CN112177234A - Printed steel plate wall installed by male and female grooves and manufacturing process - Google Patents
Printed steel plate wall installed by male and female grooves and manufacturing process Download PDFInfo
- Publication number
- CN112177234A CN112177234A CN202010854923.9A CN202010854923A CN112177234A CN 112177234 A CN112177234 A CN 112177234A CN 202010854923 A CN202010854923 A CN 202010854923A CN 112177234 A CN112177234 A CN 112177234A
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- Prior art keywords
- bending
- steel plate
- printed steel
- plate
- male
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 41
- 239000010959 steel Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000009434 installation Methods 0.000 claims abstract description 13
- 238000005452 bending Methods 0.000 claims description 42
- 238000000034 method Methods 0.000 claims description 33
- 238000010586 diagram Methods 0.000 claims description 15
- 238000003754 machining Methods 0.000 claims description 15
- 238000004080 punching Methods 0.000 claims description 9
- 239000002131 composite material Substances 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 6
- 229910052602 gypsum Inorganic materials 0.000 claims description 6
- 239000010440 gypsum Substances 0.000 claims description 6
- 239000003086 colorant Substances 0.000 claims description 3
- 238000013329 compounding Methods 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 230000003115 biocidal effect Effects 0.000 abstract description 2
- 239000004566 building material Substances 0.000 abstract description 2
- 230000003670 easy-to-clean Effects 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000004321 preservation Methods 0.000 abstract description 2
- 230000005855 radiation Effects 0.000 abstract description 2
- 230000003068 static effect Effects 0.000 abstract description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/08—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of metal, e.g. sheet metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/64—Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
- E04B1/642—Protecting metallic construction elements against corrosion
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
- E04B1/7625—Details of the adhesive connection of the insulation to the wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
- E04B1/942—Building elements specially adapted therefor slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Finishing Walls (AREA)
- Laser Beam Processing (AREA)
Abstract
The printed steel plate wall adopting the male and female grooves for installation and the manufacturing process adopt 0.6-0.8 thick printed steel plates, are selected for Chinese building material authentication green buildings, and have the advantages of A-level fire resistance, scratch resistance, wear resistance, heat preservation, moisture resistance, convenience in installation, antibiosis, static resistance, environmental protection, recoverability, no radiation and the like. All surfaces after molding do not need to be painted, the board surface has no color difference, and dirt is easy to clean. The side surfaces of the printing steel plates are correspondingly provided with the male and female grooves in production respectively, and the two printing steel plates are fixedly connected to the special internal framework in a clamping and splicing manner, so that time and labor are saved, and the installation efficiency is improved.
Description
Technical Field
The invention relates to the technical field of architectural decoration, in particular to a printed steel plate wall installed by adopting male and female grooves and a manufacturing process.
Background
The one deck composite sheet can be installed to current wall body when fitment, and the composite sheet is generous pleasing to the eye to and possess other good protective effect, but present composite sheet installation, it is hard and time consuming, need go to install through a large amount of bolts, and a large amount of manual works and time, still need demolish after the installation is made mistakes and fix again, and fitment efficiency is extremely low, wastes time and energy.
Disclosure of Invention
Based on the technical defects, the invention provides the printed steel plate wall installed by adopting the male and female grooves and the manufacturing process, and the technical defects in the technical problems are overcome.
The invention relates to a manufacturing process of a printed steel plate wall, which comprises wallboards for forming the wall body, and the process flow sequentially comprises the following steps: scheme design, processing drawing design, sheet splitting production, laser, tower punching and plate shearing, bending and compounding.
Further comprising the steps of:
1) the method comprises the steps of designing a scheme and a processing diagram, firstly, drawing and modeling are carried out according to colors, patterns, styles, sizes and the like required by a customer, an entity and ideological understanding procedure is provided for the customer, and the design is converted into a product processing diagram according to the scheme design diagram. All the forming sizes, material specifications, thicknesses, grain directions, length-width ratios, methods and the like of the product need to be marked in a processing drawing, and the working procedures of scheme design and product processing and bill removal requirements are met;
2) the method comprises the steps of splitting a sheet, wherein design requirements in a machining drawing are firstly understood, then the component drawing of each component is split according to the machining drawing, finally the machining drawing size and the required raw material size of a panel and a back plate of each component are calculated according to the machining size of each component, and a construction road drawing of the tower punch is composed according to plates with different machining requirements;
3) the laser and tower punching shear plate is to cut plate according to the sheet splitting diagram and the production instruction sheet. The color and the thickness of the plate are matched with the instruction sheet when the plate is cut, the plate surface cannot be scratched, and the cut plate is protected by finished products. After the laser and tower punching are finished, transferring the command sheet to the next procedure along with the cut plate;
4) and (5) bending, and constructing according to the forming size of the detached list processing drawing. Before bending, the length and the combined shape of a bending die required for bending are determined by knowing the size and the shape of a bent finished product, and the bending sequence is determined. The method comprises the steps that the bending angles are different due to different die combinations, then the bending size is input by a computer according to the size of a bending processing diagram, the bending coefficient needs to be considered, the rear gear is adjusted, when in bending, firstly, the end part of a plate abuts against the rear gear, a bending control button is slowly stepped down, two sides of the plate are held by two hands, the plate is moved upwards to a bending rear angle composite design angle by matching with a die, after a first cut is finished, a special angle measuring tool is needed for measurement and inspection, subsequent bending is carried out after no error exists, in the whole construction process, the condition that the paint on the plate surface is not scratched needs to be ensured, and finally, a next procedure responsible person;
5) after the board is bent, cutting the gypsum board or the corrugated board according to the size of the board surface and the design requirement, then uniformly scraping the back surface of the board by using special compound glue, sticking the prepared gypsum board or the corrugated board in place, and transporting to the site for installation after 6-8 hours.
The utility model provides an adopt stamp steel sheet wall of public mother's groove installation, stamp steel sheet wall avris has opened public mother's groove respectively, the stamp steel sheet wall comprises a plurality of stamp steel sheets that have public mother's groove, the thickness of stamp steel sheet is 0.6-0.8mm, still includes inside special skeleton, inside special skeleton transversely adopts 30mm wide, and the special zinc-plated U type groove of thick 0.8mm is vertically adopted and is adjustable zinc-plated connecting piece, and thick 0.8mm, skeleton are transversely assembled with the connecting piece and form.
The male groove and the female groove of the printed steel plate wall correspond to each other, and the printed steel plate wall is connected with the special internal framework through self-tapping bolts.
The printed steel plate wall adopting the male and female grooves for installation and the manufacturing process adopt 0.6-0.8 thick printed steel plates, are selected for Chinese building material authentication green buildings, and have the advantages of A-level fire resistance, scratch resistance, wear resistance, heat preservation, moisture resistance, convenience in installation, antibiosis, static resistance, environmental protection, recoverability, no radiation and the like. All surfaces after molding do not need to be painted, the board surface has no color difference, and dirt is easy to clean. The face colour can carry out diversified selection according to customer's demand, stamp steel sheet side respectively corresponding in production set up public female groove, two stamp steel sheets carry out fixed connection to inside special skeleton through the mode of joint, concatenation on, labour saving and time saving has improved the installation effectiveness.
Detailed Description
The invention relates to a manufacturing process of a printed steel plate wall, which comprises wallboards for forming the wall body, and the process flow sequentially comprises the following steps: scheme design, processing drawing design, sheet splitting production, laser, tower punching and plate shearing, bending and compounding.
Further comprising the steps of:
1) the method comprises the steps of designing a scheme and a processing diagram, firstly, drawing and modeling are carried out according to colors, patterns, styles, sizes and the like required by a customer, an entity and ideological understanding procedure is provided for the customer, and the design is converted into a product processing diagram according to the scheme design diagram. All the forming sizes, material specifications, thicknesses, grain directions, length-width ratios, methods and the like of the product need to be marked in a processing drawing, and the working procedures of scheme design and product processing and bill removal requirements are met;
2) the method comprises the steps of splitting a sheet, wherein design requirements in a machining drawing are firstly understood, then the component drawing of each component is split according to the machining drawing, finally the machining drawing size and the required raw material size of a panel and a back plate of each component are calculated according to the machining size of each component, and a construction road drawing of the tower punch is composed according to plates with different machining requirements;
3) the laser and tower punching shear plate is to cut plate according to the sheet splitting diagram and the production instruction sheet. The color and the thickness of the plate are matched with the instruction sheet when the plate is cut, the plate surface cannot be scratched, and the cut plate is protected by finished products. After the laser and tower punching are finished, transferring the command sheet to the next procedure along with the cut plate;
4) and (5) bending, and constructing according to the forming size of the detached list processing drawing. Before bending, the length and the combined shape of a bending die required for bending are determined by knowing the size and the shape of a bent finished product, and the bending sequence is determined. The method comprises the steps that the bending angles are different due to different die combinations, then the bending size is input by a computer according to the size of a bending processing diagram, the bending coefficient needs to be considered, the rear gear is adjusted, when in bending, firstly, the end part of a plate abuts against the rear gear, a bending control button is slowly stepped down, two sides of the plate are held by two hands, the plate is moved upwards to a bending rear angle composite design angle by matching with a die, after a first cut is finished, a special angle measuring tool is needed for measurement and inspection, subsequent bending is carried out after no error exists, in the whole construction process, the condition that the paint on the plate surface is not scratched needs to be ensured, and finally, a next procedure responsible person;
5) after the board is bent, cutting the gypsum board or the corrugated board according to the size of the board surface and the design requirement, then uniformly scraping the back surface of the board by using special compound glue, sticking the prepared gypsum board or the corrugated board in place, and transporting to the site for installation after 6-8 hours.
The utility model provides an adopt stamp steel sheet wall of public mother's groove installation, stamp steel sheet wall avris has opened public mother's groove respectively, the stamp steel sheet wall comprises a plurality of stamp steel sheets that have public mother's groove, the thickness of stamp steel sheet is 0.6-0.8mm, still includes inside special skeleton, inside special skeleton transversely adopts 30mm wide, and the special zinc-plated U type groove of thick 0.8mm is vertically adopted and is adjustable zinc-plated connecting piece, and thick 0.8mm, skeleton are transversely assembled with the connecting piece and form.
The male groove and the female groove of the printed steel plate wall correspond to each other, and the printed steel plate wall is connected with the special internal framework through self-tapping bolts.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention relates, several simple deductions or substitutions may be made without departing from the spirit of the invention, and all shall be considered as belonging to the scope of the invention.
Claims (4)
1. A manufacturing process of a printed steel plate wall is characterized by comprising the following steps: the wall board comprises a wall board for forming a wall body, and the process flow sequentially comprises the following steps: scheme design, processing drawing design, sheet splitting production, laser, tower punching and plate shearing, bending and compounding.
2. The process for manufacturing the printed steel plate wall according to claim 1, wherein the process comprises the following steps: further comprising the steps of:
1) the method comprises the steps of designing a scheme and a processing diagram, firstly, drawing and modeling are carried out according to colors, patterns, styles, sizes and the like required by a customer, an entity and ideological understanding procedure is provided for the customer, and the design is converted into a product processing diagram according to the scheme design diagram. All the forming sizes, material specifications, thicknesses, grain directions, length-width ratios, methods and the like of the product need to be marked in a processing drawing, and the working procedures of scheme design and product processing and bill removal requirements are met;
2) the method comprises the steps of splitting a sheet, wherein design requirements in a machining drawing are firstly understood, then the component drawing of each component is split according to the machining drawing, finally the machining drawing size and the required raw material size of a panel and a back plate of each component are calculated according to the machining size of each component, and a construction road drawing of the tower punch is composed according to plates with different machining requirements;
3) the laser and tower punching shear plate is to cut plate according to the sheet splitting diagram and the production instruction sheet. The color and the thickness of the plate are matched with the instruction sheet when the plate is cut, the plate surface cannot be scratched, and the cut plate is protected by finished products. After the laser and tower punching are finished, transferring the command sheet to the next procedure along with the cut plate;
4) and (5) bending, and constructing according to the forming size of the detached list processing drawing. Before bending, the length and the combined shape of a bending die required for bending are determined by knowing the size and the shape of a bent finished product, and the bending sequence is determined. The method comprises the steps that the bending angles are different due to different die combinations, then the bending size is input by a computer according to the size of a bending processing diagram, the bending coefficient needs to be considered, the rear gear is adjusted, when in bending, firstly, the end part of a plate abuts against the rear gear, a bending control button is slowly stepped down, two sides of the plate are held by two hands, the plate is moved upwards to a bending rear angle composite design angle by matching with a die, after a first cut is finished, a special angle measuring tool is needed for measurement and inspection, subsequent bending is carried out after no error exists, in the whole construction process, the condition that the paint on the plate surface is not scratched needs to be ensured, and finally, a next procedure responsible person;
5) after the board is bent, cutting the gypsum board or the corrugated board according to the size of the board surface and the design requirement, then uniformly scraping the back surface of the board by using special compound glue, sticking the prepared gypsum board or the corrugated board in place, and transporting to the site for installation after 6-8 hours.
3. A printed steel plate wall installed by a male and female groove, the printed steel plate wall manufactured by the process for manufacturing the printed steel plate wall according to any one of claims 1-2, characterized in that: the side of the printed steel plate wall is respectively provided with a male groove and a female groove, the printed steel plate wall is composed of a plurality of printed steel plates with the male grooves and the female grooves, the thickness of each printed steel plate is 0.6-0.8mm, the printed steel plate wall further comprises an internal special framework, the internal special framework is transversely provided with a galvanized U-shaped groove with the width of 30mm and the thickness of 0.8mm, a special adjustable galvanized connecting piece is vertically provided, the thickness of the plate is 0.8mm, and the framework is formed by transversely assembling the connecting piece.
4. A printed steel plate wall installed by adopting a male and female groove as claimed in claim 3, characterized in that: the male groove and the female groove of the printed steel plate wall correspond to each other, and the printed steel plate wall is connected with the special internal framework through self-tapping bolts.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010854923.9A CN112177234A (en) | 2020-08-24 | 2020-08-24 | Printed steel plate wall installed by male and female grooves and manufacturing process |
Applications Claiming Priority (1)
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CN202010854923.9A CN112177234A (en) | 2020-08-24 | 2020-08-24 | Printed steel plate wall installed by male and female grooves and manufacturing process |
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CN112177234A true CN112177234A (en) | 2021-01-05 |
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CN202010854923.9A Pending CN112177234A (en) | 2020-08-24 | 2020-08-24 | Printed steel plate wall installed by male and female grooves and manufacturing process |
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Address after: 215000 Building 5, 205 Fengshan Road, Guangfu Town, Wuzhong District, Suzhou City, Jiangsu Province Applicant after: Jiangsu Bangde Lvjian Decoration Co.,Ltd. Address before: 215000 Building 5, 205 Fengshan Road, Guangfu Town, Wuzhong District, Suzhou City, Jiangsu Province Applicant before: Jiangsu Yuansong Building Decoration Engineering Co.,Ltd. |
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Application publication date: 20210105 |