CN112205448B - Dicing machine for processing flower pig frozen meat and processing technology thereof - Google Patents

Dicing machine for processing flower pig frozen meat and processing technology thereof Download PDF

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Publication number
CN112205448B
CN112205448B CN202011018667.6A CN202011018667A CN112205448B CN 112205448 B CN112205448 B CN 112205448B CN 202011018667 A CN202011018667 A CN 202011018667A CN 112205448 B CN112205448 B CN 112205448B
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dicing
meat
tooth
frozen
box
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CN112205448A (en
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李志强
曾勇波
贺兴龙
李述初
王慧明
谭良溪
余龙
陈方志
喻晓丹
张四阳
陈心怡
喻金娥
杨仕柳
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Hunan Liushahe Pig Ecological Animal Husbandry Co ltd
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Hunan Liushahe Pig Ecological Animal Husbandry Co ltd
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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C17/00Other devices for processing meat or bones
    • A22C17/0006Cutting or shaping meat
    • A22C17/002Producing portions of meat with predetermined characteristics, e.g. weight or particular dimensions

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
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  • Food Science & Technology (AREA)
  • Processing Of Meat And Fish (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention relates to the technical field of food machinery, and discloses a dicing machine for processing frozen pork of anthony pigs and a processing technology thereof. Through conveyor setting, make frozen meat carry out the side direction and press from both sides tightly, offset gravity, and prevent that frozen pork from sliding, carry on spacingly to it, rock during preventing the cutting, cause the rupture of slicing knife, increase the security of slicing knife when improving the cutting efficiency of slicing knife, simultaneously because special-shaped case communicates with each other with the external world, can make and continuously add frozen meat and carry out the dicing to it, make equipment continuously move, reduce and turn-off and restart the number of times, improve dicing efficiency.

Description

Dicing machine for processing flower pig frozen meat and processing technology thereof
Technical Field
The invention relates to the technical field of food machinery, in particular to a dicing machine for processing frozen pork of anthony pig and a processing technology thereof.
Background
In order to facilitate storage and use, frozen pork is cut into diced meat, and a dicing machine is currently used for dicing the frozen pork, and the working principle is as follows: the method comprises the steps of putting bone-free frozen meat which is not completely thawed into a fixed cavity, applying a pushing force to the frozen meat by a pushing rod at the rear part of the frozen meat to enable the frozen meat to pass through a cross cutting net consisting of two groups of cutting lines to be cut into long strips, and then cutting the long strips into cubes or cuboids by a rotary transverse cutting knife, wherein the cubing machine has some defects in the using process, such as the following,
when the frozen meat is pushed to the cutting net for cutting, a large extruding force is needed between the push rod and the cutting net, the pork can be cut by the cutting net to form strips, so that the pork forms a large extruding force on the frozen pork, the frozen pork which is not completely thawed is subjected to the extruding force, fibers are easy to loosen, cells are easy to break, the taste of subsequent processing is influenced, similarly, the cutting net is composed of cutting cords, a part which is in contact with the meat does not have relative fixed points, the cutting net is extruded by the meat, the cutting net is easy to deviate towards two sides, the specification of diced meat is large, the cutting cords are stretched and deformed, the damage of the cutting net is caused, the maintenance cost is increased, in order to place the frozen meat into the fixed cavity, the volume of the frozen meat is generally smaller than the volume of the fixed cavity, the frozen meat is in the fixed cavity, and no relative fixed clamping devices are arranged on the side edges, so that the frozen meat is easy to deform under the condition of the extruding force, Pile up, increase the degree of difficulty of cutting.
Disclosure of Invention
The invention provides a dicing machine for processing the frozen pork of anthony pig and a processing technology thereof, which have the advantages of high dicing speed and good quality and solve the problems in the background technology.
The invention provides the following technical scheme: the utility model provides a colored pig freezing meat processing is with easy food dicer, includes chassis, section chamber and motor, the section chamber is located directly over the chassis and the symmetry sets up, the middle part activity of chassis has cup jointed central transmission shaft, the last fixed gear that has cup jointed of central transmission shaft, central transmission shaft's bottom and motor fixed connection, on the chassis and with central transmission shaft on the gear be located even movable mounting on same horizontal plane have a drive gear group, drive gear group and the epaxial gear engagement of central transmission, central transmission shaft is last and the top activity that is located drive gear group has cup jointed the movable plate, the bottom surface fixed mounting ring gear of movable plate, ring gear and drive gear group meshing, the section chamber cup joints with central transmission shaft activity, the inside fixed mounting that just is located the section chamber on the central transmission shaft has the section sword, three square mouth has evenly been seted up at the top in section chamber, the top of the slicing cavity is fixedly provided with a conveying device, the left side of the underframe is fixedly provided with a dicing box, a conveying belt is movably arranged inside the dicing box, a dicing platform is movably arranged inside the dicing box and on the left side of the conveying belt, a first transmission device is movably arranged in the dicing box and below the dicing platform, the left side of the bottom surface of the dicing platform is movably connected with the first transmission device through a connecting rod, a dicing device is fixedly arranged in the dicing box and right above the dicing platform, a transmission device II is movably arranged in the dicing box and above the dicing device, the center of the upper surface of the dicing device is movably connected with the transmission device II through a connecting rod, a guide plate is fixedly connected to the left side of the inside of the bottom frame and located above the moving disc, and a pressing device is movably mounted on the upper surface of the conveying device.
Preferably, the conveying device comprises a special-shaped box, pressing devices are uniformly and movably mounted in the special-shaped box, six pressing devices are uniformly distributed in a group in the vertical direction, and the number of the pressing devices is three;
the pressing device comprises a movable rod, the movable rod is movably sleeved with the special-shaped box, the left end of the movable rod is movably sleeved with the angled toothed roller, the right end of the movable rod is fixedly connected with a spring, and the right end of the spring is fixedly connected with the special-shaped box.
Preferably, the dicing device comprises a fixing plate, the fixing plate is fixedly connected with the inner wall of the dicing box, the fixing plate is movably clamped with a fixing frame, a cross-shaped blade net is fixedly connected to the fixing frame, and the cross-shaped blade net is movably clamped with the fixing plate.
Preferably, the first transmission device comprises a first full gear and a first driving gear, the first full gear is movably connected with the first driving gear, the diameter ratio of the first full gear is 1:2, and the first driving gear occupies a half of a semicircle and has the same number of teeth as the first full gear;
the second transmission device comprises a second full gear and a second driving gear, the second full gear is movably connected with the second driving gear, the diameter ratio of the first full gear is 3:5, teeth on the first driving gear occupy three-quarter semicircle, and the number of teeth is the same as that of upper teeth of the second full gear.
Preferably, the inclined plane of the slicing knife forms an included angle of 15 degrees with the horizontal plane.
Preferably, the pressing device comprises a linear motor and a pressing rod, the top end of the pressing rod is fixedly connected with a movable block of the linear motor, the bottom of the pressing rod is a square block with a right trapezoid cross section, and the pressing rod is driven by the linear motor.
The invention has the following beneficial effects:
1. through conveyor setting, make frozen meat carry out the side direction and press from both sides tightly, offset gravity, and prevent that frozen pork from sliding, carry on spacingly to it, rock during preventing the cutting, cause the rupture of slicing knife, increase the security of slicing knife when improving the cutting efficiency of slicing knife, simultaneously because special-shaped case communicates with each other with the external world, can make and continuously add frozen meat and carry out the dicing to it, make equipment continuously move, reduce and turn-off and restart the number of times, improve dicing efficiency.
2. Through slicing knife and setting of dicing device, make and slice the back to freezing meat, carry out the dicing again, the thickness of meat when reducing the dicing device dicing on the one hand, guarantee the smooth and easy of cross blade net dicing, and prevent the fracture of cross blade net, improve the security of cross blade net, on the other hand, reduce the extrusion to freezing meat piece, prevent that freezing meat structure from being destroyed, influence the taste, improve the quality after freezing meat dicing, and simultaneously, utilize cross blade net to the cutting of freezing meat piece, the shape that cross blade net produced diminishes, the meat diced comparatively regular that the event was cut, the quality is higher.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a schematic top view of a conveyor assembly according to the present invention;
FIG. 3 is a schematic view taken from A-A in FIG. 2 according to the present invention;
FIG. 4 is a schematic bottom view of a slicing chamber of the present invention;
FIG. 5 is a schematic side view of a dicing apparatus according to the present invention;
FIG. 6 is a schematic top view of a structural chassis of the present invention;
FIG. 7 is a schematic structural diagram at B-B of FIG. 1 according to the present invention.
In the figure: 1. a chassis; 2. a central drive shaft; 3. a drive gear set; 4. a movable tray; 5. a slicing cavity; 6. a conveying device; 61. a special-shaped box; 62. a pressing device; 621. a movable rod; 622. an angle-toothed roller; 623. a spring; 7. a slicing knife; 8. a square opening; 9. dicing box; 10. a conveyor belt; 11. a dicing platform; 12. a first transmission device; 121. a first full gear; 122. a driving tooth I; 13. a dicing device; 131. a fixing plate; 132. a fixed mount; 133. a cross-blade web; 14. a second transmission device; 141. a second full tooth; 142. a second driving tooth; 15. a guide plate; 16. a pressing device; 161. a linear motor; 162. a lower pressure rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, a dicing machine for processing frozen pork of anthony pig comprises an underframe 1, a dicing cavity 5 and a motor, wherein the dicing cavity 5 is symmetrically arranged above the underframe 1, a central transmission shaft 2 is movably sleeved in the middle of the underframe 1, a gear is fixedly sleeved on the central transmission shaft 2, the bottom end of the central transmission shaft 2 is fixedly connected with the motor, a transmission gear set 3 is uniformly and movably installed on the underframe 1 and on the same horizontal plane with the gear on the central transmission shaft 2, the transmission gear set 3 is engaged with the gear on the central transmission shaft 2, a movable disc 4 is movably sleeved on the central transmission shaft 2 and above the transmission gear set 3, a gear ring is fixedly installed on the bottom surface of the movable disc 4, the gear ring is engaged with the transmission gear set 3, the dicing cavity 5 is movably sleeved with the central transmission shaft 2, a dicing blade 7 is fixedly installed on the central transmission shaft 2 and inside the dicing cavity 5, the top of the slicing cavity 5 is uniformly provided with three square openings 8, the top of the slicing cavity 5 is fixedly provided with a conveying device 6, the left side of the chassis 1 is fixedly provided with a dicing box 9, the inside of the dicing box 9 is movably provided with a conveying belt 10, the inside of the dicing box 9 and the left side of the conveying belt 10 are movably provided with a dicing platform 11, the inside of the dicing box 9 and the lower part of the dicing platform 11 are movably provided with a transmission device I12, the left side of the bottom surface of the dicing platform 11 is movably connected with the transmission device I12 through a connecting rod, the inside of the dicing box 9 and the right upper part of the dicing platform 11 are fixedly provided with a dicing device 13, the inside of the dicing box 9 and the upper part of the dicing device 13 are movably provided with a transmission device II 14, the center of the upper surface of the dicing device 13 is movably connected with the transmission device II 14 through a connecting rod, the left side of the inside of the chassis 1 and the upper part of the movable plate 4 are fixedly connected with a guide plate 15, the upper surface of the conveying device 6 is movably provided with a pressing device 16.
The conveying device 6 comprises a special-shaped box 61, wherein pressing devices 62 are uniformly and movably mounted in the special-shaped box 61, and six pressing devices 62 are uniformly distributed in a group in the vertical direction and have three groups;
closing device 62 includes movable rod 621, movable rod 621 cup joints with special-shaped case 61 activity, the left end activity of movable rod 621 cup joints cornered fluted roller 622, the right-hand member fixedly connected with spring 623 of movable rod 621, the right-hand member and the special-shaped case 61 fixed connection of spring 623, put into frozen pork, cornered fluted roller 622 contacts with frozen pork under the promotion of spring 623, and under the inner wall effect of special-shaped case 61, press from both sides tightly frozen pork, prevent that frozen pork from gliding under the action of gravity, prevent that frozen pork from sliding simultaneously, it is spacing to it, so that subsequent cutting.
Wherein, dicing device 13 includes fixed plate 131, fixed plate 131 and dicing box 9's inner wall fixed connection, the activity joint has mount 132 on the fixed plate 131, fixedly connected with cross blade net 133 on the mount 132, cross blade net 133 and fixed plate 131 activity joint, after on being transmitted to dicing platform 11 by the slice refrigerated meat, mount 132 carries cross blade net 133 and descends and carries out the dicing to the meat slice, then rise, utilize fixed plate 131 to extrude the meat dices of card between cross blade net 133, prevent that the meat dices card is in cross blade net 133, cause the hindrance to next dicing, clean cross blade net 133 simultaneously.
The first transmission device 12 comprises a first full gear 121 and a first driving gear 122, the first full gear 121 is movably connected with the first driving gear 122, the diameter ratio of the first full gear 121 to the first driving gear 122 is 1:2, and teeth on the first driving gear 122 occupy a half semicircle and have the same number as that of the first full gear 121;
the second transmission device 14 comprises a second full gear 141 and a second driving gear 142, the second full gear 141 is movably connected with the second driving gear 142, the diameter ratio of the first full gear 121 to the diameter ratio of the second full gear 142 to the diameter ratio of the second driving gear 142 to the diameter ratio of the second full gear 142 to the diameter ratio of the first driving gear 122, the first driving gear 122 rotates half a circle counterclockwise to drive the first full gear 121 to rotate a circle, so that the diced meat cut from the dicing platform 11 is unloaded and then returns to its original position, the first driving gear 122 rotates half a circle again, the dicing platform 11 keeps horizontal all the time for dicing the dicing device 13 to reserve enough time for dicing, at the second driving gear 142 rotates a quarter circle, the second driving gear 142 rotates a quarter circle to drive the second driving gear 142 to rotate a circle to drive the cross blade 133 to go up and down once, and finishing dicing.
Wherein, the inclined plane and the horizontal plane of slicing knife 7 are 15 degrees contained angles, when accomplishing the freezing meat cutting for freezing meat cutting part meat piece and freezing meat do not cut the part separation, increase the tension between the two, alleviate the hindrance of follow-up cutting, strengthen slicing knife 7's structural strength simultaneously, prevent slicing knife 7 rupture.
Wherein, the pushing device 16 includes linear electric motor 161 and pushing down bar 162, and the top of pushing down bar 162 and linear electric motor 161's movable block fixed connection, the bottom of pushing down bar 162 is the square piece that the cross-section is right trapezoid, drives pushing down bar 162 through linear electric motor 161 for pushing down bar 162 pushes down the frozen meat step by step along the inner wall of special-shaped case 61, is cut into the slice.
The working principle is as follows: a preparation stage: the pressing device 16 is put down, then the frozen meat is sequentially put into the special-shaped box 61 above the square opening 8, the pressing device 62 is squeezed to the right, the angle tooth rollers 622 press the frozen meat on the inner wall of the special-shaped box 61 by using the elastic pressure of the springs 623 on the movable rods 621, and then the pressing device 16 is supported to be in a vertical state; a slicing stage: the linear motor 161 is started, the lower pressing rod 162 is pushed to descend at a certain distance, the frozen meat is pushed to descend at a certain distance, meanwhile, the central transmission shaft 2 drives the slicing knife 7 to rotate clockwise and cut the frozen meat, then, the cut frozen meat slices fall onto the movable disc 4, meanwhile, the central transmission shaft 2 drives the movable disc 4 to rotate clockwise through the transmission gear set 3, the meat slices are driven to the guide plate 15 and are extruded onto the transmission belt 10 along the guide plate 15, and the transmission belt 10 drives the meat slices to be transmitted onto the dicing platform 11; a dicing stage: the second driving tooth 142 rotates a quarter of a circle, the second driving tooth 142 does not act to convey the meat slices to the dicing platform 11, the second driving tooth 142 rotates a quarter of a circle to drive the second driving tooth 142 to rotate a circle to drive the cross-shaped blade net 133 to lift once, the fixing frame 132 carries the cross-shaped blade net 133 to descend to dice the meat slices, then the meat slices ascend, the meat slices clamped between the cross-shaped blade net 133 are extruded out by the fixing plate 131 to prevent the meat slices from being clamped in the cross-shaped blade net 133 to finish the dicing action, at the moment, the first driving tooth 122 rotates anticlockwise for a half circle to drive the first full tooth 121 to rotate for a circle to incline the dicing platform 11, the diced meat slices cut by the dicing platform 11 are unloaded and reset, the first driving tooth 122 rotates for a half circle again, the dicing platform 11 always keeps a horizontal state to reserve enough time for the dicing device 13 to dice, and when the frozen meat in the box 61 is finished, the operation of S1 is repeated.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. The utility model provides a colored pig freezes meat processing and uses easy food dicer, includes chassis (1), section chamber (5) and motor, section chamber (5) are located chassis (1) directly over and the symmetry sets up its characterized in that: the middle part activity of chassis (1) has cup jointed central transmission shaft (2), fixed cover has connect the gear on central transmission shaft (2), the bottom and the motor fixed connection of central transmission shaft (2), chassis (1) go up and with central transmission shaft (2) go up the even movable mounting of gear on being in same horizontal plane and have drive gear group (3), gear engagement on drive gear group (3) and central transmission shaft (2), the top activity that just is located drive gear group (3) on central transmission shaft (2) has cup jointed removal dish (4), the bottom surface fixed mounting ring gear of removal dish (4), the ring gear meshes with drive gear group (3), section chamber (5) and central transmission shaft (2) activity are cup jointed, the inside fixed mounting that just is located section chamber (5) on central transmission shaft (2) has section sword (7), three square openings (8) are uniformly formed in the top of the slicing cavity (5), a conveying device (6) is fixedly mounted at the top of the slicing cavity (5), a dicing box (9) is fixedly mounted on the left side of the chassis (1), a conveying belt (10) is movably mounted inside the dicing box (9), a dicing platform (11) is movably mounted inside the dicing box (9) and on the left side of the conveying belt (10), a first transmission device (12) is movably mounted inside the dicing box (9) and below the dicing platform (11), a second transmission device (14) is movably mounted inside the dicing box (9) and above the dicing platform (11) and above the first transmission device (13), the center of the upper surface of the dicing device (13) is movably connected with a second transmission device (14) through a connecting rod, a guide plate (15) is fixedly connected to the left side of the inside of the bottom frame (1) and is positioned above the movable disc (4), and a pressing device (16) is movably mounted on the upper surface of the conveying device (6);
the conveying device (6) comprises a special-shaped box (61), wherein pressing devices (62) are uniformly and movably mounted in the special-shaped box (61), six pressing devices (62) are uniformly distributed in a group in the vertical direction, and three groups are provided; the pressing device (62) comprises a movable rod (621), the movable rod (621) is movably sleeved with the special-shaped box (61), the left end of the movable rod (621) is movably sleeved with an angular toothed roller (622), the right end of the movable rod (621) is fixedly connected with a spring (623), and the right end of the spring (623) is fixedly connected with the special-shaped box (61);
the transmission device I (12) comprises a full tooth I (121) and a driving tooth I (122), the full tooth I (121) is movably connected with the driving tooth I (122), the diameter ratio of the full tooth I (121) is 1:2, teeth on the driving tooth I (122) occupy a half semicircle and the number of teeth is the same as that of the full tooth I (121); the second transmission device (14) comprises a second full tooth (141) and a second driving tooth (142), the second full tooth (141) is movably connected with the second driving tooth (142), the diameter ratio of the first full tooth (121) to the second full tooth is 3:4, teeth on the first driving tooth (122) occupy three-quarter semicircle, the number of the teeth is the same as that of upper teeth of the second full tooth (141), and an inclined plane of the slicing knife (7) forms a 15-degree included angle with a horizontal plane.
2. The dicer for processing the frozen pork of anthony pig as claimed in claim 1, wherein: dicing device (13) are including fixed plate (131), the inner wall fixed connection of fixed plate (131) and dicing case (9), movable joint has mount (132) on fixed plate (131), fixedly connected with cross blade net (133) on mount (132), cross blade net (133) and fixed plate (131) activity joint.
3. The dicer for processing the frozen pork of anthony pig as claimed in claim 1, wherein: the pressing device (16) comprises a linear motor (161) and a pressing rod (162), the top end of the pressing rod (162) is fixedly connected with a movable block of the linear motor (161), the bottom of the pressing rod (162) is a square block with a right trapezoid cross section, and the pressing rod (162) is driven by the linear motor (161).
4. The dicing machine processing process for processing the frozen pork of the anthony pig according to any one of claims 1 to 3, which comprises the following steps:
s1: the pressing device (16) is placed down, then the frozen meat is sequentially placed into the special-shaped box (61) above the square opening (8), the pressing device (62) is squeezed to the right, the angle tooth rollers (622) are enabled to press the frozen meat on the inner wall of the special-shaped box (61) by utilizing the elastic pressure of the spring (623) on the movable rod (621), and then the pressing device (16) is supported to be in a vertical state;
s2: the method comprises the following steps that a linear motor (161) is started, a lower pressing rod (162) is pushed to descend at a certain distance, frozen meat is pushed to descend at a certain distance, meanwhile, a central transmission shaft (2) drives a slicing knife (7) to rotate clockwise, frozen meat is cut, then, the cut frozen meat slices fall onto a movable disc (4), meanwhile, the central transmission shaft (2) drives the movable disc (4) to rotate clockwise through a transmission gear set (3), meat slices are driven to a guide plate (15), the meat slices are extruded onto a transmission belt (10) along the guide plate (15), and the transmission belt (10) drives the meat slices to be transmitted onto a dicing platform (11);
s3: the second driving tooth (142) rotates for a quarter turn, the second driving tooth (142) does not act to convey the meat slices to the dicing platform (11), then the second driving tooth (142) rotates for a quarter turn to drive the second driving tooth (142) to rotate for a turn to drive the cross-shaped blade net (133) to lift once, the fixing frame (132) carries the cross-shaped blade net (133) to descend to dice the meat slices, then the meat slices ascend, the meat slices clamped between the cross-shaped blade net (133) are extruded out by the fixing plate (131) to prevent the meat slices from being clamped in the cross-shaped blade net (133) to finish the dicing action, at the moment, the first driving tooth (122) rotates for a half turn anticlockwise to drive the first full tooth (121) to rotate for a turn to incline the dicing platform (11), the diced meat slices cut on the dicing platform (11) are unloaded and then reset, the first driving tooth (122) keeps the dicing platform (11) in a horizontal state all the time within the half turn again, reserving enough time for dicing of the dicing device (13);
s4; when the meat is frozen in the shaping box (61) and is finished, the operation of S1 is repeated.
CN202011018667.6A 2020-09-24 2020-09-24 Dicing machine for processing flower pig frozen meat and processing technology thereof Active CN112205448B (en)

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CN117243249A (en) * 2023-11-16 2023-12-19 安丘鼎润食品有限公司 Meat pretreatment circulation thawing apparatus

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CN108656195A (en) * 2018-05-14 2018-10-16 安徽省东升食品有限公司 A kind of beef slicing device that security performance is high
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CN210017659U (en) * 2019-05-30 2020-02-07 福建合口味食品工业有限公司 Meat dicer
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