CN112184527B - Regional waste multi-process cooperative resource harmless treatment big data management platform - Google Patents
Regional waste multi-process cooperative resource harmless treatment big data management platform Download PDFInfo
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Abstract
The invention discloses a regional waste multi-process cooperative resource harmless treatment big data management platform, which comprises a regional management platform, a factory level management platform and a cooperative treatment process module, wherein the regional management platform is used for managing the regional waste multi-process cooperative resource harmless treatment big data; the regional management platform performs process module selection configuration and guidance construction of a treatment center combined by different process modules according to the types, the amounts, the transportation distance and the byproduct consumption data of the organic wastes through the data interaction of the functional departments; the regional management platform intelligently distributes and receives material supply of the system according to the operation data of the factory-level management platform; the factory level management platform is responsible for intelligent operation of the treatment center; the process module processes the organic waste according to the control instructions of the regional management platform and the plant-level management platform, and uploads the operation data to the regional management platform and the plant-level management platform. The invention effectively integrates the regional organic garbage disposal capability, comprehensively plans, uniformly and intelligently manages and controls the operation process, and realizes the multi-process cooperative recycling harmless treatment of the organic wastes.
Description
Technical Field
The invention relates to an Internet of things management platform, in particular to a regional waste multi-process collaborative resource harmless treatment big data management platform.
Background
The regional organic waste is various, and comprises crop straws, livestock and poultry manure, putrescible waste, agricultural product processing residues, vegetable and fruit tails, dead animals, slaughter waste, river sludge, sanitation organic waste and the like in the agricultural rural area, restaurant waste, kitchen waste, fruit and vegetable waste, town sludge, garden waste and the like in the municipal urban management area, forestry waste and the like in the forestry area, wood processing residues, bamboo product processing residues and the like in the industrial area, fine freezing products and the like in the customs area, expired food and the like in the market supervision area.
At present, industries in which all organic wastes are located are complicated, supervision functional departments are different, supervision standards are different, data platforms are different in requirements, recommended processes are different, and therefore an organic waste disposal system is disordered to treat, and management lines of a disposal center are complicated. Regional organic garbage treatment, wherein each service unit is dispersed, and an operation main body is dispersed, so that the dispersed treatment unit cannot realize the maximum benefit recycling harmless target, and the dispersed treatment unit stays in a reduction stage to a large extent; the dispersion treatment unit repeatedly invests modules such as waste water, waste gas, solid waste, hazardous waste and the like under the unified environmental protection supervision standard; the treatment scale of the decentralized processing unit is smaller due to the fact that different supervision departments are involved, the treatment capacity is weaker, the operation professional skill of the environment-friendly auxiliary module is insufficient, and the risk of unqualified environment-friendly standard emission exists. The regional organic garbage treatment business units are dispersed, and the process of each treatment business unit is identical under the condition of homogenizing raw materials; the cooperative process treatment under the raw material diversified framework cannot be realized, so that energy waste in the production process is caused, and the disposal cost is greatly increased. The regional organic garbage treatment business units are dispersed and have different sizes, so that the resource utilization of mass production byproducts is difficult; part of the production byproducts are used as the base materials of the next process, and the adverse conditions of long-distance transportation and the like are also faced.
Disclosure of Invention
The invention aims to: the invention aims to solve the defects of the prior art, provides a large data management platform for multi-process collaborative recycling harmless treatment of regional organic wastes, and solves the problems of chaotic management, repeated investment, weak treatment capacity and high cost.
The technical scheme is as follows: the invention discloses a large data management platform for regional waste multi-process cooperative recycling harmless treatment, which comprises 1 regional management platform, 1 factory-level management platform and cooperative treatment process modules, wherein each treatment center combined by different process modules is configured with 1 factory-level management platform in a regional scope; the area management platform sequentially comprises a field inspection monitoring layer, a data processing center layer, an Internet of things management platform layer and a user and service layer from bottom to top; the on-site monitoring layer collects operation data of the process module, the data processing center layer processes the data collected by statistics, the Internet of things management platform layer performs external communication and data interaction, and the user and service layer supervise and evaluate the exchanged data; the regional management platform carries out process module selection configuration and guides construction of treatment centers combined by different process modules according to the types, the quantity, the transportation distance and byproduct consumption data of the organic wastes in the region through data interaction of different functional departments in the region; the regional management platform intelligently allocates and receives material supply of the system according to the operation data of the factory-level management platform of each treatment center; the factory-level management platform sequentially comprises a control layer, an interface layer, a data layer, a platform layer, a service layer and a distribution layer; the control layer controls the operation of each process module, the interface layer supports the parameterization of different forms of communication protocols and different request scenes, the data layer processes different types of data information and builds a relational database and a real-time database, the platform layer supports multi-dimensional application and refines data values, the service layer realizes the fine management and control of each service unit through application suite, and the release layer publishes data in a diversified manner; the factory-level management platform is responsible for handling the intelligent operation in the center; the process module processes the organic waste according to the control instructions of the regional management platform and the plant-level management platform, and uploads the operation data to the regional management platform and the plant-level management platform.
The field monitoring layer of the area management platform comprises a data on-line monitoring device, a data acquisition and transmission device, an equipment running state monitoring device, an equipment protection device and a video monitoring device of each process module in the field; the data processing center layer comprises a business module, equipment, personnel, a region and label data content, map overview, equipment monitoring, equipment control and video monitoring function requirements, and reports factory-level intelligent management system statistical reports; the internet of things management platform layer comprises a safety management module, a configuration management module, a fault alarm module and an operation maintenance module; government departments, enterprises, and operation and maintenance units, and public users supervise and evaluate the organic waste disposal centers in the areas through users and service layers.
The publishing layer of the factory management platform comprises a browser, a client, a mobile terminal and a large screen display; the business layer comprises functions of real-time monitoring, trend analysis, history playback, performance calculation, consumption difference analysis, equipment monitoring, alarm management, index assessment, statistical analysis, comprehensive report form, working condition optimization and performance test; the platform layer comprises a data platform and a model platform, wherein the data platform comprises a calculation engine, a rule engine and a task engine, and the model platform comprises a model library, a rule library and a sample library; the data layer comprises a real-time database and a relational database, and analysis test data, design data, experimental data, logic data and operation data are recorded and analyzed through automatic acquisition, manual entry, secondary calculation and statistical analysis; the interface layer comprises communication management, measuring point management and data recall; the control layer includes a process module control system.
The process module comprises a pretreatment module, a wet anaerobic fermentation module, a dry anaerobic fermentation module, a annihilation/recycling aerobic fermentation module, a pyrolysis gasification module, an animal harmless module, a biological carbon source module, a biological gas comprehensive utilization module, an organic fertilizer module, an intelligent micro-grid module, a sewage treatment module, an exhaust gas treatment module, a solid waste temporary storage module and a hazardous waste temporary storage module; and configuring different process modules according to the characteristics of the organic waste in each factory, automatically calculating the optimal operation data working condition of each process module according to the long-term operation condition of the management platform, and correcting the operation data in real time.
The pretreatment module classifies, breaks, dries, magnetically separates, pulping, stirs and conveys the organic waste according to the types of the raw materials and the collection and transportation system of the organic waste; the pretreated materials are respectively conveyed to the corresponding main process modules continuously or in sequence according to the characteristics through screw conveying, scraper conveying and pumping modes.
The wet anaerobic fermentation module adopts a two-phase anaerobic digestion process, and has methanation and non-methanation functions of organic wastes; the methanation function adopts a strong high-temperature anaerobic fermentation process, anaerobic fermentation is controlled in an acid production stage, and the produced acetic acid is used as a raw material of a biological carbon source module to prepare a biological carbon source; the generated carbon source is used for supplementing the carbon source of the sewage treatment module, and has the industrial export function of the large-scale biological carbon source.
The wet anaerobic fermentation module, the dry anaerobic fermentation module and the pyrolysis gasification module produce the gas, and provide hot water and steam heat energy requirements for related process modules in a clean combustion mode; and the fuel gas generated by the wet anaerobic fermentation module, the dry anaerobic fermentation module and the pyrolysis gasification module is used for realizing the self-supply or internet surfing of electricity of a treatment center through the intelligent micro-grid module in a clean combustion mode.
The biogas residue and biogas slurry produced by the wet anaerobic fermentation module, the biogas residue and biogas slurry produced by the dry anaerobic fermentation module, the byproducts produced by the annihilation/recycling aerobic fermentation module and the meat and bone meal produced by the animal harmless treatment module are used as raw materials and provided for the organic fertilizer production module to prepare the efficient organic fertilizer; the factory management platform analyzes the data and reasonably adjusts the data proportion of the organic fertilizer base.
The charcoal, byproducts and animal grease produced by the pyrolysis gasification module are used as industrial raw materials and base materials for marketing or further high-value preparation and application.
The beneficial effects are that: compared with the prior art, the invention has the remarkable advantages that: the organic garbage disposal capacity in the area is effectively integrated, planning is performed comprehensively, the operation process is managed and controlled uniformly and intelligently, and the organic waste multi-process cooperative recycling harmless treatment is realized.
Drawings
FIG. 1 is a block diagram of a zone management platform according to the present invention;
FIG. 2 is a schematic diagram of a factory level management platform of the present invention;
FIG. 3 is a schematic diagram of a co-processing process of the process module of the present invention.
Detailed Description
The technical scheme of the invention is further described below with reference to the accompanying drawings.
The invention discloses a large data management platform for regional waste multi-process cooperative recycling harmless treatment, which comprises 1 regional management platform, 1 factory-level management platform and cooperative treatment process modules, wherein each treatment center combined by different process modules is configured with 1 factory-level management platform in a regional range.
As can be seen from fig. 1, the area management platform sequentially comprises a field inspection monitoring layer, a data processing center layer, an internet of things management platform layer and a user and service layer from bottom to top; the on-site monitoring layer collects operation data of the process module, the data processing center layer processes the data collected by statistics, the Internet of things management platform layer performs external communication and data interaction, and the user and the service layer monitor and evaluate the exchanged data; the regional management platform carries out process module selection configuration and guides construction of treatment centers combined by different process modules according to the types, the quantity, the transportation distance and byproduct consumption data of the organic wastes in the region through data interaction of different functional departments in the region; and the regional management platform intelligently allocates and receives the material supply of the system according to the operation data of the factory-level management platform of each treatment center.
The field monitoring layer of the area management platform comprises a data on-line monitoring device, a data acquisition and transmission device, an equipment running state monitoring device, an equipment protection device and a video monitoring device of each process module in the field; the data processing center layer comprises a business module, equipment, personnel, a region and label data content, map overview, equipment monitoring, equipment control and video monitoring function requirements, and reports factory-level intelligent management system statistical reports; the internet of things management platform layer comprises a safety management module, a configuration management module, a fault alarm module and an operation maintenance module; government departments, enterprises, and operation and maintenance units, and public users supervise and evaluate the organic waste disposal centers in the areas through users and service layers.
As can be seen from fig. 2, the plant-level management platform sequentially comprises a control layer, an interface layer, a data layer, a platform layer, a service layer and a distribution layer from bottom to top; the control layer controls the operation of each process module, the interface layer supports the parameterization of different forms of communication protocols and different request scenes, the data layer processes different types of data information and builds a relational database and a real-time database, the platform layer supports multi-dimensional application and refines data values, the service layer realizes the fine management and control of each service unit through each application suite, and the release layer publishes data in a diversified manner; the factory level management platform is responsible for handling the intelligent operation in the center.
The publishing layer of the factory management platform comprises a browser, a client, a mobile terminal and a large screen display; the business layer comprises functions of real-time monitoring, trend analysis, history playback, performance calculation, consumption difference analysis, equipment monitoring, alarm management, index assessment, statistical analysis, comprehensive report form, working condition optimization and performance test; the platform layer comprises a data platform and a model platform, wherein the data platform comprises a calculation engine, a rule engine and a task engine, and the model platform comprises a model library, a rule library and a sample library; the data layer comprises a real-time database and a relational database, and analysis test data, design data, experimental data, logic data and operation data are recorded and analyzed through automatic acquisition, manual entry, secondary calculation and statistical analysis; the interface layer comprises communication management, measuring point management and data recall; the control layer includes a process module control system.
The input material basic data of different fields and different business supervision departments can be collected by an upper management platform and a collection and transportation system management platform; if the data is not managed or missing, the factory-level platform of the processing center inputs all the data in the modes of automatic acquisition, manual input, secondary calculation, statistical analysis and the like through means of analysis, assay and the like. Data includes, but is not limited to, video, material properties, weight, elemental analysis, PH, salinity, heavy metals, antibiotic analysis, and the like.
As can be seen from fig. 3, the process modules include a pretreatment module, a wet anaerobic fermentation module, a dry anaerobic fermentation module, a annihilation/recycling aerobic fermentation module, a pyrolysis gasification module, an animal innocent module, a biological carbon source module, a biogas comprehensive utilization module, an organic fertilizer module, an intelligent micro-grid module, a sewage treatment module, an exhaust gas treatment module, a solid waste temporary storage module and a hazardous waste temporary storage module. Each factory is configured with different process modules according to the characteristics of the organic waste.
The pretreatment module classifies, breaks, dries, magnetically separates, pulping, stirs and conveys the organic waste according to the types of the raw materials and the collection and transportation system of the organic waste; the pretreated materials are respectively conveyed to the corresponding main process modules continuously or in sequence according to the characteristics through screw conveying, scraper conveying and pumping modes.
The wet anaerobic fermentation module adopts a two-phase anaerobic digestion process and has the methanation and non-methanation functions of organic wastes; the methanation function adopts a strong high-temperature anaerobic fermentation process, anaerobic fermentation is controlled in an acid production stage, and the produced acetic acid is used as a raw material of a biological carbon source module to prepare a biological carbon source; the generated carbon source is used for supplementing the carbon source of the sewage treatment module, and has the industrial export function of the large-scale biological carbon source.
The wet anaerobic fermentation module, the dry anaerobic fermentation module and the pyrolysis gasification module produce the gas, and provide hot water and steam heat energy requirements for related process modules in a clean combustion mode; and the plant area electricity self-supply or internet surfing is realized through the intelligent micro-grid module in a clean combustion mode by the biomass gas generated by the wet anaerobic fermentation module, the dry anaerobic fermentation module and the pyrolysis gasification module.
And the biogas residue and biogas slurry produced by the wet anaerobic fermentation module, the biogas residue and biogas slurry produced by the dry anaerobic fermentation module, the byproducts produced by the annihilation/recycling aerobic fermentation module and the meat and bone meal produced by the animal harmless treatment module are used as raw materials and provided for the organic fertilizer production module to prepare the efficient organic fertilizer.
The charcoal, byproducts and animal grease produced by the pyrolysis gasification module are used as industrial raw materials and base materials for marketing or further high-value preparation and application.
The sewage generated in the production process of each cooperative process module is sent to a sewage treatment module for treatment, and the sewage can be recycled in factories according to requirements after being treated and can also be incorporated into a sewage pipe network. And the waste gas generated in the production process of each synergistic module is sent to the waste gas treatment module for treatment. And after the solid wastes generated in the production process of each cooperative module are classified, the solid wastes are sent into a solid waste temporary storage module without recycling value and are transported to be treated. And (5) sending dangerous wastes generated in the production process of each cooperative module into a dangerous waste temporary storage module, and delivering the dangerous wastes to qualified enterprises for treatment.
In this embodiment, the working process of the present invention is as follows:
the regional organic wastes are various in variety, the collection and transportation systems belong to different types, the operation data of the management platform and the process flow characteristic data of the processing center are relied on, guidance comments such as optimized operation lines, transportation time and the like are provided for the collection and transportation systems in the region, and the production efficiency of the processing center is improved.
And on the basis of material data in the pretreatment module, respectively sending the materials into corresponding pretreatment equipment according to a homogenization principle, and accurately sending the pretreated materials into the process modules according to the optimal operation data working condition of the main process module. In the long-term operation process of the optimal operation data working condition of each process module, the optimal operation data working condition is automatically calculated through functions of data platform working condition optimizing and the like according to external factor data such as regional material characteristics, season replacement and the like, and the operation data is corrected in real time.
According to the energy source supply management principle, the management platform combines the heat energy demand data of different qualities of steam, hot water and the like with the related process modules, the heat energy consumption demand data of different operation phases of steam, hot water and the like, the heat energy consumption demand data of different seasons of steam, hot water and the like; and the gas production capacity data of the wet anaerobic fermentation module, the dry anaerobic fermentation module, the pyrolysis gasification module gasification section and the like are dynamically optimized, and the capacity data of the intelligent micro-grid module are combined to preferentially ensure that the capacity data of the biogas comprehensive utilization module meets the self-use of a processing center. On the basis, the operation data of the biological carbon source module and the organic fertilizer production module are adjusted.
The management platform reasonably adjusts the data proportion of the organic fertilizer base materials according to the byproduct analysis data of the wet anaerobic fermentation module, the dry anaerobic fermentation module and the animal innocent treatment module and the standardized high-quality organic fertilizer production data, so that the high-efficiency, stable and uniform production capacity of the organic fertilizer production module is ensured.
The materials are uploaded to government intelligent supervision platforms or records of various business supervision departments in real time according to the requirements of various business supervision departments, the dead animals and slaughter wastes in the agricultural rural areas, the fine and unfrozen products in the customs areas, the running data, video monitoring data and the like of the whole process treatment process of special organic wastes such as the market supervision expired foods and the like.
According to the construction requirement of intelligent security supervision, the management platform uploads data such as necessary combustible gas, toxic gas, pressure monitoring, liquid level monitoring and the like in the treatment center, daily safety management data and the like to the government intelligent security supervision platform.
According to the intelligent environmental protection construction requirement, the management platform uploads the emission data of water, gas, solid and the like of the treatment center to the government intelligent environmental protection platform through collection.
Depending on the operation data of the management platform, the influence degree of each main index of the treatment center on the energy consumption is calculated in a timed and quantitative mode, relevant display and analysis are carried out, and the economical efficiency of operation equipment of the treatment center and optimized data guidance are provided. And (3) comprehensively managing the events such as abnormal parameters of equipment, exceeding indexes, starting and stopping of the equipment and the like in operation, and triggering an alarm for the first time.
The processing center data is distributed locally or remotely through a browser, a client, a mobile terminal, a large screen display and the like.
Based on the long-term operation data of the management platform, the system can provide corresponding organic waste analysis reports for users or related functional departments, and provides targeted comments on local cultivation modes, planting modes, garbage classification, catering structures and the like.
Claims (4)
1. The regional waste multi-process cooperative resource harmless treatment big data management platform comprises a regional management platform, a factory level management platform and a cooperative treatment process module, and is characterized in that:
the number of the regional management platforms is 1, and each treatment center combined by different process modules in the regional scope is provided with 1 factory-level management platform;
the area management platform sequentially comprises a field monitoring layer, a data processing center layer, an Internet of things management platform layer and a user and service layer from bottom to top; the on-site monitoring layer collects operation data of the process module, the data processing center layer processes the data collected by statistics, the Internet of things management platform layer performs external communication and data interaction, and the user and service layer supervise and evaluate the exchanged data; the regional management platform carries out process module selection configuration and guides construction of treatment centers combined by different process modules according to the types, the quantity, the transportation distance and byproduct consumption data of the organic wastes in the region through data interaction of different functional departments in the region; the regional management platform intelligently allocates and receives material supply of the system according to the operation data of the factory-level management platform of each treatment center; the data processing center layer comprises data contents of a business module, equipment, personnel, a region and a label, functional requirements of map overview, equipment monitoring, equipment control and video monitoring, and a factory-level intelligent management system statistical report;
the factory-level management platform sequentially comprises a control layer, an interface layer, a data layer, a platform layer, a service layer and a distribution layer from bottom to top; the control layer controls the operation of each process module, the interface layer supports the parameterization of different forms of communication protocols and different request scenes, the data layer processes different types of data information and builds a relational database and a real-time database, the platform layer supports multi-dimensional application and refines data values, the service layer realizes the fine management and control of each service unit through application suite, and the release layer publishes data in a diversified manner; the factory-level management platform is responsible for handling the intelligent operation in the center; the business layer comprises the functions of real-time monitoring, trend analysis, history playback, performance calculation, consumption difference analysis, equipment monitoring, alarm management, index assessment, statistical analysis, comprehensive report form, working condition optimization and performance test; the platform layer comprises a data platform and a model platform, wherein the data platform comprises a calculation engine, a rule engine and a task engine, and the model platform comprises a model library, a rule library and a sample library; the data layer comprises a real-time database and a relational database, and analysis test data, design data, experimental data, logic data and operation data are recorded and analyzed through automatic acquisition, manual entry, secondary calculation and statistical analysis functions; depending on the operation data, the influence degree of each main index of the treatment center on the energy consumption is calculated quantitatively at fixed time, relevant display and analysis are carried out, the economical efficiency and optimized data guidance of operation equipment of the treatment center are provided, the parameter abnormality, index exceeding and equipment start-stop event of the operation equipment are comprehensively managed, and an alarm is triggered timely;
the process module processes the organic waste according to control instructions of the regional management platform and the plant-level management platform, and uploads operation data to the regional management platform and the plant-level management platform; the process module comprises a pretreatment module, a wet anaerobic fermentation module, a dry anaerobic fermentation module, a annihilation/recycling aerobic fermentation module, a pyrolysis gasification module, an animal harmless treatment module, a biological carbon source module, a biological gas comprehensive utilization module, an organic fertilizer production module, an intelligent micro-grid module, a sewage treatment module, an exhaust gas treatment module, a solid waste temporary storage module and a hazardous waste temporary storage module; the optimal operation data working condition of each process module is automatically calculated according to the long-term operation condition of the management platform, and the operation data is corrected in real time;
the pretreatment module classifies, breaks, dries, magnetically separates, pulping, stirs and conveys according to the types of organic waste raw materials and the collection and conveying system; the pretreated materials are respectively conveyed to the corresponding process modules continuously or in sequence according to the characteristics through screw conveying, scraper conveying and pumping modes;
the wet anaerobic fermentation module adopts a two-phase anaerobic digestion process and has the functions of methanation and non-methanation of organic wastes; the methanation function adopts a strong high-temperature anaerobic fermentation process, anaerobic fermentation is controlled in an acid production stage, and the produced acetic acid is used as a raw material of a biological carbon source module to prepare a biological carbon source; the generated carbon source is used for supplementing the carbon source of the sewage treatment module;
the wet anaerobic fermentation module, the dry anaerobic fermentation module and the pyrolysis gasification module produce the fuel gas, and provide hot water and steam heat energy requirements for related process modules in a clean combustion mode; the wet anaerobic fermentation module, the dry anaerobic fermentation module and the pyrolysis gasification module produce the fuel gas, and the treatment center is self-powered or online through the intelligent micro-grid module in a clean combustion mode;
the biogas residue and biogas slurry produced by the wet anaerobic fermentation module, the biogas residue and biogas slurry produced by the dry anaerobic fermentation module, the byproducts produced by the annihilation/recycling aerobic fermentation module and the meat and bone meal produced by the animal harmless treatment module are used as raw materials and provided for the organic fertilizer production module to prepare the efficient organic fertilizer; the factory-level management platform analyzes the data and reasonably adjusts the data proportion of the organic fertilizer base.
2. The regional waste multi-process collaborative resource harmless treatment big data management platform according to claim 1, wherein: the field monitoring layer of the area management platform comprises a data on-line monitoring device, a data acquisition and transmission device, an equipment running state monitoring device, an equipment protection device and a video monitoring device of each process module in the field; the management platform layer of the Internet of things comprises a safety management module, a configuration management module, a fault alarm module and an operation maintenance module; government departments, enterprises, and operation and maintenance units, and public users supervise and evaluate the organic waste disposal centers in the areas through users and service layers.
3. The regional waste multi-process collaborative resource harmless treatment big data management platform according to claim 1, wherein: the publishing layer of the factory-level management platform comprises a browser, a client, a mobile terminal and a large screen display; the interface layer comprises communication management, measuring point management and data recall; the control layer includes a process module control system.
4. The regional waste multi-process collaborative resource harmless treatment big data management platform according to claim 1, wherein: charcoal and byproducts produced by the pyrolysis gasification module and animal grease produced by the animal harmless treatment module are used as industrial raw materials and base materials.
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