CN112176731A - Pretreatment process of chemical fiber fabric - Google Patents

Pretreatment process of chemical fiber fabric Download PDF

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Publication number
CN112176731A
CN112176731A CN202011048559.3A CN202011048559A CN112176731A CN 112176731 A CN112176731 A CN 112176731A CN 202011048559 A CN202011048559 A CN 202011048559A CN 112176731 A CN112176731 A CN 112176731A
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CN
China
Prior art keywords
washing
steaming
product
chemical fiber
fiber fabric
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Pending
Application number
CN202011048559.3A
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Chinese (zh)
Inventor
袁建强
徐成俊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Mizuda Textile Printing And Dyeing Technology Co ltd
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Zhejiang Mizuda Textile Printing And Dyeing Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Zhejiang Mizuda Textile Printing And Dyeing Technology Co ltd filed Critical Zhejiang Mizuda Textile Printing And Dyeing Technology Co ltd
Priority to CN202011048559.3A priority Critical patent/CN112176731A/en
Publication of CN112176731A publication Critical patent/CN112176731A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D06M16/003Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

The invention discloses a pretreatment process of a chemical fiber fabric, which comprises the following operation steps of a, turning over the chemical fiber fabric and sewing to obtain a product A; b. singeing the product A to obtain a product B; c. padding the product B in enzyme solution, and hot stacking at 55-65 deg.C to obtain product C; d. and (3) sequentially washing the product C by a water washing box, soaking in a working liquid tank and steaming and washing by a compact steaming box, wherein the speed of the compact steaming box is 45-55m/min, the cloth holding amount is 140-160m, the steaming time is 2-4min, and then washing by the water washing steaming box to obtain a finished product. The invention has the characteristics of shortening the process flow, having high production efficiency, saving water and reducing sewage discharge and improving the product quality.

Description

Pretreatment process of chemical fiber fabric
Technical Field
The invention relates to a fabric treatment process, in particular to a pretreatment process of a chemical fiber fabric.
Background
With the improvement of living standard, people pay more and more attention to environmental protection and to the negative influence of various industries on society. The usage amount of chemical fiber fabrics such as synthetic and regenerated cellulose fibers is large, the conventional pretreatment processes adopted at present are cloth turning and end sewing, desizing, singeing, alkaline-oxygen cold heaping and oxygen reduction bleaching, and water washing is carried out through a two-step method, so that the whole process flow is long, time and labor are consumed, the cloth holding amount of a steam box is small, the steaming time is short, the effect is poor, the production efficiency of products is reduced, the cost is increased, a large amount of alkaline agents and water are needed, and a large amount of sewage is generated.
In addition, the fabric is required to be stacked on a long vehicle crawler belt in the process, abrasion and transverse stacking crease marks are easily generated on chemical fiber fabrics such as regenerated cellulose fabrics, and after the fabric is taken out of a crawler belt steam box, the fabric can be subjected to irregular abrasion under the action of strong tension of a centering device, an edge suction device and the like, so that the product rate of quality and the like is low.
Therefore, the existing chemical fiber fabric pretreatment process has the problems of long process flow, low production efficiency, large water consumption, large sewage discharge and low product quality.
Disclosure of Invention
The invention aims to provide a pretreatment process of a chemical fiber fabric. The invention has the characteristics of shortening the process flow, having high production efficiency, saving water and reducing sewage discharge and improving the product quality.
The technical scheme of the invention is as follows: the pretreatment process of the chemical fiber fabric comprises the following operation steps:
a. turning over the chemical fiber fabric and sewing to obtain a product A;
b. singeing the product A to obtain a product B;
c. padding the product B in enzyme solution, and hot stacking at 55-65 deg.C to obtain product C;
d. and (3) sequentially washing the product C by a water washing box, soaking in a working liquid tank and steaming and washing by a compact steaming box, wherein the speed of the compact steaming box is 45-55m/min, the cloth holding amount is 140-160m, the steaming time is 2-4min, and then washing by the water washing steaming box to obtain a finished product.
In the pretreatment process of the chemical fiber fabric, in the step c, the enzyme solution comprises the following components: 5-10g/l of biological enzyme and 6-8g/l of emulsifier; the pH value of the enzyme solution is 6-8; the padding time is 20-50 min.
In the pretreatment process of the chemical fiber fabric, in the step c, the enzyme solution comprises the following components: 8g/l of biological enzyme and 7g/l of emulsifier; the stacking temperature is 60 ℃, and the pH value of the enzyme solution is 7; the padding time is 30 min.
In the step d, the washing temperature of the washing tank is 90-95 ℃, the working temperature of the working liquid tank is 60-65 ℃, the steaming temperature of the compact steaming tank is 98-100 ℃, and the working temperature of the washing steaming tank is 90-95 ℃.
In the pretreatment process of the chemical fiber fabric, in the step d, the washing temperature of the washing tank is 92 ℃, the working temperature of the working liquid tank is 63 ℃, the steaming temperature of the compact steaming tank is 99 ℃, and the working temperature of the washing steaming tank is 92 ℃.
In the pretreatment process of the chemical fiber fabric, in the step d, the working solution in the working solution tank comprises the following components: 8-12g/l of scouring agent and 6-8g/l of emulsifier.
In the pretreatment process of the chemical fiber fabric, in the step d, the working solution in the working solution tank further comprises 3-5g/l of 100% hydrogen peroxide.
In the pretreatment process of the chemical fiber fabric, in the step d, the working solution comprises the following components: 10g/l of scouring agent, 7g/l of emulsifier and 4g/l of 100% hydrogen peroxide.
In the pretreatment process of the chemical fiber fabric, in the step d, the speed of the compact steaming box is 50/min, the cloth holding capacity is 150m, and the steaming time is 3 min.
In the pretreatment process of the chemical fiber fabric, in the step d, three washing tanks are arranged, two working liquid tanks are arranged, one compact steaming tank is arranged, and ten washing steaming tanks are arranged.
Compared with the prior art, the chemical fiber fabric comprises the fabric consisting of regenerated cellulose and synthetic fiber, has no natural impurities, and only adds slurry and oil wax during weaving, so the fabric is treated by adopting the combination of biological enzyme and emulsifier, a long-vehicle desizing and bleaching process is reduced, the fabric can be soft and plump in hand feeling, the biological enzyme and emulsifier can be improved to increase the molecular thermal motion, the surface oil agent and the slurry of the fabric are fully emulsified and bulked, the emulsifying, diffusing and washing capacities are improved, the enzyme reaction and demulsifying action on the oil and the oil wax are improved, the oil wax substances can be favorably removed, the slurry and the oil wax substances of the fabric can be quickly and effectively removed, the subsequent treatment is convenient, the water consumption is extremely low, and half of the water consumption required for long-vehicle desizing and bleaching is reduced.
The invention aims at the characteristics of chemical fibers (including regenerated cellulose fibers and synthetic cellulose fibers), simplifies the process steps, improves the original two-step method into one-step water washing without scouring and oxygen bleaching, has fewer steps and short process flow, greatly shortens the operation time, improves the production efficiency, reduces the cost and increases the yield. Three washing tanks, two working liquid tanks, a compact steam box and ten washing steam boxes are specially designed to be matched, and the steam boxes are combined with the corresponding working temperatures, so that the cloth holding capacity of the steam boxes is large, about 300 meters, the steaming time is long, and the effect is good; when the fabric is treated, an alkaline agent is not used, the sewage amount in the production process is reduced, water is saved, emission is reduced, the production efficiency is high, the effects of crawler stacking and strong tension are avoided, the fabric is not easy to scratch and wrinkle, the transverse stacking crease mark is avoided, and the fabric surface quality is obviously improved.
Therefore, the invention has the characteristics of shortening the process flow, having high production efficiency, saving water and reducing sewage discharge and improving the product quality.
Detailed Description
The present invention is further illustrated by the following examples, which are not to be construed as limiting the invention.
The pretreatment process of the chemical fiber fabric comprises the following operation steps:
a. turning over the chemical fiber fabric and sewing to obtain a product A;
b. singeing the product A to obtain a product B;
c. padding the product B in enzyme solution, and hot stacking at 55-65 deg.C to obtain product C;
d. and (3) sequentially washing the product C by a water washing box, soaking in a working liquid tank and steaming and washing by a compact steaming box, wherein the speed of the compact steaming box is 45-55m/min, the cloth holding amount is 140-160m, the steaming time is 2-4min, and then washing by the water washing steaming box to obtain a finished product.
In the step c, the enzyme solution comprises the following components: 5-10g/l of biological enzyme and 6-8g/l of emulsifier; the pH value of the enzyme solution is 6-8; the padding time is 20-50 min.
In the step c, the enzyme solution comprises the following components: 8g/l of biological enzyme and 7g/l of emulsifier; the stacking temperature is 60 ℃, and the pH value of the enzyme solution is 7; the padding time is 30 min.
In the step d, the washing temperature of the washing box is 90-95 ℃, the working temperature of the working liquid tank is 60-65 ℃, the steaming temperature of the compact steaming box is 98-100 ℃, and the working temperature of the washing steaming box is 90-95 ℃.
In the step d, the washing temperature of the washing box is 92 ℃, the working temperature of the working liquid tank is 63 ℃, the steaming temperature of the compact steaming box is 99 ℃, and the working temperature of the washing steaming box is 92 ℃.
In the step d, the working solution of the working solution tank comprises the following components: 8-12g/l of scouring agent and 6-8g/l of emulsifier.
In the step d, the working solution in the working solution tank also comprises 3-5g/l of 100% hydrogen peroxide.
In the step d, the working solution comprises the following components: 10g/l of scouring agent, 7g/l of emulsifier and 4g/l of 100% hydrogen peroxide.
In the step d, the speed of the compact steaming box is 50/min, the cloth holding capacity is 150m, and the steaming time is 3 min.
In the step d, the number of the washing boxes is three, the number of the working liquid grooves is two, the number of the compact steaming boxes is one, and the number of the washing steaming boxes is ten.
Example 1.
a. Turning over the chemical fiber fabric and sewing to obtain a product A;
b. singeing the product A to obtain a product B;
c. padding the product B in enzyme liquid, and hot stacking at 55-65 deg.C, wherein the enzyme liquid comprises the following components: 5-10g/l of biological enzyme and 6-8g/l of emulsifier; the pH value of the enzyme solution is 6-8; padding for 20-50min to obtain product C;
d. and sequentially washing the product C by a washing tank, soaking in a working liquid tank and steaming and washing by a compact steaming tank, wherein the speed of the compact steaming tank is 45-55m/min, the cloth holding amount is 140-160m, the steaming time is 2-4min, and then washing by the washing steaming tank, the washing temperature of the washing tank is 90-95 ℃, the working temperature of the working liquid tank is 60-65 ℃, the steaming temperature of the compact steaming tank is 98-100 ℃, and the working temperature of the washing steaming tank is 90-95 ℃ to obtain a finished product. Wherein, the working solution of the working solution tank comprises the following components: 8-12g/l of scouring agent, 6-8g/l of emulsifier and 3-5g/l of 100% hydrogen peroxide. The emulsifier is high-efficiency deoiling emulsifier.
Example 2.
a. Turning over the chemical fiber fabric and sewing to obtain a product A;
b. singeing the product A to obtain a product B;
c. padding the product B in enzyme liquid, and hot stacking at 60 deg.C, wherein the enzyme liquid comprises the following components: 8g/l of biological enzyme and 7g/l of emulsifier; the pH of the enzyme solution is 7; padding for 30min to obtain product C;
d. and sequentially washing the product C by a washing tank, soaking in a working liquid tank and steaming and washing by a compact steaming tank, wherein the speed of the compact steaming tank is 50m/min, the cloth holding amount is 150m, the steaming time is 3min, and then washing by the washing steaming tank, the washing temperature of the washing tank is 92 ℃, the working temperature of the working liquid tank is 63 ℃, the steaming temperature of the compact steaming tank is 99 ℃, and the working temperature of the washing steaming tank is 92 ℃ to obtain a finished product. Wherein, the working solution of the working solution tank comprises the following components: 10g/l of scouring agent, 7g/l of emulsifier and 4g/l of 100% hydrogen peroxide. The emulsifier is high-efficiency deoiling emulsifier.
Example 3.
a. Turning over the chemical fiber fabric and sewing to obtain a product A;
b. singeing the product A to obtain a product B;
c. padding the product B in enzyme liquid, and hot stacking at 65 deg.C, wherein the enzyme liquid comprises the following components: 10g/l of biological enzyme and 8g/l of emulsifier; the pH of the enzyme solution is 8; padding for 50min to obtain product C;
d. and sequentially washing the product C by three washing tanks, soaking by two working liquid tanks and steaming and washing by a compact steaming tank, wherein the speed of the compact steaming tank is 55m/min, the cloth holding amount is 160m, the steaming time is 4min, then washing by ten washing steaming tanks, the washing temperature of the washing tanks is 95 ℃, the working temperature of the working liquid tanks is 65 ℃, the steaming temperature of the compact steaming tank is 98 ℃, and the working temperature of the washing steaming tanks is 95 ℃ to obtain a finished product. Wherein, the working solution of the working solution tank comprises the following components: 12g/l of scouring agent, 8g/l of emulsifier and 5g/l of 100% hydrogen peroxide. The emulsifier is high-efficiency deoiling emulsifier.

Claims (10)

1. The pretreatment process of the chemical fiber fabric is characterized by comprising the following steps: the method comprises the following operation steps:
a. turning over the chemical fiber fabric and sewing to obtain a product A;
b. singeing the product A to obtain a product B;
c. padding the product B in enzyme solution, and hot stacking at 55-65 deg.C to obtain product C;
d. and (3) sequentially washing the product C by a water washing box, soaking in a working liquid tank and steaming and washing by a compact steaming box, wherein the speed of the compact steaming box is 45-55m/min, the cloth holding amount is 140-160m, the steaming time is 2-4min, and then washing by the water washing steaming box to obtain a finished product.
2. The pretreatment process of the chemical fiber fabric according to claim 1, which is characterized in that: in the step c, the enzyme solution comprises the following components: 5-10g/l of biological enzyme and 6-8g/l of emulsifier; the pH value of the enzyme solution is 6-8; the padding time is 20-50 min.
3. The pretreatment process of the chemical fiber fabric according to claim 2, which is characterized in that: in the step c, the enzyme solution comprises the following components: 8g/l of biological enzyme and 7g/l of emulsifier; the stacking temperature is 60 ℃, and the pH value of the enzyme solution is 7; the padding time is 30 min.
4. The pretreatment process of the chemical fiber fabric according to claim 1, which is characterized in that: in the step d, the washing temperature of the washing box is 90-95 ℃, the working temperature of the working liquid tank is 60-65 ℃, the steaming temperature of the compact steaming box is 98-100 ℃, and the working temperature of the washing steaming box is 90-95 ℃.
5. The pretreatment process of the chemical fiber fabric according to claim 4, which is characterized in that: in the step d, the washing temperature of the washing box is 92 ℃, the working temperature of the working liquid tank is 63 ℃, the steaming temperature of the compact steaming box is 99 ℃, and the working temperature of the washing steaming box is 92 ℃.
6. The pretreatment process of the chemical fiber fabric according to claim 1, which is characterized in that: in the step d, the working solution of the working solution tank comprises the following components: 8-12g/l of scouring agent and 6-8g/l of emulsifier.
7. The pretreatment process of the chemical fiber fabric according to claim 6, which is characterized in that: in the step d, the working solution in the working solution tank also comprises 3-5g/l of 100% hydrogen peroxide.
8. The pretreatment process of the chemical fiber fabric according to claim 7, which is characterized in that: in the step d, the working solution comprises the following components: 10g/l of scouring agent, 7g/l of emulsifier and 4g/l of 100% hydrogen peroxide.
9. The pretreatment process of the chemical fiber fabric according to claim 1, which is characterized in that: in the step d, the speed of the compact steaming box is 50/min, the cloth holding capacity is 150m, and the steaming time is 3 min.
10. The pretreatment process of the chemical fiber fabric according to claim 1, which is characterized in that: in the step d, the number of the washing boxes is three, the number of the working liquid grooves is two, the number of the compact steaming boxes is one, and the number of the washing steaming boxes is ten.
CN202011048559.3A 2020-09-29 2020-09-29 Pretreatment process of chemical fiber fabric Pending CN112176731A (en)

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Application Number Priority Date Filing Date Title
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CN112176731A true CN112176731A (en) 2021-01-05

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101736598A (en) * 2009-12-31 2010-06-16 绍兴中纺化工有限公司 Cotton type woven fabric continuous biochemical pretreatment technology
CN201648747U (en) * 2010-04-22 2010-11-24 浙江汇丽印染整理有限公司 Continuous tight type guide roll steaming box for dye printing
CN102191692A (en) * 2011-04-01 2011-09-21 东华大学 Cooperative pretreatment method for biological catalysis and controlled oxidation of cotton and cotton-type fabrics
CN102433760A (en) * 2011-08-10 2012-05-02 无锡市联盛印染有限公司 Printing and dyeing pretreatment process for wool and cotton blended fabric
CN108611846A (en) * 2018-05-03 2018-10-02 鲁丰织染有限公司 Tencel activity salt-free dyeing fabric and dyeing and finishing method
CN109706723A (en) * 2018-12-24 2019-05-03 太和县三宝通达纺织有限公司 A kind of regenerated celulose fibre Bio-enzyme pretreatment method
CN110699977A (en) * 2019-10-21 2020-01-17 浙江美欣达纺织印染科技有限公司 Dyeing method combining overflow dyeing and long car dyeing of cotton and viscose polyester fabrics
CN111575956A (en) * 2020-06-01 2020-08-25 南通联发印染有限公司 Double-short steaming and bleaching type production process of high-count and high-density fabric

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101736598A (en) * 2009-12-31 2010-06-16 绍兴中纺化工有限公司 Cotton type woven fabric continuous biochemical pretreatment technology
CN201648747U (en) * 2010-04-22 2010-11-24 浙江汇丽印染整理有限公司 Continuous tight type guide roll steaming box for dye printing
CN102191692A (en) * 2011-04-01 2011-09-21 东华大学 Cooperative pretreatment method for biological catalysis and controlled oxidation of cotton and cotton-type fabrics
CN102433760A (en) * 2011-08-10 2012-05-02 无锡市联盛印染有限公司 Printing and dyeing pretreatment process for wool and cotton blended fabric
CN108611846A (en) * 2018-05-03 2018-10-02 鲁丰织染有限公司 Tencel activity salt-free dyeing fabric and dyeing and finishing method
CN109706723A (en) * 2018-12-24 2019-05-03 太和县三宝通达纺织有限公司 A kind of regenerated celulose fibre Bio-enzyme pretreatment method
CN110699977A (en) * 2019-10-21 2020-01-17 浙江美欣达纺织印染科技有限公司 Dyeing method combining overflow dyeing and long car dyeing of cotton and viscose polyester fabrics
CN111575956A (en) * 2020-06-01 2020-08-25 南通联发印染有限公司 Double-short steaming and bleaching type production process of high-count and high-density fabric

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Application publication date: 20210105