CN112182860A - Production line simulation system - Google Patents
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- CN112182860A CN112182860A CN202010979472.1A CN202010979472A CN112182860A CN 112182860 A CN112182860 A CN 112182860A CN 202010979472 A CN202010979472 A CN 202010979472A CN 112182860 A CN112182860 A CN 112182860A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 133
- 238000004088 simulation Methods 0.000 title claims abstract description 52
- 238000010276 construction Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 38
- 230000008569 process Effects 0.000 claims description 37
- 230000009471 action Effects 0.000 claims description 21
- 239000007788 liquid Substances 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 abstract description 27
- 230000000007 visual effect Effects 0.000 abstract description 10
- 238000012544 monitoring process Methods 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 23
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 22
- 229910052763 palladium Inorganic materials 0.000 description 11
- 230000000712 assembly Effects 0.000 description 10
- 238000000429 assembly Methods 0.000 description 10
- 238000005086 pumping Methods 0.000 description 9
- 239000003086 colorant Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000009713 electroplating Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G06F30/20—Design optimisation, verification or simulation
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- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
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Abstract
The invention discloses a production line simulation system, which comprises: the equipment model building module is used for carrying out three-dimensional modeling on the production line equipment according to the component attributes of all components in the production line equipment to form an equipment model; the equipment information acquisition module is used for acquiring the component state information of each component in the production line equipment in real time; and the model operation display module is connected with the equipment model construction module and the equipment information acquisition module and is used for controlling the equipment model to perform 3D display according to the state information of each component so as to simulate the operation of production line equipment. The invention solves the problems that the existing monitoring system can only monitor a limited range through video pictures and the presented two-dimensional plane effect is not beneficial to judging the operation state of each equipment component, realizes that the real-time state of each flow of the production line can be viewed stereoscopically and visually through terminal equipment, the running state of each component in the production line equipment can be clearly known, and the visual management of the production line is convenient.
Description
Technical Field
The embodiment of the invention relates to the technical field of computer simulation, in particular to a production line simulation system.
Background
In the process of operating the equipment in the production line of a factory, the phenomena of unqualified products and damaged equipment components often occur, so that a plurality of production lines are monitored in real time.
The existing monitoring system mainly comprises a camera for collecting a field video picture of a production line and manually monitoring and examining the video picture, the method can only monitor the limited visual range of the production line at a fixed angle, and the two-dimensional plane effect presented by the video picture is not beneficial to judging the operation state of each equipment assembly on the production line and the operation dynamics of each product in each process technology.
Disclosure of Invention
The invention provides a production line simulation system, which can be used for checking the real-time state of each flow of a production line in a three-dimensional and visual manner through terminal equipment.
The embodiment of the invention provides a production line simulation system, which comprises:
the equipment model building module is used for carrying out three-dimensional modeling on the production line equipment according to the component attributes of all components in the production line equipment to form an equipment model;
the equipment information acquisition module is used for acquiring the component state information of each component in the production line equipment in real time;
and the model operation display module is connected with the equipment model construction module and the equipment information acquisition module and is used for controlling the equipment model to perform 3D display according to the state information of each component so as to simulate the operation of production line equipment.
Optionally, the component attribute includes a component type, a component number, and a component three-dimensional coordinate;
correspondingly, the device model building module is specifically configured to:
calling a corresponding component model according to the component type of the component;
determining corresponding component model coordinates of the component in an equipment model space according to the three-dimensional coordinates of the component;
and combining the component models of all the components according to the corresponding component model coordinates to obtain an equipment model.
Optionally, the model operation display module is specifically configured to:
determining a corresponding component model operation action according to the component state information of each component;
and controlling each component to simultaneously perform 3D display according to the corresponding component model operation action so as to simulate the operation of the production line.
Optionally, the assembly model includes a tank cylinder assembly model, a pump assembly model and a crane assembly model, and the tank cylinder assembly model is composed of a temporary storage tank model, a process tank model and/or an upper and lower tank model.
Optionally, the component attribute further includes a component function, and the component function is used for distinguishing the functions of the grooved cylinder component in the production line equipment;
correspondingly, the equipment model building module is also used for filling the process tank model in the tank and cylinder component model with the corresponding liquid color according to the component function.
Optionally, the model operation display module is further configured to fill a corresponding operation state color into the pumping assembly model according to the assembly state information, where the operation state color is used to distinguish the operation state of the pumping assembly in the production line equipment.
Optionally, the model operation display module is further configured to display a crane number and a destination vat number on the crane component model according to the component number and the component state information, where the destination vat number is a component number of a destination vat component to which a crane component in the production line equipment needs to operate.
Optionally, the device information obtaining module is further configured to obtain product information on each component in real time;
correspondingly, the model operation display module is further configured to determine a corresponding product display model according to each product information, and display the corresponding product display model on the equipment model.
Optionally, the model operation display module is further configured to determine whether each component fails according to the state information of each component, and when the component fails, perform an alarm prompt on the device model.
Optionally, the system further includes a display interface determining module, configured to determine a display style of the system interface.
According to the invention, the equipment model building module carries out three-dimensional modeling on the production line equipment according to the component attributes of each component in the production line equipment to form an equipment model; the equipment information acquisition module acquires component state information of each component in the production line equipment in real time; and the model operation display module controls the equipment model to perform 3D display according to the state information of each component so as to simulate the operation of production line equipment. The problem of current monitoring system mainly gather the on-the-spot video picture of production line through the camera, artificially monitor the video picture and investigate, can only use the limited visual range of fixed angle monitoring production line, and the two-dimensional plane effect that the video picture appears is unfavorable for judging the operating condition of each equipment subassembly on the production line and the function developments of each product at each flow technology is solved, the real-time status that can three-dimensionally audio-visually look over each flow of production line through terminal equipment has been realized, and the 3D emulation picture that shows is confirmed according to the subassembly state information of each subassembly in the production line equipment, the running state of each subassembly in the production line equipment can be known clearly, be convenient for carry out visual management to production line equipment.
Drawings
FIG. 1 is a block diagram of a production line simulation system according to an embodiment of the present invention;
FIG. 2 is a diagram of a display effect of a production line simulation system according to an embodiment of the present invention;
FIG. 3a is a diagram illustrating a display effect of a temporary storage tank model in a production line simulation system according to an embodiment of the present invention;
FIG. 3b is a diagram illustrating an effect of displaying a process tank model in a production line simulation system according to an embodiment of the present invention;
fig. 3c is a diagram showing an effect of a loading and unloading trough model in the production line simulation system according to the embodiment of the present invention;
FIG. 3d is a diagram illustrating the effect of a pump module model in a simulation system of a production line according to an embodiment of the present invention;
FIG. 3e is a diagram illustrating an effect of a model of a crane assembly in a simulation system of a production line according to an embodiment of the present invention;
FIG. 4a is a diagram illustrating the display effect of no product with palladium flying on the temporary storage tank model in the production line simulation system according to the embodiment of the present invention;
FIG. 4b is a diagram showing the effect of the model of the crane assembly without the product and with the flying palladium in the production line simulation system according to the embodiment of the present invention;
FIG. 5a is a diagram illustrating a display effect of a product with palladium flying on a temporary storage tank model in a simulation system of a production line according to an embodiment of the present invention;
FIG. 5b is a diagram showing an effect of a product with palladium on a model of a crane assembly in a simulation system of a production line according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be noted that, for convenience of description, only a part of the structures related to the present invention, not all of the structures, are shown in the drawings, and furthermore, embodiments of the present invention and features of the embodiments may be combined with each other without conflict.
Examples
Fig. 1 is a block diagram of a production line simulation system according to an embodiment of the present invention, and as shown in fig. 1, the system may include an equipment model building module 10, an equipment information obtaining module 20, and a model operation display module 30.
The equipment model building module 10 may be configured to perform three-dimensional modeling on production line equipment according to component attributes of components in the production line equipment to form an equipment model.
The production line equipment can be understood as equipment used in the production process of products, and components in the production line equipment can be understood as parts and parts of the production line equipment. The component property may be understood as a property possessed by the component itself, a layout relationship and an action setting in the production line equipment, and the like, and may include, for example, a type, a number, an action, a configuration, a size, a positional relationship in the equipment, and the like of the component. The equipment model can be understood as a three-dimensional model of the production line equipment.
The device information acquiring module 20 may be configured to acquire component status information of each component in the production line device in real time.
The sensing equipment can be respectively deployed on each component of the production line equipment, and when the production line equipment runs, the component state information can be acquired through the sensing equipment on the component. Component state information may be understood as information relating to the operational state of a component, such as whether the component is operating, the magnitude of the operation, and the direction of operation.
The model operation display module 30 may be connected to the device model building module 10 and the device information obtaining module 20, and may be configured to control the device model to perform 3D display according to the state information of each component, so as to simulate the operation of the production line device.
The control equipment model can be understood as three-dimensional display of the production line equipment through 3D display, and the running state of each component in the production line equipment can be synchronously displayed according to the state information of each component. For example, if a component in the production line equipment is running eastward, the model operation display module 30 may control the component model corresponding to the component in the equipment model to run eastward in the equipment model space by reading the component state information of the component.
Specifically, in the actual application of the production line simulation system, each component of the production line equipment can be divided into a plurality of components according to the structure and the action, the equipment model building module 10 performs three-dimensional modeling on each component in the production line equipment by acquiring parameters related to the external dimension of the component in the component attribute of each component by using 3D modeling software, and combines the three-dimensional models of each component according to information parameters such as related position deployment and the like in the component attribute of each component to form an equipment model. The device information acquiring module 20 may acquire the component state information through the sensing device on the component, and send the component state information to the model operation displaying module 30, and the model operation displaying module 30 may synchronously display the operation state of each component in the production line device according to the component state information.
According to the technical scheme of the embodiment, the production line equipment is subjected to three-dimensional modeling by the equipment model building module according to the component attributes of all components in the production line equipment to form an equipment model; the equipment information acquisition module acquires component state information of each component in the production line equipment in real time; and the model operation display module controls the equipment model to perform 3D display according to the state information of each component so as to simulate the operation of production line equipment. The problem of current monitoring system mainly gather the on-the-spot video picture of production line through the camera, artificially monitor the video picture and investigate, can only use the limited visual range of fixed angle monitoring production line, and the two-dimensional plane effect that the video picture appears is unfavorable for judging the operating condition of each equipment subassembly on the production line and the function developments of each product at each flow technology is solved, the real-time status that can three-dimensionally audio-visually look over each flow of production line through terminal equipment has been realized, and the 3D emulation picture that shows is confirmed according to the subassembly state information of each subassembly in the production line equipment, the running state of each subassembly in the production line equipment can be known clearly, be convenient for carry out visual management to production line equipment.
On the basis of the above technical solution, optionally, the component attribute may include a component type, a component number, and a component three-dimensional coordinate; accordingly, the device model building module 10 may be specifically configured to:
calling a corresponding component model according to the component type of the component;
determining the corresponding component model coordinates of the component in the equipment model space according to the three-dimensional coordinates of the component;
and combining the component models of all the components according to the corresponding component model coordinates to obtain an equipment model.
Specifically, the same type of components can be set as the same component type, and before 3D modeling is performed on production line equipment, 3D modeling is performed on different types of components respectively to form component models corresponding to the component types. When 3D modeling is carried out on production line equipment, the corresponding component model can be called according to the component type of each component. The device model building module 10 may determine component model coordinates corresponding to each component according to the three-dimensional coordinates of the component in combination with a correspondence between the three-dimensional coordinates of the actual space of the production line device and the model coordinates in the device model space. The device model building module 10 may combine the component models of all the components according to the corresponding component model coordinates to obtain a device model of the whole production line device.
Optionally, the model operation display module 30 may be specifically configured to:
determining corresponding component model operation actions according to the component state information of each component;
and controlling each component to simultaneously perform 3D display according to the corresponding component model operation action so as to simulate the operation of the production line.
Specifically, the model operation display module 30 may obtain the ongoing operation actions of each component at the current time according to the component state information of each component, and determine the component model operation actions of each component according to the operation actions of each component, where the component model operation actions may visually reflect the operation actions of the components. In actual use, the component model operation action corresponding to the conventional operation action of the component can be stored to form a packed file, and when the component performs the conventional operation action, the corresponding packed file can be directly called to enable the component model to perform corresponding display.
In this embodiment, an electroplating line is taken as an example to implement the production line simulation system of the present invention, and fig. 2 is a display effect diagram of the production line simulation system provided in the embodiment of the present invention, where the display effect diagram shows a 3D simulation effect of the electroplating line at a certain time.
The production line equipment in the electroplating production line can comprise a tank cylinder assembly, a pumping assembly, a crane assembly and the like, the tank cylinder assembly can be divided into a temporary storage tank, a process tank, an upper tank and a lower tank and the like, and the upper tank and the lower tank can also be used as an exchange vehicle.
Optionally, the assembly model may include a tank cylinder assembly model, a pump assembly model and a crane assembly model, and the tank cylinder assembly model is composed of a temporary storage tank model, a process tank model and/or an upper and lower tank model.
Fig. 3a is a diagram illustrating a display effect of a temporary storage tank model in a production line simulation system according to an embodiment of the present invention. Fig. 3b is a diagram illustrating a display effect of a process tank model in a production line simulation system according to an embodiment of the present invention. As shown in fig. 3b, the white number "001" on the surface of the process tank model is the serial number of the process tank assembly, and the serial number can be used to accurately position the display position of each process tank on the production line under the system interface, and also to conveniently record the operation route of the crane assembly. Fig. 3c is a display effect diagram of an upper and lower trough model in the production line simulation system according to the embodiment of the present invention. The trough pattern of fig. 3a, the process trough pattern of fig. 3b, and/or the upper and lower trough patterns of fig. 3c may constitute a trough cylinder assembly pattern. Fig. 3e is a diagram illustrating an effect of displaying a model of a crane assembly in a production line simulation system according to an embodiment of the present invention. The crane component model in the simulation system interface can be dynamically simulated and displayed according to the operation flow of the crane component in the field equipment, and the movement mode of the crane component model on the simulation system interface is the same as that of the crane component on the production line, and can comprise forward movement, backward movement, ascending and descending. When the crane component model on the simulation system interface moves to the target tank, the crane component model can make descending action to simulate the descending material lifting or discharging action of the production line crane component, and when the production line crane component is in operation, the state of the crane component model on the simulation system interface can be correspondingly changed to simulate the state of the production line crane. Fig. 3d is a diagram illustrating a display effect of a pump module model in a production line simulation system according to an embodiment of the present invention. As can be seen in connection with fig. 2, the tank cylinder module model is arranged in parallel below the crane module model. The distribution and number of the process tank assemblies and the types of the process tanks, whether the pump assemblies are arranged in front of the process tanks or not and the states of the pump assemblies are simulated by reading field equipment by the system.
Optionally, the component attribute further includes a component function, and the component function is used for distinguishing a function of a slot cylinder component in the production line equipment; correspondingly, the equipment model building module 10 is further configured to fill the process tank model in the tank and cylinder component model with the corresponding liquid color according to the component function.
As shown in fig. 3b, each process tank assembly in the production line equipment may have different liquids therein, and in the simulation system, the process tank model may be filled with different liquid colors for distinguishing the functional types of the process tank assembly, and the difference of the process tank types is shown by the difference of the liquid colors. The color of the liquid filled in the process tank module is optional, for example, a liquid A is in the process tank module in the field device, the color of the liquid in the process tank module corresponding to the process tank module can be set to be red in the simulation system, if a liquid A is also filled in another process tank module, the color of the liquid in the process tank module corresponding to the process tank module can be displayed as red in the simulation system, and if the displayed color of the liquid A is modified to be green, the color of the liquid in the process tank module corresponding to all the process tank modules loaded with the liquid A in the field device can be displayed as green. For process tank assemblies that do not contain liquid, the liquid color of the corresponding process tank model can be set to be transparent.
Optionally, the model operation display module 30 is further configured to fill the pump module with a corresponding operation state color according to the module state information, where the operation state color is used to distinguish the operation state of the pump module in the production line device.
Because the appearances of the pumping assemblies are not obviously different during operation, the pumping assembly models can be displayed in different colors to distinguish the operation states of the pumping assemblies, green can be used for representing that the pumping assemblies are in an open state, red can represent that the pumping assemblies are in a maintenance state, and white can represent that the pumping assemblies are in a closed state.
Optionally, the model operation display module 30 is further configured to display a crane number and a destination vat number on the crane component model according to the component number and the component state information, where the destination vat number is a component number of a destination vat component to which the crane component in the production line equipment needs to operate.
As shown in fig. 3e, the white letter "a" above the crane assembly model may represent a crane number by which a plurality of crane assemblies on the production line equipment are distinguished, and the white letter "101" below the crane assembly model may represent a destination vat number by which the position of the destination vat to which the crane assembly is going is shown.
Optionally, the device information obtaining module 20 is further configured to obtain product information on each component in real time;
correspondingly, the model operation display module 30 is further configured to determine a corresponding product display model according to the product information, and display the corresponding product display model on the equipment model.
Fig. 4a is a diagram illustrating a display effect of no product with palladium flying on a temporary storage tank model in a simulation system of a production line according to an embodiment of the present invention. Fig. 4b is a diagram showing an effect of no product on a model of a crane assembly in a simulation system of a production line according to an embodiment of the present invention. Fig. 5a is a diagram illustrating a display effect of a product with palladium flying on a temporary storage tank model in a simulation system of a production line according to an embodiment of the present invention. FIG. 5b is a diagram showing an effect of a product with palladium on a model of a crane assembly in a simulation system of a production line according to an embodiment of the present invention. As shown in fig. 4a, the process tank assembly model has flying palladium 41, as shown in fig. 4b, the crane assembly model has flying palladium 42, as shown in fig. 5a, the process tank assembly model has flying palladium with product 51, as shown in fig. 5b, the crane assembly model has flying palladium with product 52.
Optionally, the model operation display module 30 is further configured to determine whether each component fails according to the state information of each component, and when a component fails, perform an alarm prompt on the device model.
As shown in fig. 3e, a crane alarm lamp 31 may be disposed under the crane number of the crane assembly, the crane alarm lamp is white when the crane assembly is normally operated, and the crane alarm lamp 31 on the corresponding crane assembly model in the simulation system interface displays red when the crane assembly on the production line has an operation failure. Similarly, each other component can be provided with a corresponding alarm lamp, and when the component fails, an alarm prompt is given on the equipment model.
Optionally, the system further includes a display interface determining module 40 for determining a display style of the system interface.
The interface of the simulation system can be designed in a light blue style, so that elegant and comfortable visual experience is provided for people, and a user can watch the operation condition of a production line in an all-round and dead-angle-free manner. Of course, the user may also change the interface of the simulation system to another design style through the display interface determination module 40 according to the needs of the user.
According to the technical scheme of the embodiment, component models are carried out on all components of production line equipment through an equipment model building module, and the component models of all the components are combined according to corresponding component model coordinates to obtain an equipment model; the equipment information acquisition module acquires component state information of each component in the production line equipment in real time; the model operation display module determines corresponding component model operation actions according to the component state information of each component; and controlling each component to simultaneously perform 3D display according to the corresponding component model operation action so as to simulate the operation of the production line. The problem that the existing monitoring system mainly collects the on-site video pictures of the production line through a camera, the limited visual range of the production line can only be monitored at a fixed angle by artificially monitoring and investigating the video pictures, and the two-dimensional plane effect presented by the video pictures is not beneficial to judging the operation state of each equipment assembly on the production line and the operation dynamic of each product in each process technology is solved, and the real-time state of each process of the production line can be stereoscopically and visually checked through the terminal equipment. Meanwhile, corresponding colors are filled according to the functions and the running states of the components, and corresponding product display models are determined according to the information of the products and displayed on the equipment models, so that the running states and the product production states of the components in the production line equipment can be clearly known. The model operation display module is also used for determining whether each component has a fault according to the state information of each component, and when the component has a fault, the alarm prompt is carried out on the equipment model, so that the visual management of production line equipment is facilitated, and the maintenance is convenient. The display interface determining module can determine the display style of the system interface according to the user requirements, so that the application range of the simulation system is wider.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (10)
1. A production line simulation system, comprising:
the equipment model building module is used for carrying out three-dimensional modeling on the production line equipment according to the component attributes of all components in the production line equipment to form an equipment model;
the equipment information acquisition module is used for acquiring the component state information of each component in the production line equipment in real time;
and the model operation display module is connected with the equipment model construction module and the equipment information acquisition module and is used for controlling the equipment model to perform 3D display according to the state information of each component so as to simulate the operation of production line equipment.
2. The production line simulation system of claim 1, wherein the component attributes comprise a component type, a component number, and component three-dimensional coordinates;
correspondingly, the device model building module is specifically configured to:
calling a corresponding component model according to the component type of the component;
determining corresponding component model coordinates of the component in an equipment model space according to the three-dimensional coordinates of the component;
and combining the component models of all the components according to the corresponding component model coordinates to obtain an equipment model.
3. The production line simulation system of claim 1, wherein the model operation display module is specifically configured to:
determining a corresponding component model operation action according to the component state information of each component;
and controlling each component to simultaneously perform 3D display according to the corresponding component model operation action so as to simulate the operation of the production line.
4. The line simulation system according to claim 2, wherein the component models comprise a vat component model, a pump component model and a crane component model, the vat component model consisting of a temporary storage vat model, a process vat model and/or an upper and lower vat model.
5. The line simulation system of claim 4, wherein the component properties further comprise component functionality for differentiating the functionality of a slotted cylinder component in the line equipment;
correspondingly, the equipment model building module is also used for filling the process tank model in the tank and cylinder component model with the corresponding liquid color according to the component function.
6. The production line simulation system of claim 4, wherein the model operation display module is further configured to fill the pump assembly model with a corresponding operation status color according to the assembly status information, and the operation status color is used to distinguish the operation status of the pump assembly in the production line device.
7. The line simulation system according to claim 4, wherein the model operation display module is further configured to display a crane number and a destination vat number on the crane component model according to the component number and the component status information, the destination vat number being a component number of a destination vat component to which a crane component in the line equipment needs to operate.
8. The production line simulation system of claim 1, wherein the device information acquisition module is further configured to acquire product information on each of the components in real time;
correspondingly, the model operation display module is further configured to determine a corresponding product display model according to each product information, and display the corresponding product display model on the equipment model.
9. The production line simulation system of claim 1, wherein the model operation display module is further configured to determine whether each of the components has a failure according to the status information of each of the components, and to perform an alarm prompt on the equipment model when the component has a failure.
10. The production line simulation system of claim 1, further comprising a display interface determination module for determining a display style of a system interface.
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CN112364531B (en) * | 2021-01-13 | 2021-03-30 | 长沙树根互联技术有限公司 | Compound model construction method and device, electronic equipment and storage medium |
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