right side of screw propulsion machine (8) and mud refrigerator (1).

5. The intelligent industrial sludge treatment plant of claim 4, wherein: the equal fixed mounting in left and right both sides of servo motor (301) bottom has bracing piece (9), the bottom of two bracing pieces (9) all with the top fixed connection of mud refrigerator (1).

6. An intelligent industrial sludge treatment plant as claimed in claim 3, wherein: the left side fixed mounting of sealed piece (604) has articulated seat (10), the left side of articulated seat (10) and the right side swing joint of threaded rod (602).

7. The intelligent industrial sludge treatment plant of claim 6, wherein: circular through-hole (11) have been seted up at the top of mud refrigerator (1), the inside intercommunication each other of the bottom of circular through-hole (11) and mud refrigerator (1), the inner wall of circular through-hole (11) and the surface cooperation of rotary rod (302) are used.

8. An intelligent industrial sludge treatment plant as claimed in claim 7, wherein: the inside fixed mounting of circular through-hole (11) has sealed the pad, and the inside of sealed pad rotates with the surface of rotary rod (302) to be connected.